Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to serious consequences.Observe the precautions of both levels because they are important for personal and system safety.
Make sure that the end users read this publication and keep it in a safe place for future reference.
Before using products introduced in this publication, please read this Transition Examples and relevant manuals carefully and pay full attention to safety to handle the product correctly.In this publication, the safety precautions are classified into two levels: " WARNING" and " CAUTION".
CAUTION
WARNING
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
●Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller. Failure to do so may result in an accident due to an incorrect output or malfunction.
(1) Configure external safety circuits, such as an emergency stop circuit, protection circuit, and protective
interlock circuit for forward/reverse operation or upper/lower limit positioning.
(2) The programmable controller stops its operation upon detection of the following status, and the output
status of the system will be as shown below.
All outputs may turn on when an error occurs in the part, such as I/O control part, where the CPU module cannot detect any error. To ensure safety operation in such a case, provide a safety mechanism or a fail-safe circuit external to the programmable controller. For a fail-safe circuit example, refer to LOADING AND INSTALLATION in the QCPU User's Manual (Hardware Design, Maintenance and Inspection).
(3) Outputs may remain on or off due to a failure of an output module relay or transistor. Configure an
external circuit for monitoring output signals that could cause a serious accident.
Q Series ModuleStatus
All out puts are turned off.
A/AnS Series module
All out puts are turned off.
All out puts are turned off.
Overcurrent or overvoltage protection of the power supply module is activated.
The CPU module detects an error such as a watchdog timer error by the self-diagnostic function.
All outputs are held or turned off according to the parameter setting.
● When replacing A (Large Type)/AnS (Small Type) Series with Q Series ●
Before using products introduced in this publication, please read this Transition
Examples and relevant manuals carefully and pay full attention to safety to handle
the product correctly.
In this publication, the safety precautions are classified into two levels:
" WARNING" and " CAUTION".
Indicates that incorrect handling may cause hazardous conditions,
WARNING
CAUTION
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead
to serious consequences.
Observe the precautions of both levels because they are important for personal and system safety.
resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions,
resulting in minor or moderate injury or property damage.
Make sure that the end users read this publication and keep it in a safe place for future reference.
Design Precautions
WARNING
● Configure safety circuits external to the programmable controller to ensure that the entire system operates
safely even when a fault occurs in the external power supply or the programmable controller. Failure to do
so may result in an accident due to an incorrect output or malfunction.
(1) Configure external safety circuits, such as an emergency stop circuit, protection circuit, and protective
interlock circuit for forward/reverse operation or upper/lower limit positioning.
(2) The programmable controller stops its operation upon detection of the following status, and the output
status of the system will be as shown below.
Overcurrent or overvoltage protection of
the power supply module is activated.
The CPU module detects an error such as
a watchdog timer error by the self-diagnostic
function.
Q Series ModuleStatus
All out puts are turned off.
All outputs are held or turned
off according to the parameter
setting.
A/AnS Series module
All out puts are turned off.
All out puts are turned off.
All outputs may turn on when an error occurs in the part, such as I/O control part, where the CPU module
cannot detect any error. To ensure safety operation in such a case, provide a safety mechanism or a
fail-safe circuit external to the programmable controller. For a fail-safe circuit example, refer to LOADING
AND INSTALLATION in the QCPU User's Manual (Hardware Design, Maintenance and Inspection).
(3) Outputs may remain on or off due to a failure of an output module relay or transistor. Configure an
external circuit for monitoring output signals that could cause a serious accident.
● Use the programmable controller in an environment that meets the general specifications in the QCPU
User's Manual (Hardware Design, Maintenance and Inspection).
Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the product.
● To mount the module, while pressing the module mounting lever located in the lower part of the module, fully
insert the module fixing projection(s) into the hole(s) in the base unit and press the module until it snaps into
place.
Incorrect mounting may cause malfunction, failure or drop of the module.
When using the programmable controller in an environment of frequent vibrations, fix the module with a
screw.
Tighten the screw within the specified torque range.
Undertightening can cause drop of the screw, short circuit or malfunction.
Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
● When using an extension cable, connect it to the extension cable connector of the base unit securely.
Check the connection for looseness.
Poor contact may cause incorrect input or output.
● When using an SD memory card, fully insert it into the SD memory card slot.
Check that it is inserted completely.
Poor contact may cause malfunction.
● When using an extended SRAM cassette, fully insert it into the cassette connector on the CPU module.
Close the cassette cover to keep the extended SRAM cassette inserted completely.
Poor contact may cause malfunction.
● Shut off the external power supply for the system in all phases before mounting or removing the module.
Failure to do so may result in damage to the product.
A module can be replaced online (while power is on) on any MELSECNET/H remote I/O station or in the
system where a CPU module supporting the online module change function is used.
Note that there are restrictions on the modules that can be replaced online, and each module has its
predetermined replacement procedure.
For details, refer to the relevant sections in the QCPU User's Manual (Hardware Design, Maintenance and
Inspection) and in the manual for the corresponding module.
● Do not directly touch any conductive part or electronic component of the module, memory card, SD memory
card or extended SRAM cassette. Doing so can cause malfunction or failure.
● When using a motion CPU module and a motion module, make sure that proper modules are combined
before turning on power. If improper modules are used, they may be damaged. For details, refer to the
Motion CPU Module User's Manual.
● Shut off the external power supply for the system in all phases before mounting or wiring the module.
Failure to do so may result in electric shock or damage to the product.
● After mounting or wiring, attach the included terminal cover onto the module before turning the power on or
starting operation.
Failure to do so may result in electric shock.
CAUTION
● Ground the FG and LG terminals to the dedicated conductors for the programmable controller (Class D
(Class 3) or higher grounding).
Failure to do so may result in electric shock or malfunction.
● Use applicable solderless terminals and tighten them within the specified torque range.
If any spade solderless terminal is used, it may be disconnected when the terminal screw comes loose,
resulting in failure.
● Check the rated voltage and terminal layout before wiring to the module, and connect the cables correctly.
Inputting voltage different from the rated voltage, connecting a power supply with a different voltage rating or
incorrect wiring may cause a fire or failure.
● Connectors for external connection must be crimped or pressed with the tool specified by the manufacturer,
or must be correctly soldered.
Incomplete connections could result in short circuit, fire, or malfunction.
● Fit the connectors surely to the module. Poor contact may cause malfunction.
● Do not bundle the control cable or communication cable with the main circuit or power wire, or lay them
adjacently.
Separate these by 100 mm or more.
Failure to observe this could lead to malfunctioning caused by noise.
● When connecting any cable, check the type of the interface to be connected.
Connecting to an improper interface or incorrect wiring may damage the module and external devices.
● Tightening the terminal screws within the specified torque range.
Under tightening the terminal screws can cause short circuit, a fire or malfunction.Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
● Prevent foreign matter such as dust or wire chips from entering the module.
Such foreign matter can cause a fire, failure, or malfunction.
● A protective film is attached to the top of the module to prevent foreign matter, such as wire chips, from
entering the module during wiring.
Do not remove the film during wiring.
Remove it for heat dissipation before system operation.
● When disconnecting any cable from the module, do not pull the cable.
When disconnecting a cable with a connector, hold the connector of the connecting part of the module.
Before disconnecting a cable from the terminal block, loosen the terminal screw on the terminal block.
Pulling the cable with the terminal connected to the module may cause malfunction or damage to the
module or cable.
● Mitsubishi programmable controllers must be installed in control panels.
Connect the main power supply to the power supply module in the control panel through a relay terminal
block.
Wiring and replacement of a power supply module must be performed by maintenance personnel who is
familiar with protection against electric shock. (For wiring methods, refer to the QCPU User's Manual
(Hardware Design, Maintenance and Inspection)).
● Do not touch any terminal while power is on.
Doing so will cause electric shock.
● Correctly connect the battery connector.
The battery must not be charged, disassembled, heated, thrown into the fire, short-circuited, soldered,
wetted with a liquid or exposed to strong shock.
Doing so will cause the battery to produce heat, explode, or ignite, resulting in injury and fire.
● Shut off the external power supply for the system in all phases before cleaning the module or retightening
the terminal screws or module fixing screws.
Failure to do so may result in electric shock, damage to the module and malfunction.
CAUTION
● Before performing online operations (especially, program modification, forced output, and operation status
change) for the running CPU module from the peripheral connected, read relevant manuals carefully and
ensure the safety.
Improper operation may damage machines or cause accidents.
● Do not disassemble or modify the modules.
Doing so may cause failure, malfunction, injury, or a fire.
● Use any radio communication device such as a cellular phone or PHS (Personal Handy-phone System)
more than 25cm (9.85 inches) away in all directions from the programmable controller.
Failure to do so may cause malfunction.
● Shut off the external power supply for the system in all phases before mounting or removing the module.
Failure to do so may cause the module to fail or malfunction.
A module can be replaced online (while power is on) on any MELSECNET/H remote I/O station or in the
system where a CPU module supporting the online module change function is used.
Note that there are restrictions on the modules that can be replaced online, and each module has its
predetermined replacement procedure.
For details, refer to the relevant sections in the QCPU User's Manual (Hardware Design, Maintenance and
Inspection) and in the manual for the corresponding module.
● Connection/disconnection of the module to/from the base unit and the extended SRAM cassette and
terminal block to/from the CPU module after the first use of the product shall be limited to 50 times.
(Compliant with JIS B 3502)
Exceeding the limit of 50 times may cause malfunction.
● Connection/disconnection of the SD memory card after the first use of the product shall be limited to 500
times. Exceeding the limit of 500 times may cause malfunction.
● Do not drop or apply shock to the battery to be installed in the module.
Doing so may damage the battery, causing the battery fluid to leak inside the battery.
If the battery is dropped or any shock is applied to it, dispose of it without using.
● Before handling the module, touch a grounded metal object to discharge the static electricity from the human
body.
Failure to do so may cause the module to fail or malfunction.
● When replacing AnS (Small Type) Series with L Series ●
Before using products introduced in this publication, please read this Transition
Examples and relevant manuals carefully and pay full attention to safety to handle
the product correctly.
In this publication, the safety precautions are classified into two levels:
" WARNING" and " CAUTION".
Indicates that incorrect handling may cause hazardous conditions,
WARNING
CAUTION
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead
to serious consequences.
Observe the precautions of both levels because they are important for personal and system safety.
resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions,
resulting in minor or moderate injury or property damage.
Make sure that the end users read this publication and keep it in a safe place for future reference.
Configure safety circuits external to the programmable controller to ensure that the entire system operates
safely even when a fault occurs in the external power supply or the programmable controller. Failure to do so
may result in an accident due to an incorrect output or malfunction.
(1) Configure external safety circuits, such as an emergency stop circuit, protection circuit, and protective
interlock circuit for forward/reverse operation or upper/lower limit positioning.
(
2) The mechanical zero return of the positioning function is controlled based on two parameters, zero
return direction and zero return speed, and deceleration is started when the near-point dog is turned
on. Therefore, if the zero return direction is set incorrectly, the positioning function may continue the
operation without deceleration. Configure an interlock circuit for prevention of mechanical damage on the
outside of the programmable controller.
(3) When the CPU module detects an error during operation of the positioning function, the function will
decelerate and stop.
(4) The programmable controller stops its operation upon detection of the following status, and the output
status of the system will be as shown below.
• When the overcurrent or overvoltage protection of the power supply module is activated, all outputs
will be turned off.
• When the CPU module detects an error such as a watchdog timer error by the self-diagnostic
function, all outputs will be held or turned off according to the parameter setting.
All outputs may turn on when an error occurs in the part, such as I/O control part, where the
CPU module cannot detect any error. To ensure safety operation in such a case, provide a safety
mechanism or a fail-safe circuit external to the programmable controller. For a fail-safe circuit
example, refer to LOADING AND INSTALLATION in the LCPU User's Manual (Hardware Design,
Maintenance and Inspection).
(5) Outputs may remain on or off due to a failure of a transistor on an output circuit. Configure an external
circuit for monitoring output signals that could cause a serious accident.
●
In an output circuit, when a load current exceeding the rated current or an overcurrent caused by a load
short-circuit flows for a long time, it may cause smoke and fire. To prevent this, configure an external safety
circuit, such as a fuse.
●
Configure a circuit so that the programmable controller is turned on first and then the external power supply.
If the external power supply is turned on first, an accident may occur due to an incorrect output or
malfunction.
●
Configure a circuit so that the external power supply is turned off before the programmable controller is
turned off.
If the programmable controller is turned off first, an accident may occur due to an incorrect output or
malfunction.
●
For the operating status of each station after a network communication failure, refer to relevant manuals for
the network. Incorrect output or malfunction due to a communication failure may result in an accident.
●
When changing data of the running programmable controller from a peripheral connected to the CPU
module, configure an interlock circuit in the program to ensure that the entire system will always operate
safely.
For other controls for the running programmable controller (program modification and operating status
change (status control)), read relevant manuals carefully, and ensure the safety before operation.
Especially, in the case of a control from an external device to a remote programmable controller, immediate
action cannot be taken for a problem on the programmable controller due to a communication failure.
Configure an interlock circuit in the program, and determine corrective actions to be taken between the
external device and CPU module in case of a communication failure.
●
If an absolute position is recovered by the positioning function, the servo ON signal may be kept off (the
servo may be kept off) for approx. 20 ms, and the motor may operate. If any problem is caused by the motor
operation when the servo ON signal is turned off, provide an electromagnetic brake so that the motor will be
locked during absolute position recovery.
Do not bundle the control cable or communication cable with the main circuit or power wire, or lay them
adjacently. Separate these by 100 mm or more as a rule.
Failure to observe this could lead to malfunctioning caused by noise.
●
When a lamp load or an inductive load, such as a heater and a solenoid valve, is controlled, a large current
(approximately ten times greater than normal) may flow when the output is turned from off
module having a sufficient current rating.
●
The time for the CPU module to enter the RUN status after the CPU module is powered off and on or reset
will vary depending on the system configuration, parameter settings, and/or program size, etc. Design the
program so that the entire system will operate safely even if the time to reach the RUN status varies.
to on. Use a
Installation Precautions
●
Shut off the external power supply for the system in all phases before mounting or removing the module.
Failure to do so may cause electric shock, damage to the module or malfunction.
●
Use the programmable controller in an environment that conforms to "GENERAL SPECIFICATIONS" in the
LCPU User's Manual (Hardware Design, Maintenance and Inspection).
Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the product.
●
To mount modules, engage their connectors, slide them until the module connecting hook stops, and lock the
hook securely.
Incorrect mounting may cause malfunction, failure or drop of the module.
●
Do not directly touch any conductive part or electronic component of any module.
Doing so can cause malfunction or failure of the module.
●
When using an extension cable, connect it to the extension connectors of the branch module and extension
module. After connecting, check the connections for looseness.
Poor contact may cause malfunction.
●
When using an SD memory card, fully insert it into the SD memory card slot. Check that it is inserted completely.
Poor contact may cause malfunction.
●
Do not directly touch any conductive part or electronic component of the module or SD memory card.
Doing so can cause malfunction or failure.
Wiring Precautions
●
Shut off the external power supply for the system in all phases before wiring the module.
Failure to do so may result in electric shock or failure or malfunction of the module.
●
After mounting or wiring, attach the included terminal cover onto the module before turning the power on or
Ground the FG and LG terminals to the dedicated conductors for the programmable controller (Class D
(Class 3) or higher grounding).
Failure to do so may result in electric shock or malfunction.
●
Use applicable solderless terminals and tighten them within the specified torque range.
If any spade solderless terminal is used, it may be disconnected when the terminal screw comes loose,
resulting in failure.
●
C
heck the rated voltage and terminal layout before wiring to the module, and connect the cables correctly.
Inputting voltage different from the rated voltage, connecting a power supply with a different voltage rating or
incorrect wiring may cause a fire or failure.
●
Connectors for external connection must be crimped or pressed with the tool specified by the manufacturer,
or must be correctly soldered.
Incomplete connections could result in short circuit, fire, or malfunction.
●
Fit the connectors surely to the module.
●
Do not bundle the control cable or communication cable with the main circuit or power wire, or lay them
adjacently. Separate these by 100 mm or more as a rule.
Failure to observe this could lead to malfunctioning caused by noise.
●
The electric wires and cables connected to the module shall be installed in a duct or secured with clamps.
If such measures are not taken, the cables may sway or move or may be pulled unintentionally, and the
module and cables may be damaged, or malfunction may be caused by cable contact failure.
●
When connecting any cable, check the type of the interface to be connected.
Connecting to an improper interface or incorrect wiring may damage the module and external devices.
●
Tighten the screws on the terminal block within the specified torque range. Undertightening the screws can
cause short circuit, a fire or malfunction.
Overtightening can damage the screws and/or module, thereby causing fall, short circuit, a fire and
malfunction.
●
When disconnecting any cable from the module, do not pull the cable. When disconnecting a cable with a
connector, hold the connector of the connecting part of the module. Before disconnecting a cable from the
terminal block, loosen the terminal screw on the terminal block.
Pulling the cable with the terminal connected to the module may cause malfunction or damage to the module
or cable.
●
Prevent foreign matter such as dust or wire chips from entering the module.
Such foreign matter can cause a fire, failure, or malfunction.
●
A protective film is attached to the top of the module to prevent foreign matter, such as wire chips, from
entering the module during wiring. Do not remove the film during wiring. Remove it for heat dissipation before
system operation.
●
When using the high-speed counter function, ground the shielded wire on the encoder side (relay box).
(Class D (Class 3) grounding or higher)
Failure to do so may cause malfunction.
●
Mitsubishi programmable controllers must be installed in control panels. Connect the main power supply to
the power supply module in the control panel through a relay terminal block.
Wiring and replacement of a power supply module must be performed by maintenance personnel who is
familiar with protection against electric shock.
For wiring methods, refer to the LCPU User's Manual (Hardware Design, Maintenance and Inspection).
Doing so will cause electric shock or malfunction.
●
Correctly connect the battery connector. The battery must not be charged, disassembled, heated, thrown into
the fire, short-circuited, soldered, wetted with a liquid or exposed to strong shock.
Doing so will cause the battery to produce heat, explode, or ignite, resulting in injury and fire.
●
Shut off
terminal screws or connector fixing screws.
Failure to do so may result in electric shock.
●
Before performing online operations (especially, program modification, forced output, and operation status
change) for the running CPU module from the peripheral connected, read relevant manuals carefully and
ensure the safety.
Improper operation may damage machines or cause accidents.
●
Do not disassemble or modify the modules.
Doing so may cause failure, malfunction, injury, or a fire.
the external power supply for the system in all phases before cleaning the module or retightening the
●
Use any radio communication device such as a cellular phone or PHS (Personal Handy-phone System) more
t
han 25 cm away in all directions from the programmable controller.
Failure to do so may cause malfunction.
●
Shut off the external power supply for the system in all phases before mounting or removing the module.
Failure to do so may cause the module to fail or malfunction.
●
Tighten the screws on the terminal block and the connector mounting screws within the specified torque
range.
Undertightening the screws may cause fall of parts and wires, short circuit and malfunction.
Overtightening can damage the screws and/or module, thereby causing fall, short circuiting and malfunction.
●
Connection/disconnection of the module (including the display module) and the terminal block after the first
use of the product shall be limited to 50 times. (Compliant with JIS B 3502)
Exceeding the limit of 50 times may cause malfunction.
●
Connection/disconnection of the SD memory card after the first use of the product shall be limited to 500
times.
Exceeding the limit of 500 times may cause malfunction.
●
Do not drop or apply shock to the battery to be installed in the module.
Doing so may damage the battery, causing the battery fluid to leak inside the battery.
If the battery is dropped or any shock is applied to it, dispose of it without using.
●
Before handling the module, touch a grounded metal object to discharge the static electricity from the human
body.
Failure to do so may cause the module to fail or malfunction.
●
Before staring the test run of the positioning function, set the speed limit parameter to a low value and make
preparations to promptly stop the system in case of a hazardous situation.
When disposing of this product, treat it as industrial waste.
When disposing of batteries, separate them from other wastes according to the local regulations.
(For details of the battery directive in EU member states, refer to "Handling of Batteries and Devices with
Built-in Batteries in EU Member States" in the LCPU User's Manual (Hardware Design, Maintenance and
Inspection).
Transportation Precautions
●
When transporting lithium batteries, follow the transportation regulations.
(For details of the regulated models, refer to "Precautions for Battery Transportation" in the LCPU User's
Manual (Hardware Design, Maintenance and Inspection).)
This publication confers no industrial property rights or any rights of any other kind, nor does it confer any
patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving
industrial property rights which may occur as a result of using the contents noted in this publication.
This publication describes case examples of transition from the large type MELSEC-A/QnA
Series, small type AnS/QnAS Series, A0J2(H) Series, and MELSECNET/MINI-S3 systems to
the MELSEC-Q or MELSEC-L Series.
Refer to these examples when considering system configurations and selecting modules during
a system upgrade.
This publication is intended to provide system configuration examples as a supplement
to the
replacement handbooks.
For specifications comparisons between A (Large Type and Small Type) and Q/L Series or
precautions for replacement, refer to the following replacement handbooks.
• Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook (Fundamentals)08043ENG
• Transition from MELSEC-AnS/QnAS (Small Type) Series to Q Series Handbook (Fundamentals)08219ENG
• Transition from
• Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook (Intelligent Function Modules)08046ENG
• Transition from MELSEC-AnS/QnAS (Small Type) Series to Q Series Handbook (Intelligent Function Modules)08220ENG
• Transition from MELSEC-AnS/QnAS (Small Type) Series to L Series Handbook (Intelligent Function
• Transition from MELSEC-A/QnA (Large Type), AnS/QnAS (Small Type) Series to Q Series Handbook (Network Modules)08048ENG
• Transition from MELSEC-AnS/QnAS (Small Type) Series to L Series Handbook (Network Modules)08260ENG
• Transition from MELSEC-A/QnA (Large Type), AnS/QnAS (Small Type) Series to Q Series Handbook (Communications)08050ENG
• Transition from MELSEC-AnS/QnAS (Small Type
• Transition from MELSEC-A0J2H Series to Q Series Handbook08060ENG
• Transition from MELSECNET/MINI-S3, A2C (I/O) to CC-Link Handbook08061ENG
• Transition from MELSEC-I/OLINK to CC-Link/LT Handbook08062ENG
MELSEC-AnS/QnAS (Small Ty
pe) Series to L Series Handbook (Fundamentals)08258ENG
) Series to L
Modules)0
Series Handbook (Communications)08261ENG
8259ENG
• Transition from MELSEC-I/OLINK to AnyWire DB A20 Handbook08263ENG
• Transition of CPUs in MELSEC Redundant System Handbook (Transition from
• Before using the products shown in the transition handbooks, catalogues, and transition examples, refer to
the relevant manuals and check the specifications, precautions, and restrictions.
For information on the products manufactured by Mitsubishi Electric Engineering Co., Ltd., Mitsubishi
Electric System & Service Co., Ltd., and other companies, refer to the relevant catalogues and check the
specifications, precautions, and restrictions.
The manuals and catalogues for our products, products manufactured by Mitsubishi Electric Engineering
Co., Ltd., and Mitsubishi Electric System & Service Co., Ltd. are shown in Appendix of each transition
handbook.
• For details on product compliance with the above standards, please contact your local Mitsubishi Electric
sales office or representative.
• Products shown in this handbook are subject to change without notice.
Safety Precautions 1
When replacing AnS (Small Type) Series with L Series 7
Conditions of Use for the Product 13
Revisions 14
Introduction 15
Table of Contents 16
Replacement Options and Module Selection Guide 18
Specific modules are selected according to the transition procedure (gradually or simultaneously), module
configuration, and network configuration when replacing A/QnA (Large Type), AnS/QnAs (Small Type) Series
modules with Q/L Series modules.
The following shows module replacement options and references.
Module replacement
Replacing
A0J2HCPU
Modifying/Replacing
A (Large Type)
Series modules
Replacing
A (Large Type) Series
with Q Series
Options
To utilize existing
wiring
To replace with
Q Series I/O modules
To replace special
function modules with
Q Series modules
To add modules
to existing A (Large
Type) Series system
To only replace the CPU
module and continue using
existing A (Large Type)
Series modules
Use A0J2 renewal tool
manufactured by SC*
Select Q Series I/O
modules
Select Q Series modules
Modify/Replace modules
using A-A1S module
conversion adapter (A1ADP)
Replace modules using QA
extension base unit and
QA conversion adapter
1
References
Example: Section 2.4
Replace A0J2(H) systems with Q Series
using existing wiring
Transition from MELSEC-A0J2H Series
to Q Series Handbook
(L-08060ENG)
Example: Section 6.1
Use AnS (Small Type) modules as spare
parts for existing A (Large Type) Series
Example: Section 3.1.1
Utilize A/QnA (Large Type) Series QA6�B
extension base unit
Example: Section 3.1.2
Utilize existing I/O modules and extension
base unit with Q Series CPU
(Use QA conversion adapter)
To replace A (Large Type)
Series 32-point terminal
block type modules
without changing the
wiring configuration
To replace modules
when it is difficult to
use the Q Series
large type base unit
To replace all modules
with Q Series modules
*1: SC: Mitsubishi Electric System & Service Co., Ltd.
*2: MEE: Mitsubishi Electric Engineering Co., Ltd.
Replace modules using
Q Series large type base unit
and I/O modules
Replace modules using upgrade
tool manufactured by MEE*
Replace modules using
terminal block converter
module and terminal module
Replace modules using FA
goods manufactured by MEE*
Select Q Series modules
2
2
18
Example: Section 2.1.2
Upgrade to Q Series using Q Series large
type base unit and I/O modules
Example: Section 2.1.3
Upgrade to Q Series using Q Series large
type base unit and I/O modules
Example: Section 2.1.2 (2)
Compatibility of Q Series large type
base unit with the upgrade tool
Example: Section 2.2.3
Replace AnS/QnAS (Small Type) Series
200 V AC input module A1SX20
[Use FA goods (manufactured by
Mitsubishi Electric Engineering Co., Ltd.)]
Transition from MELSEC-AnS/QnAS
(Small Type) Series to Q Series Handbook
(Fundamentals) (L(NA)08219ENG)
Example: Item 2.3.1
Replace using upgrade tool for replacing
with L Series
To replace existing AnS (Small
Type) 16-point terminal block
type modules without changing
the wiring configuration
To obtain information on
tools other than the
upgrade tool
Replace modules using
AnS (Small Type) Series
upgrade tool manufactured by MEE*
Replace modules using
FA goods manufactured
by MEE*
Select L Series
modules
19
Example: Item 2.3.2
Replace AnS/QnAS (Small Type) Series
200 V AC input module A1SX20
[Use FA goods (manufactured by
Mitsubishi Electric Engineering Co.,
Ltd.)]
Transition from MELSEC-AnS/QnAS
(Small Type) Series to L Series
Handbook (Fundamentals)
(L(NA)08258ENG)
Page 23
Network replacement
Replacing
MELSECNET/MINI
(S3) with CC-Link
Replacing
Replacing
MELSECNET(ΙΙ)
MELSEC-I/OLINK
OptionsReferences
To replace networks using
existing external wiring
To replace A2CCPU
To replace networks
when it is difficult to
use existing wiring
configuration
To replace
compact type remote
I/O modules
To replace building
block type remote
I/O modules
To replace networks
without changing
existing addresses
Replace network using A2C
shape I/O modules
Replace network using
wiring conversion adapter
Select CC-Link modules
Use A0J2 renewal tool
manufactured by SC*
Replace with MELSECNET/H
remote I/O network
Replace with CC-Link/LT
Example: Section 4.5.1
Replace A2CCPU with Q Series CPU
and CC-Link
Example: Section 4.5.2
Replace MELSECNET/MINI(-S3) with
CC-Link
Transition from MELSECNET/MINI-S3,
A2C(I/O) to CC-Link Handbook
(L-08061ENG)
Example: Section 2.4.3
Replace MELSECNET/MINI compact type
remote I/O modules with CC-Link
Example: Section 4.5.3
Replace MELSECNET/MINI(-S3) remote
I/O station with MELSECNET/H using the
existing external wiring
Example: Section 4.6
Replace MELSEC-I/OLINK with CC-Link/LT,
AnyWire DB A20
To replace networks
using existing
communication cables
*: SC: Mitsubishi Electric System & Service Co., Ltd.
Replace with AnyWire
DB A20
Example: Section 4.6
Replace MELSEC-I/OLINK with CC-Link/LT,
AnyWire DB A20
To replace CPU modules
while retaining the existing
MELSECNET(ΙΙ)
To replace with
MELSECNET/10 using
existing cables
To replace networks
containing a remote
I/O station
To gradually replace
networks using existing
MELSECNET(ΙΙ) and
MELSECNET/10
Replace modules using
MELSECNET(ΙΙ) local station
data link modules
Upgrade gradually to
Q Series CPU modules
Transition to MELSECNET/H
using MELSECNET/B twisted
pair cables
Replace networks using
MELSECNET/H PLC to PLC
network and remote I/O network
Change from remote I/O station
to normal station and replace
as one single network
Use a gateway set to
configure networks with
relay stations
Example: Section 4.2
Replace one of A Series stations with
Q Series while retaining MELSECNET(ΙΙ)
Example: Section 4.1.1
Replace MELSECNET(ΙΙ) coaxial loop
with MELSECNET/10 coaxial bus system
while retaining existing A Series CPUs
Example: Section 4.1.2
Upgrade to MELSECNET/H network
system utilizing existing MELSECNET/B
twisted pair cable
Transition from MELSEC-A/QnA
(Large Type) Series to Q Series
Handbook (Network Modules)
(L-08048ENG)
Example: Chapter 4.3
Replace MELSECNET containing a remote
I/O station with MELSECNET/H
Transition from MELSEC-A/QnA
(Large Type) Series to Q Series
Handbook (Network Modules)
(L-08048ENG)
This section describes the main replacement options. If multiple options are selected or other options
are needed, comprehensive consideration is required to configure the system.
1.1 Comparison of A/QnA (Large Type) Series and Q Series base unit mounting area
Comparison of base mounting area
1.
1.1 Comparison of A/QnA (Large Type) Series and Q Series base unit mounting area
When upgrading existing A/QnA systems, there are cases where the number of modules increases due to
specification differences. For instance, to replace an A/QnA (Large Type) Series 32-point terminal block type I/O
module, two Q Series 16-point terminal block type I/O modules are used. Despite increase in the number of I/O
slots and extension base stages, the Q Series footprint is smaller than that of the A/QnA (Large Type) Series.
The following example shows a comparison of the mounting areas when the A/QnA (Large Type) Series system
is upgraded to the Q Series.
Solution and Benefit
When replacing each 32-point terminal block type module with two 16-point terminal block type
modules, an additional extension base unit is required due to an increase in the number of modules.
However, the Q Series system fits inside the existing control panel because it is compact in size.
(1) When the A/QnA (Large Type) Series main base unit A35B and the A65B extension base unit are
replaced
250
250
382
80
A35B
Q38B/Q68B
0
0
0
0
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
A
A
A
A
B
B
B
B
C
C
C
C
D
D
D
D
E
E
E
E
F
F
F
F
30
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
98
40
30
0
0
0
0
1
2
3
4
5
6
7
Replace
8
9
A
B
C
D
E
F
50
0
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
A
A
A
A
B
B
B
B
C
C
C
C
D
D
D
D
E
E
E
E
F
F
F
F
98
40
30
80
A65B
0
0
0
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
A
A
A
A
B
B
B
B
C
C
C
C
D
D
D
D
E
E
E
E
F
F
F
F
98
40
205
50
352
328
Downsized
Unit: mm
Q38B/Q68B
A35B
Base unit size comparsion
Tip
The A/QnA (Large Type) Series main base unit and extension base unit differ in size:
• A35B main base unit: 382 mm (W) x 250 mm (H)
• A65B extension base unit: 352 mm (W) x 250 mm (H)
Whereas the Q Series main base unit and extension base unit are the same size:
• Q38B main base unit/Q68B extension base unit: 328 mm (W) x 98 mm (H)
Even with the extra I/O slots and base units, the base unit installation area for Q Series is smaller than that for
A/QnA (Large Type) Series.
1.2 Comparison of AnS/QnAS (Small Type) Series and Q Series base unit mounting area
1.2 Comparison of AnS/QnAS (Small Type) Series and Q Series base unit mounting area
The Q Series is compact, and has a smaller mounting area.
It can be mounted within the AnS/QnAS (Small Type) mounting area.
The following example shows a comparison of the mounting areas when the AnS/QnAS (Small Type) Series
system is upgraded to the Q Series.
Solution and Benefit
Using the “AnS to Q Series conversion adapter” (manufactured by Mitsubishi Electric Engineering
Co., Ltd.), the 16-point terminal block type module can fit into the existing space without changing
the wiring.
(1) When the AnS/QnAS (Small Type) Series main base unit A1S35B and the A1S65B extension base
1.2 Comparison of AnS/QnAS (Small Type) Series and Q Series base unit mounting area
Existing base unitReplacement base unit
ModelOutline dimensionsOutline dimensionsModel
A1S35B
A1S38B
A1S65B
A1S68B
325(W)×130(H)
430(W)×130(H)
315(W)×130(H)
420(W)×130(H)
Q35B
Q38B
Q38B
Q312B
Q65B
Q68B
Q68B
Q612B
245(W)×98(H)
328(W)×98(H)
328(W)×98(H)
439(W)×98(H)
245(W)×98(H)
328(W)×98(H)
328(W)×98(H)
439(W)×98(H)
Width is 80 mm narrower
Width is 3 mm wider
Width is 102 mm narrower
Width is 9 mm wider
Width is 70 mm narrower
Width is 13 mm wider
Width is 92 mm narrower
Width is 19 mm wider
Tip
The AnS /QnA (Small Type) Series main base unit and extension base unit differ in size:
• A1S35B main base unit: 325 mm (W) x 130 mm (H)
• A1S65B extension base unit: 315 mm (W) x 130 mm (H)
Remarks
Whereas the Q Series main base unit and extension base unit are the same size:
• Q38B main base unit/Q68B extension base unit: 328 mm (W) x 98 mm (H)
The width will increase if the number of modules increases, i.e., A1S35B to Q68B will increase 3 mm, and
A1S38B to Q312B will increase by 9 mm.
However, this increase can be handled. Confirm the in-panel layout and space and determine whether the
1.3 Comparison of AnS/QnAS (Small Type) Series and L Series mounting area
1.3 Comparison of AnS/QnAS (Small Type) Series and L Series mounting area
The L Series modules are designed to be installed directly on the DIN rails. The modules can be
mounted freely according to the in-panel space.
When replacing AnS/QnAS (Small Type) Series modules with L Series, examine the mounting method
in consideration of the in-panel space.
Solution and Benefit
(1) Using the "AnS to L Series conversion adapter" (manufactured by Mitsubishi Electric
Engineering Co., Ltd.), the module to be mounted has a wiring connector incompatible with
the terminal block of the terminal block type module can fit into the existing space without
changing the wiring.
(2) The number of modules to be newly mounted can be reduced by using various built-in
General-purpose input function Interrupt input function Pulse catch function
General-purpose output function
Replace
30
90
30
90
30
229
Unit: mm
Positioning function
Ethernet function
CC-Link function
High-speed counter function
*1
*1: The CC-Link function can
be used on L26CPU-BT and
L26CPU-PBT.
Tip
Although the external dimensions of AnS/QnAS (Small Type) Series are determined by the base unit to be
used, the width of L Series varies depending on the number of selected modules.
For the method for calculating the required width, refer to "Transition from MELSEC-AnS/QnAS (Small Type)
Series to L Series Handbook."
2.1 Replace A/QnA (Large Type) Series with Q Series
Utilizing external wiring
2.
2.1 Replace A/QnA (Large Type) Series with Q Series
2.1.1 Install terminal block converter module and terminal module externally
(1) Replace 32-point terminal block type module using connector/terminal block converter module
Solution and Benefit
• The connector/terminal block converter module can support up to 2mm2 wires, allowing the use
of existing thick wires without modification.
• Using a connector/terminal block converter module, an existing 32-point terminal block type
module can be replaced with a 32-point connector type module without increasing the number of
modules.
The following is an example of replacing an A/QnA (Large Type) Series system that contains 32-point terminal
block type input modules (AX41).
● Instructions
Replace AX41 with QX41, and connect the connector/terminal block converter module.
If QX40 is used instead of QX41, two modules are required to replace each AX41. Also, if existing wires are
thicker than the applicable wire size (0.75 mm2), wiring modifications may be necessary.
2.1 Replace A/QnA (Large Type) Series with Q Series
(2) Replace 32-point contact output type module using "relay terminal module"
Solution and Benefit
• Using the relay terminal modules, a large type A (Large Type) Series 32-point contact output
module can be replaced while maintaining 8 points/common.
• A wide variety of compatible wire sizes are available using the relay terminal module.
A (Large Type) Series 32-point contact output module AY13: Max. 2 mm
Relay terminal module: Max. 1.25 mm
Q Series 16-point contact output module QY10: Max. 0.75 mm
2
2
• Replacement is possible without the need of additional modules because a module mounted on
the base unit becomes compatible with 32-point connector type modules through the use of the
"connector/terminal block converter module".
The following is an example of replacing contact output modules (AY13) with transistor output modules (QY41P)
and externally converting transistor outputs into contact outputs.
● Instructions
Replace AY13 with QY41P and connect the relay terminal modules to convert to contact outputs.
With this method, the system can be upgraded without increasing the number of modules on the base unit.
Also, 8 points/common, the same specification as that of the AY13, can be maintained.
2
(a) System configuration example
Current configurationAfter replacement
A61P
A35B
A61P
A65B
AX41
A2NCPU
X00... X20... X40... X60... X80...
AY13
AY13
YC0... YE0... Y100... Y120...Y140...
AX41
AY13
AX41
AY13
AX41
AY13
AX42
Replace
Q61P
Q61P
QX41
Q01UCPU
QY41P
QX41
QY41P
QY41P
8 points/common
(the same specification
as that of AY13)
2.1 Replace A/QnA (Large Type) Series with Q Series
(3) Replace A/QnA (Large Type) Series 200 V AC input module AX21
[Use FA goods (manufactured by Mitsubishi Electric Engineering Co., Ltd.)]
Solution and Benefit
• Use the Q Series large type input module QX21L to replace the modules without changing the
wiring.
Note that if the Q Series large type base unit cannot be used because of space limitations in the
panel or because of the module configuration, etc., replacements can be completed easily by
using the FA goods.
• A dedicated cable is available to connect the programmable controller with the FA goods, so
there's no need to prepare cables when making a replacement.
FA goods
A variety of FA goods, including a terminal block connector conversion module, I/O type converter (AC input ->
DC input conversion, DC output signal -> relay output conversion, etc.), are available. Use these convenient
products as relays, signal conversions and a means to reduce wiring when compatible modules are not available
for replacing from the A/QnA (Large Type) Series to the Q Series.
The following is an example of replacing the A (Large Type) I/O module with the Q Series using FA goods.
● Instruction
(1) Using the FA goods, convert the 200 V AC input into 24 V DC, and lead it in with QX41, etc.
(2)
The external wiring will change, but program does not need to be changed since the I/O address is the same
(3) The following FA goods are used.
Product nameModel
External connection
Remarks
(1) 200 V AC input module insulated with
photo coupler
(2)
Input module on programmable controller side
QX41, QX42, QH42 and QX41Y41P
(3) CC-Link module
AJ65SBTCF1-32D
200 V AC photo
coupler insulated
input module
FA-TH16X200A31L
16-point/common
2-wire type
(4) Connection cable
FA-CBL���FM2V and FA-CBL���FM2LV
● System configuration example
Current configurationNew configuration after replacement
Power supply module
CPU module
Main base unit
Input module
A61P
A2NCPU
A35B
AX21
FA goods : Input moduleN/A−
Connection cable
N/A
Existing modelReplacement model
1
Q61P
1
Q01UCPU
1
Q35B
2
QX41 or QX42
FA-TH16X200A31L
FA-CBL□□FM2V
−
FA-CBL□□□FM2LV
2/1
Tip
• The FA goods input module has a function to convert 200 V AC input signal into 24 V DC, so select a 24 V
DC input connector type module for the programmable controller side input module.
• The following products are available for the FA goods.
Triac large capacity (1 A/point) output module
Transistor large capacity (2 A/point) output module
Common multi-point I/O module
The FA goods can be used when replacement using the Q Series large type I/O module conversion adapter
is difficult.
For details on the FA goods manufactured by Mitsubishi Electric Engineering Co., Ltd., please contact your
local Mitsubishi sales office or representative.
• To replace using existing external wiring terminal block, use the Q Series large type input module QX21L.
Refer to "2.2 Upgrade to Q Series using Q Series large type base unit and I/O modules" for details.
2.1 Replace A/QnA (Large Type) Series with Q Series
2.1.2 Replace using Q Series large type base unit and Q Series large input/output module
(1) List of Q Series large type base units and Q Series large input/output modules
Solution and Benefit
• The Q Series large type I/O modules allow the use of existing A/QnA (Large Type) Series 32-point
I/O wiring, eliminating the need for rewiring.
• Performance specifications of the Q Series large type I/O modules are equivalent to those of the
A/QnA (Large Type) Series.
• The hole size and pitch of the Q Series large type base units are the same as those of the A/QnA
(Large Type) Series, eliminating the need of making new mounting holes.
• The Q Series large type I/O modules and standard Q Series modules can be mounted together on
the Q Series large type base unit. For the standard Q Series modules, existing A/QnA (Large
Type) Series connectors or terminal blocks can be utilized without modification by using a
conversion adapter (upgrade tool) manufactured by Mitsubishi Electric Engineering Co., Ltd.
Wired terminal blocks of the existing A (Large Type) Series I/O modules can be mounted directly without
modifying the external wiring.
Mount a standard Q Series
power supply module and
CPU module
Q Series large type
I/O module
Q Series large type
base unit
Q Series module
Q Series module
Q Series large type
I/O module
Mount directly
Remove the wired
terminal block
from the existing
I/O module
Upgrade tool (Conversion adapter)
manufactured by Mitsubishi Electric
Engineering Co., Ltd.
Mount directly
Remove the wired
terminal block
from the existing
I/O module
● Q Series large type base unit options
Product name
Main base unit
Extension base
unit
ModelOutline
Q38BL
Q35BL
Q68BL
8 slots, 1 power supply module required, Q Series large type I/O module mountable
5 slots, 1 power supply module required, Q Series large type I/O module mountable
8 slots, 1 power supply module required, Q Series large type I/O module mountable
Q65BL5 slots, 1 power supply module required, Q Series large type I/O module mountable
Q55BL
5 slots, power supply module not required, Q Series large type I/O module mountable
Q Series large type blank cover (QG69L)
(To mount a standard Q Series module
on a large type base unit)
36
Page 40
● Q Series large type I/O module options
2.1 Replace A/QnA (Large Type) Series with Q Series
Product name
Input module
Output module
Large type
blank cover
Existing A (Large Type)
AX11
AX21
AY10A
AY11A
AY13
AY23
AY41(P)
AY51
AY51-S1
N/A
Model
Series module
Q Series
module
QX11L
QX21L
QY11AL
QY13L
QY23L
QY51PL
QG69L
32 points, 100 to 120 V AC, rated input current:10 mA (100 V AC, 60 Hz),
response time: 15 ms or less (OFF to ON), 25 ms or less (ON to OFF),
32 points/common, 38-point terminal block
32 points, 200 to 240 V AC, rated input current: 10 mA (220 V AC 60 Hz),
response time: 15 ms or less (OFF to ON), 25 ms or less (ON to OFF),
32 points/common, 38-point terminal block
16-point contact output, 24 V DC/240 V AC, 2 A/point, 16 A/all points,
All points independent common, 38-point terminal block,
Surge suppressor (Varistor 387 to 473 V)
32-point contact output, 24 V DC/240 V AC, 2 A/point, 5 A/common,
8 points/common, 38-point terminal block
32-point triac output, 100 to 240 V AC, 0.6 A/point, 2.4 A/common,
8 points/common, 38-point terminal block
32-point transistor output 12 to 24 V DC, 0.5 A/point, 4 A/common,
16-point/common protection function (overheat protection function,
overload protection function), 38-point terminal block
Blank cover for mounting existing Q Series module on the Q Series large
type base unit
Outline
● Conversion adapter (upgrade tool) options
[manufactured by Mitsubishi Electric Engineering Co., Ltd.]
Product name
Output module
Analog input
module
Analog output
module
High-speed counter
module
* Voltage input or current input is applicable to replacement Q Series modules.
If the existing A (Large Type) Series module uses a combination of voltage and current input, it cannot be replaced using a Q Series
large type base unit and a conversion adapter.
Consider using a conversion adapter (2-slot type) to replace the module with a Q64AD-GH (2 units required). (Refer to Section 2.4 for details)
2.1 Replace A/QnA (Large Type) Series with Q Series
Tip
• Existing A (Large Type) Series wiring harness plugs in without modification.
• The Q Series large type base modules are compatible with High Performance Model QCPUs, Universal
model QCPU (except Q00UJCPU), and Remote I/O Stations.
Basic Model QCPUs, Process CPUs, Redundant CPUs, and Safety CPU are not compatible.
• Neither Q Series large type main base unit nor Q Series large type extension base unit can be used in a
multiple CPU system.
• The standard Q Series modules can be mounted on the Q Series large type base unit using the Q Series
large type blank cover.
• The Q Series large type base units can be used together with the standard Q Series base units.
(e.g., main base unit: Q312B, extension base unit: Q68BL)
• Some modules, such as modules that occupy two slots, cannot be mounted. Refer to "Q Series Large Type
Base Unit/I/O Module/Blank Cover User's Manual" for details.
• After replacing the existing connector with the wiring intact, the 64-point connector type I/O module can be
used for the Q Series I/O module.
A blank cover is required to mount the Q Series large type base unit.
Note that the connector layout changes from top/bottom to left/right, so the position of the lower connector
moves to the upper side.
Check that the existing wiring is long enough.
• The 8-slot no power supply required type is not available for the Q Series extension base unit.
When replacing the existing extension base unit to the 8-slot no power supply required type A58B, replace
with the power mounted type Q68BL.
In this case, the mounting width dimensions will increase by 55 mm (411 mm to 466 mm).
Confirm the mounting space, and that the wiring is long enough to move to the mounting position.
• 2-slot type conversion adapters of the upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd.
cannot be used.
• For details on the upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd., please contact
your local Mitsubishi sales office or representative.
2.1 Replace A/QnA (Large Type) Series with Q Series
(2) Upgrade to Q Series modules using Q Series large type base unit
Solution and Benefit
• Unlike the QA6�B extension base unit, which is used to directly mount existing A (Large Type)
Series I/O modules for a gradual upgrade, the Q Series large type base unit, I/O module, and
conversion adapter (upgrade tool) (manufactured by Mitsubishi Electric Engineering Co., Ltd.)
enables all modules to be upgraded to the Q Series at once and allows use of existing A Series
wiring.
• Having the same slot width as A (Large Type) Series base units, the Q Series large type base
units permit direct mount of existing 32-point I/O wiring on the Q Series I/O modules. This can
shorten the upgrade time.
• Performance specifications of the Q Series large type I/O modules are equivalent to those of the
A (Large Type) Series, eliminating concerns about compatibility with the connected external
devices.
The following is an example of upgrading an A (Large Type) Series system to the Q Series using the Q Series
large type base units, I/O modules, and conversion adapters.
● Instructions
(1) Replace the existing 32-point terminal block type I/O modules with Q Series large base units and I/O
modules, and use the same terminal blocks to connect with external wiring.
(2) If there is no compatible Q Series large type I/O module, use the conversion adapter (manufactured by
Mitsubishi Electric Engineering Co., Ltd.) to replace the existing module with standard Q Series I/O module.
● System configuration example
Current configurationNew configuration after replacement
manufactured by Mitsubishi Electric
Engineering Co., Ltd. are used.
QY23L
Existing terminal block
Existing terminal block
Page 43
2.1 Replace A/QnA (Large Type) Series with Q Series
● Module selection example
Product name
Main base unit
Extension base unit
Power supply module
Extension cable
CPU module
A35B
A65B
A61P
AC06B
A2NCPU
AX11
Input module
AX41
AY13QY13L
AY23
Output module
AY41
Q Series large type blank coverN/AQG69L
Existing modelReplacemant model
1
Q35BL
1
Q65BL
2
Q61P
1
QC06B
1
QX11L
5
QX41
1
ERNT-AQTX41
(conversion adapter)
2
1
QY41P
1
ERNT-AQTY41
(conversion adapter)
-
1
1
2
1
1Q01UCPU
5
1
1
2
1QY23L
1
1
2
Tip
• The Q Series power supply and CPU modules can be mounted without a Q Series large type blank cover.
• Always mount a Q Series large blank cover when mixing the Q Series modules. The Q Series I/O module is
used when using the Mitsubishi Electric Engineering Co., Ltd. upgrade tool, so the Q Series large blank cover
will be required.
• When the Q Series large type base unit is used, the depth is greater than that of the A Series.
A Series 32-point
I/O module
25115
140154
* The depth of ERNT-AQT68DA is 176.2 mm.
129
Q Series large type I/O module
25
Q Series I/O module
Conversion adapter
(upgrade tool)
manufactured by
Mitsubishi Electric
Engineering Co., Ltd.
2.1 Replace A/QnA (Large Type) Series with Q Series
(3) Upgrade to MELSECNET/H (remote I/O network) system using Q Series large type base unit
Solution and Benefit
• With the
system can be upgraded to a MELSECNET/H (remote I/O network) system by utilizing existing wiring.
Just remount the existing wired terminal block on the Q Series large type base units, I/O modules.
The upgrade time can be greatly reduced.
• In addition to the Q Series large type base units, I/O modules, the conversion adapter (upgrade
tool) (manufactured by MITSUBISHI Electric Engineering Co., Ltd.) can also be used to further
minimize upgrade process.
* For the model names of conversion adapters used as upgrade tools, refer to "Conversion adapter (upgrade tool) options
[manufactured by Mitsubishi Electric Engineering Co., Ltd.]" in page 37.
The following is an example of upgrading a MELSECNET network system consisting of only remote I/O stations
to a MELSECNET/H (remote I/O network) system using the Q Series large type base units, I/O modules, and
conversion adapters.
● Instructions
Use Q Series large type base units, I/O modules, and conversion adapters (manufactured by Mitsubishi
Electric Engineering Co., Ltd.) to replace the existing MELSECNET remote I/O network system.
Q Series large type base units and I/O modules, an existing MELSECNET remote I/O network
(a) System configuration example
Current configurationNew configuration after replacement
Master station
A61P
A2ACPUP21
A35B
MELSECNET (optical loop)
Remote I/O station 1
A61P
AJ72P25
AX11
AY23
AY13
AX11
AX41
Empty
AY41
AY23
AY13
AX11
Remote master station
Q02UCPU
Q61P
Q35BL
MELSECNET/H (remote I/O network) (optical loop)
Remote I/O station 1
QX11L
Existing
terminal block
Replace
A35B
Remote I/O station 2
A61P
AJ72P25
A35B
AX40
AY10
AY13
AX11
AY40
Q61P
Q35BL
Remote I/O station 2
QX11L
QJ72LP25-25
Existing
terminal block
QG69L
Q Series large type
blank cover
QX11L
QY13L
Existing
terminal block
Existing
terminal block
QX41 QY41P
QY13L
QY23L
Existing
terminal block
Existing
terminal block
QY10
QX40QY40P
QY23L
Existing
terminal block
**
ERNT-AQTX41
ERNT-AQTY41
Existing
terminal block
Existing
***
QJ71LP21-25
terminal block
Q61P
Q35BL
QX11L
QJ72LP25-25
Existing
terminal block
QY13L
Existing
terminal block
Existing
ERNT-AQTX40
terminal block
* Q Series large type blank cover (QG69L) is required when using a Q Series module.
2.1 Replace A/QnA (Large Type) Series with Q Series
● Module selection example
(1) Master station to remote master station
Product name
Main base unit
Power supply module
CPU module
Network module
Q Series large type blank cover
Input module
Output module
(2) Remote I/O station 1
Product name
Main base unit
Power supply module
Network module
Input module
Output module
Input moduleAX41
Output module
Q Series large type blank cover
A35B
A61P
A2ACPUP21
N/A
N/A
AX11
AY131QY13L1
AY23
A35B
A61P
AJ72P25
AX11
AY13
AY23
AY41
N/A
Existing modelReplacemant model
Existing modelReplacemant model
1
Q35BL
1
Q61P
Q02UCPU
1
QJ71LP21-25
QG69L
-
2
QX11L
QY23L1
1
1
Q35BL
1
Q61P
QJ72LP25-25
1
QX11L
1
QY13L
1
QY23L
1
QX41
1
ERNT-AQTX41 (conversion adapter)
QY41P
1
ERNT-AQTY41 (conversion adapter)
-
QG69L2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
(3) Remote I/O station 2
Product name
Main base unit
Power supply module
Network module
Input module
Output module
Q Series large type blank cover
A35B
A61P
AJ72P25
AX11
AX40
AY13
AY10
AY40
N/A
Existing modelReplacemant model
Q35BL
1
Q61P
1
QJ72LP25-25
1
QX11L
1
QX40
1
ERNT-AQTX40 (conversion adapter)
QY13L
1
1
ERNT-AQTY10 (conversion adapter)
1
ERNT-AQTY40 (conversion adapter)
QG69L3
-
1
1
1
1
1
1
1
1QY10
1
1QY40P
1
Tip
• When utilizing existing optical fiber cables, note that the minimum distance between stations may be limited
to 200m depending on the type of cables used. Refer to "Q Corresponding MELSECNET/H Network System
Reference (remote I/O network)" for details.
If the distance between stations is less than 200m, the existing optical fiber cables can be utilized without
restrictions.
• When replacing the existing ACPU to a CPU with link function, an empty slot is required to mount the network
module.
If no empty slot is available, the extension base unit must be added or the base unit must be changed to one
with more slots.
2.1 Replace A/QnA (Large Type) Series with Q Series
2.1.3 Replacement utilizing A (Large Type) upgrade tool
(manufactured by Mitsubishi Electric Engineering Co., Ltd.)
(1) Utilize A (Large Type) unit replacement upgrade tool
Solution and Benefit
• When replacing the existing A (Large Type) Series modules, there may be cases in which two
replacement modules are needed depending on the specification of the Q Series modules.
In such cases, the terminal blocks of the A (Large Type) Series modules do not need to be replaced
and can be used through the upgrade tool (base adapter and conversion adapter (2-slot type))
manufactured by Mitsubishi Electric Engineering Co., Ltd. Thus, wiring time is greatly reduced.
• The base adapter (upgrade tool) manufactured by Mitsubishi Electric Engineering Co., Ltd. is
compatible with the 12-slot main/extension base unit, enabling the expansion of slot numbers if
needed.
Upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd.
The upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd. consists of: base adapter,
conversion adapter, and conversion adapter fixing mount.
For details on the upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd., refer to Section
"2.1.2 Upgrade to Q Series using Q Series large type base unit and I/O modules".
• Base adapter
An adapter to mount a Q Series base unit using installation holes of the existing A (Large Type) Series large
type base unit.
• Conversion adapter
An adapter to mount an existing A (Large Type) Series module terminal block on the replacement Q Series I/O
modules, analog modules, or high speed counter modules. (The existing terminal blocks and wires are utilized.)
There are two types of conversion adapters: 1-slot type and 2-slot type.
• Conversion adapter fixing mount
A mount to fix the conversion adapters.
Q Series main base unit / extension base unit
Base adapter
Q Series I/O module
Conversion adapter fixing mount
Conversion adapter (2-slot type)
Terminal block removed from the existing A (Large Type) Series I/O module
2.1 Replace A/QnA (Large Type) Series with Q Series
(a) Conversion adapter
1) 1-slot type (Mountable to Q Series large type base unit)
Separate adapter are available for the I/O module, analog module and high-speed counter module.
The 1-slot type conversion adapter can also be mounted on the Q Series large base unit.
Refer to Section "2.1.2 Upgrade to Q Series using Q Series large type base unit and I/O modules".
2) 2-slot type (Not mountable to Q Series large type base unit)
(a) For I/O module
*1: Replaceable with Q Series large type input module QX11L.
*2: Replaceable with Q Series large type output module QY11AL.
*3: Replaceable with Q Series large type output module QY13L.
*4: Replaceable with Q Series large type output module QY23L.
*5: Replaceable with Q Series large type output module QY51PL.
*6: Replaceable with one slot when Q Series output module QY81P is selected and conversion adapter ERNT-AQTY81 is used.
(Q Series large type base unit mountable)
5
6
6
QY18A x 2 modules
QY10 x 2 modules
QY22 x 2 modules
QY50 x 2 modules
QY80 x 2 modules
ERNT-AQTY10A
ERNT-AQTY13
ERNT-AQTY23
ERNT-AQTY51
Terminal block
(38-points)
Terminal block
(18-points)
x 2 modules
(b) For analog module
Conversion adapter (2-slot type)
MELSEC-A Series MELSEC-Q Series
Terminal block
(38-points)
Input/Output
MELSEC-A Series
module model
MELSEC-Q Series
module model
Model
A68AD
(Voltage/Current mixed input)
A68AD-S2
(Voltage/Current mixed input)
Input
A68ADN
(Voltage/Current mixed input)
A616AD
(Voltage input)
A616AD
(Current input
Output
* Replacement when using mixed voltage/current input for existing A (Large Type) Series module.
The 1-slot type conversion adapter can be used when using voltage input only or current input only.
Conversion adapter fixing mount modelRemarksDescription
12-slot conversion adapter fixing mountERNT-AQF12
ERNT-AQF8
8-slot conversion adapter fixing mountA conversion adapter fixing mount is
5-slot conversion adapter fixing mountERNT-AQF5
3-slot conversion adapter fixing mountERNT-AQF3
required to mount conversion adapters.
Tip
• Tips for using the upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd.
(a) The programmable controller side modules are Q Series modules.
The specifications and functions may be different from those of the A (Large Type) Series modules.
Refer to the specification comparison in the corresponding module's transition handbook to confirm
compliance with the specifications and functions of the external device.
(b) Q Series main/extension base unit can be used with Q Series large type base unit. Select a base unit
according to the module configuration after replacement.
(Example of base unit combination)
• Main base unit: Q312B (Q Series standard type)
(Upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd. is used.)
• Extension base unit: Q68BL (Q Series large type base unit)
Note that only the following CPU types can be used with Q Series large type base unit.
High Performance Model QCPU
Universal Model QCPU (except for Q00JCPU)
MELSECNET/H remote I/O station
(There are no restrictions on the CPU type if only the upgrade tool manufactured by Mitsubishi
Electric Engineering Co., Ltd. is used.)
• The 1-slot type conversion adapter may be difficult to mount depending on the existing wire size. In such
2.1 Replace A/QnA (Large Type) Series with Q Series
(2) Compatibility of Q Series large type base unit with the upgrade tool
The following table shows the compatibility of Q Series large type base unit with the upgrade tool manufactured by
Mitsubishi Electric Engineering Co., Ltd. when replacing existing A (Large Type) Series modules with Q Series modules.
Base adapter,Conversion adapter
1
(Upgrade tool)*
Same width as Q Series base unit
(27.4 mm)
0 1 2 3 4 5 6 7 8
0
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
A
A
B
B
C
C
D
D
E
E
F
F
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
A
A
B
B
C
C
D
D
E
E
F
F
2
○○
○×
○○
○×
○○
×○
○○
○×
○○
*9
△
*10
△
*9
△
*9
△
*10
△
○○
0123456789ABCDEF
27.4
0123456789ABCDEF
QY50
Slot width of base unit*
Power supply module
Item
3
Q Series standard power supply module
Q Series large type base unit*
Same width as the A (Large Type)
Series base unit (37.5 mm)
Basic model QCPU
Mountable
module
CPU module
• I/O module
• Intelligent function
module
For terminal block type 16-point I/O module (1-slot type)
For terminal block type 32-point I/O module (1-slot type)
Conversion
adapter*
For terminal block type 32-point I/O module (2-slot type)
6
For high-speed counter module
For analog module (1-slot type)
For analog module (2-slot type)
Connection of QA/QA1S extension base unit*
High Performance model QCPU
Process CPU
Universal model QCPU
Q Series large type I/O modules*
Q Series 1-slot module
Q Series 2-slot occupying module
8
4
*
5
*7
*7
*7
○
×
*7
○
*7
○
×
○: Applicable (Mountable), △: Applicable with restrictions (Mountable), ×: Not Applicable (Not mountable)
*1: Q Series large type base units can be used with Q Series base units (standard products).
*2: Mount a Q Series base unit (standard product) on the base adapter manufactured by Mitsubishi Electric
Engineering Co., Ltd.
*3: Check mounting conditions before using the upgrade
MELSEC-A Series moduleMELSEC-Q Series module
tool, because wiring space is reduced due to
a decrease in the module's width.
0123456789ABCDEF
*4: Q00UJCPU is not compatible.
*5: Number of common points and electrical specifications,etc.,
are same as that of A (Large Type) Series I/O module.
*6: Since the adapters are mounted on Q Series modules, the
37.5
specifications and functions are same as those of the Q
Series modules. (Please check the transition handbook,
since the specifications and functions are different from those of A (Large Type) Series module)
*7: The Q Series large type blank cover (QG69L) is required.
*8: Only High Performance Model QCPUs can be connected to the QA/QA1S extension base unit.
*9: If the size of the copper wire connected to the terminal block is
larger than 1.25 mm2, ERNT-AQTX41, AQTY41, AQTX81,
AQTY81, AQT68AD, AQT68ADN, AQT68DA, and AQTD61
modules may be difficult to mount.
In this case, secure wiring space by leaving empty slots in between
modules. For example, mount modules on slot No. 0, 2, 4, 6, 8,
and leave slot No. 1, 3, 5, 7 empty.
Mount a blank cover QG60 on the empty slots.
If there are not enough slots, consider using the Q Series large
type base unit.
*10: Applies when using replacing the existing A (Large Type)
module with the two Q Series modules, and using the existing
wiring terminal block with the conversion adapter.
2.2 Replace AnS/QnAS (Small Type) Series with Q Series
2.2 Replace AnS/QnAS (Small Type) Series with Q Series
2.2.1 Replace using AnS size Q Series large type base unit
Solution and Benefit
• The mounting dimensions of the AnS size Q Series large base unit are the same as the A/QnA
(Small Type) Series, so there is no need to additionally drill mounting holes.
• Both the Q Series with upgrade tool (manufactured by Mitsubishi Electric Engineering Co., Ltd.)
and a module without upgrade tool can be mounted on the AnS size Q Series large base unit. The
terminal block used with the A/QnA (Small Type) Series can be used on the Q Series module with
upgrade tool (manufactured by Mitsubishi Electric Engineering Co., Ltd.) without changing the
wire size.
AnS size Q Series large base unit
Q Series module
AnS size Q Series large
blank cover (QG69LS)
Upgrade tool
Mount directly
● List of AnS size Q Series large base units
Product name
Main base unit
Extension base unit
AnS size Q Series large
blank cover
*2: The DIN rail mounting adaptor compatible with the base unit is enclosed.
*3: One required for each module mounted on the AnS size large base unit.
• The MELSEC-AnS Series/MELSEC-Q Series upgrade tool conversion adapter (manufactured by
Mitsubishi Electric Engineering Co., Ltd.) reduces wiring time as the AnS/QnAS (Small Type)
Series 16-point terminal block type module’s terminal block can be used without modification.
• New mounting holes do not need to be drilled as the MELSEC-AnS Series/MELSEC-Q Series
upgrade tool base adapter (manufactured by Mitsubishi Electric Engineering Co., Ltd.) can be
mounted with the existing main/extension base unit mounting holes.
MELSEC-AnS Series/MELSEC-Q Series upgrade tool
(manufactured by Mitsubishi Electric Engineering Co., Ltd.)
The MELSEC-AnS Series/MELSEC-Q Series upgrade tool (manufactured by Mitsubishi Electric Engineering
Co., Ltd.) is comprised of the base adapter and conversion adapter. This tool can be used with just the base
adapter or conversion adapter.
• Base adapter
This adapter is used to mount the Q Series base unit using the mounting holes for the existing AnS/QnAS
(Small Type) base unit.
• Conversion adapter
This adapter is used to mount the existing AnS/QnAS (Small Type) module’s terminal block onto the Q
Series I/O module or analog module after replacement.
(The terminal block and wiring are used in the original state.)
Existing AnS SeriesQ Series
Upgrade tool
(Base adapter)
Upgrade tool
(Conversion adapter)
Use existing wiring
for I/O module
When replacing the AnS Series I/O module with the
Q Series I/O module, the FA goods conversion module
and interface terminal module can also be used.
*1: The module mounting slot position differs, so the wiring length must be adjusted.
*2: If the I/O modules are mounted adjacently using the conversion adapter, mounting may not be possible if the existing wires are thick or
there are many wires. If the wires interfere, lift the wires up toward the front so they are out of the way. If the wires still interfere, leave
one slot open to ensure space for the wires.
*3: Module with fixing frame. The base adapter ASQB3N, ASQB6N, or ASQB5N must be used.
*4: For standard control by thermocouple input.
*5: For standard control by platinum temperature measuring resistor input.
*6: For heating/cooling control by thermocouple input.
*7: For heating/cooling control by platinum temperature measuring resistor input.
Refer to the "Upgrade Tool General Catalog" issued by Mitsubishi Electric Engineering Co., Ltd. for details.
Temperature control module
with wire breakage detection
A1S64TCTRTBW
A1S62TCTTBW-S2
A1S64TCTRTBW
*4
*5
A1S62TCRTBW-S2
A1S64TCTRTBW
*6
*1: The XY address will change because two replacement modules are used. The program must be revised.
Consider using FA goods if not changing the XY address.
*2: Model name of set of 1-slot type conversion adapter ERNT-ASQT64TC and wire breakage detection connector conversion cable.
*3: For standard control by thermocouple input.
*4: For standard control by platinum temperature measuring resistor input.
*5: For heating/cooling control by thermocouple input.
*6: For heating/cooling control by platinum temperature measuring resistor input.
2.2 Replace AnS/QnAS (Small Type) Series with Q Series
Module type
Main base unit
Extension base unit
(with power supply)
Extension base unit
(without power supply)
CPU/base unit
integrated type
*1: The conversion adapter with fixing frame cannot be used with the base adapter that does not have "N" after the conventional model.
*2: The width is 36 mm larger, so mounting space must be secured. (No need to additionally drill mounting holes)
*3: The width is 22 mm larger, so mounting space must be secured. (No need to additionally drill mounting holes)
*4: Mountable within existing space (No need to additionally drill mounting holes)
• External wiring work is eliminated by directly mounting the existing AnS/QnAS (Small Type) I/O module
terminal block.
When using the conversion adapter, the terminal block cover (enclosed with conversion adapter) must be
replaced.
• When replacing the AnS/QnAS Series I/O module with connector type external connection method (wiring),
the existing wiring can be used. (The connector, with wires attached, can be connected to the Q Series
module.) Note that after replacement, the Q Series does not have a D-sub 37-pin connector type I/O
module, so the wiring must be changed to a 40-pin connector.
Note that units with and without the conversion adapter can be used together on the same base unit.
• If replacement is difficult from the existing AnS/QnAS (Small Type) I/O module, the module can be replaced
with the FA goods interface terminal module.
(Example: When A1SX20 is replaced, two QX28 modules will be required. This increases the number of
modules and changes the address. By selecting QX40 and providing the FA goods terminal module
"FA-TH16X200A31L" externally, the number of modules does not need to be increased, and the address will
not change.)
• When replacing a system containing an A Series large type extension base unit connected to the
AnS/QnASCPU to the Q Series, the "Q Series large type base unit, Mitsubishi Electric Engineering Co., Ltd.
Upgrade Tool" can be used to replace the A Series large type extension base unit and mounted modules.
Refer to the following section for tips on selecting the "Q Series large base unit, Mitsubishi Electric
Engineering Co., Ltd. Upgrade Tool" in this case.
Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook (Fundamentals) L(NA)08043
MELSEC-A/QnA (Large), AnS/QnAS (Small) Transition Examples L08121 (-B and higher)
Note that the CPU/base unit integrated CPU type cannot be used with the Q Series large extension base
unit.
• For details on the upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd., please contact
your local Mitsubishi sales office or representative.
2.2 Replace AnS/QnAS (Small Type) Series with Q Series
(2) Compatibility of AnS size version Q Series large type base unit with the upgrade tool
The following table shows the compatibility of AnS size version Q Series large type base unit with the upgrade
tool manufactured by Mitsubishi Electric Engineering Co., Ltd. when replacing existing A (Small Type) Series
modules with Q Series modules.
ItemBase adapter (Upgrade tool)*
Slot width of base unit
Power supply module
Mountable
module*
Conversion
adapter*
Connection of QA/QA1S extension base unit*
CPU module
5
• I/O module
• Intelligent function
module
For terminal block type 16-point I/O module (1-slot type)
For terminal block type 16-point I/O module (2-slot type)
5
For high-speed counter module
For analog module (1-slot type)
Q Series standard power supply module
Basic model QCPU
High Performance model QCPU
Process CPU
Universal model QCPU
Multi-CPU configuration
MELSECNET/H remote I/O module
Q Series 1-slot module
Q Series 2-slot occupying module
7
4
*
*1: AnS size version Q Series large type base units, Q Series base units (standard products) and Q Series
large base units can be used together.
*2: Mount a Q Series base unit (standard product) on the base adapter manufactured by Mitsubishi Electric
Engineering Co., Ltd.
AnS size version
Q Series large type base unit*
Same width as the A (Large Type)
Series base unit (34.5 mm)
3
*
○
×
○
*6
○
×
*6
○
×
*6
○
*6
○
1
Same width as Q Series base unit
(27.4 mm)
○○
○×
○○
○×
○
○
○
○
○
○
*9
○
*8
○
*8
○
○○
○: Applicable (Mountable), ×: Not Applicable (Not mountable)
MELSEC-AnS Series moduleMELSEC-Q Series module
2
Replace with the
terminal block
cover enclosed
with the
*3: Q00UJCPU is not compatible.
conversion
adapter.
*4: The following modules cannot be used.
• A module whose height is more than 98 mm.
• A module with a bracket on top.
34.5
27.4
• A module with a protrusion, such as a connector, on
the bottom.
• A module onto which Q7BAT-SET is mounted.
* Example
Q66AD-DG, Q66DA-G, Q68AD-G, Q68RD3-G, Q68TD-G-H02, Q64AD2DA, QD75M1, QD75MH1,
QD75M2, QD75MH2, QD75M4, QD75MH4, or QJ71WS96 with Q7BAT-SET mounted.
*5: Since the adapters are mounted on Q Series modules, the specifications and functions are same as those
of the Q Series modules. (Please check the transition handbook, since the specifications and functions
are different from those of A (Small type) Series module)
*6: The AnS size version Q Series large type blank cover (QG69LS) must be mounted.
*7: Only High Performance Model QCPUs can be connected to the QA/QA1S extension base unit.
This cannot be used with the MELSECNET/H remote I/O station, etc.
*8: If the size of the copper wire connected to the terminal block is larger than 1.25 mm
2
, it may be difficult to
mount the conversion adapter.
In this case, secure wiring space by leaving empty slots in between modules. For example, mount modules
on slot No. 0, 2, 4, 6, 8, and leave slot No. 1, 3, 5, 7 empty. Mount a blank cover QG60 on the empty slots.
If there are not enough slots, consider using the AnS size version Q Series large type base unit.
*9: Applies when using replacing the existing A (Small Type) module with the two Q Series modules, and using
the existing wiring terminal block with the conversion adapter.
(Example) A1SX20
-> QX28 x 2 modules, A1SY60(E) -> QY68A x 2 modules
2.2 Replace AnS/QnAS (Small Type) Series with Q Series
2.2.3 Replace AnS/QnAS (Small Type) Series 200 V AC input module A1SX20 without changing I/O
address
Solution and Benefit
• An increase in modules and changes to address can be handled easily by using FA goods.
• A dedicated cable is available to connect the programmable controller with the FA goods, so
there's no need to prepare cables when making a replacement.
The following is an example of replacing the AnS/QnAS (Small Type) I/O module with the Q Series using FA
goods.
When replacing the AnS/QnAS (Small Type) 200 V AC input module A1SX20 (16-input points, 16-occupied
points), the Q Series 200 V AC input module is QX28 (8-point input, 16-occupied points), so the number of
modules will increase, and the address will change.
By using the FA goods, the modules can be replaced without increasing the number of modules or changing the
address.
● Instruction
(1) Using the FA goods, convert the 200 V AC input into 24 V DC, and lead it in with QX40.
(2) The external wiring will change, but program does not need to be changed since the I/O address is
the same.
(3) The following FA goods are used.
2.2 Replace AnS/QnAS (Small Type) Series with Q Series
● Connection cable
ShapeModelCable length
FA-CBL06TMV20
FA-CBL10TMV20
FA-CBL20TMV20
FA-CBL30TMV20
FA-CBL50TMV20
FA-CBL100TMV20
● Module selection example
0.6m
1.0m
2.0m
3.0m
5.0m
10.0m
Productname
Power supply module
CPU module
Main base unit
Input module
FA goodsN/AFA-TH16X20031L2−
Connection cable
A1S61PN
A2SHCPU
A1S35B
A1SX20
N/A
ExistingmodelReplacementmodel
1
Q61P
1
Q01UCPU
Q35B
1
2
QX40
FA-CBL���TMV20
−
Tip
• The FA goods input module has a function to convert the 200 V AC input signal into 24 V DC. When
replacing a 16-point terminal block type, select a 24 V DC input terminal block type module for the
programmable controller side input module. In addition, select a cable that matches the module type.
• The following products are available for the FA goods.
• Triac large capacity (1 A/point) output module
• Transistor large capacity (2 A/point) output module
• Common multi-point I/O module
The FA goods can be used when replacement using a conversion adapter is difficult.
For details on the FA goods manufactured by Mitsubishi Electric Engineering Co., Ltd., please contact your
local Mitsubishi sales office or representative. TEL052-723-8058 FAX052-723-8062
2.3 Replace AnS/QnAS (Small Type) Series with L Series
2.3 Replace AnS/QnAS (Small Type) Series with L Series
2.3.1 Replace using A (Small Type) upgrade tool
(manufactured by Mitsubishi Electric Engineering Co., Ltd.)
Solution and Benefit
The existing wiring can be used by using the conversion adapter of the upgrade tool
(manufactured by Mitsubishi Electric Engineering Co., Ltd.) for replacing MELSEC-AnS Series with
MELSEC-L Series. It is unnecessary to drill additional holes, and the man-hour for replacement can
be reduced.
Conversion adapter
■
There are available two types of conversion adapters, one for using the existing AnS module
terminal block without making changes to the wiring and the other for type conversion for connector
type input/output modul
■ Space module
If the wires of the existing terminal block are thick and interfere with the adjacent module, the
onversion adapter to be used may not be mounted. In this case, the wiring space can be secured
c
to eliminate the interference by installing the space module LG69 on the left of the newly mounted
module.
es with different types of connectors.
With space module installedSpace module
L Series module
AnS/L conversion
adapter
Wiring terminal block removed
from AnS Series module
When the space module LG69 is used, the number of modules per block is restricted. For details,
refer to "Transition from MELSEC-AnS/QnAS (Small Ty
pe) Series to L Series Handbook
(Fundamentals)."
■ Base adapter
The base adapter integrated with DIN rail is used to mount the L Series base unit using the existing
mounting holes for the AnS/QnAS Series base unit.
When the base adapter is used, it is unnecessary to fit the DIN rail, and the man-hour for
replacement can be reduced.
2.3 Replace AnS/QnAS (Small Type) Series with L Series
2.3.2 Replace AnS/QnAS (Small Type) Series 200 V AC input module A1SX20 without changing I/O
address
Solution and Benefit
(1) An increase in modules and changes to address can be handled easily by using FA goods.
(2) A dedicated cable is available to connect the programmable controller with the FA goods, so
there’s no need to prepare cables when making a replacement.
The following is an example of replacing the AnS/QnAS (Small Type) I/O module with the L Series
using FA goods.
When replacing the AnS/QnAS (Small Type) 200 V AC input module A1SX20 (16-input points,
16-occupied points), the L Series 200 V AC input module is LX28 (8-point input, 16-occupied points),
so the number of modules will increase, and the address will change.
y using the FA goods, the modules can be replaced without increasing the number of modules or
B
changing the address.
Instruction
●
(1) Using the FA goods, convert the 200 V AC input into 24 V DC, and lead it in with LX40C6.
(2) The external wiring will change, but program does not need to be changed since the I/O
address is the same.
(3) The following FA
goods are used.
Product nameModelExternal connectionRemarks
FA-TH16X200A31L
200 V AC
photocoupler
insulated input
module
*1: Wiring work is required on the input module side because the module has unfastened wires with Y terminals.
System configuration example
●
16-point/common
2-wire type
(1) 200 V AC input module insulated with photocoupler
(2) Input module LX40C6 on programmable controller side
(3) Connection cable FA-CBLYM20
The A0J2 renewal tool is used to replace existing A0J2(H) systems with the Q Series.
It consists of an interface module where the existing wired terminal block can be mounted and a base
adapter which enables utilization of the existing installation holes, etc.
A variety of installation methods are available to fit the installation space.
■ Interface module features
The interface module has DC to relay output conversion and AC to DC input conversion functions. Hence,
replacement is possible using the interface module along with Q Series connector type DC I/O modules.
Dedicated cables are used to connect the interface module to Q Series I/O modules.
• Installation types
(1) Stackable type
• Existing mounting holes can be used.
• Suitable when there is enough depth.
(A depth of 195 mm (when one interface module
is stacked)/236 mm (when two interface modules
are stacked) or more is required.)
(2) Flat mounting type
• Existing mounting holes can be used. However,
enough depth and space above the existing
modules are required.
(A space of 62 mm + 30 mm (for heat dissipation)
is required above existing modules)
(A depth of 158mm is required.)
• The required depth is less than that of the
stackable type.
(3) Standalone type
• Although space to install the main base unit
separately is needed, a base unit with a larger
number of I/O slots can be installed. Suitable
when there is not enough space in the existing
A0J2(H).
W = 189 mm (for Q33B: 3 I/O slots),
245 mm (for Q35B: 5 I/O slots),
328 mm (for Q38B: 8 I/O slots)
236 mm
158 mm
62 mm
W
*A depth of A0J2 Series modules is 41 mm per module. (i.e., Total depth of two I/O modules and a CPU is 123
mm.)
A depth of the CPU (A0J2HCPUP21 data link type) is 68 mm.
Indicates a part of the programmable controller fixing frame set. (For configuring SC-A0JQSEL-U2)
(for 56��) Large width base adapter
Shape after assembly
(2) Basic configuration
Current configuration
A0J2(H) Series
programmable controller
• CPU module
• I/O module
Q Series programmable controller
• Main base unit (Q33B)
• Power supply module
(Q62P)*
1
• CPU module
• I/O module
*1: Prepare a separate external power supply when not selecting the Q62P.
Refer to "E. Interface module power supply" for the required external 24 V DC power supply capacity.
*2: The A0J2 upgrade tool is compatible with the interface modules as shown in the table on the next page.
Refer to the following material from Mitsubishi Electric System & Service Co., Ltd. for details on the
"programmable controller fixing frame set", "base adapter" and "mounting plate", etc., that are not
described in these examples.
*3: The programmable controller fixing frame set is configured of the "base adapter", "mounting plate",
"mounting frame", "terminal block" and "power cable".
*4: The dimensions for the stackable type apply when the programmable controller I/O module is a
connector type module, and the programmable controller connection cable SC-A0JQC**M is being used.
The dimensions will differ according to the module and wiring connector type being used.
* For cable length other than described above, please contact your local Mitsubishi sales office or
representative.
Cable length: 0.35 m (MIL connector - FCN connector)
Cable length: 1.0 m (MIL connector - FCN connector)
Cable length: 2.0 m (MIL connector - FCN connector)
Cable length: 3.0 m (MIL connector - FCN connector)
Cable length: 5.0 m (MIL connector - FCN connector)
Specifications*
(5) Interface module power supply
24 V DC must be supplied as the power source for the interface module.
The power can be supplied from the Q Series power supply module Q62P, but the capacity may be
insufficient depending on the module configuration.
Prepare an external 24 V DC supply if the Q62P 24 V DC capacity (0.6 A) is insufficient.
Model
Input module
Output module
I/O module
* The above module external power supply sources include the programmable controller side I/O
module external wiring 24 V DC.
However, these do not include the CC-Link I/O module power supply when replacing to the CC-Link.
2.4.1 Replace A0J2(H) systems with Q Series using A0J2 upgrade tool
Solution and Benefit
• Existing A0J2 I/O wiring can be mounted on the A0J2 upgrade tool without modification.
• The A0J2 upgrade tool takes in AC/DC input and sends these signals to a programmable
controller's input module. It also outputs the signals received from a programmable controller's
output module to the external devices. Therefore, any A0J2 Series I/O modules can be replaced
with QX41Y41P by selecting the appropriate A0J2 upgrade tool.
• QX41Y41P, the 64-point I/O combined module (32-point input for the first half and 32-point output
for the second half), can be used to replace the A0J2 Series I/O modules without changing the I/O
assignment.
• The installation size of the A0J2 upgrade tool is the same as that of the A0J2-E56 I/O modules,
eliminating the need of making new holes.
The following is an example of replacing an A0J2(H) system with Q Series using the A0J2 upgrade tool.
● Instructions
(1) Replace the A0J2H Series CPU with a Q Series CPU and the I/O modules with QX41Y41P.
The existing I/O address can be used for the QX41Y41P, and program modifications can be avoided.
(2) When the A0J2 renewal tool is used to mount the terminal blocks of the existing A0J2 I/O modules, the
existing external wiring does not need to be changed.
* The A0J2 renewal tool is not assigned an I/O module number.
The "No.=n" in the new configuration keeps track of the order of connection with the modules on the
programmable controller side to avoid changes in I/O addresses.
Check the I/O module number in the current configuration and connect the programmable controller side
modules accordingly.
compared to the plate for Q33B. (For replacing
the fixing frame set SC-A0JQPT3)
For E56 (mounting plate)
2
* Required for standalone type
3
Cable length: 0.35 m
4
Cable length: 1.0 m
Page 70
(3) When the standalone type is used
2.4 Replace A0J2 with Q Series
QX41
X00... X40...
Q00UCPU
Q61P
Q35B
Y41P
Y41P
QX41
X80... YE0...
Y41P
QX41
QY41P
Empty
SC-A0JQC10M (1.0 m I/O connection cable) x 7
SC-A0JQIF24R
No. =3No. =0No. =1No. =2
SC-A0JQBSL
(Standalone type)
SC-A0JQIF56DR
● Module selection example (Q Series)
Product nameExisting moduleStandalone type replacement module
Power supply module
CPU module
Main base unit
A0J2HCPU
Extension base unit
I/O module
Output module
A0J2-E56DR
A0J2-E24R
Extension cableA0JC01/A0JC03
24 V DC power supply module
(CPU built-in power supply
is used.)
● A0J2 upgrade tool
Product name
Standalone type replacement module
SC-A0JQIF56DR
Interface module
Base adapter
(for standalone type)
Programmable controller
connection cable
SC-A0JQIF24R
SC-A0JQBSL
SC-A0JQC10M
SC-A0JQIF56DR
SC-A0JQBSL
(Standalone type)
SC-A0JQIF56DR
SC-A0JQBSL
(Standalone type)
Q61P
Q00UCPU
1
Q35B
N/A
3
QX41Y41P
1
QY41P
4
N/A
24 V DC power supply module
(Commercially available)
Remarks
3
1
3
7
Cable length: 1.0 m
1
1
1
3
1
-
-
Tip
• When using the stackable type, check that there is enough depth.
Also, check the width when using a programmable controller main/extension base unit with 5 slots because it
may have increased.
• Select the appropriate cable length between the interface module and the programmable controller (I/O
module) depending on the system configuration.
• The I/O addresses (X/Y addresses) of existing A0J2 I/O modules are preset according to the I/O module
numbers. Check the I/O module number that has been set for each existing module.
Connect the A0J2 renewal tool with the I/O modules in a way that the same I/O addresses are used when
upgrading to Q Series CPU.
• When an output-only module such as SC-A0JQIF24R is used, selecting QY41P as the programmable
controller side module changes the I/O addresses and requires program modification.
In this case, the start I/O address of the affected slots can be re-assigned in I/O assignment of Q Series CPU
parameter in order to avoid changes to the program.
• 24 V DC output power supply of the Q62P can be used as an external power supply for the A0J2 renewal
tool. However, depending on the number of modules used, an extra power supply may be needed. In this
case, prepare an external 24 V DC power supply.
2.4.2 Upgrade to MELSECNET/H (remote I/O network) system using A0J2 upgrade tool
Solution and Benefit
• Using the A0J2 upgrade tool, A0J2R25(P25) remote I/O stations can be replaced with
MELSECNET/H remote I/O stations without modifying external wiring.
• By making the same network parameter settings as the current ones, program modifications can
be avoided.
The following is an example of upgrading a MELSECNET network system consisting of only remote I/O stations
to a MELSECNET/H (remote I/O network) system using the A0J2 upgrade tool.
● Instructions
(1) Replace the MELSECNET network system with MELSECNET/H remote I/O network system. The network
parameter settings remain the same, and it is not necessary to make changes to the program.
(2) Change the cable system from MELSECNET coaxial loop to MELSECNET/H coaxial bus. New wires are
not necessary because the existing coaxial loop cables can be used.
Power supply module
CPU module
Main base unit (master station)
Main base unit (remote I/O station)
MELSECNET/H master station module
MELSECNET/H remote I/O station module
I/O moduleA0J2-E56DR2QX41Y41P2
SC-A0JQIF56DR
SC-A0JQSEL-U1
SC-A0JQC03MCable length (0.35 m)
Tip
1
Q62P (with 24 V DC)
1
Q01UCPU
Q35B
1
-
Q33B
-
QJ71BR11
2
QJ72BR15
A6RCON-R752
-
2
2
4
3
1
1
2
1
2
• The overall distance of coaxial bus is 500 m (when using 5C2V). Use the following product to extend the
distance up to 2.5 km.
"Repeater Unit for the MELSECNET/10 Coaxial Bus System type A6BR10"
• When upgrading an optical loop network system, use the "QJ71LP21-25 for the master station" and the
"QJ72LP25-25 for the remote I/O station" so that the optical loop can be maintained.
The distance between stations differs depending on the type of optical fiber cables used in the existing
system. Refer to "Q Corresponding MELSECNET/H Network System Reference (Remote I/O network)"
SH-080124 for details.
2.4.3 Replace MELSECNET/MINI compact type remote I/O modules with CC-Link
Solution and Benefit
• By mounting existing terminal blocks on the A0J2 upgrade tool (interface module), the compact
type remote I/O modules can be replaced with CC-Link modules without modifying external
wiring.
• Existing compact type remote I/O modules and A0J2 upgrade tools have the same number of I/O
points, realizing the system upgrade without program modification.
* For details on the A0J2 upgrade tool, refer to "Section 2.6 Replace A0J2(H) systems with Q
Series using existing wiring".
The following is an example of replacing MELSECNET/MINI compact type remote I/O modules with CC-Link
using the A0J2 upgrade tool.
● Instructions
(1) Select connector type CC-Link I/O modules to allow connection with the A0J2 upgrade tools.
(2) Select a CC-Link I/O module for replacement with a connector type external wiring to enable use of the
A0J2 upgrade tool connection dedicated cable.
(1) System configuration example
Current configuration
A61P
A35B
A2NCPU
I/O module
New configuration after replacement
CPU
Q01U
Q61P
I/O module
I/O module
The twisted pair
communication cables
must be replaced with
CC-Link dedicated
cables.
3.1 Replace A/QnA (Large Type) Series with Q Series
Replacement utilizing existing modules
3.
3.1 Replace A/QnA (Large Type) Series with Q Series
3.1.1 Utilize A/QnA (Large Type) Series QA6�B extension base unit
Solution and Benefit
• The QA6B extension base unit permits reuse of existing A (Large Type) Series modules,
minimizing wiring time.
• The system can be upgraded even if Q Series compatible modules do not exist.
The CPU can be replaced with the QCPU. An example of using a current A (Large Type) module without
modification to shorten the re-wiring man-hours is shown below.
● Instructions
(1) Only the CPU is replaced to the Q Series. The current I/O module is used.
Replace the existing A (Large Type) main base A38B to QA68B, and mount the existing module.
(2) If the module must be replaced with the Q Series, select the module and then mount on the Q Series main
3.1 Replace A/QnA (Large Type) Series with Q Series
Product name
Power supply module (for main base unit)N/AQ61P-
CPU moduleA3NCPUQ06UDHCPU11
Main base unitA38BQ35B11
CC-Link master moduleAJ61BT11QJ61BT11N11
MELSECNET/10 network moduleAJ71BR11QJ71BR1111
Ethernet moduleAJ71E71N3-TQJ71E71-10011
Extension base unitN/AQA68B-1
Power supply module (for extension base unit)A61PUtilize existing module1-
Extension cableN/AQC06B-1
Input moduleAX41Utilize existing module1-
Output moduleAY10Utilize existing module1-
Analog input moduleA68ADUtilize existing module2-
Analog output moduleA68DAI-S1Utilize existing module1-
Existing moduleReplacement module
1
Tip
• The following A (Large Type) modules cannot be used with QCPU.
These modules must be replaced with those compatible with QCPU.
• CC-Link master/local module
• MELSECNET/10 network module
• Ethernet module
• Computer link module etc.
• After replacing the module, use the parameter I/O assignment and set so that the existing module addresses
are not changed.
• The QA6�B extension base units and QA1S6�B extension base units are only compatible with High
Performance Model QCPU or Universal Model QCPU (first five digits of serial No. "13102" or higher).
Basic Model QCPUs, Process CPUs, Redundant CPUs, Safety CPUs, and Remote I/O Stations are not
compatible.
• For precautions and restrictions when using QA6�B extension base unit, refer to "QA65B/QA68B Extension
3.1 Replace A/QnA (Large Type) Series with Q Series
3.1.2 Utilize existing I/O modules and extension base unit with Q Series CPU
(Use QA conversion adapter)
Solution and Benefit
The QA conversion adapter module enables the existing extension base, including the mounted I/O
modules, to connect to a Q Series main base unit. This can shorten the installation and wiring
modification times.
The following is an example of reusing existing A (Large Type) Series modules with a Q Series CPU using the
QA conversion adapter module.
● Instructions
(1) Replace the A (Large Type) Series CPU with the Q Series CPU (Q03UDCPU) and mount it on the Q Series
main base unit (Q3�B).
(2) To reutilize I/O modules mounted on the existing A (Large Type) Series main base unit, mount them on the
QA6�B extension base unit.
(3) Mount the “QA6ADP” adapter on the connector of each existing extension base unit to allow the use
of existing modules.
(4) Connect the base units with the Q Series extension cable (QC�B).
(1) System configuration example
Current configurationAfter replacement
A61P
A3ACPU
A35B
AC06B
Extension base stage 1
A65B
AC06B
Extension base stage 2
X00...
A61P
X140...
AX42
AX41
AX42
AX42
Remount the
modules on the
QA6�B.
AY42
AX41
AX42
AY42
AY42
Replace the A (Large Type)
CPU with a QCPU
AX42
Utilize the modules
and extension base unit.
Q03UD
Q61P
Q35B
QC06B
Extension base stage 1
A61P
QA65B
QC06B
Extension base stage 2
*
QA6
ADP
QC06B
A61P
Extension stage
number setting: 2nd stage
X140...
A65B
Extension base stage 3
Q Series modules
CPU
are mountable
AX42
AX42
X00...
AX41
AX41
AX42
AY42
AX42
AY42
AX42
AY42
Utilize the modules
AY42
AY42
A61P
Y240...
A65B
* The extension stage number of the QA conversion adapter
should be set in accordance with that of the extension base unit.
The adapter allows the A (Large Type) Series extension base unit to be
used as the QCPU's extension base unit. (Max. 7 extension stages)
74
Page 78
● Module selection example
3.1 Replace A/QnA (Large Type) Series with Q Series
Product name
Power supply module (Q Series new)
Power supply module (for extension base unit)
CPU module
Main base unit
Extension base unit (1st stage)
Extension base unit
QA conversion adapter module
Extension cable
N/A
A61P (main/extension base unit)
A3ACPU
A35B
N/A
A65B
N/A
N/A
Input module
Output module
*1: Select the module depending on the existing program capacity and contents.
*2: Used to mount the Q Series CPU.
*3: Used to mount modules on the existing main base unit.
*4: Select the cable length according to the arrangement of base units.
Existing moduleReplacement module
-
Q61P
Utilize existing module
3
Q03UDCPU*
1
Q35B*
1
QA65B*
Utilize existing module
2
-
QA6ADP
-
QC06B*
1
2
3
4
Use existing module in original state
Use existing module in original state
1
-
1
1
1
-
2
3
Tip
• The existing A (Large type) Series extension base unit and mounted modules can be utilized without wiring
modification.
The existing A (Large Type) Series extension base unit can be used without modifying the wiring by replacing
with the extension base QA6�B, and remounting the mounted modules.
• Program modifications can be minimized by using the same I/O address for the existing units and setting the
current I/O addresses with the parameter I/O assignments.
• The following A (Large Type) Series module cannot be used with the Q Series CPU. These must be changed
• The A (Large Type) Series A6�B/A5�B extension base unit with the QA6ADP cannot be used together with
the QA1S6�B extension base unit.
• When an AC input module is mounted on the "A5�B" extension base unit (without power supply) using the
QA6ADP, either the "A6�B with QA6ADP" or "QA6�B" extension base unit (with power supply) is required in
the system.
• Set the stage number for QA6ADP according to the setting of the extension base unit.
• The QA6ADP QA conversion adapter is only compatible with High Performance Model QCPU or Universal
Model QCPU (first five digits of serial No. "13102" or higher).
Basic Model QCPUs, Process CPUs, Redundant CPUs, Safety CPUs, and Remote I/O Stations are not
compatible.
• For the precautions and restrictions when using QA conversion adapter, refer to "QA6ADP QA Conversion
3.2 Replace AnS/QnAS (Small Type) Series with Q Series
3.2 Replace AnS/QnAS (Small Type) Series with Q Series
3.2.1 Utilize AnS/QnAS (Small Type) Series QA1S6�B extension base unit
Solution and Benefit
•By using the current AnS/QnAS (Small Type) module, the wiring work during replacement can be
reduced. Replacements can be completed in a short time.
•Replacement is possible even if a compatible Q Series module is not available.
•If an extension base unit is connected to the current AnS/QnAS (Small Type) series, it can be used
together with the A/QnA (Large Type) QA6�B extension base unit.
The CPU can be replaced with the QCPU. An example of using a current A (Small Type) module without
modification to shorten the re-wiring man-hours is shown below.
● Instructions
(1) Only the CPU is replaced to the Q Series. The current I/O module is used.
Replace the existing AnS/QnAS (Small Type) main base A1S35B to QA1S65B, and mount the existing
module.
(2) If the module must be replaced with the Q Series, select the module and then mount on the Q Series main
base unit.
(3) Avoid changing the current I/O assignments.
(1) System configuration example (1)
Current configurationAfter replacement
Replace AnS/QnAS (Small Type)
CPU with QCPU
E71N
A1S61PN
A1S35B
A1SX41
A1SX41
A2SHCPU
X00〜
Replace AnS (Small Type)
main base with QA1S�B,
and mount modules
A1SY41P
A1SJ71
A1SY41P
● Module selection example
Product nameExisting moduleReplacement module
Power supply module (new)
Power supply module (
for extension base
CPU module
Main base unit
Extension base unit
Connection cable
Input module
Output module
Ethernet interface module
*1: Used to mount the Q Series CPU.
*2: Used to mount modules on existing main base unit.
*3: Select the cable length according to the arrangement of base units.
*4: Must be replaced with Q Series module.
N/A
)
A1S61PN
A2SHCPU
A1S35B
N/A
N/A
A1SJ71E71N-T
CPU
Q61P
Q01U
QJ71
E71-100
Q33B
QC06B
Extension base stage 1
A1SX41
A1SX41
A1S61PN
X00〜
QA1S65B
Empty slot for replacing to
Q Series module
Q61P
―
1
Utilize existing module
1
Q01UCPU
1
―
―
1
Q33B*
QA1S65B*
QC06B*
3
2
Use existing module in original state
Use existing module in original state
3.2 Replace AnS/QnAS (Small Type) Series with Q Series
(1) System configuration example (2)
Current configurationAfter replacement
Replace AnS/QnAS (Small Type)
CPU with QCPU
E71N
A1S61PN
A2SHCPU
A1S35B
AC06B
Extension base stage 1
A1SX41
A1SX41
X00〜
A1SY41P
Replace AnS (Small Type)
main base with QA1S6�B,
and mount modules
A1SJ71
A1SY41P
Replace A (Large Type)
extension base QA6�B,
and mount modules
Q33B
QC06B
Extension base stage 1
QA1S65B
QC06B
Extension base stage 2
Q61P
CPU
Q01U
A1SX41
A1S61PN
X00〜
QJ71
Empty
A1SX41
Empty
A1SY41P
A1SY41P
Empty
E71-100
Empty slot for replacing
with Q Series module
AX41
A61P
A65B
XD0
AX41
AY41P
AY41P
A68AD
The QA1S extension base and mounted large type QA6ADP extension
base cannot be used together, so base must be replaced.
● Module selection example
Product nameExisting moduleReplacement module
Power supply module (new)
Power supply module (
for extension base 1st stage
CPU module
Main base unit
Extension base unit (1st stage)
Connection cable
AnS (Small Type) input module
AnS (Small Type) output module
Ethernet interface module
Power supply module (
for extension base 2nd stage
Extension base unit (2nd stage)
Connection cable
A (Large Type) input module
A (Large Type) output module
A (Large Type) analog I/O module
*1: Used to mount the Q Series CPU.
*2: Used to mount modules on existing main base unit.
*3: Select the cable length according to the arrangement of base units.
*4: Must be replaced to Q Series module.
*5: For re-mounting existing A large type extension base unit
N/A
)
A1S61PN
A2SHCPU
A1S35B
N/A
N/A
A1SJ71E71N-T
)
A61P
A65B
AC06B
AX41
A61P
QA65B
Q61P
―
Utilize existing module
1
Q01UCPU
1
1
―
―
Q33B*
QA1S65B*
QC06B*
1
AX41
XD0
2
3
Use existing module in original state
Use existing module in original state
1
QJ71E71-100*
1
Utilize existing module
1
QA65B*
1
QC06B*
4
5
3
Use existing module in original state
Use existing module in original state
Use existing module in original state
3.2 Replace AnS/QnAS (Small Type) Series with Q Series
Tip
• The existing AnS/QnAS (Small Type) main base unit can be used without modifying the wiring by replacing
with the extension base QA1S6�B and remounting the mounted modules.
The existing A (Large Type) extension base unit can be used without modifying the wiring by replacing with
the extension base QA6�B, and remounting the mounted modules.
• The QA1S6�B extension base unit cannot be used together with the A (Large Type) extension base A6�B/
A5�B) onto which QA6ADP is mounted.
When using a module mounted on the existing A (Large Type) extension base unit, replace the base unit
with the QA6�B extension base.
• Connect the base units in the following order.
Q Series main base unit −> Q Series extension base unit −> QA1S6�B extension base −> QA6�B
extension base
The GOT bus cannot be connected when the QA6�B extension base is connected.
The GOT bus can be connected when only the QA1S6�B extension bus is connected.
• Program modifications can be minimized by using the same I/O address for the existing units and setting the
current I/O addresses with the parameter I/O assignments.
• The following A/QnA (Large Type) module and AnS/QnAS (Small Type) module cannot be used with the Q
Series CPU.
These must be changed to a Q Series CPU compatible module.
CC-Link master/local module
MELSECNET/10 network module
Ethernet module, computer link module, etc.
• The QA1S6�B extension base and QA6�B extension base are only compatible with High Performance
Model QCPU or Universal Model QCPU (first five digits of serial No. "13102" or higher).
Basic Model QCPUs, Process CPUs, Redundant CPUs, Safety CPUs, and Remote I/O Stations are not
compatible.
3.2 Replace AnS/QnAS (Small Type) Series with Q Series
3.2.2 Replace main base unit with Q Series and use existing extension base unit and modules in it
(use QA1S conversion adapter)
Solution and Benefit
It is possible to replace the modules including the CPU on the main base unit with Q Series
modules and use the existing input/output modules and extension base unit.
This can reduce the working hours for drilling and wiring modification.
Existing modules
AnS Series
modules
AnS Series
modules
Replacement of
modules on main
base unit with Q
Series modules
Mounting of
QA1S6ADP to
extension base unit
List of Q-AnS base unit conversion adapters
Product nameModel
Q-AnS base unit conversion adapterQA1S6ADP
Tip
step 1
Q Series
AnS Series
modules
Replacement of
modules on extension
base unit with Q
Series modules
step 2
Q Series
Q Series
1. The extension base unit equipped with QA1S6ADP must be installed in the first extension stage.
Since QA1S6ADP does not have an extension cable connector (OUT), it cannot be connected to the base
unit in the second extension stage or higher.
Therefore, when QA1S6ADP is used, the system consists of 2 base units, Q Series main base unit and
AnS extension base unit equipped with QA1S6ADP.
To replace only the CPU with Q Series, it is required to use the QA1S extension base unit. Refer to Item
3.2.1.
2. When the existing A/AnS Series modules are used, the program can be used without changing the
existing I/O addresses through I/O assignment by parameters.
For the detailed procedures for setting the I/O addresses through I/O assignment, refer to Section 3.3.
3. The AnS extension base unit equipped with QA1S6ADP can be used with a high performance model
QCPU or universal model QCPU (the first 5 digits of the serial number must be "13102" or later).
The modules which can be installed in the AnS extension base unit equipped with QA1S6ADP are the
same as those installed in the QA1S extension base unit. For details, refer to "Transition from MELSECAnS/QnAS (Small Type) Series to Q Series Handbook (Fundamentals)."
3.3 Utilize existing A (Large Type) and AnS (Small Type) modules without changing I/O addresses
3.3 Utilize existing A (Large Type) and AnS (Small Type) modules without
changing I/O addresses
Solution and Benefit
• The I/O addresses do not need to be changed when reutilizing existing A (Large Type) and AnS
(Small Type) modules with Q Series CPU and mounting the modules on QA6�B/A6�B+QA6ADP
or QA1S6�B. This can greatly reduce program modification time.
• The A (Large Type) and AnS (Small Type) modules can be used with the same I/O addresses, so
there is no need to change the external wiring numbers.
The following is an example of how to reuse the program without modifying the I/O addresses when replacing the
CPU with a Q Series CPU and keeping the existing I/O modules on a QA extension base unit.
(1) I/O assignment example
When utilizing existing A (Large Type) and AnS (Small Type) modules with the Q Series CPU, set the existing
module’s I/O addresses to the existing addresses with the PC parameter I/O assignment settings. Assign the
addresses for the modules mounted onto the main base unit after the existing module. This will greatly reduce
program modification time.
4.1.1 Replace MELSECNET(ΙΙ) coaxial loop with MELSECNET/10 coaxial bus system
while retaining existing A Series CPUs
Solution and Benefit
• When an existing MELSECNET(ΙΙ) system consists of many stations, the complete network
system can be upgraded to MELSECNET/10 while reusing existing cable installations.
• By upgrading the entire network at once, the current network parameter settings can be used.
• Once the network is updated, A Series stations can be replaced with the Q Series in any order
until all the stations are upgraded to the Q Series.
The following is an example of replacing a MELSECNET(ΙΙ) coaxial loop system's master station with a Q Series
system and upgrading the network to a MELSECNET/10 coaxial bus system.
● Instructions
(1) Replace one of the MELSECNET(ΙΙ) stations with the Q Series.
(2) Replace the complete MELSECNET(ΙΙ) system with MELSECNET/10 coaxial bus system.
(3) Replace the CPU of each station with Q Series CPU sequentially, and eventually replace all CPUs with Q
Series CPUs.
(4) Use the existing settings for the network parameters.
Unless the existing network is in MELSECNET mode or MELSECNET ΙΙ mode and only the first half is set, the
network parameter settings need to be changed.
If the second half of settings have been made in the MELSECNET ΙΙ mode or MELSECNET ΙΙ composite
mode, the B and W station send range must be reset, and the station's inherent parameters must be set, etc.
Furthermore, when AnNCPUs, AnACPUs or AnSCPUs are part of the system, the program should be modified
because station inherent parameters cannot be set.
For precautions regarding the existing MELSECNET(ΙΙ) system configuration, refer to "Transition from
MELSEC-A/QnA (Large Type), AnS/QnAS (Small Type) Series to Q Series Handbook (Network Modules)".
4.1.2 Upgrade to MELSECNET/H network system utilizing existing MELSECNET/B twisted pair cable
Solution and Benefit
When replacing A (Large Type) Series CPU with Q Series CPU in a MELSECNET/B data link
system, the network can be effortlessly updated to twisted bus type MELSECNET/H (PLC to PLC
network) because the existing MELSECNET/B twisted pair cable can be directly utilized. (New cable
installation is not required.)
The following is an example of replacing MELSECNET/B with twisted bus type MELSECNET/H (PLC to PLC
network) utilizing the existing twisted pair cable.
● Instructions
(1) Replace all A Series CPUs found in the existing MELSECNET/B system with Q Series CPUs.
(2) Utilize the existing MELSECNET/B twisted pair cable.
(3) Modify the terminals of the network modules because the cable connection method has been changed from
screw terminal block type to spring clamp terminal block type.
(1) System configuration example
Current configuration
After replacement
Control stationNormal stationNormal station
Existing MELSECNET/B (ACPU+AJ71AT21B)
Master stationLocal stationLocal station
MELSECNET/H (PLC to PLC network)(QCPU+QJ71NT11B)
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
A
A
B
B
C
C
D
D
E
E
F
F
Replace
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
A
A
B
B
C
C
D
D
E
E
F
F
Upgrade to Q Series modules
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
A
A
B
B
C
C
D
D
E
E
F
F
* The existing MELSECNET/B twisted pair cable and terminating resistor ar e utilized.
Up to 32 stations (1 control station, 31 normal stations)
Twisted pair cable or CC-Link Ver.1.10-compatible cable
Communication speedTwisted pair cable CC-Link Ver.1.10-compatible cable
156 kbps1200 m1200 m
312 kbps600 m900 m
625 kbps
1.25 Mbps
2.5 Mbps
5 Mbps
10 Mbps
400 m
200 m
-
(Not applicable)
600 m
400 m
200 m
150 m
100 m
(3) Usable twisted pair cable for twisted bus type (Same specifications as those of MELSECNET/B)
The following table shows the specifications of twisted pair cable that can be used for twisted bus type
MELSECNET/H (PLC to PLC network)*.
Item
Cross section
Cable
Core
Conductor resistance (20˚C)
Insulation resistance (20˚C)
Dielectric withstand voltage V-min
Capacitance (1 kHz)
Characteristic impedance (100 kHz)
KNPEV-SB 0.5SQ x 1P (Applicable only when the communication speed is 1.25 Mbps or less.)
Blue
White
Shielded twisted pair cable
2-core
39.4 Ω/km or less
10 MΩ/km or more
1000 V AC 1 minute
70 nF/km or less on average
110 ± 10 Ω
* The cable terminal (the part where it connects to the module) is a bar solderless terminal.
When utilizing MELSECNET/B twisted pair cable, solderless terminals need to be changed
to bar solderless terminals. For details on the bar solderless terminal and tools dedicated to it,
refer to "Q corresponding MELSECNET/H Network System Reference Manual
(PLC to PLC network)": SH-080049.
• MELSECNET/H (twisted bus type) is compatible with Q Series CPUs only.
All A Series CPUs connected to the existing MELSECNET/B need to be upgraded to Q Series CPUs at once.
• MELSECNET/H (twisted bus type) is compatible with PLC to PLC network only. It is not compatible with
remote I/O network.
To replace MELSECNET/B with MELSECNET/H (remote I/O network), use optical loop system or coaxial
bus system.
Or, replace MELSECNET/B with MELSECNET/H (PLC to PLC network) and remote I/O stations with normal
stations. (Refer to Section 4.3)
• For details on Q Series CPU type to which MELSECNET/H network module (twisted bus type: QJ71NT11B)
can be mounted, number of mountable modules per CPU, and network parameter settings, refer to the
following manual.
"Q corresponding MELSECNET/H Network System Reference Manual (PLC to PLC network)" : SH-080049
• MELSECNET/H (twisted bus type) can use CC-Link cables. The maximum communication speed of the
network is 10 Mbps.
4.2 Replace one of A Series stations with Q Series while retaining MELSECNET(ΙΙ)
4.2 Replace one of A Series stations with Q Series while retaining MELSECNET(ΙΙ)
4.2.1 Replace A Series local station with Q Series
Solution and Benefit
(1) Using a local station data link module, the Q Series can directly connect to existing
MELSECNET(II) network as a local station. When replacing A(Large type/Small type)Series CPU
with Q Series CPU, existing wiring can be utilized, and network parameter modification is not
required.
(2) MELSECNET(II) local station data link modules for optical fiber loop, coaxial loop, and
MELSECNET/B are provided to support all types of existing networks.
The following is an example of replacing one of A Series local stations with the Q Series.
● Instructions
Replace the CPU and other modules on one of the A Series local stations with the Q Series, and mount the
MELSECNET(II) or MELSECNET/B local station data link module on the QA1S6oB extension base unit.
(1) System configuration example
Current configurationAfter replacing local station with Q
4.2 Replace one of A Series stations with Q Series while retaining MELSECNET(ΙΙ)
●Module selection example
(Local station 1)
Product nameExisting moduleReplacement module
1
Power supply module
CPU module
Main base unit
Input module
Output module
MELSECNET(ΙΙ) local station data link module
Extension base (for A1S Series module)
Extension
(
for A1S Series module
Extension cable
Power supply module
)
A61P
A3ACPUP21
A38B
AX�
AY�
Embedded in CPU module
N/A
N/A
N/AQC06B—
(Local station 3)
Product nameExisting moduleReplacement module
Power supply module
CPU module
Main base unit
Input module
Output module
MELSECNET(ΙΙ) local station data link module
Extension base (for A1S Series module)
Extension cable
*1: QA1S51B is an extension base that does not require a power supply, so if the extension cable is long, a voltage drop could
prevent the specified voltage from being supplied. Always calculate the voltage drop.
*2: QA1S51B only has an IN type extension connector, so it will be the extension final stage. QA6�B (Large Type) extension base
cannot be connected below QA1S51B.
A61P
A2NCPU21
A38B
AX
AY
Embedded in CPU module
N/A
N/A
Q61P
1
Q03UDCPU
Q38B
1
—
QX
—
QY
1
A1SJ71AP23Q
QA1S65B
—
—
A1S61PN
1
Q61P
1
Q02UCPU
1
Q38B
—
QX
—
QY
—
A1SJ71AP23Q
—
QA1S51B*
—
QC06B
1*2
1
1
1
—
—
1
1
1
1
1
1
1
—
—
1
1
1
Local station data link module options
●
ModelOutline
A1SJ71AP23QMELSECNET(II) local station data link module for SI optical fiber cable
A1SJ71AR23QMELSECNET(
A1SJ71AT23BQMELSECNET/B local station data link module for shielded twisted pair cable
II) local station data link module for coaxial cable
Tip
1. Except for the local station replaced with the Q Series, modification to the system configuration and
programs are not required.
2. Minimal setup is required, as network parameter settings (excluding link refresh setting) are automatically
detected by the local station data link module. FROM/TO instructions within sequence program (refresh
program) are required to enable send/receive cyclic data.
A sample program to enable send/receive of cyclic data can be created by "A/QnA -> Q conversion
support tool" (which can be downloaded from the MELFANSweb). (Refer to Section 9.2)
3. If slots are left empty in the replacement Q Series CPU after connecting the A (Large Type) extension
base onto which the QA6B extension base unit or QA conversion adapter QA6ADP is connected, the
MELSECNET(II), /B local station data link module can be connected using the A-A1S conversion adapter.
QA1S6B or QA1S51B do not need to be additionally selected in this case.
1. The data link module was designed for local stations and cannot be set as master station. For this reason,
a local station that is upgraded to Q Series cannot become the master station. Instead, one of the existing
A Series local stations should be set as the master station. The station numbers should be changed
accordingly, but the I/O address and parameters can remain the same.
2. Minimal setup is required, as network parameter settings (excluding link refresh setting) are automatically
detected by the local station data link module. FROM/TO instructions within sequence program (refresh
program) are required to enable send/receive cyclic data.
A sample program to enable send/receive of cyclic data can be created by "A/QnA -> Q conversion
support tool" (which can be downloaded from the MELFANSweb). (Refer to Section 9.2)
3. For MELSECNET(II), the station numbers must be assigned in the connecting order starting from the new
master station.
4. The QA1S51B extension base without power supply module can be used for the local station data link
module mounting base.
Note that the voltage drop must be calculated if the extension cable is long.
4.3 Replace MELSECNET containing a remote I/O station with MELSECNET/H
4.3 Replace MELSECNET containing a remote I/O station with MELSECNET/H
Solution and Benefit
• Although MELSECNET systems may be a combination of local and remote I/O stations, two
separate networks are necessary when upgrading to Q Series. However, if the existing system
contains only a few remote I/O stations, only one network is needed if remote I/O stations are
replaced with normal (local) stations without changing the cable layout or adding new wiring.
• Even when the remote I/O stations are replaced with the normal stations, it is not required to
modify the control (master) station's network related programs.
The following is an example of upgrading a MELSECNET(ΙΙ) system to MELSECNET/H by replacing both local
and remote I/O stations with normal stations.
● Instructions
(1) Replace the MELSECNET(ΙΙ) master station with the MELSECNET/H control station, and the
MELSECNET(ΙΙ) local and remote I/O stations with the MELSECNET/H normal stations to maintain a single
network configuration. (This is because the controller network and remote I/O network cannot reside on a
single network.)
(2) Add a simple transfer program between LX/LY (link side device) and X/Y (actual I/O device) for the normal
station replaced from the remote I/O station. With this program, the normal station receives LY sent from
the control station by X and transfers it to actual output address Y; the normal station transfers input X to LY
so that the control station can receive it as X.
• MELSECNET(ΙΙ): I/O signal transfer between master station and remote station
- Master station input (X) <- Remote station input (X)
- Master station output (Y) -> Remote station output (Y)
• MELSECNET/H: I/O signal transfer between control station and normal station
- Control station input (X) <- Normal station output (Y)
- Control station output (Y) -> Normal station input (X)
Replace the remote I/O station only in a station unit to the Q Series remote I/O station while utilizing
the current AnU(S)CPU/QnA(S)CPU master station. This allows gradual replacement of the network
to the Q Series.
List of MELSECNET/H (MELSECNET/10 mode) remote I/O network modules
MELSECNET/H remote
(final replacement configuration)
QCPU
QJ72LP21
QJ72BR11
QJ72LP25-25
QJ72BR15
QJ72LP25G
* Set mode switch to 0
Master station
CPU module
Remote master
station module
Remote I/O
station
network
module
MELSECNET/10 remote
(current system)
A(1S)J72(Q)LP25
A(1S)J72(Q)LP25G
A(1S)J72(Q)BR15
MELSECNET/H (MELSECNET/10 mode)
(gradual replacement)
AnU(S)CPU/QnA(S)CPU
A(1S)J71(Q)LP21
A(1S)(Q)BR11
A(1S)J72(Q)LP25
A(1S)J72(Q)LP25G
A(1S)J72(Q)BR15
QJ72LP25-25
QJ72BR15
QJ72LP25G
* Set mode switch to 8
Mixing possible
Tip
• Replace the MELSECNET/10 mode master station CPU
The Q Series master station cannot be connected to the A/AnS remote I/O station. When replacing the
current master station with the Q Series in the final stage, all remote I/O stations must be Q Series stations.
• Replace the A Series special module with the Q Series intelligent function module
The Q Series intelligent function module's buffer memory can be read/written using the current A/QnA Series
dedicated instructions.
The sequence program must be revised as the number of occupied points, I/O signals and buffer memory
address may change.
• Replace master station CPU to Q Series in final step
(a) Using only I/O module
The network can be shifted to the MELSECNET/H remote I/O network by changing the mode switch
setting from 8 to 0. There is no need to change the program.
(b) Using the intelligent function module
• The network can be shifted to the MELSECNET/H remote I/O network by changing the mode switch
setting from 8 to 0.
• The Q Series intelligent function module's buffer memory read/write instructions must be changed to Q
Series link dedicated instructions. Refer to the "Q Series Compatible MELSECNET/H Remote I/O
module reference Manual (MELSECNET/10 Mode Section)" for details on the dedicated instructions.
Note:
This replacement is intended for an existing MELSECNET/10 remote I/O network system.
Replacement from the MELSECNET (II, II mixed) or MELSECNET/B data link system is not supported.