Milton CAT TH514 User Manual

®

June 2010

Cat® TH514 Telehandler

Caterpillar Product Information

Marketing Bulletin

For Dealer Sales Personnel

Table of contents

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Summary of Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operator Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Caterpillar® Power Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Work Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2 TEJB9564 (06-2010) Cat TH514 Telehandler June 2010

Overview

The telescopic handler industry is one of the fastest evolving in the Building Construction Products
Division. In recent years the Telehandler industry has changed as demand for different size classes
of machines has increased. The launch of Cat
product offering within both the smaller and larger size classes for Cat

®

of Cat

Telehandlers into different applications, increasing the importance that the machine sold is
the correct machine for specific applications. Now, with the launch of the TH514, Caterpillar
continue to be an important player in the distribution of telehandlers. The Caterpillar Alliance Group
will allow Caterpillar

®

to continue growth in the telehandler market and meet customer requirements

and expectations.

Our strategy recognizes the increasing role of Telehandlers in everyday work, ranging from Construction
to Industrial applications. The TH514 provides a rated capacity of 4990 kg (11,000 lb) and a lift height of

13.7 m (45 ft). Caterpillar also offers a wide range of work tools and machine options to fit a variety of
applications, duties, climates, and conditions.

Summary of Features

®

TH-B-Series presented a significant increase in the

®

dealers. This drove the sales

®

will

• Engine — Reliable Cat

®

C4.4 mechanical control engines with excellent power and torque levels.

• Axles — Limited slip differential fitted in the front axle as standard. No interaction is needed from

the operator enabling him to concentrate on his job. Secondly the machines are able to be productive
in the toughest working conditions.

• Hydraulics — Great proportional hydraulic control on boom raise/lower, tilt, and telescope gives

a smoother feel and increased boom control. A load sensing variable displacement pump delivers flow
on demand, ensuring only the flow rate required reducing both fuel consumption and heat generation.
Combined cycle times are superior as a result of the pump's ability for simultaneous movements.

• Auxiliary Hydraulic Controls for Hydraulic Work Tools — The auxiliary functions are controlled

by the joystick to any attachment requiring hydraulic supply for operation.

• Controls — The single joystick with roller switches allows operators to become more proficient

in operation. All controls, including auxiliary hydraulics and stabilizers, are fully proportional.

• Air Conditioning — Air conditioning is available from the factory as an option. The heating,

ventilation and optional air conditioning system supplies numerous ventilation outlets strategically
positioned throughout the cab for optimum heating, cooling, de-mist and defrost performance.

• Work Tools — Tools designed and approved for the Cat

®

IT coupler will be available with
the new TH514. A selection of buckets, forks, carriages and lifting tools will be available
for added versatility.

• Coupler — The high visibility manual IT coupler comes standard on the TH514, allowing the operator
to quickly change work tools. The high visibility design offers the operator visibility from the operator
station to the right hand fork tip.

3June 2010 TEJB9564 (06-2010) Cat TH514 Telehandler

Overview

• Optional Hydraulic IT Coupler — Provides exceptional versatility and operator comfort. This option
can also be retro-fitted!

• Proportional Auxiliary Hydraulic Control — The joystick operates the hydraulic functions for
the use of work tools that require hydraulic flows. The flow is fully adjustable from 0 to 60 L/m
(15.85 gal/min). Constant auxiliary hydraulic flow is available for work tools such as augers,
sweeper brooms, etc.

• Stabilizers — Standard to provide an increased stability and load carrying capacity. The stabilizers are
designed to improve ground clearance and minimize bulldozing effects.

• Frame Leveling — Standard on the TH514. This feature is especially useful when operating in rough,
uneven terrain.

4 TEJB9564 (06-2010) Cat TH514 Telehandler June 2010

Performance

Performance. With its compact dimensions, three steering modes and a tight turning radius,
the TH514 provides exceptional mobility and maneuvrability for working in confined spaces
like buildings and yards.

The chassis and booms are manufactured from
the highest quality steel to ensure long term
life and component durability. The chassis and
booms are computer aided designed and were
subject to rigorous stress analysis, durability
and fatigue tests to ensure that the machine
meets all application demands and fulfils
customer expectations.

Boom. This model features a box section
boom constructed of four welded plates.
This box section design gives freedom to place
material where needed, optimising weight
and lift capacity. Also the wear pads are placed
in an optimal position with regards to load
distribution — resulting in less wear, greater
wear pad contact area and less friction.

Chassis. The chassis of the TH514 is the main
platform to mount all major components such as
engine pod, axles, boom and cab assemblies. The
sturdy chassis features composite bearings with a
durable bronze alloy design.

This model features a one-piece chassis with
side-mounted cabin and side mounted engine.
A widespread wheelbase gives outstanding
stability in both traveling and lifting operations.

Stabilizers. Stabilizers are standard on the TH514
to provide increased stability and load capacity
at reach. The stabilizers are controlled from
the joystick: full proportional, independent or
simultaneous.

A compensating cylinder is standard. This
cylinder keeps the pallet forks or work tools
parallel when lifting or lowering the boom.

The TH514 uses two hydraulic cylinders to extend
and retract the boom.

5June 2010 TEJB9564 (06-2010) Cat TH514 Telehandler

Operator Station

Operator Station. The operator station provides maximum space, all-round visibility and easier access
to all controls. The interactive LCD display allows the operator to understand the machine information
more easily. Overall, the new cab provides a comfortable environment for the operator.

Interactive LCD Display. The new interactive
display allows full interaction with the
main controller.

Cab. Operators feel comfortable sitting in the new
spacious cabin.

The cabin contains a comfortable, fully adjustable
seat with ample leg space and controls within
reach. A comprehensive dashboard LCD display
completes the operator’s feeling of control.

Visibility. The operator has improved all-round
visibility due to the enlarged window surface. A
large skylight provides excellent upward visibility
and natural lighting. A sliding sunshade screen
blocks direct sunlight.

Some of the features displayed:

• Engine speed

• Boom angle

• Machine speed

• Operation hours

• Error messages

• Stabilizers deployed

• % of continuous flow selected

• Gear selected and direction

6 TEJB9564 (06-2010) Cat TH514 Telehandler June 2010

Keypad with added functionality.
The keypad is used for the interaction between
the interactive LCD display.

Operator Station

Also the following functions can be selected
via the keypad:

• 3 Steering modes

• Bucket mode; controls the speed
of the tilt cylinder

• Hydraulic system lock-out

Joystick. Setting new standards in
hydraulic controllability, the single joystick
electro-hydraulic controls allow operators
to become proficient in operation.

All controls, including auxiliary hydraulics,
are fully proportional and controlled directly
from the joystick. In addition the stabilizers
are also controlled from the joystick; fully
proportional, independent or simultaneous.

A transmission disconnect button (see red
arrow) is fitted on the joystick to give added
machine control; it allows full engine power
to the hydraulics for fast boom operation
without manually disconnecting the drive.

7June 2010 TEJB9564 (06-2010) Cat TH514 Telehandler

Hydraulic System

Hydraulic System. Fitted as standard a variable displacement axial piston pump is mounted externally
on the transmission assembly and supplies oil upon demand to the hydraulic control valve assembly.
This reduces both fuel consumption and heat generation.

The load sensing, flow sharing, hydraulic
system delivers high digging/lift forces
and allows all three boom functions to be
operated simultaneously and proportionally.
It provides smooth, logical control of the
boom and work tools for greater accuracy
and efficiency, especially when placing loads
in challenging applications.

On the boom head, an auxiliary

double acting hydraulic circuit is installed
as standard. The auxiliary double acting circuit
means a wide range of hydraulically operated
work tools can be used for attachments or the
hydraulic quick coupler.

A selectable continuous auxiliary hydraulic flow
is standard on all models for work tools such
as brooms and auger. The flow is fully adjustable
from 0 ~ 60 L/min (15.85 gal/min). Pump size is
150 L/min (39.63 gal/min).

8 TEJB9564 (06-2010) Cat TH514 Telehandler June 2010

Caterpillar® Power Train

Caterpillar® Power Train. The power train delivers ultimate performance in the toughest
of working conditions.

Caterpillar® Engine. The TH514 features a
reliable Caterpillar

®

turbo charged engine, which
is certified to meet the new Stage IIIA (Tier 3)
emission regulations. This engine is specially
designed and built to meet the requirements
of tough telehandler applications.

®

Cat

C4.4 DITAAC mechanical control

Turbo charged, after cooled
Gross power 74.5 kW/101 hp
Maximum torque 410 Nm at 1400 rpm
Displacement 4.4 litre

New Cooling Pack. The cooling pack has been
relocated to rear of engine bay and is designed
to work in the most challenging environments.

The new radiator is made up of 3 sections
for improved cooling:

• Engine coolant

• Transmission oil

• Air to air charge cooler

The C4.4 ACERT™ engine has an additional
fuel cooler fitted.

The sealing around radiator and hood
is improved to reduce chaff ingress.

9June 2010 TEJB9564 (06-2010) Cat TH514 Telehandler

Caterpillar® Power Train

Transmission. The TH514 features a 4-speed

powersynchro transmission, which use a
torque converter to transfer engine power to
the transmission.

A transmission disconnect is incorporated in
the joystick and can be activated when pressing
the button of the joystick. Also as a selectable
feature when applying the brake, the transmission
will automatically disconnect.

Axles. Durable planetary axles are featured
on the telehandlers providing 50° steering
angle for outstanding maneuverability. These
heavy-duty axles have a proven track record
of reliable operation.

sensors and an automatic steering self-alignment
feature make it easy to change steering modes.

Available steering modes:

• 2-wheel steer for road transport and
higher speeds

• 4-wheel steer allows excellent maneuvering
in all other applications. Ideal for working
in confined spaces like buildings and yards

• Crab steer for lateral side movements
in tight places

In the front axle a limited slip differential is fitted
as standard. No interaction is needed from the
operator enabling him to concentrate on his job.
The limited slip is designed to give added traction
and comprises of two clutch packs on each side
of the differential, transferring torque and power
from the spinning to the gripping wheel. The
permanent 4-wheel drive reduces the chance
of slipping wheels even more.

In board wet disc brakes are built in the front axle.
An independent disc parking brake is located on
the transmission shaft. Three steering modes are
available to the operator and can easily be selected
by pressing the keypad on the dashboard. Steer

10 TEJB9564 (06-2010) Cat TH514 Telehandler June 2010

Work Tools

Cat® Telehandlers are very versatile machines. One Cat® Telehandler and a selection of quick-change
Work Tools is all you need to keep your work rates high.

Optionally a hydraulic quick coupler is available.
This coupler can be factory fitted or retro fitted.
The hydraulic quick coupler allows the operator
to change the wide range of Cat
available without leaving the cab, giving the
operator facility to work quickly and efficiently.

®

Work Tools

Work Tools. A wide range of work tools, to meet
most job site applications, extends the versatility
of these machines. Built for performance
and durability, these work tools deliver high
productivity, long life and excellent value.

Coupler. The TH514 is fitted with a manual IT
interface quick coupler. This means that the model
is still compatible with existing Cat

®

Work Tools.

Hitch. A retrieval hitch is available for light duty
and recovery work.

Access Platform. To add even more versatility, a
fork-mounted access work platform is available for
the TH514.

• Platform size — 2.4 m x 1.2 m (8 ft x 4 ft)
is designed for ease of transport.

• Maximum capacity — 453.6 kg (1,000 lb).
Designed with multiple lanyard anchor point.

11June 2010 TEJB9564 (06-2010) Cat TH514 Telehandler

Work Tools

Work Tools
Carriages

Standard carriage, 1270 mm (50 in)
Wide carriage, 1880 mm (74 in)
Side shift carriage, 1219 mm (48 in)
Rotate/side tilt carriage, 1270 mm (48 in)
Wide rotate/side tilt carriage, 1880 mm (74 in)

Forks

Pallet forks 60 x 127 x 1219 mm (2.36 x 5 x 48 in) pair
Pallet forks 60 x 152 x 1524 mm (2.36 x 6 x 60 in) pair
Cubing forks 50 x 50 x 1220 mm (2 x 2 x 48 in) pair

Buckets

Bucket, general purpose, .99 m
Bucket, material handling, 1.49 m

Lifting Equipment

Truss boom
Lifting hook

Access Platform

Fork-mounted access work platform

3

(1.3 cu yd)

3

(1.95 cu yd)

12 TEJB9564 (06-2010) Cat TH514 Telehandler June 2010

Serviceability. Extended service intervals and the reduction in service parts give Cat low
operating costs.

The fuel tank capacity is 150 liters (39.63 gal).
This large capacity is enough for a long
working day.

All service points are readily accessible and major
components are at ground level due to overall
machine design.

Serviceability

Service access points are conveniently located
under the engine cover. Fuel fill is located on
the cab side with a lockable cover.

Routine daily maintenance is now reduced
to checking fluid levels and a walk-around
inspection.

The hydraulic oil level can be checked
on the hot or cold level site glass mounted
on the hydraulic tank.

13June 2010 TEJB9564 (06-2010) Cat TH514 Telehandler

Technical Specifications – TH514

Engine

Model Cat® C4.4 DITAAC
Gross Power 74.5 kW/101 hp
Maximum Torque 410 Nm/1400 rpm
Bore 105 mm (4.13 in)
Stroke 127 mm (5 in)
Displacement 4.4 L (268.5 in

Weights

Operating Weight with
Carriage & Forks 10 760 kg (23,722 lb)

Operating Specifications

Rated Load Capacity 4990 kg (11,000 lb)
Maximum Lift Height

Stabilizers Up 13.7 m (45 ft)

Stabilizers Down 13.7 m (45 ft)
Maximum Forward Reach 9.2 m (30 ft 3 in)
Top Travel Speed 32 kph (20 mph)
Load at Max Height

Stabilizers Up 1814 kg (4,000 lb)

Stabilizers Down 3175 kg (7,000 lb)
Load at Max Reach

Stabilizers Up 454 kg (1,000 lb)

Stabilizers Down 1361 kg (3,000 lb)
Outside Turning Radius Over Tires 3.92 m (12 ft 10 in)
Outside Turning Radius Over Forks 5.57 m (18 ft 3 in)
Drawbar Pull 74.5 kW 8972 kg (19,783 lb)

Service Refill Capacities

Fuel Tank 150 L (39.63 gal)
Hydraulic Tank 90 L (23.78 gal)

Tires

Standard 14.00-24 16PR TG-02

Brakes

Service Brakes Servo assisted on front axle
Parking Brakes Mechanical on front axle

Hydraulic System

Maximum System Pressure 250
bar (3,626 PSI)

Maximum Pump Flow 150 L/
min (39.63 gal/min)

Pump Type Variable displacement

3

load sensing axial

)

piston pump
Auxiliary Hydraulic Supply

Intermittent 80 L/
min (21.13 gal/min)

Continuous 60 L/
min (15.85 gal/min)

Transmission Speeds

Forward

1 7 kph (4.4 mph)
2 12 kph (7.5 mph)
3 21 kph (13.1 mph)
4 32 kph (19.9 mph)

Reverse

1 7 kph (4.4 mph)
2 12 kph (7.5 mph)
3 21 kph (13.1 mph)

Boom Performance

Boom Up 17.0 Seconds
Boom Down 10.0 Seconds
Tele In 20.0 Seconds
Tele Out 17.5 Seconds
Crowd Forward (dump) 4.0 Seconds
Crowd Backward 3.0 Seconds
Combined

Up and Out 28.0 Seconds

Down and In 19.0 Seconds
Bucket Breakout Force to ISO 8313 9687 kg (21,357 lb)
Boom Breakout Force 6424 kg (14,163 lb)

Sound

Operator Sound 78 dB(A)
Exterior Sound (74.5 kW Engine) 106 dB(A)

Hitches – Optional

• Retrieval hitch

Tires – Optional

• Goodyear 14.00-24 SGG

14 TEJB9564 (06-2010) Cat TH514 Telehandler June 2010

Notes

15June 2010 TEJB9564 (06-2010) Cat TH514 Telehandler

®

For more complete information on Cat products, dealer services, and industry solutions,
visit us on the web at www.cat.com.

© 2010 Caterpillar Inc.
All rights reserved
Printed in the U.S.A.

Materials and specifications are subject to change without notice. Featured machines in
photos may include additional equipment. See your Caterpillar dealer for available options.

CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow" and the POWER EDGE trade
dress, as well as corporate and product identity used herein, are trademarks of Caterpillar
and may not be used without permission. The information contained herein is intended for
circulation only to Caterpillar and dealer employees whose duties require knowledge of
such reports and is intended exclusively for their information and training. It may contain
unverified analysis and facts observed by various Caterpillar or dealer employees.
However, effort has been made to provide reliable results regarding any information
comparing Caterpillar built and competitive machines. Effort has been made to use the
latest available spec sheet and other material in the full understanding that these are
subject to change without notice. Any reproduction of this release without the foregoing
explanation is prohibited.

TEJB9564 (06-2010)