Mitsubishi Electronics 9700 User Manual

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MITSUBISHI ELECTRIC AUTOMATION, INC.
UNINTERRUPTIBLE POWER SUPPLY SYSTEM
9700 SERIES
( 100 - 225kVA )
9700 100-225 Revision 3.3: Feb. 4, 04
ALN-H0153
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TABLE OF CONTENTS
LIST OF TABLES .............................................................................................. ii
LIST OF FIGURES ............................................................................................ iii
INTRODUCTION ............................................................................................... iv
1.0 GENERAL ................................................................................................ 1-1
1.1 DEFINITIONS ........................................................................................... 1-2
1.2 OVERVIEW .............................................................................................. 1-3
1.3 SPECIFICATIONS .................................................................................... 1-9
2.0 OPERATION CONTROLS AND INDICATORS ...................... 2-1
2.1 LED DISPLAY ........................................................................................... 2-2
2.2 KEYPAD ................................................................................................... 2-2
2.3 LIQUID CRYSTAL DISPLAY .................................................................... 2-3
2.4 EXTERNAL SIGNAL TERMINAL BLOCK ................................................. 2-9
3.0 INSTALLATION AND OPERATION ............................... 3-1
3.1 TRANSPORTATION AND INSTALLATION .............................................. 3-1
3.2 INSTALLATION PROCEDURE ................................................................ 3-1
3.3 PROCEDURE FOR CABLE CONNECTIONS .......................................... 3-2
3.4 OPERATING PROCEDURES .................................................................. 3-12
4.0 RESPONSE TO UPS FAILURE ................................... 4-1
5.0 PARTS REPLACEMENT ......................................... 5-1
6.0 FAULT CODES ................................................. 6-1
7.0 WARRANTY & OUT OF WARRANTY SERVICE .................... 7-1
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List of Tables
Table 1.1 Power Specifications................................................................... 1-9
Table 1.2 UPS Module Information............................................................. 1-9
Table 1.3 Input Cabinet Information............................................................ 1-9
Table 1.4 Detail of Specifications................................................................ 1-10
Table 1.5 Rating of Circuit Breakers (MCCB) ............................................. 1-11
and Fuses
Table 3.1 How to Transport and Install the System .................................... 3-1
Table 3.2 List of Weights (lb.) ..................................................................... 3-1
Table 3.3 Maximum Permitted Fault Current .............................................. 3-2
Table 3.4 Recommended Cable Size and .................................................. 3-5
Torque Requirements
Table 3.5 Crimp Type Compression Lug .................................................... 3-6
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List of Figures
Figure 1.1 Single Line Diagram-Normal Operation ...................................... 1-3
Figure 1.2 Single Line Diagram-Bypass Operation ...................................... 1-4
Figure 1.3 Single Line Diagram-Battery Operation....................................... 1-4
Figure 1.4 UPS Parts Location..................................................................... 1-6
Figure 2.1 Operation/Display Panel ............................................................. 2-1
Figure 2.2 Main Screen................................................................................ 2-3
Figure 2.3 Bypass Screen............................................................................ 2-3
Figure 2.4 Input Screen................................................................................ 2-4
Figure 2.5 Output Voltage Screen................................................................ 2-4
Figure 2.6 Output Current Screen................................................................ 2-4
Figure 2.7 Trend Graph Screen ................................................................... 2-5
Figure 2.8 Battery Screen ............................................................................ 2-5
Figure 2.9 Remote / Local Selection Screen................................................ 2-5
Figure 2.10 Operation Menu Screen .............................................................. 2-6
Figure 2.11 Battery Operation Screen............................................................ 2-7
Figure 2.12 Battery Low Voltage Screen........................................................ 2-7
Figure 2.13 Discharge Termination Screen.................................................... 2-7
Figure 2.14 Fault Indication Screen ............................................................... 2-8
Figure 2.15 External Signal Terminal Block ................................................... 2-9
Figure 2.16 Control Wiring for External Contacts........................................... 2-10
Figure 2.17 Remote "Start" Contact Connections .......................................... 2-11
Figure 2.18 External communication connector ............................................. 2-12
Figure 3.1 UPS Terminal Name ................................................................... 3-7
Figure 3.2 Diagram of input/output Terminals .............................................. 3-8
Figure 3.3 Start-up Menu ............................................................................. 3-24
Figure 3.4 Inverter Start / Stop..................................................................... 3-24
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INTRODUCTION
Your Mitsubishi Uninterruptible Power System (UPS) is designed to provide many years of
reliable protection from power failure, brown-outs, line noise, and voltage transients. To
ensure optimum performance of the equipment, follow the manufacturer's instructions. This
manual contains descriptions required to operate the UPS. Please read this manual carefully
and retain it for future reference.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions for the 9700 Series Uninterruptible Power Supply
Systems that should be followed during installation and maintenance of the UPS and batteries.
WARNING 1
Lethal voltages exist within the equipment during operation. Observe
all warning and cautions in this manual. Failure to comply may result in
serious injury or death. Obtain qualified service for this equipment as
instructed.
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WARNING 2
This UPS does not include a Bypass Input circuit breaker (MCCB). The
Bypass Input contactor (CB3) does not protect against load induced
short circuits. The bypass input circuit breaker (MCCB) is field supplied
and installed. Breaker(MCCB)'s Specifications are as follows:
Capacity (kVA) Bypass Voltage (VAC) Maximum Bypass
Rating (AAC)
Recommended
Breaker (A)
100 208 278 350
100 480 120 150
100 600 96 100
150 208 416 500
150 480 180 225
150 600 144 150
225 208 625 700
225 480 271 300
225 600 217 225
300 480 361 400
300 600 289 300
375 480 451 500
375 600 361 400
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WARNING 2
This UPS does not include a Bypass Input circuit breaker (MCCB). The Bypass Input contactor (CB3) does not protect against load induced short circuits. The bypass input circuit breaker (MCCB) is field supplied and installed. Breaker(MCCB) 's Specifications are as follows :
Capacity (kVA) Bypass Voltage (VAC) Maximum Bypass
Rating (AAC) 100 208 278 350 100 480 120 150 100 600 96 100 150 208 416 500 150 480 180 225 150 600 144 150 225 208 625 700 225 480 271 300 225 600 217 225 300 480 361 400 300 600 289 300 375 480 451 500 375 600 361 400
Recommended
Breaker (A)
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1.0 GENERAL
The Mitsubishi 9700 Series UPS is designed to provide continuous, clean electrical power to your critical load and to monitor power conditions affecting that load. In the event of an input power failure, the UPS will supply power to the critical load for the specified battery time.
If the input power is not restored promptly, back up power from the UPS battery permits the orderly shutdown of equipment supported by the UPS. The UPS is simple to start-up, operate and maintain.
The 9700 Series UPS is available in five kVA sizes-100, 150, 225, 300, 375kVA. Specifications for each kVA model appear in Section 1.3. The principles of operation described herein are applic able to all models.
This manual provides an overview of the 9700 Series components and their functions. It describes the appearance and purpose of operator controls and indicators. It contains procedures for operation, start - up, shut dow n, and basic maintenance.
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1.1 Definitions
UNINTERRUPTIBLE P OWER SUPPL Y SYSTEM (UPS) - All components within the UPS
Module Cabinet includes the batteries which function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "Sy s t em".
UPS MODULE CABINET - The metal enclosure which contains the Converter / Charger, the Inverter, the Static Transfer Switch, the Internal Bypass line, the operator controls, and the internal control syste m requ ired t o provide specified AC power to a load.
UPS MODULE - The Converter / Charger and Inverter assemblies which, under the direction of the internal control system and operator controls, provide specified AC power to a load.
CONVERTER / CHARGER - The UPS components which contain the equipment and controls necessary to convert input AC power to regulated DC power required for battery charging and for supplying power t o t he I nverter.
INVERTER - The UPS components which contain the equipment and controls necessary to convert DC power from the Converter / Charger, or the battery, to AC power required by the critical load.
STATIC TRANSFER SWITCH - The device which connects the critical load to the bypass line when the UPS mo dule cannot supply continuous power.
BYPASS LINE - The line which conducts electricity directly from the input power source to the critical load during Maintenance or whenever the UPS is not completely operational.
INPUT POWER - Power provided by the electrical utility company, or auxiliary generator, which is connected to t he UPS for supplying the critical load.
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1.2 Overview
The UPS provides two power paths between the utility source and the critical load as shown in figures 1.1 and 1.2.
A) Through the UPS Module (FIGURE 1.1)
FIGURE 1.1 Single Line Diagram - Normal Operation
AC Bypass
ut
In
AC input
CB
Use supplied MCCB
CB1
CB3
CONVERTER INVERTER
Static Tr ansfer
Switch
52S
Output
52C
CB2
UPS ModuleBattery cabinet
Power Flow
ot in Use
When the load is on the Inverter, the internal control system determines which of the two paths supplies power to the load. During normal operation, the path through the UPS module is used.
Input AC power flows through the UPS where it is converted to DC by the Converter / Charger. This DC power is utilized to charge the UPS battery and to provide power to the Inverter. The Inverter converts t he DC power to clean AC power to supply the critical load.
The conversion - inversion process eliminates any voltage transients or fluctuations existing in the input power before it reaches the critical lo ad.
* The Bypass Input circuit breaker (MCCB) for protection of the UPS and cables is field supplied and field inst al led. (See WARNING 2 on page iv)
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B) Internal Static Bypass Li ne (FI GURE 1.2)
The Internal Static Bypass line is a Hard wired line through CB3, contactor 52S which supplies the critical load with unconditioned input power. The purpose of this line is to route power to the critical load while the UPS module is de-energized during Start-up before the system is fully operat ional.
FIGURE 1.2 Single Line Diagram- Bypass Operation
AC Bypass In
ut
AC input
CB
Use supplied MCCB
CB1
CB3
CONVERTER
INVERTER
CB2
C) Inverter supply at battery operation (FIGURE 1.3)
FIGURE 1.3 Single Line Diagram - Battery Operation
AC Bypass In
ut
AC input
CB
Use supplied MCCB
CB1
CB3
CONVERTER INVERTER
Static Transfe
Switch
52S
Output
52C
Power Flow
ot in Use
UPS ModuleBattery cabinet
Static Tr ansfer
Switch
52S
Output
52C
CB2
UPS ModuleBattery cabinet
Power Flow
ot in Use
If the input power is int er r upt ed, the battery will i m mediately supply t he DC power required by the Inverter to maintain continuous AC power to the load. A fully charged battery will provide power for the specified ti me at t he rat ed load, or longer, at a reduced load.
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When power is restored after a low battery shutdown, the Converter automatically restarts operation, recharges the batteries, and the Inverter is automatically restarted without operator intervention. The load is assumed by the inverter automatically without operator intervention.
In the event of a power failure, the rectifier will de-energize and the batteries will discharge into the inverter and maintain power to the critical until a) the battery capacity expires and the inverter turns off, or b) input power is restored after which the converter will power the critical load and simultaneously recharge the batteries. Figure 1.3 illustrates the flow diagram during battery operation.
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FIGURE 1.4-a UPS Parts Location (100kVA)
UPS module
FRONT VIEW
Converter &
Inverter Unit
DC capacitor
2. CB101
CB3
AC input capacitor
AC capacitor
52C
Static Transfer Switch
1. CB1
3. External contact signal terminal
block
52S
4. Grounding Bar
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FIGURE 1.4-b UPS Parts Location (Continued)
UPS module
BACKSIDE OF FRONT DOOR
6. Switch PCB DPAU-55
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Inverter Start/Stop switch
7. Error RESET
Buzzer Stop
LCD panel
5. Emergency bypass switch
Main PCB UPER
Relay PCB RYDR
INV
START
SYN
8. CN45 RS232C Connector
BYP INV
DPAU-55
9.SW4 Load on Bypass switch
CNV SW BUZ
ON
OF
MAINT TEST
O
OF
11.SW8 TEST switch
10.SW7 Maintenance
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Description of Figure 1.4:
1. AC Input circuit breaker (CB1) Circuit breaker for converter input power .
2. Control Power circuit breaker(CB101)
3. External contact signal terminal block Terminal block to c onnect cont act sign al in put/ output lines to and from the external devices. Refer to FIGURE 2.4 for details.
4. Grounding bar (E)
5. Emergency bypass switch. This switch activates bypass power supply for emergency reasons if the UPS is turned off. Normal position is TR ANSF ER is PERFO RM ED
6. Switches on the DPAU-54(PCB) (FOR SERVICE PERSONNEL ONLY) Normally the customers do not have to operate those switches.
- SW4 (Load on Bypass switch) (9)
- SW3 (Maintenance Set button) (10)
- SW5 (TEST Switch): Normal = “Off” side. ()
- SW6 (Error RESET) (11)
7. "Error reset" switch This switch resets errors resulting from alarm conditions. (Do not operate this switch while inverter and converter are in operation.)
8. RS232C connector (CN45)
9. Bypass manual change-over button (FOR SERVICE PERSONNEL ONLY) This switch is used to transfer the UPS from inverter to static bypass for maintenance
purposes. Do not oper ate it under norm al operation. T ransfers will be loc k-out if the bypass voltage is more than +10%,-10% of nominal.
1) Uninterrupted switching is made at the time of synchronous operation. Switching is impossible at the time of asynchronous operation.
2) Return to “Normal” after use.
10. Maintenance (Set) button This switch sets the UPS menu parameters.
11. "Test mode" switch This switch should be operated by Authorized Service Personnel only.
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1.3 Specifications
The UPS name plate displays the rated kVA as well as nominal voltages and currents. The name plate is located on the interior side of the UPS front door.
TABLE 1.1 Power Specifications
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Rated output
Power
100kVA / 80kW
150kVA / 120kW 225kVA / 180kW 300kVA / 270kW 375kVA / 338kW
TABLE 1.2 UPS Module Information
UPS
[kVA]
100 BOTTOM 35.4 / 900 29.9 / 759 79.7 / 2025 1900 / 860 31.0 150 BOTTOM 47.2 / 1200 29.9 / 759 79.7 / 2025 2350 / 1065 45.3 225 BOTTOM 55.1 / 1400 29.9 / 759 79.7 / 2025 3300 / 1495 63.0 300 TOP 94.5 / 2400 38.3 / 974 79.7 / 2025 4950 / 2240 113.8 375 TOP 94.5 / 2400 38.3 / 974 79.7 / 2025 5550 / 2515 149.4
CABLE ENTRY
WIDTH
[in / mm]
Input voltage
3 Φ / 3 wire
208V, 480V or 600V 208V, 480V or 600V 208V, 480V or 600V 208V, 480V or 600V 208V, 480V or 600V
DEPTH
[in / mm]
HEIGHT [in / mm]
Output voltage
3 Φ /3 or 4 wire
208V, 480V or 600V 208V, 480V or 600V 208V, 480V or 600V
480V or 600V 480V or 600V
WEIGHT
[lb./ kg]
HEATING
[kBTU/h]
TABLE 1.3 Input Cabinet Information
UPS
[kVA]
100 480 TOP 36.0 / 910 29.9 / 759 79.7 / 2025 1275 / 580 150 480 TOP 44.0 / 1118 29.9 / 759 79.7 / 2025 1325 / 600 225 480 TOP 44.0 / 1118 29.9 / 759 79.7 / 2025 2000 / 910 300 480 TOP 44.0 / 1176 38.3 / 973 79.7 / 2025 2600 / 1180 375 480 TOP 54.0 / 1320 38.3 / 973 79.7 / 2025 3000 / 1360
INPUT
VOLTAGE[V]
CABLE ENTRY
WIDTH
[in / mm]
DEPTH
[in / mm]
HEIGHT [in / mm]
WEIGHT
[lb./ kg]
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TABLE 1.4 Detail of Specifications
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Rated Output kV A 100 150 225 300 375 Rated Output kW 80 120 180 270 338
AC I NPUT CHARACTERISTICS
Configuration 3 phase, 3 wire Voltage 208 V, 480 V, 600 V +10% ~ -15% Input Power Factor 0.98 Typical Frequency
60 Hz ± 5%
Reflected Current THD 3% max. at 100% load; 5% max. at 50% load
STATIC BYPASS INPUT
Configuration 3 phase, 3 or 4 wire Voltage Frequency
120/208 V, 277/480 V, 346/ 600 V ±10% 60 Hz (±3% Tracking window)
BATTERY
Type VRLA, Flooded Lead Acid, Nickel Cadmium Ride Through Application Specific Nominal Voltage 360 VDC Minimum Voltage 290 VDC Number of Cells 176 ~ 185
AC OUTPUT
Configuration 3 phase, 3 or 4 wire Voltage 120/208 V, 277/480 V, 346/ 600 V Voltage Stability
±1% Frequency 60 Hz Frequency Stability
±0.01% in free running mode Power Factor 0.8 nominal 0.9 nominal Power Factor range 0.8 ~ 1.0 lagging (within output kW rating) Voltage THD 2% maximum THD at 100% Linear Load
5% maximum THD at 100% non-linear load Transient Response
±2% maximum at 100% load step
±1% maximum at loss or return of AC power
±5% maximum at load transfer to/from static bypass
Transient Recovery Less than 1 line cycle Voltage Unbalance 1% maximum at 100% unbalanced load Phase Displacement 1% maximum at 100% unbalanced load Inverter Overload 125% for 10 minutes; 150% for 1 sec System Overload 500% for 2 cycle (with bypass available) Bypass Overload 125% for 10 minutes
Withstand Rating 65kA* *:with optional fuses
ENVIRONMENTAL
Cooling Forced Air Operating Temperature
2° F ~ 104° F (0° C ~ 40° C). Recommended 68° F ~ 86° F
(20° C ~ 30° C) Relative Humidity 5% ~ 95% Non Condensing Altitude 3300 Feet ( 1000 meters); 5000 feet @ 0.99 derating Location Indoor (free from corrosive gases and dust) Paint Color Munsell 5Y7/1 (Beige)
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TABLE 1.5 Rating of Circuit Breakers (MCCB) and Fuses
NUMBER APPLICATION OUTPUT CAPACITY OF EQUIPMENT
100kVA 150kVA 225kVA 300kVA 375kVA
208V 480V 600V 208V 480V 600V 208V 480V 600V 480V 600V 480V 600V
M CB1 AC input circuit breaker - --------600A400A800A600A
C
C B
F
U
52RC AC input contactor 350A 420A 660A - -
Battery disconnect circuit
CB2
CB101 Control circuit breaker 15A 30A
FCU, FCV, FCW,
FCX, FCY, FCZ
FIU, FIV, FIW,
FIX, FIY, FIZ
(OPTION)
FSU, FSV, FSW
Converter main circuit fuse 450A 630A 900A 900A 800A
Inverter main circuit fuse 450A 630A 900A 900A 800A
Bypass main circuit fuse 450A - 630A - 900A - - -
breaker
400A 600A 800A 1200A 1600A
S E S
FUD1, 2 Control power fuse DC500V 3A DC500V 3A DC500V 3A DC500V 3A DC500V 3A FUS1, 2, 3 Bypass input ZNR fuse AC600V 10A AC600V 10A AC600V 10A AC600V 10A AC600V 10A FZS1, 2, 3 Bypass input ZNR fuse AC600V 30A AC600V 30A AC600V 30A AC600V 30A AC600V 30A
FBS1, 2 CB3 control circuit fuse AC600V 5A AC600V 5A AC600V 5A AC600V 5A AC600V 5A FZC1, 2, 3 AC input ZNR fuse AC600V 30A AC600V 30A AC600V 30A AC600V 30A AC600V 30A
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2.0 OPERAT OR CONTROLS AND INDICATO RS
The 9700 Series operator controls and indicators are located as follows:
Circuit breakers and contactors : Inside the module UPS status indicators : Outside of door
FIGURE 2.1 Operation/Display Panel (Front panel)
2 1
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3 4 5 6
LOAD ON
INVERTER
EMRG.STOP
BATTERY
OP.
LOAD ON
BYPASS
LOAD ON
BYPASS
LCD
FAILURE
UPS
FAILURE
7
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2.1 LED Display
1) Load on inverter (green)
Turned on when power is supplied from inverter to the critical load. (Indicates the state of transfer switch "52C" o f inv ert er. )
2) Battery operation (yellow)
Turned on when the battery is operating following an AC power failure..
3) Load on bypass (yellow)
Turned on when power is supplied throu gh bypass to load devices. (Indicates the state of transfer switch "52 S" o f by pass. )
4) Overload(yellow)
Turned on when an overload has occurred to t he system.
5) LCD failure [ LCD FAIL ](red)
Turned on when an error occurs on the LCD.
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6) UPS failure [ UPS FAI L ] ( r ed) [Annunciator: inter m ittent or constant tones]
Turned on when an error occurs on the system. In this case, the details of error are
indicated on the display panel.
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2.3 Liquid Cry st a l Display (8)
The Liquid Crystal Display (LCD) panel indicates the power flow, measured values, operational guidance, data record and error messages. The LCD panel is back-lit to facilitate viewing in different ambient lighting conditions. The LCD will automatically clear if the keyboard is not activated for 3 minutes. The ERROR indicator is cleared after 24 hours and can be reproduced by pressing any key on the panel.
2.3.1 Menu’s
A) MAIN MENU (FIGURE 2.2)
The LCD panel indicates the power flow, measured values and remote operation mode. The LCD panel shows the power flow. This allows the user to verify the status of the UPS Module.
FIGURE 2.2 Main screen
The following will be displayed when the measuring point button on LCD panel is
pressed.
1) Bypass Voltage (FIGURE 2.3)
The voltages displayed are the Bypass input voltages ( li ne-t o-li ne) between phases A-
B, B-C, C-A and frequency of the Bypass line. Line to neutral voltages A-N, B-N, C-N are measured on 4 wire systems only.
FIGURE 2.3 Bypass screen
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2) Input Voltage and Current (FIGURE 2. 4)
The voltages displayed are the RMS AC input voltages (line-to-line) between phases
A-B, B-C C-A and frequency of the AC input line. The RMS values of Phases A, B and C currents are also displayed.
FIGURE 2.4 Input screen
3) Output Voltage, Output Current and Trend Graph
The voltages displayed on the LCD include the inverter output voltages A-B, B-C, C-
A. Line to neutral voltages A-N, B-N, C-N are displayed on 4 wire systems only. Inverter output frequency is also displayed. (FIGURE 2. 5)
The current displayed and the RMS values and Peak Values of Phases A, B, C. N-
current (Neutral) is display on a 4 wire system only. (FIGURE 2.6)
The Trend Graph displays the Effective power values and the Reactive power values.
(FIGURE 2.7)
FIGURE 2.5 Output voltage screen FIGURE 2.6 Output current screen
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FIGURE 2.7 Trend graph screen
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4) Battery (FIGURE 2.8)
This displays the charging, discharging or float mode of the battery, battery current
and battery voltage.
FIGURE 2.8 Battery screen
5) Remote / Local Selection (FIGURE 2.9)
The system asks user to select whether the start & stop operation will be performed
by a local or remote operation.
FIGURE 2.9 Remote / Local selection
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B) OPERATION MENU (FIGURE 2.10)
The following will be displayed when the OPERATION MENU button is pressed on theLCD
FIGURE 2.10 Operation menu screen
1) START-UP MENU
The display indicates the operation from closing circuit breakers to starting the
inverter. When the inverter is started, the display shows the MAIN MENU. When the display changes, the annunciator sounds 3 times requesting user to perform next procedure.
2) STOP MENU
The display indicates the operation of how to stop the inverter and to shutdown the
UPS system.
3) EXTERNAL CONTACT INPUT
The input of external contacts is indicated by closed or open contacts.
4) DATA RECORD
Operation data and events is indicat ed.
5) REPORT
Record data is indicated.
6) SETUP
Time, Remote/Local select ion and Equalizing charge are set.
7) SELECT UPS OUTPUT SOURCE
This display is used to transfer the UPS from inverter to static bypass for
maintenance purposes.
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2.3.2 INPUT POWER FAILURE
During an Input Power Failure the UPS will run on the Batteries. The following will be displayed. The indicat io n of b attery operation, load factor, and b ar graph.
FIGURE 2.11 Battery Operation Screen
The LCD will display a battery low voltage announcement when battery capacity is near depletion.
FIGURE 2.12 Battery Low Voltage Screen
The End of Battery Discharge announcement is displayed when the battery end voltage is reached. At that time, the inverter will perform an electronic shutdown to prevent battery loss of life typical of extreme deep discharge conditions. The inverter will automatically restart to power the load and the batteries will be simultaneously recharged after input power is restored. Details of the End of Battery announcement is shown in Figure 2.13.
FIGURE 2.13 Discharge Termination Screen
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2.3.3 FAULT INDICATION (FIGURE 2.14)
The display shows a fault code, description of fault and a guidance of what action is to take place by the user. A maximum of 10 fau lts are di splayed at the same time. When an input power failure occurs during the fault Indication, the fault indication and input power failure are alternatively displayed at 5 second intervals.
FIGURE 2.14 Failure indication screen
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2.4 External Signal Terminal Bl ock
The UPS is equi pped with a s eries of in put/output terminals for the ex ternal annunc iation of alarms and the remote access of certain UPS functions. A functional description of the input/output port is presented below. Layout of terminals is shown in Figure 2.15
FIGURE 2.15 External Signal Termin al Block
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
OUT0: LOAD ON BYPASS
OUT1: LOAD ON INVERTER OUT2: BATTERY OPERATION
OUT3: CONVERTER OPERATION
UPS FAILURE
UPS FAILURE OUT4: BATTERY LOW VOLTAGE
OUT5: OVERLOAD
EMERGENCY STOP
IN0: REMOTE INVERTER STOP
IN1: REMOTE INVERTER START
IN2: POWER DEMAND
IN3: ASYNCHRONOUS
IN4: BATTERY TEMP. HIGH
IN5: ROOM TEMP. HIGH
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A) Output Contacts(for external alarm annunciation)
Output contacts consist of form “A” dry type contacts. Rated value of all output contacts is 120Vac/0.5Aac or 30Vdc/1Adc. Operate all dry contacts at their rated values or lower. Figure 2.16 ill ust rat es typical installation. The external relay can also be a lamp, LED, computer, et c.
FIGURE 2.16 Control Wiring for External Contacts
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UPS Cabinet External to UPS
Cabine
Terminal
Rela Coil
Rela Contac
Terminal
Power Source
Details of output alarm contacts :
Terminals 22 to 21 "Load on Bypass" contact (O UT0)
Activated when the power is supplied from the static bypass input.
Terminals 24 to 26 "Load on Inverter" co nt act ( O UT1)
Activated when the power is s upplied by the inverter.
Terminals 25 to 26 "Battery Operation" contact (OUT2)
Activated when the battery is operating following an AC power failure.
Terminals 27 to 28 Converter Operation contact (OUT3)
Activated when the converter is operating.
Terminals 29 to 30 "UPS failure" contact
Activated when a major fault has occurred t o the system.
Terminals 31 to 32 "UPS failure" contact
Activated when a major fault has occurred t o the system.
Terminals 34 to 33 "Battery Low Voltage" contact (OUT4)
Activated when DC voltage dropped below discharge end during inverter operation.
Terminals 35 to 34 "Overload" contact (OUT5)
Activated when an overload ha s occurred to the system.
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NOTE: The UPS is equipped with a selectable output contact feature. The above
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alarms are the default settings. Contact MITSUBISHI ELECTRIC AUTOMATION, INC. for set-up information.
B) Input Contacts( f or remote access of UPS)
External contacts are provided by the user of the UPS system. Terminal voltage at the UPS is 24Vdc. Provide ext ernal dry contact accordingly .
NOTE:
Do not apply voltage to remote access input terminals. Damage to UPS
may result.
Refer to Figure 2.17 for typical wiring configuration. Altho ugh th is figur e applies t o the remote start/stop terminals, the same wiring arrangement is used for emergency stop; asynchronous command; power dema nd; bat t ery temperature high.
FIGURE 2.17 Remote "Start" Contact Connections
UPS Cabinet External to UPS
Cabinet
Rela
Star
Coil
Star Switch
Common
24 VDC
Relay Coil current : 8.3mA
Use Momentar
Switches
Details of input contacts for remote acc ess :
Terminals 7 to 8 "Emergency Stop" contact input
Used to perform a remote UPS emergency power off (EPO).
The load will be dropped.
Terminals 9 to 10 Remote "Inverter Stop input terminal (IN0)
Used to stop inverter from a remote location. UPS must be programmed for remote operation. Refer to Operatio ns Menu for procedure.
Terminals 11 to 12 Remote "Inverter Start input terminal (IN1)
Used to start inverter from a remote location. UPS must be programmed for remote operation. Refer to Operatio ns Menu for procedure.
Terminals 13 to 14 "Power Demand Comm a nd" contact input (I N2)
Used to control the input current limit to the UPS converter (usually during
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generator operation). Power demand is turned ON when the contact is closed. Power demand is turned OFF when the contact is open.
Terminals 15 to 16 "Asynchronous Comm and" contact input (I N3)
Used to create an asynchronous condition between the static bypass source and the inverter. Asynchronous condition is enabled when the switch is closed. Asynchronous con dition is disabled when the sw itch is opened.
Terminals 17 to 18 BATTERY TEMP. HIGH contact input (IN4)
Input fed by a thermocouple that monitors battery temperature. The converter float voltage level is reduced for battery over-temperature conditions. Use battery manu fa ct ure recommended thermocouple.
Terminals 19 to 20 ROOM TEMP. HIGH contact input (IN5)
Input fed by a thermocouple that monitors room temperature. External thermocouple is user supplied.
NOTE : In all cases, a switch having a plate is recommended in order to reduce
possibility of accidental operation.
2.5 External communication connector
This is a RS232C port for “DiamondLink”. Layout of connector is shown in F ig ure 2. 18.
FIGURE 2.18 External communication connector
CN45
D-SUB 25Pin
14 15 16 17 18 19 20 21 22 23 24 25
1 2 3 4 5 6 7 8 9 10 11 12 13
PCB DPAU-ÿÿ
Pin 2. TXD : Transmit data Pin 3. RXD : Receive data Pin 7. GND : Signal ground Pin 9. 5VS : DC5V supp ly Pin 10. GND : Ground Pin 11. 5VS : DC5V supp ly
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3.0 INSTALLATION AND OPERATION
3.1 Transportation and Installation
TABLE 3.1 How to transport and install the system
Transportation Installation
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Transport unit with forklift.
Use eye bolts (supplied) to carry with
overhead crane.
Note :
Do not transport in a horizontal position. Cabinets should be maintained
upright within +/- 15° during handling
3.2 Installation Procedure
A) Note the load tolerance of the floor
Refer to Table 3.2 for list of weights of UPS’s.
TABLE 3.2 List of UPS weights
UPS Capacity (kVA) 100 150 225 300 375
Weight (lb.) 3060 3810 4960 5890 6620
B) Minimum clearance required for ventilation
Using the holes (4 - 24) pre drilled into the
UPS channel base, anchor the unit using
appropriate hardware.
.
Right side
Left side
Back side
Top side
C) Space requirement for routine maintenance
Allow the following space at the time of installation.
Front
Sides
Rear
1.0" (25 mm) (not required when sidecars are used)
1.0" (25 mm) (not required when sidecars are used)
0.0" (0.0 mm)
23.6" (600 mm) (for air flow)
39.4" (1000 mm)
0.0" (0.0 mm)
0.0" (0.0 mm)
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D) External Battery Supply
Please refer to the following when installing batteries:
TABLE 3.3 Maximum Permitted Fault Current
1. The customer shall make reference to the battery manufacturer's installation
manual for battery installation and maintenance instructions.
2. The maximum permitted fault current from the remote battery supply and the
DC voltage rating of the battery supply over-current protective device are
shown in Table 3.3.
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UPS CAPACITY
(kVA)
100 360 35000
150 360 25000
225 360 25000
300 360 25000
375 360 25000
3.3 Procedure for Cable Connections
A) Required metric tools – 19mm wrench, 19mm socket.
B) Confirm the capacity of the UPS being installed. Identify the input/output power
terminal blocks as shown in the appropriate Figure 3.1 through Figures 3.2-a~h.
C) Connect the internal control wire and power wire.
i) Control wire Inter-connect
a) AC input cabinet (300, 375kVA only)
DC VOLTAGE
RATING (V)
MAXIMUM PERMITTED
FAULT CURRENT (A)
(1) CB1-UVR to terminal 45, 46 in bypass cabinet section.
(2) CB1 Alarm to terminal 43, 44 in bypass cabinet section.
(3) CB1 Auxiliary connect to terminal 41, 42 in bypass cabinet section.
(4) Input transformer Over-temperature to terminal 52, 54 in bypass cabinet
section.
(5) Control power A, B, C phases (Terminal block) to A00, B00, C00 in
UPS converter section.
b) DC breaker cabinet or battery cabinet
(1) CB2-UVR to terminal 59, 60 (300, 375kVA) / 5, 6 (100, 150, 225kVA) in
bypass cabinet section.
(2) CB2 Alarm to terminal 57, 58 (300, 375kVA) / 1, 2 (100, 150, 225kVA)
in bypass cabinet section.
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ii) Power wire Inter-connect
D) Connect the grounding conductor from the input service entrance to the UPS ground
bar.
(3) CB2 Auxiliary to terminal 55, 56 (300, 375kVA) / 3, 4 (100, 150,
a) Output of transformer cabinet
(1) X1 (A-phase) to A10 bus bar in UPS converter section.
(2) X2 (B-phase) to B10 bus bar in UPS converter section.
(3) X3 (C-phase) to C10 bus bar in UPS converter section.
b) DC Input to UPS
(1) Positive cable to BP bus bar in UPS converter section.
(2) Negative cable to NP bus bar in UPS converter section.
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225kVA) in bypass cabinet section.
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E) Two (2) sources feeding the UPS
i) Connect the converter input power cables from the input service entrance to the
converter input power terminals identified as A00, B00, C00 or A10, B10, C10 in
Figures 3.2-a~h. Input cables must be sized for an ampacity larger than the
maximum input drawn by the converter. Refer to Table 3.4 for recommended
cable sizes.
ii) Confirm that an external bypass input circuit breaker (MCCB) is installed (refer to
WARNING 2). Connect the bypass input power cables from the input service
entrance to the bypass input power terminals identified as A40, B40, C40 and N40
in Figures 3.2-a~h. Bypass input cables must be sized for an ampacity larger
than the maximum output current capacity of the UPS. Refer to Table 3.4 for
recommended cable sizes.
F) One (1) source feeding the UPS
i) Confirm that an external input circuit breaker sized to protect both the converter
input and the bypass lines is installed. Consult equipment nameplate for current
ratings. Connect the bypass input power cables from the input service entrance
:
:
to the bypass input power terminals identified as A40, B40, C40 and N40 in
Figures 3.2-a~h. Input cables must be sized for an ampacity larger than the
maximum current capacity of the UPS. Refer to Table 3.4 for recommended
cable sizes.
ii) Using adequately sized conductors per Table 3.4 and referring to the appropriate
figure identified in Figures 3.2-a~h, jumper bypass terminals A40, B40, C40 to
converter input power A00, B00, C00 or A10, B10, C10 identified Figures 3.2-a~h.
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G) Referring to Figures 3.2-a~h, connect UPS load terminals A50, B50, C50 and N50 to
load distribution panel. Refer to Table 3.4 for cable sizes.
H) Connect external signal terminal block as needed. Refer to section 2.4 and Figure
2.15 for functional description. 12 AWG, or less, shielded conductor is
recommended.
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NOTES:
1. Confirm that all UPS internal contactors(breakers) "CB1", "CB2", and
"CB3" are open before energizing UPS.
2. UPS power terminals are supplied with bus bar and hardware (12mm
diameter Nut/Bolt assembly). It is recommended that compression lugs be
used to fasten all input/output power cables. Refer to Table 3.5 for
recommended compression lugs and appropriate crimping tool.
If three wire source for input and bypass input is utilized, the neutral
3.
conductor is the UPS must be banded to ground.
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Table 3.4 Recommended cable size and torque requirements
kVA
Capacity
100kVA 208V 208V 300 MCM
150kVA 208V 208V 600 MCM
225kVA 208V 208V 3x250 MCM
300kVA 208V 480V 3x350 MCM
375kVA 208V 480V 3x500 MCM
Input
Voltage
480V 480V 1/0 AWG
600V 600V 3 AWG
480V 480V 3/0 AWG
600V 600V 1/0 AWG
480V 480V 300 MCM
600V 600V 4/0 AWG
480V 600 MCM
600V 600V 400 MCM
480V 2x250 MCM
600V 600V 600 MCM
Output
Voltage
*1 - Voltage drop across power cables not to exceed 2% of nominal source voltage
*2 - Allowable ampacities based on 90 degree C insulation at an ambient temperature of 30 degree C
Not more than 3 conductors in a raceway without derating.
Input Side * 1, 2 Output Side * 1, 2 Bypass Side * 1, 2 DC Input Side * 1, 2
Cable
Size
or larger
or larger
or larger
or larger
or larger
or larger
or larger
or larger
or larger
or larger
or larger
or larger
or larger
or larger
or larger
Torque
in. lbs.
347 - 469
in. lbs.
200 - 269
in. lbs.
200 - 269
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
Cable
Size
300 MCM
or larger
1/0 AWG
or larger
3 AWG
or larger
600 MCM
or larger
3/0 AWG
or larger
1/0 AWG
or larger
3x250 MCM
or larger
300 MCM
or larger
4/0 AWG
or larger
500 MCM
or larger
500 MCM
or larger
300 MCM
or larger
700 MCM
or larger
700 MCM
or larger
500 MCM
or larger
Torque
in. lbs.
347 - 469
in. lbs.
200 - 269
in. lbs.
200 - 269
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
Cable
300 MCM
or larger
1/0 AWG
or larger
3 AWG
or larger
600 MCM
or larger
3/0 AWG
or larger
1/0 AWG
or larger
3x250 MCM
or larger
300 MCM
or larger
4/0 AWG
or larger
500 MCM
or larger
500 MCM
or larger
300 MCM
or larger
700 MCM
or larger
700 MCM
or larger
500 MCM
or larger
Size
Torque
in. lbs.
347 - 469
in. lbs.
200 - 269
in. lbs.
200 - 269
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
Page Number:
Cable
Size
250 MCM
or larger
250 MCM
or larger
250 M]
or larger
500 MCM
or larger
500 MCM
or larger
500 MCM
or larger
2x300 MCM
or larger
2x300 MCM
or larger
2x300 MCM
or larger
2x600 MCM
or larger
2x600 MCM
or larger
2x600 MCM
or larger
3x400 MCM
or larger
3x400 MCM
or larger
3x400 MCM
or larger
Torque
in. lbs.
347 - 469
in. lbs.
200 - 269
in. lbs.
200 - 269
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
347 - 469
in. lbs.
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TABLE 3.5 Crimp Type Compression Lug
Page Number:
WIRE
SIZE
WIRE
STRAND
RECOMMENDATION CRIMP TOOL REQUIRED
BURNDY TYPE Y35 OR Y46
(CODE) CLASS VENDOR CAT. NO. COLOR KEY DIE INDEX
2 B
I
1 B
I
1/0 B
I
2/0 B
I
3/0 B
I
4/0 B
I
250 MCM B
I
300 MCM B
I
350 MCM B
I
400 MCM B
I
500 MCM B
I
600 MCM B
I
750 MCM B
I
1000
MCM
B
I
BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY BURNDY
ILSCO BURNDY
YA2C
CRB-2L
YA1C-LB
YA1C
CRA-1L
YA25-LB
YA25
CRA-1/OL
YA25-LB
YA26
CRA-2/OL
YA27-LB
YA27
CRB-3/OL
YA28-LB
YA28
CRB-4/OL
YA29-LB
YA29
CRA-250L
YA30-LB
YA30
CRA-30OL
YA32-LB
YA31
CRA-350L
YA34-LB
YA32
CRA-40OL
YA34-LB
YA34
CRA-500L
YA38-LB
YA36
------
YA39-LB
YA39
CRA-750L
YA44-LB
YA44
CRA-1000L
-------
BROWN BROWN
GREEN GREEN GREEN
PINK PINK
PINK BLACK BLACK BLACK
ORANGE ORANGE ORANGE
PURPLE PURPLE
PURPLE YELLOW YELLOW YELLOW
WHITE WHITE WHITE
RED RED
RED BLUE BLUE BLUE
BROWN BROWN BROWN
GREEN GREEN
-----
PINK BLACK BLACK WHITE WHITE WHITE
-----
10
10 11 / 375 11 / 375 11 / 375 12 / 348 12 / 348 12 / 348
13
13
13 14 / 101 14 / 101 14 / 101
15
15
15
16
16
16 17 / 298 17 / 298 17 / 298 18 / 324 18 / 324 18 / 324 19 / 470 19 / 470 19 / 470 20 / 299 20 / 299 20 / 299 22 / 472 22 / 472
-------­300
24 / 473 24 / 473
27 27 27
--------
NOTE: When using crimp type lugs, the lugs should be crimped to the specifications
given in the manufacturer's instructions for both crimp tool and lug
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put
put
MITSUBISHI ELECTRIC
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Fig.3.1-1 UPS Terminal Designation (100, 150, 225kVA)
Page Number:
-7
AC Bypass
In
Terminals: A40,B40,C40, N60
CB3
AC input
Terminals: A10,B10,C10
CB1
Terminals: BP, BN
Fig.3.1-2 UPS Terminal Designation (300, 375kVA)
CB2
Static Transfer
Switch
52S
52C
UPS Module Battery cabinet
Output
Terminals: A50,B50,C5 0, N60
AC input
Terminals: A00,B00,C00
AC Bypass
In
Terminals: A40,B40,C40, N40
CB1
A10 - C10
Input cabinet
Static Transfer
Switch
CB3
Terminals: BP, BN
CB2
52S
52C
UPS Module Battery cabinet
Output
Terminals: A50,B50,C5 0, N50
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Fig. 3.2-a-1 Diagram of input/output bus bars and terminal blocks (100kVA UPS, Input voltage 208VAC)
Location of bus bars and terminal blocks Detailed Terminals
H=79.7”’(2025mm)
Power Terminals use 5/8 (15mm) Diameter bolts.
D=30.5””(774mm)
35.4’’ (900mm)
UPS module
UPS module
AC Input A10,B10,C10
AC Output A50,B50,C50
DC Input
pass Input AC OutputAC Input
B
A10 B10 C10 BN
A40 B40 C40 N60 A50 B50 C50
BP
External wiring block
Battery Input BN, BP
Bypass Input A40,B40,C40,N60
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Fig. 3.2-a-2 Diagram of Power Wire & Control Wire Inter-Connect (100kVA UPS, Input voltage 208VAC)
DC circuit breake
UVR
Auxiliary
Alarm
\Negative
Positive
BN
BP
External signal terminal
6 5 4 3 2 1
UPS module
Wall mounted DC breaker
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Input cabinet
9700 SERIES UPS
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Fig. 3.2-b-1 Diagram of input/output bus bars and terminal blocks (100kVA UPS, Input voltage 480VAC)
Location of bus bars and terminal blocks Detailed Terminals
H=79.7’’(2025mm)
Power Terminals use 5/8 (15mm) Diameter bolts.
D=30.5(774mm)
71.4’’ (1810mm)
Input
UPS module
cabinet
UPS module
AC Input
A00 B00 C00
AC Input A00,B00,C00
AC Output A50,B50,C50
DC input
BN
pass Input
B
A40 B40 C40 N60
BP
Page Number:
AC input
A50 B50 C50
External wiring block
Battery Input BN, BP
Bypass Input A40,B40,C40,N60
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Fig. 3.2-b-2 Diagram of Power Wire & Control Wire Inter-Connect (100kVA UPS, Input voltage 480VAC)
DC circuit breake
UVR
Auxiliary
Alarm
\Negative
Positive
BN
X1 X2 X3
A10 B10 C10
BP
External signal terminal
6 5 4 3 2 1
ut transformer
Input Cabinet UPS module
Wall mounted DC breaker
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Fig. 3.2-c-1 Diagram of input/output bus bars and terminal blocks (150kVA UPS, Input voltage 208VAC)
Location of bus bars and terminal blocks Detailed Terminals
H=79.7’’(2025mm)
Power Terminals use 5/8 (15mm) Diameter bolts.
D=30.5(774mm)
47.2’’ (1200mm)
UPS module
UPS module
AC Input A10,B10,C10
AC Output A50,B50,C50
Page Number:
-12
External wiring block
Battery Input BN, BP
AC Input
A10 B10 C10
Bypass Input A40,B40,C40,N60
DC Input
BN
BP
pass Input
B
A40 B40 C40 N60
AC Output
A50 B50 C50
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Page Number:
Fig. 3.2-c-2 Diagram of Power Wire & Control Wire Inter-Connect (150kVA UPS, Input voltage 208VAC)
DC circuit breake
6
UVR
5 4 3
Auxiliary
Alarm
2 1
External signal terminal
\Negative
Positive
BN
BP
UPS module
Wall mounted DC breaker
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Input cabinet
9700 SERIES UPS
OWNERS / TECHNICAL MANUAL
Fig. 3.2-d-1 Diagram of input/output bus bars and terminal blocks (150kVA UPS, Input voltage 480VAC)
Location of bus bars and terminal blocks Detailed Terminals
H=79.7’’(2025mm)
Power Terminals use 5/8 (15mm) Diameter bolts.
D=30.5(774mm)
91.2’’ (2320mm)
Input
UPS module
cabinet
UPS module
AC Input
A00 B00 C00
AC Input A00,B00,C00
AC Output A50,B50,C50
Page Number:
-14
External wiring block
Battery Input
DC Input
BN
BP
Bypass Input A40,B40,C40,N60
pass Input
B
A40 B40 C40 N60
AC Output
A50 B50 C50
BN, BP
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Fig. 3.2-d-2 Diagram of Power Wire & Control Wire Inter-Connect (150kVA UPS, Input voltage 480VAC)
DC circuit breake
6
UVR
5 4 3
Auxiliary
Alarm
2 1
External signal terminal
\Negative
Positive
X1 X2 X3
A10 B10 C10
BN
BP
Input transformer
Input Cabinet UPS module Wall mounted DC breaker
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Fig. 3.2-e-1 Diagram of input/output bus bars and terminal blocks (225kVA UPS, Input voltage 208VAC)
Location of bus bars and terminal blocks Detailed Terminals
H=79.7’’(2025mm)
Power Terminals use 5/8 (15mm) Diameter bolts.
D=30.5(774mm)
55.1’’ (1400mm)
UPS module
UPS module
AC Input A10,B10,C10
Page Number:
Battery Input
AC Input DC Input
A10 B10 C10
A50 B50 C50
pass InputAC Output
B
A40 B40 C40 N60
BN BP
BN, BP
External wiring block
AC Output A50,B50,C50
Bypass Input A40,B40,C40,N60
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Fig. 3.2-e-2 Diagram of Power Wire & Control Wire Inter-Connect (225kVA UPS, Input voltage 208VAC)
DC circuit breake
6
UVR
5 4 3
Auxiliary
Alarm
2 1
External signal terminal
Positive
\Negative
BN BP
UPS module
Wall mounted DC breaker
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Input cabinet
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OWNERS / TECHNICAL MANUAL
Fig. 3.2-f-1 Diagram of input/output bus bars and terminal blocks (225kVA UPS, Input voltage 480VAC)
Location of bus bars and terminal blocks Detailed Terminals
H=79.7’’(2025mm)
Power Terminals use 5/8 (15mm) Diameter bolts.
D=30.5(774mm)
99.1’’ (2520mm)
Input cabinet
UPS module
AC Input
A00 B00 C00
AC Input A00,B00,C00
Page Number:
DC Input
BN BP
Battery Input
AC Output
pass Input
B
A40 B40 C40 N60A50 B50 C50
BN, BP
External wiring block
AC Output A50,B50,C50
Bypass Input A40,B40,C40,N60
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Fig. 3.2-f-2 Diagram of Power Wire & Control Wire Inter-Connect (225kVA UPS, Input voltage 480VAC)
DC circuit breake
6
UVR
5 4 3
Auxiliary
Alarm
2 1
External signal terminal
Positive
\Negative
X1 X2 X3
A10 B10 C10
BN BP
Input transformer
Input Cabinet UPS module Wall mounted DC breaker
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Input cabinet
9700 SERIES UPS
OWNERS / TECHNICAL MANUAL
Fig. 3.2-g-1 Diagram of input/output bus bars and terminal blocks (300kVA UPS)
Location of bus bars and terminal blocks Detailed Terminals
H=79.7’’(2025mm)
Power Terminals use 5/8 (15mm) Diameter bolts.
D=38.4(974mm)
Input cabinet UPS module
138.5’’ (3518mm)
DC Input
BNBP
External
UPS module
Battery Input BP, BN
wiring block
Bypass Input A40,B40, C40,N40
AC Input
A00 B00 C00
Bypass Input
AC Output AC Input A00,B00,C00
AC Output A50,B50, C50,N50
Page Number:
N40 A40 B40 C40
N50 A50 B50 C50
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Fig. 3.2-g-2 Diagram of Power Wire & Control Wire Inter-Connect (300kVA UPS)
CB1
Alarm
Auxiliary
UVR
A00
B00
C00
A00
B00
C00
A10
B10
54 52 46
45 44
BNBP
43 42 41
External signal terminal
60 59 58 57 56 55
Positive Bus Bar Negative
DC circuit breake
UVR
C10
X1 X2 X3
Alarm
Auxiliary
ut transformer
In
Input Cabinet UPS module DC Landing Box
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Fig. 3.2-h-1 Diagram of input/output bus bars and terminal blocks (375kVA UPS)
Location of bus bars and terminal blocks Detailed Terminals
H=79.7’’(2025mm)
Power Terminals use 5/8 (15mm) Diameter bolts.
D=38.4(974mm)
Input cabinet UPS module
138.5’’ (3518mm)
DC Input
BNBP
External
UPS module
Battery Input BP, BN
wiring block
Bypass Input A40,B40, C40,N40
AC Input
A00 B00 C00
Bypass Input
Page Number:
-22
N40 A40 B40 C40
AC Input A00,B00,C00
AC Output
AC Output
N50 A50 B50 C50 A50,B50, C50,N50
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Fig. 3.2-h-2 Diagram of Power Wire & Control Wire Inter-Connect (375kVA UPS)
CB1
Alarm
Auxiliary
UVR
A00
B00
C00
A00
B00
C00
A10
B10
54 52 46
45 44
BNBP
43 42 41
External signal terminal
60 59 58 57 56 55
Positive Bus Bar Negative
DC circuit breake
UVR
C10
X1 X2 X3
Alarm
Auxiliary
ut transformer
In
Input Cabinet UPS module DC Landing Box
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Page Number:
-24
3.4 Operating Procedures
A) UPS Start-up Procedure
1. Verify that the External Bypass input Circuit Breaker(user supplied. Refer to warning
2) is closed.
2. Close Control Circuit Breaker (CB101).
3. After a few seconds, an audible annunciator will sound and the AC Input Circuit
Contactor (CB1) will automatically close.
4. The audible annunciator will sound and the instruction RESET CB2 will be displayed
on the Liquid Crystal Display (LCD) panel.
5. Reset the Battery Disconnect Circuit Breaker (CB2). To reset CB2, press the handle
down until the handle stays in the off position.
6. Close the Battery Disconnect Circuit Breaker (CB2).
7. The audible annunciator will sound and the instruction "PRESS START / STOP KEY"
will be displayed on the LCD panel. ( Figure 3.3)
8. Press the "Inverter Start" key in the START/STOP menu on the LCD panel. (Figure
3.4)
FIGURE 3.3 START-UP MENU FIGURE 3.4 INVERTER START/STOP
9. When the message "LOCAL" is displayed on the LCD panel, the inverter start
operation can only be performed locally at the UPS front panel. When the message
"REMOTE" is displayed on the LCD pane, the inverter start operation can be started
by remote operation only. Lock-out of one inverter start mode is inherent and cannot
be.
10. If a local inverter start operation is required (at the UPS), select "Local" in
"Remote/Local" function via the Operation menu. Select LOCAL” mode.
11. Within five (5) seconds, the Inverter will start-up and begin supplying power to the
critical load.
12. If power is not supplied to the load, follow the instructions on the LCD panel.
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B) UPS Shutdown Procedure
1. If a total UPS shutdown is required, verify that the critical load is OFF.
2. Select "STOP MENU" from the Operations menu.
3. Press the "INVERTER STOP" key in the START/STOP menu on the LCD panel.
The UPS will transfer the load to the static bypass line.
4. When the "LOCAL" is displayed on the LCD panel, the operation can be performed at
the UPS front panel. When the "REMOTE is displayed on the LCD pane, the
Inverter can be stopped by remote operation only. If the inverter stop operation is
required locally (at the UPS), select to "LOCAL" from the "Remote/Local" selection
in the Operations menu. Select “Local” mode.
5. Generally, the Inverter alone will be stopped and the Converter will remain energized
to float-charge the batteries.
6. If stopping the Converter is required, The operation instruction TURN OFF CB2” will
be displayed on the LCD panel.
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9700 SERIES UPS
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7. Open the Battery Disconnect circuit breaker (CB2) manually. The operation
instruction TURN OFF CB101 will be displayed on the LCD panel.
WARNING
8. Open the control circuit breaker (CB101).
9. Open the AC Input circuit contactor (CB1) automatically.
NOTE :
to the critical will be lost after execution of the next step. The load will drop
10. If turning off all power to critical load is desired, open the Bypass input Circuit
Breaker(MCCB inside the users cabinet) manually.
11. Contactor CB3 will open automatically.
CAUTION :
: Verify the load is OFF if the next step is to be performed.
Power to the critical load is supplied through the static bypass line. Power
.
All UPS power terminals are still live. Lethal voltages present.
De-energize all external sources of AC and DC voltages before handling UPS
MITSUBISHI ELECTRIC 9700 SERIES UPS
.
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4.0 RESPONSE TO UPS FAILURE
UPS FAULT
Annunciator Silence
Recording of Fault
Primary Action
9700 SERIES UPS
Page Number:
4-1
Depress Silence Alar m Key on MAIN menu.
Refer to the list of fault codes for the description of the error.
Take necessary action per the gu idance on the display.
When faults occur continuously contact the Authorized
Information to Service Cent er
Mitsubishi Service Represe nt at ive or call Mitsubishi at
1-800-887-7830.
Note
The error code indicated on the LCD display panel at the time of UPS alarm condition is very important. In order to reduce repair time, please include this information, along with the operation status and load status, on all correspondence with Mitsubishi’s field service group.
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Page Number:
5-1
5.0 PARTS REPLACEMENT
Contact Mitsubishi or its Authorized Service Center on all issues regarding the replacement of parts.
A) Battery
Battery lifetime may vary according to the frequency of use and the average ambient
operating temperature. Battery end of life is defined as the state of charge resulting in an ampere-hour capacity less than, or equal to, 80% of nominal capacity. Replace battery if capacity is within this percentage.
B) UPS Component Parts
Contact Mitsubishi or its Authorized Service Center for a complete parts replacement
schedule. Recommended replacement time interval varies with operating environment. Contact Mitsubishi or its Authorized Service Center for application specific recommendations.
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9700 SERIES UPS
6.0 FAULT CODES
This section covers the fault code s, t heir description and required action.
At time of error :
A) Verify and record the occurrence of the alarm. Note details of alarm message on
the LCD display panel.
Contact Mitsubishi Electric Automation, Inc. at 1-800-887-7830.
B) If a circuit breaker (MCCB) is in the trip state, depress the toggle to reset the
breaker before closing it again.
Page Number:
6-1
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Page Number:
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Fault Code List
Note 11. Note 1 Note 2 Note 3 Note 4
Code
indication
UF003 CONVERTER ABNORMALPreliminary charge impossible 1 [2] Major Lit up 64
UF007 SENSOR ABNORMAL
UF052 CB1 TRIPPED Input circuit breaker CB1 has tripped 1 [1] Minor Flicker 97
UF053 CB1 ABNORMAL Input circuit breaker CB1 abnormal 1 [1] Minor Flicker 96
UF056 CONVERTER OVERLOAD Converter input overcurrent 1 [1] Minor Flicker 192
UF057
UF058
UF059 CONVERTER ABNORMALConverter control circuit abnormality 1 [1] Minor Flicker 198
Stat us massage Contents
CONVERTER
OVERTEMPERATURE
COOLING FAN
ABNORMAL

External
Guidance
Buzzer
send-out
contact
Converter input current sensor circuit abnormality
Overheating of converter circuit parts 1 [1] Minor Flicker 194
Abnormality of cooling fan (converter circuit) 1 [1] Minor Flicker 193
1 [2] Maj or Lit up 1
Failure
lamp
Code No.
UF102 DC OVERVOLTAGE Overvoltage of DC voltage 1 [2] Major Lit up 5
UF103 DC UNDERVOLTAGE Low voltage of DC voltage 1 [2] Major Lit up 6
UF105 SENSOR ABNORMAL DC voltage sensor circuit abnormality 1 [2] Major Lit up 2
UF106
UF107 CB2 ABNORMAL
UF151 DC VOLTAGE ABNORMAL
UF152 DC VOLTAGE ABNORMAL
UF153 CB2 TRIPPED
UF156
UF157
UF158
(Note10)
DC CAPACITANCE
ABNORMAL
CB2 TRIP PE D (BATTERY
OVERTEMPERATURE)
BATTERY
OVERTEMPERATURE
BATTERY LIQUID LEVEL
LOW
Electrolytic capacitor abnormality 1 [2] Major Lit up 77 Battery disconnect circuit breaker CB2
abnormal Does not return to float voltage after powe
supply is resumed (24 hours) Does not return to equalizing voltage afte
power supply is resumed Battery disconnect circuit breaker CB2 has
tripped. Battery temperature ab normality ( UF157) laste d
a long time (Note 6)
Battery temperature abnormality 2 [1]
Battery solution level drop (Note 7) 2 [1]
1 [2] Major Lit up 66
2 [1] Minor Flicker 116
2 [1] Minor Flicker 117
1 [1] Minor Flicker 100
1[1]
Minor
Note 5
Minor
Note 5
Minor
Note 5
Flicker 107
Flicker 106
Flicker 105
UF159 DC GROUND FAULT Grounding of DC circuit 1 [1] Minor Flicker 112
UF160 SENSOR ABNORMAL Sensor abnormality of battery circuit 1 [1] Minor Flicker 114
UF161
UF162 BATTERY ABNORMAL Battery abnormal detected by battery self test.
UF201
UF202
UF203
UF209 52C ABNORMAL 52C not turned ON 1 [2] Major Lit up 75
UF210 52C ABNORMAL 52C not turned OFF 1 [2] Major Lit up 76
UF212 FAN ABNORMAL Fan power source abnormality during operation 1 [2] Major Lit up 65
UF213
CB2 TRIPPED (DC
VOLT AGE ABNORMAL)
INVERTER
OVERVOLTAGE
INVERTER
UNDERVOLTAGE
INVERTER
OVERCURRENT
INVERTER OR
CONVERTER
OVERTEMPERATURE
Does not return to float voltage after powe supply is resumed (48 hours) (Note 6)
Output overvoltage during in verter p o wer suppl y (+ 15%)
Output low voltage during inverter supply (­15%)
Inverter output overcurrent 1 [2] Major Lit up 26
Overheating of main circuit parts 1 [2] Major Lit up 69
2 [1] Minor Flicker 196
 
1 [2] Major Lit up 12
1 [2] Major Lit up 13
UF214
UF215 FREQUENT OVERLOAD!
UF216 SENSOR ABNORMAL Inverter output current sensor abnormality 1 [2] Major Lit up 11
COOLING FAN
ABNORMAL
Abnormality of cooling fan inside panel 1 [2] Major Lit up 67 Load switching was made frequently during
overload
MITSUBISHI ELECTRIC 9700 SERI E S UPS
4[2]
Major Note5
Lit up 86
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UF254 88C ABNORMAL Fan power source abnormality during operation 1 [1] Minor Flicker 197
UF255 52C ABNORMAL 52C turned OFF during inverter power supply 1 [1] Minor Flicker 128
OWNERS / TECHNICAL MANUAL
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UF256
UF257 52C ABNORMAL 52C not turned OFF when manual transfer 1 [1] Minor Flicker 98
UF301
UF302
UF303
UF304
UF305
UF306
UF309
UF351 CONTROL FUSE BLOWN Battery circuit's fuse burnt 1 [1] Minor Flicker 115
OUTPUT VOLTAGE
ABNORMAL
UPS CONTROL CIRCUIT
ERROR
UPS CONTROL CIRCUIT
ERROR
UPS CONTROL CIRCUIT
ERROR
UPS CONTROL CIRCUIT
ERROR
UPS CONTROL CIRCUIT
ERROR
UPS CONTROL CIRCUIT
ERROR
INVERTER VOLTAGE
ABNORMAL
Inverter output voltage fell out of +/- 5% 1 [1] Minor Flicker 109
Control microcomputer abnormality 1 [2] Major Lit up 19
Control microcomputer abnormality 1 [2] Major Lit up 28
Control microcomputer abnormality 1 [2] Major Lit up 29
Control microcomputer abnormality 1 [2] Major Lit up 31
Control circuit abnormality 1 [2] Major Lit up 21
Control power source circuit abnormality 1 [2] Major Lit up 16
Inverter output voltage abnormality before inverter power supply
1 [2] Major Lit up 83
UF352
UF355
(Note10)
UF356
UF357
UF358
UF359
UF360
UF362
UF401 52S ABNORMAL
UF402 52S ABNORMAL
UF451 52S ABNORMAL
SUPPLY OF CONTROL
CIRCUIT ABNORMAL
UPS CONTROL CIRCUIT
ERROR
UPS CONTROL CIRCUIT
ERROR
"INVERTER START "
BUTTON ABNORMAL
"INVERTER STOP "
BUTTON ABNORMAL "INVERTER SUPPLY"
BUTTON ABNORMAL
"BYPASS SUPPLY"
BUTTON ABNORMAL
UPS CONTROL CIRCUIT
ERROR
Control circuit abnormality 1 [1] Minor Flicker 111
Control circuit abnormality 1 [1] Minor Flicker 130
Control circuit abnormality 1 [1] Minor Flicker 123
"INVERTER START" button is abnormal (Local) 1 [1] Minor Flicker 124
"INVERTER STOP" button is abnormal (Local) 1 [1] Minor Flicker 125
"INVERTER SUPPLY" button is abnormal 1 [1] Minor Flicker 126
"BYPASS SUPPLY" button is abnormal 1 [1] Minor Flicker 127
52S control circuit abnormality (Note 8) 1 [1] Minor Flicker 195 52S not turned ON, or 52S turned ON without
any command 52S not turned OFF, or 52S turned OFF without
any command 52S not turned ON, or 52S turned ON without
any command when manual transfer
1 [2] Major Lit up 84
1 [2] Major Lit up 85
1 [1] Minor Flicker 99
UA801
UA802
UA803 UA804
(Note10)
UA805
(Note10)
UA806
UA807
UA808
UA809
UA810 OVERLOAD Momentary over-current during Inverter power. 4 [1] Over Flicker 220
AC INPUT VOLTAGE OUT
OF RANGE
AC INPUT FREQUENCY
OUT OF RANGE
AC INPUT PHASE
ROTATION ERROR
BATTERY ABNORMAL Battery abnormal (External input) 1 [1] Note 5
AMBIENT TEMPERATURE
ABNORMAL
INVERTER OVERLOAD >
100%
INVERTER OVERLOAD >
110%
INVERTER OVERLOAD >
125%
INVERTER OVERLOAD >
150%
AC input voltage fell out of +/- 18% range 3 [1] Note 5
c input frequency fell out of converte
synchronization follow-up range Phase rotation is inverted whe n input voltage is
normal
Temp. abnormality in room where installed 11 [1]
Overload exceeded 105% (Note 9) 4 [1] Over Flicker 216
Overload exceeded 110% (Note 9) 4 [1] Over Flicker 217
Overload exceeded 125% (Note 9) 4 [1] Over Flicker 218
Overload exceeded 150% (Note 9) 4 [1] Over Flicker 219
3[1]Note 5
3[1]Note 5

239
161
236
238
237
UA811
BYPASS VOLTAGE OUT
OF RANGE
Bypass voltage fell out of +/- 15% range at manual transfer
MITSUBISHI ELECTRIC 9700 SERI E S UPS
5[1]Note 5
240
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UA812
UA813
UA814
UA816
UA817
UA819
UA820
UA821
UA822
BYPASS VOLTAGE OUT
OF RANGE
BYPASS PHASE
ROTATION ERROR
BYPASS FREQUENCY
OUT OF RANGE
EXTENDED BYPASS
OPERATION
EMERGENCY STOP
ACTIVATED
REMOTE SWITCH
ON(START)
REMOTE SWITCH
ON(STOP)
UPS STOPPED (TRANSFER INHIBITED ­INVERTER AND BYP ASS
ASYNCHRONOUS)
GENERATOR OPERATION
, INHIBITED BYPASS
OPERATION
Bypass voltage fell out of +/- 20% range 5 [1] Note 5
Phase rotation is inverted when bypass voltage is normal
Bypass frequency fell out of inverte synchronization follow-up range
Bypass power supply continued for many hours
Emergency stop applied 13 [2] Minor Flicker 232
There is an error with the remote start switch. 12 [1]
There is an error with the remote stop switch. 12 [1]
Transfer cannot be permitted because Bypass voltage abnormal
Transfer cannot be permitted because Generator operation contact is ON
5[1]
5[1]
5[1]
[1]
[1]

Minor
Note 5





231
242
243
244
229
230
249
246
UA823 CB1 OFF AC input circuit breaker CB1 turned OFF 6 [1]
UA824 CB2 OFF
UA826 CB101 OFF
UA827 52C NOT PERMITTED "52C PERMISSION" switch turned to OFF 9 [1]
UA830
UA831
UA832
UA834 BATTERY DEPLETED
UA835
EMERGENCY BYPASS
TRANSFER OCCURRED
WHEN TRANSFERRING
(TRANSFER INHIBITED -
AC INPUT
UNDERVOLTAGE
SWITCH ON
INTERRUPTED
TO BYPASS SOURCE
UPS STOPPED
BYPASS INPUT
ABNORMAL)
Battery disconnect circuit breaker CB2 turned OFF
Control power source breaker CB101 turned OFF during inverter operation
AC input voltage fell out of - 10% range 3 [1]
Emergency bypass switch turned to <Emergency>
When transfer to the bypass supply, occurs interrupted transfer.
DC voltage dropped below discharge end during inverter operation
Transfer cannot be permitted because Bypass voltage is abnormal
7[1]
8[1]
10 [1]
5[1]
10 [2] Note 5
[1]








224
225
226
233
234
245
248
255
250
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(Note 1) Numbered guidance:
1: Contact Mitsubishi. 1-800-887-7830 2: Verify battery is operating within recommended voltage and temperature ranges. 3: Verify input pow er source is properly connected. 4: Reduce load. 5: Verify bypass pow er source is within amplitude and frequency. 6: Close CB1. 7: Close CB2. 8: Close CB101. 9: Reduce load, and restart. 10: Press the reset button. 11: Reduce room temperatur e to within specified UPS operating limits
12:
Verify remote switch is properly connected and/or functional.
13: Place switch in OFF position.
9700 SERIES UPS
OWNERS / TECHNICAL MANUAL
Page Number:
6-5
(Note 2)
(Note 3)
(Note 4)
(Note 5)
Audible annunciator: [1] int ermittent sound, [2] continuous so und.
"Major" is defined as major failure. Inv ert er t r ansferred to t he st at ic bypass line;
"Minor" is defined as a minor failure. UPS continues to operate normally, but cause
of alarm must be identified;
“Over" is defined as an overload condition. UPS will transfer to the static bypass line and may or may not return to the inverter. Return to inverter will occur only if overload corrects itself and output load is within rating o f U PS.
Indicates one of two possible LED illumination patterns - continuously on (lit) or intermittent (flicker).
External send-out possible by option setting.
(Note 6)
(Note 7)
(Note 8)
Trips the battery breaker CB2.
For other than sealed-type battery.
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MITSUBISHI ELECTRIC
(Note 9)
(Note 10)
(Note 11)
9700 SERIES UPS
OWNERS / TECHNICAL MANUAL
Page Number:
6-6
Place UPS Emergency Bypass switch in the BYPASS position. Contact Mitsubishi.
If the specified time passes, w i ll t r ansfer to the bypass power supply.
Shows only when correspondi ng option settings are made.
Code indication means:
UA
ooo -------------------- Alarm
UF
ooo -------------------- Failure
U
o0oo--------------------- Converter circuit failure
U
o1oo--------------------- DC circuit failure
Uo2oo--------------------- Inverter circuit failure U
o3oo--------------------- Control circuit failure
Uo4oo--------------------- Bypass system failure U
o8oo--------------------- Alarm
Uoo00 - Uoo49 ------- Major failure U
oo50 - Uoo99 ------- Minor failure
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7.0 Warranty & Out of warranty Service
OWNERS / TECHNICAL MANUAL
9700 SERIES UPS
Page Number:
7-1
The Mitsubishi Electric UPS Systems Group Service Department has many Authorized Service Centers place strategically throughout the US, Canada and Latin America. For both in warranty and out of warranty service, please contact Mitsubishi Electric Automation, Inc. at (847) 478-2500. To register your UPS for warranty purposes, please complete the warranty registration form and fax it to the Mitsubishi Electric UPS Systems Group, Service Department fax line shown on the registration form. (Next page)
For warranty purposes, it is essential that any and all service work that may be required on your Mitsubishi brand UPS equipment is performed by a Mitsubishi Electric Authorized Service Center. The use of non-authorized service providers may void your warranty.
Mitsubishi Electric Automation Inc,
UPS Systems Group Service Department
500 Corporate Woods Parkway, Vernon Hills, Illinois 60061, USA Phone: (847) 478-2500 Fax: (847) 478-2290
MITSUBISHI ELECTRIC 9700 SERI E S UPS
Page 65
MITSUBISHI ELECTRIC
9700 SERIES UPS
OWNERS / TECHNICAL MANUAL
Page Number:
7-2
Mitsubishi Electric Automation, Inc.
UNINTERRUPTIBLE POWER SUPPLIES
500 Corporate Woods Parkway, Vernon Hills, IL 60061 Phone: (847) 478-2643, Fax: (847) 478-2290
UPS Warranty Registration
__ Register UPS for Warranty __ Address Change
To validate the Warranty on your UPS this form must be filled out completely by
Customer and returned.
CUSTOMER INFORMATION
Your Name: Job Title:
Company Name:
Division / Department:
Address:
City: State: Zip Code:
Country: Province:
Business Phone: Ext: Fax:
E-Mail: @
UPS Model #: Capacity (kVA): UPS Serial #:
Start-Up Date: / /
Signature: Date:
Which ONE of These Best Describes Your Organization’s Number of Employees at This Location is: Primary Business Classification?
{Energy Producer} __ Education/Univ. Service __ 1 – 19 __ 100 - 249 __1000 or more
__ Utility {Service} __ 20 – 49 __ 250 - 499 __ Alternate Energy __ Consulting __ 50 – 99 __ 500 - 999
{Manufacturing Co.} __ Engineering __ OEM __ Outsourcing Overall how was Start-Up performed: __ Process __ Financial/Legal/Insurance __Unsatisfactory __ Satisfactory __ Exceeded
{Expectations} __ Consumer Goods {Government} __ Electronics __ Military Would you like to receive future product updates and __ Power Quality Equipment __ Municipals news? __ Commercial Business __ Federal/State/Local __Yes __ No __ Electrical Contractor __ Communications __ Healthcare __ Distributors/Reps __ Internet __ Other __________________
Authorized Mitsubishi Service Company (if known):
Internet Address:
/ /
After Start-Up has been done Fax completed Form to:
(847) 478-2290
MITSUBISHI ELECTRIC 9700 SERI E S UPS
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