Milton CAT 938H User Manual

Page 1
Engine
Engine Model Cat®6.6 ACERT™ Net Power – SAE J1349 128 kW 172 hp Net Power – ISO 9249 134 kW 180 hp
• Caterpillar®engine with ACERT™ Technology – EPA Tier III, EU Stage III Compliant.
Buckets
Bucket Capacities 2.3 - 3.0 m
3
3.0 - 4.0 yd
3
Weights
Operating Weight 15 059 kg 33,190 lb
• For 2.8 m3(3.65 yd3) general purpose bucket with standard 20.5-R25 tires.
Operating Specifications
Static Tipping Load, Full Turn 10 076 kg 22,207 lb
• For 2.8 m3(3.65 yd3) general purpose bucket with standard 20.5-R25 tires.
938H

Wheel Loader

®
®
Page 2
2
938H Wheel Loader
Setting the standard for wheel loader productivity, durability, versatility and comfort.
OPERATOR COMFORT
• Easy Entry and Exit
• Excellent Visibility
• Adjustable Machine Parameters to
Match Operator Preference pg. 14
PRODUCTIVITY
• Improved Cycle Times with Load­Sensing Hydraulic System
• Locking Differentials Provide Superior Tractive Effort in Poor Underfoot Conditions
• Constant Net Horsepower Through the Operating Range pg. 8
DURABILITY
• ACERT™ Technology Maintains Performance, Efficiency and Durability While Meeting Emissions Regulations
• Heavy Duty Components Stand Up to All Operating Conditions
• Strong, Solid Structures Built to Last
pg. 6
RELIABILITY
• Proven Components and Technology
• Diagnostic Systems Monitor Product Health to Ensure Reliability
• Unmatched Parts Availability and Dealer Support pg. 4
Page 3
New Feature
3
SERVICEABILITY
• Service Centers for Convenient Maintenance
• Exceptional Ground-Level Access to Service Points
• Monitoring Systems and Dealer Support Reduce Unexpected Downtime pg. 12
OWNING AND OPERATING COSTS
• Superior Maintenance
• Electronic Systems Monitor Product Health and Performance
• Complete Dealer Support pg. 10
VERSATILITY
• Special Machine Arrangements for Unique Applications
• Large Variety of Cat®Work Tools
pg. 9
Page 4
Validated components and technology
Electronic systems monitor vital machine components
Excellent uptime from the best dealer support network in the industry
Unmatched genuine Cat parts availability
PROVEN RELIABILITY. The 938H features many of the components designed and proven in various Caterpillar products – all contribute to the reliability of the 938H:
Frames
Axles
Countershaft powershift transmission
Individual component cooling system
Cab
ACERT™ TECHNOLOGY. Since March 2003, ACERT Technology has been proving itself in on-highway trucks. More recently it has proven itself again in field tests of off-highway equipment.
This technology allows Cat engines to meet durability and reliability expectations without sacrificing performance.
CATERPILLAR DESIGNED COMPONENTS.
Components used to build Cat Wheel Loaders are designed and manufactured to Caterpillar quality standards to ensure maximum performance even in extreme operating conditions.
Engine electronic control modules and sensors are completely sealed against moisture and dust. Deutsche connectors and electrical wire braiding ensure that electrical connections resist corrosion and premature wear.
Hoses are engineered and manufactured for high resistance to abrasion, excellent flexibility and easy installation and replacement.
Caterpillar
®
couplings use o-ring face seals to provide positive sealing for durable leak-free connections.
Heavy duty components reduce the risk of leaks, corrosion and premature wear, increasing uptime and helping to protect the environment.
MONITORING PROGRAMS. Monitoring product health is key to maintaining reliability of any equipment. Many programs are available on the 938H to help you track machine health.
Caterpillar Messenger Display.
The 938H is equipped with the Caterpillar Messenger Display that keeps watch over the health of your loader while providing real-time diagnostic feedback. In the event of a system malfunction, Messenger will provide the operator with a description of the occurrence, and if serious enough, sound an audible alarm in addition to a flashing indicator light.
4
The Cat 938H – Tested and Proven – Ready to Work

RELIABILITY

Page 5
Product Link. Standard equipment on
the 938H, this state-of-the art satellite technology enables Caterpillar dealers and customers to keep in touch with their machines. The system provides a two-way information flow between machine on-board systems and Caterpillar dealers/customers via the Cat Dealer Website and EquipmentManager.
EquipmentManager. EquipmentManager is a web-based application that uses key indicators from your equipment such as hours, location and diagnostic codes and combines it with powerful tools like mapping, maintenance and repair scheduling, and troubleshooting instructions. This application enables quick identification of actions required to maximize your equipment uptime and control owning and operating costs.
S•O•SSMServices. Keep minor repairs from becoming major ones and avoid complete failures. By regularly taking samples from the ports provided, your Cat dealer tracks wear of components and parts, oil performance, and oil condition and uses that data to predict wear-related problems before they happen. Often a simple adjustment or replacement of a part, based on S•O•S reports, can keep a small problem from turning into a major repair – allowing your machine to be running when you need it, not waiting in the shop for service.
DEALER SUPPORT. The Caterpillar global network of independently-owned dealers is the best in the world at providing support to keep your loader up and running. Known for parts availability and technical expertise, Cat dealers are partners in your business.
Service Capabilities. Cat field service technicians have the experience and tools necessary to service your loader on site. Field service trucks are fully loaded with state-of-the-art tools and diagnostic equipment as well as specifications and schematics for every Cat machine. Technical experts at the dealership and Caterpillar are available to provide assistance to field service technicians when needed.
When on-site repair isn’t enough, Cat dealerships are fully-equipped to service your loader quickly.
Parts Availability. Caterpillar provides an unsurpassed level of personalized service for your wheel loader. With parts distribution centers throughout the world, most parts can be delivered in 24 hours.
Remanufactured Parts. Cat engines and major components are designed to be remanufactured and provide multiple life cycles. The Cat Reman program is more extensive than most rebuild programs. Components are actually remanufactured in the factory to original specifications with necessary product updates.
Strict reuse guidelines and unparalleled quality control ensure that reman products provide the reliability and durability that you expect from Caterpillar. Reman products are stocked in distribution centers around the world and are ready to install to minimize downtime, maintain productivity and profitability.
5
Page 6
ACERT™ Technology maintains engine performance, efficiency and durability while reducing emissions
Heavy duty components withstand all operating conditions
Strong, solid structures are built to last
Cat C6.6 ACERT. The Cat C6.6 is a
6.6 liter (403 in3) displacement, in-line
six cylinder engine. The C6.6 utilizes ACERT Technology, a series of Caterpillar engineered innovations that provides advanced electronic control, precise fuel delivery and refined air management, resulting in outstanding performance and lower emissions.
The C6.6 with ACERT Technology offers a compact design with big, heavy duty engine features for outstanding durability, reliability and performance. The C6.6 incorporates a new cross flow cylinder head design, 4 valve head and an ADEM A4 electronic controller. The C6.6 also features a proven cylinder block, pistons and crankshaft.
Electronic Control ADEM A4.
The Advanced Diesel Engine Management – Electronic Control Module consistently monitors important engine conditions and functions. It uses sensors throughout the engine to regulate fuel delivery and all other engine systems that require input to manage load and performance. The ADEM A4 controller is the brain behind engine responsiveness, self-diagnosis, controlling emissions and fuel economy.
Air Management. Air management is a key concept in optimizing engine performance and controlling emissions. Engines must breathe clean cool air in order to perform. To aid this, the C6.6 uses a turbocharger fitted with a smart waste gate to give precise and reliable control of the boost pressure. A new cross-flow design in the cylinder head facilitates air movement, while tighter tolerances between the piston and cylinder wall reduce blow by gases.
Fuel System. Through multiple injection fuel delivery, fuel is introduced in the combustion chamber in a number of precisely controlled microbursts. Injecting fuel in this way allows for precise shaping of the combustion cycle while reducing engine sound levels
Fuel Pump. The C6.6 uses an oil­lubricated high-pressure fuel pump to feed a common fuel rail. By using an oil-lubricated fuel pump, the C6.6 has been designed to be more tolerant of alternative fuels.
Fuel Priming Pump. An electrical fuel priming pump is located between the fuel tank and the combined water separator/primary fuel filter. The electric priming pump eliminates the need to pre-fill or manually prime filters after a change, thus reducing contamination and improving injector life.
Engine Idle Management. The Engine Idle Management System (EIMS) maximizes fuel efficiency and provides flexibility in managing idle speeds for specific application requirements. Four idle control speeds are available.
POWERSHIFT TRANSMISSION.
The 938H continues to use powershift transmission technology proven on previous series. The countershaft powershift transmission features heavy­duty components to handle the toughest applications. Built-in electronic controls enhance productivity and durability.
Control Throttle Shifting. Control Throttle Shifting regulates engine speed during high-energy directional and gear changes for smoother shifting and longer component life.
Electronic Clutch Pressure Control.
Electronic Clutch Pressure Control (ECPC) system modulates clutches individually to improve shift quality, component life and operator comfort. Adjustment is simplified with all solenoid valves externally mounted on top of the transmission housing.
AXLES. The 938H axles are designed by Caterpillar for durability in all operating conditions. The front axle is rigidly mounted to the frame to support the weight of the wheel loader and withstand internal torque loads as well as external forces encountered throughout operation.
The rear axle is designed to allow ± 12° oscillation. All four wheels remain on the ground over uneven terrain providing excellent stability and traction.
6
Built Strong and Tough

DURABILITY

Page 7
Integrated Braking System. The Cat
exclusive Integrated Braking System reduces axle oil temperatures and improves transmission neutralizer smoothness. IBS has a direct impact on durability of the axles and brakes especially in applications involving long distances and/or heavy braking.
RADIATOR. Brazed aluminum construction provides a stronger joint for maximum durability and resistance to leaks. The 6-fins-per-inch design decreases the chance of blockage and plugging.
STRUCTURES. The articulated frame design of the 938H features a durable plate engine frame and two plate loader tower that is robotically welded. Robotic welding creates frame joints with deep plate penetration welds and excellent fusion for maximum strength and durability.
Engine End Frame (EEF). The 938H uses a proven solid plate engine end frame which provides a strong, rigid structure that resists twisting and evenly distributes impact loads. The result is an extremely solid mounting platform for the engine, transmission, axle, ROPS and other accessories.
Hitch. The distance between the upper and lower hitch plates is an important contributor to machine performance and component life. The Caterpillar hitch design provides excellent load distribution and bearing life. Both the upper and lower hitch pins pivot on double tapered roller bearings – improving durability by distributing both vertical and horizontal loads over a larger surface area. The wide opening also provides excellent service access.
Non-Engine End Frame (NEEF).
The non-engine end frame provides a solid mounting base for the front axle, lift arms, lift cylinders and tilt cylinder. The fabricated, two-plate loader tower design reduces material packing under the lift cylinders while absorbing the forces associated with loading, twisting and material handling.
Counterweight. The two-piece counterweight is integrated into the 938H design and provides added protection for the lights by incorporating them into the top of the structure.
Linkage. The 938H linkage is a single­tilt Z-bar design. Z-bar linkage generates excellent breakout force and good rack back angle for better bucket loading and load retention.
Lift arms are solid steel, providing superior strength with an excellent front end viewing area. The proven design offers excellent dump clearance and reach.
7
Page 8
Hydraulics are easy to control with low effort
Differential locks provide maximum traction in varying underfoot conditions
Constant net horsepower across various applications
Standard and optional features that maximize productivity
LOAD SENSING HYDRAULICS. The 938H features a load sensing hydraulic system that supplies flow and pressure for the implements only upon demand, and only in the amounts necessary to perform the needed work thus providing a more efficient loader.
With the new S3PC Priority Proportional Pressure Compensation Valve, implement control is improved over the previous system – raise/lower and rack back/dump can be operated simultaneously.
Operators will notice enhanced ease of operation, more rimpull into the pile and a 16% increase in lift force.
NEW! DIFFERENTIAL LOCK. Maximize productivity with the new hydraulic locking front differential. This standard feature provides operators with the confidence to maneuver through poor underfoot conditions with ‘on the fly’ engagement.
A Caterpillar exclusive, the optional automatic front/rear locking differential collects input from sensors throughout the loader and adapts tractive effort to meet operating requirements.
CONSTANT NET HORSEPOWER.
On many competitive machines, gross horsepower is constant, meaning that net engine power available for actual work will vary based on demands made from parasitic sources, such as air conditioning or cooling fans.
The Cat C6.6 engine is electronically configured to provide constant net horsepower at full parasitic load enhancing productivity and improving fuel efficiency.
On-Demand Fan. With electronic control of the variable speed on-demand fan, temperature levels of the engine coolant, transmission oil, hydraulic oil and air inlet manifold are constantly monitored. This data is used to control and maintain fan speed at the level necessary to maintain normal system temperatures. Controlled fan speed improves fuel efficiency, lowers noise levels and reduces radiator plugging.
Isolated Cooling System. The 938H cooling system is isolated from the engine compartment by a non-metallic shield. The hydraulically driven, variable speed fan draws in clean air from the rear of the machine and exhausts it out the sides and top of the hood. The end results are optimal cooling efficiency, increased fuel efficiency, less radiator plugging and reduced operator sound levels.
COUNTERSHAFT POWERSHIFT TRANSMISSION. The electronic
countershaft powershift transmission with automatic shift capability is designed and built by Caterpillar. The very responsive, full-power speed and directional changes provide excellent cycle times and productivity.
Fuel Economy Mode. Match transmission shifting patterns to machine application requirements. The Fuel Economy Mode (within Messenger) provides operators with the ability to choose between three different shift modes in order to maximize shift quality and fuel efficiency.
RIDE CONTROL. The optional Ride Control System improves ride, performance and load retention when traveling over rough terrain. Operators gain confidence moving at higher speeds in load and carry operations decreasing cycle times and increasing productivity.
AUTOLUBE. The optional Caterpillar Autolube System provides precise, automatic lubrication of pins and bushings – during loader operation. Automatic lubrication reduces time spent on daily maintenance and downtime for unplanned repairs due to inadequate greasing – improving productivity.
8

PRODUCTIVITY

Work Smart and Move More
Page 9
A variety of buckets and work tools for many applications
WORK TOOLS AND QUICK COUPLERS.
A variety of buckets, work tools and couplers are available from the factory or from your Caterpillar dealer to customize the 938H for your operation.
Quick Couplers. Quick couplers provide unmatched versatility for wheel loaders. Buckets and work tools can be changed in seconds without leaving the cab for maximum productivity.
General Purpose Buckets. General Purpose Buckets provide good all-around performance for stockpiling, rehandling, excavating and bank loading. A heavy duty General Purpose Bucket can be used for more aggressive applications.
Material Handling Buckets. The Material Handling Bucket is a flat-floor bucket used for handling stockpiled materials such as aggregates or other easy-to-load materials requiring moderate breakout force.
Coal Buckets. Coal Buckets maximize productivity in loading and stockpiling coal and other materials of similar density.
Waste Buckets. Waste Buckets are designed for long life in the harsh world of refuse applications. This high-capacity bucket is well-suited for loading, sorting and other transfer station work.
Woodchip and Clean-Up Buckets.
Woodchip and Clean-up Buckets are available for forestry and millyard applications.
Multi-Purpose Buckets. Multi-Purpose Buckets have a unique four-way action that can load, strip topsoil, bulldoze, clamp pipe or large chunks of concrete, clean up debris, and many other tasks.
Side Dump Buckets. Side Dump Buckets dump both to the front and to the side of the machine, an advantage when working in tight quarters, such as street work, tunnel construction and building levees.
Forks. Logging, Millyard and Pallet Forks are available for forestry and material handling applications.
Loader Rakes. Loader Rakes are durable, high-capacity tools for land clearing and site clean up. Rakes are available with or without top clamps and in quick coupler and pin-on models.
Material Handling Arms. Material Handling Arms move pipe, concrete blocks, highway dividers and other construction materials quickly and precisely.
Ground Engaging Tools (GET).
Several GET options are available from Caterpillar for 938H buckets. Reversible bolt on cutting edges (BOCE) as well as bolt on teeth and segments provide maximum performance in various materials.
9

VERSATILITY

Built For Your Operation
Page 10
Sight gauges, grouped maintenance points, easy engine access, ecology drains, maintenance-free batteries – all simplify daily maintenance
Electronic monitoring systems track product health to avoid unscheduled costly repairs
Unsurpassed parts availability reduces downtime
Excellent resale value provided by genuine Cat quality, outstanding dealer service and unmatched dealer support programs
Caterpillar Financial Services and Cat dealers understand your business
ENGINE IDLE MANAGEMENT SYSTEM.
The Engine Idle Management System (EIMS) maximizes fuel efficiency and provides flexibility in managing idle speeds for specific application requirements. Four idle control speeds are available.
Hibernate Mode. Idle speed drops after a preset time to provide lower fuel consumption, reduced sound levels and lower emissions.
Work Mode. Adjustable working idle speeds according to customer preference and operating conditions.
Warm-Up Mode. Keep the engine at a consistent temperature in cold conditions.
Low Voltage Mode. Prevent battery drain due to high electrical loads from attachments and accessories.
MAINTENANCE. Proper maintenance of your wheel loader can help control expenses and lower your owning and operating costs. The 938H provides unmatched serviceability by offering:
Hydraulic service center
Electric service center
Airborne debris-resistant, swing-out grill provides more efficient airflow
Well-protected, easily visible sight gauges
Ground level maintenance points
Easy access to engine compartment
Ecology drains for simple and clean fluid drainage
Brake wear indicators for ease of inspection
Maintenance-free batteries
Extended oil and filter change intervals
MONITORING SYSTEMS. Monitoring product health simplifies maintenance planning and reduces costs.
Messenger. Messenger offers the comfort of providing real-time, visual feedback on engine and machine operating conditions. It displays information on diagnostic codes, maintenance and system parameters.
Product Link. With Product Link customers and dealers can remotely obtain machine diagnostics. The system provides updates on service meter hours, machine health and equipment location.
EquipmentManager. EquipmentManager uses key indicators from equipment such as hours, location and diagnostic codes and combines them with powerful tools like mapping, maintenance and repair scheduling as well as troubleshooting instructions. This application enables quick identification of actions required to maximize equipment uptime and control owning and operation costs.
Machine Security System. Stolen equipment equates to lost production and increased costs. Eliminate machine theft and unauthorized usage with the Cat Machine Security System (MSS). MSS is integrated into the machine’s electronic system and can protect most brands of equipment by requiring a uniquely coded key to start the machine.
S
•O•
S Services. Managing component
life and machine availability decreases downtime while improving your productivity and efficiency. S•O•S Services can help you do that. Regular fluid sampling is used to track what is going on inside the equipment. Wear-related problems are predictable and easily and quickly repairable. Maintenance can be done according to your schedule, resulting in increased uptime and flexibility in maintenance and repair before failure.
10
The 938H – Best Value for Your Operation

OWNING AND OPERATING COSTS

Page 11
PARTS AVAILABILITY. Caterpillar
provides an unsurpassed level of personalized service for your wheel loader. With parts distribution centers worldwide, most parts can be delivered in 24 hours. Easy access to parts reduces downtime.
RESALE VALUE. Owning quality equipment is a very important factor in maintaining resale value. Cat not only supplies quality equipment but also provides product and dealer support to maintain the reliability and durability of your machine.
CUSTOMER SUPPORT AGREEMENTS.
A Customer Support Agreement (CSA) is any arrangement between you and your Cat dealer that helps you lower your total cost per unit of production. CSAs are flexible, allowing them to be tailored to your business. They can range from simple Preventive Maintenance Kits to sophisticated Total Cost Performance Guarantees. Having a CSA with your Cat dealer allows you more time to do what you do best – run your business.
CATERPILLAR EQUIPMENT TRAINING SOLUTIONS. A thorough understanding
of machine systems and a high level of skill in operation helps achieve maximum efficiency and improves return on investment. Caterpillar Equipment Training Solutions programs help provide operators with high levels of proficiency and confidence. Contact your Cat Dealer for more information on Caterpillar Equipment Training Solutions programs.
CATERPILLAR FINANCIAL SERVICES CORPORATION. Cat Financial understands
your business, your industry and the challenges you face. That’s why they can provide payment plans to fit your unique needs – and to help you achieve your goals.
11
Page 12
Grouped service points and sight gauges for easy daily maintenance
Convenient access to engine compartment for excellent serviceability
Swing-out grill and cooling cores for easy cleaning
Electronic systems to monitor product health
HYDRAULIC SERVICE CENTER.
Transmission and hydraulic oil filters are located in the Hydraulic Service Center, behind the hinged, right-side access ladder. The hydraulic oil tank can be drained from this location using the access port.
ELECTRIC SERVICE CENTER. A lockable compartment located just below the left side access platform contains key electrical components such as the remote jump-start receptacle, battery disconnect switch, circuit breakers and hood actuation switch. The maintenance free batteries are conveniently located under the electric service center.
NEW! MULTI-PIECE AXLE. With the introduction of Caterpillar’s new multi­piece axles, service brakes and final drives are located outboard and provide easy access when service is required.
GROUND LEVEL GREASE POINTS.
Grease fittings are grouped on the right side of the machine in two convenient locations thus facilitating easy lubrication of vital components throughout the machine.
AUTOLUBE. Reduce time spent on daily maintenance and downtime for unplanned repairs due to inadequate greasing with the optional Caterpillar Automatic Lubrication System. Precise lubrication of pins and bushings at specific intervals improves component wear and reduces ground contamination from excessive greasing.
S
•O•
S SERVICES. Sampling valves on
the 938H allow quick access to engine, transmission and hydraulic oils for S•O•S analysis. Oil change intervals and other services can be optimized according to your work schedule, reducing downtime and managing expenses.
REMOTE PRESSURE TAPS. Pressure taps for key systems are grouped and centrally located throughout the machine and help facilitate quick diagnostics.
BRAKE WEAR INDICATORS. Axles are equipped with standard brake wear indicators, allowing a technician to easily determine when it is necessary to service the brakes.
SIGHT GAUGES. Well-protected, yet easily visible sight gauges for the transmission, hydraulic oil and radiator coolant allow easy daily checks while reducing the risk of contaminants entering the systems.
12
Easy to Maintain – Easy to Service

SERVICEABILITY

Page 13
ENGINE COMPARTMENT ACCESS.
A single mechanical lift cylinder with manual back-up opens the hood. The tilting hood provides excellent access to the engine and cooling compartments and if necessary, the entire hood can be removed with the built-in lift points.
With the hood closed, quick checks of the engine oil level, coolant site gauge and air inlet indicator can be completed through the side service door.
ECOLOGY DRAINS. Engine, transmission and hydraulic oils can be easily drained with standard-equipment ecology drains. An axle oil ecology drain is optional.
ELECTRIC PRIMING PUMP. An electric fuel priming pump located on the primary fuel filter base eliminates the need to pre-fill or manually prime filters after a change, eliminating engine contamination.
COOLING SYSTEM. Cooling system access for clean-out and maintenance is outstanding. The perforated and corrugated grill minimizes debris build­up and swings out for easy cleaning and access to the cooling cores.
The full-width air conditioning condenser and oil cooler cores swing out 45° to allow easy cleaning of the rear radiator face. An access panel located on the right side of the radiator support structure provides access to the front face of the radiator and ATAAC cores for easy cleaning.
COMPLETE CUSTOMER SUPPORT.
Cat field service technicians have the experience and tools necessary to service your loader on site. Technical experts at the dealership and Caterpillar can provide additional assistance to field service technicians as needed.
When on-site repair isn’t enough, Cat dealerships are fully equipped to service your loader quickly.
13
Page 14
Comfortable operation
Excellent visibility
Easy entry and exit
Low effort steering
OPERATING ENVIRONMENT. The 938H provides operators with a comfortable operating environment with generous storage space and excellent visibility.
Seat. The durable seat adjusts 6-ways to accommodate all sized operators. The seat features an automotive style lumbar support for maximum comfort. The Cat C-500 Series Comfort air­suspension seat is optional as is a heated backrest and seat cushion.
Implement Pod. The newly restyled implement pod provides superior comfort through the full length adjustable armrest. Standard transmission F-N-R switch allows operators to keep their hand on the implement control levers while making directional shifts. An optional joystick with integrated F-N-R switch is available and replaces the lift and tilt levers.
VISIBILITY. The 938H offers excellent visibility to the front and rear of the machine. Distortion-free flat glass stretches to the floor of the cab for excellent visibility to the bucket. Wet-arm wipers on both front and back keep the windows clean in any condition.
Rear Vision Camera. An optional rear vision camera is available to clearly monitor movement behind the wheel loader.
Lighting Packages. In addition to the standard roading lights, optional lighting packages are available for low-light applications. Optional auxiliary halogen or High Intensity Discharge (HID) cab lights provide exceptional lighting for night work. A rotating beacon is available as a safety feature.
ENTRY AND EXIT. A ladder with aggressive tread pattern keeps debris build-up to a minimum. The ladder is at a 5° forward incline for easy entry and exit.
The main cab door opens a full 180° and latches in place to allow safe navigation to the rear of the machine.
The right side door opens 10°, or completely for secondary exit simply by pulling a pin. A full-length ladder on the right side facilitates safe exit if needed.
Steering. Caterpillar’s low effort load sensing steering directs power through the steering system only when needed. The new hand metering unit and priority valve provide operators with full steering and multi-function capability a low engine RPM’s. The combined steering column and instrument panel tilt for maximum operator comfort.
Controls. Key machine controls are conveniently located within arms reach and allow better efficiency while minimizing operator fatigue.
A variety of machine controls are also contained within the Messenger display. By accessing various menus, an operator can tailor the machine to fit operating style and application. For multi-shift operations, personalized settings for each operator can be established and stored for maximum uptime and comfort.
SAFETY.CAT.COM™.
14

OPERATOR COMFORT

Work Comfortably and Efficiently
Page 15
15
938H Wheel Loader specifications
Transmission
Forward 1 8.1 km/h 5 mph Forward 2 14.6 km/h 9.1 mph Forward 3 25.5 km/h 15.8 mph Forward 4 43.2 km/h 26.8 mph Reverse 1 8.1 km/h 5 mph Reverse 2 14.6 km/h 9.1 mph Reverse 3 25.5 km/h 15.8 mph
• Maximum travel speeds with empty bucket and 20.5-R25 tires.
Hydraulic System
Steering System Pump Type Piston Hydraulic Cycle Time – Raise 5.4 Seconds Hydraulic Cycle Time – Dump 1.4 Seconds Hydraulic Cycle Time – Lower, 2.7 Seconds
Empty, Float Down Hydraulic Cycle Time – Total 9.5 Seconds Pilot System – Pump Output 295 L/min 77.9 gal/min
• Implement System (Standard), Piston Pump – Rated at 2,100 rpm and 1,000 psi (6900 kPa).
• Cycle time with rated payload.
Brakes
Brakes Meets required
standards
• Meet OSHA, SAE J1473 Oct90 and ISO 3450-1985 standards.
Axles
Front Fixed front Rear Oscillating ±12° Maximum Single-Wheel 420 mm 17 in
Rise and Fall
Engine
Engine Model Cat®6.6 ACERT™ Gross Power – SAE J1995 147 kW 197 hp Net Power – ISO 9249 134 kW 180 hp Net Power – SAE J1349 128 kW 172 hp Net Power – 80/1269/EEC 134 kW 180 hp Peak Torque (Net) @ 1,400 rpm 840 N·m 620 ft-lb Total Torque Rise 38 % Bore 105 mm 4.1 in Stroke 127 mm 5 in Displacement 6.6 L 402.8 in
3
• Caterpillar engine with ACERT™ Technology – EPA Tier III, EU Stage III Compliant.
• These ratings apply at 2,100 rpm when tested under the specified standard conditions.
• Rating for net power advertised based on power available when the engine is equipped with alternator, air cleaner, muffler and on-demand hydraulic fan drive at maximum fan speed.
Weights
Operating Weight 15 059 kg 33,190 lb
• For 2.8 m3(3.65 yd3) general purpose bucket with standard
20.5-R25 tires.
Buckets
Bucket Capacities 2.3 - 3.0 m33.0 - 4.0 yd
3
Max Bucket Capacity 3 m
3
4 yd
3
Operating Specifications
Static Tipping Load, Full Turn 10 076 kg 22,207 lb Breakout Force 123 kN 27,576 lb
• For 2.8 m3(3.65 yd3) general purpose bucket with standard
20.5-R25 tires.
Page 16
16
938H Wheel Loader specifications
Service Refill Capacities
Fuel Tank – Standard 247 L 65.3 gal Cooling System 36 L 9.5 gal Crankcase 17.4 L 4.6 gal Transmission 43 L 11.4 gal Differentials and Final Drives 57 L 15.1 gal
– Front Differentials and Final Drives 53 L 14 gal
– Rear Hydraulic Tank 89 L 23.5 gal
Tires
Tires Choose from a variety
of tires to match your application.
• Choice of:
20.5R25 XTLA L2 Radial
20.5R25 XHA L3 Radial
20.5R25 GP2B L3 Radial
20.5R25 HRL L3 Radial
20.5R25 RL-2+ L3 Radial
650/65R-25 XLD L3 Radial (Low Profile)
20.5-25 SRG LD L3 Bias (16 PLY)
20.5-25 SRG LD L3 Bias (20 PLY)
20.5-25 RM 99 L3 Bias
• NOTE: In certain applications (such as load and carry) the loader’s productive capabilities might exceed the tires’ tonnes-km/h (ton-mph) capabilities. Caterpillar recommends that you consult a tire supplier to evaluate all conditions before selecting a tire model. Other special tires are available on request.
Cab
ROPS/FOPS Meets SAE and
ISO standards
• Caterpillar cab with Integrated Rollover Protective Structure (ROPS) is standard in North America and Europe.
• ROPS meets SAE J1040 APR88 and ISO 3471:1994 criteria.
• Falling Objects Protective Structure (FOPS) meets SAE J231 Jan81 and ISO 3449:1992 Level II criteria.
• The operator sound pressure level measured according to the procedures specified in ISO 6394:1998 is 75 dB(A) for the cab offered by Caterpillar when properly installed and maintained and tested with the doors and windows closed.
• Hearing protection may be needed when operating with an open operator station and cab (when not properly maintained or doors/windows open) for extended periods or in noisy environment.
• The sound power level is 108 dB(A) measured according to the dynamic test procedure and conditions specified in ISO 6395:1998 for a standard machine configuration.
Page 17
17
938H Wheel Loader specifications

Operation Specifications

General Purpose Buckets
Rated capacity
Struck capacity
Width
Dump clearance at full lift and 45° discharge
Reach at full lift and 45° discharge
Reach with lift arms horizontal and bucket level
Digging depth
Overall length
Overall height with bucket at full raise
Loader clearance circle with bucket in carry position
Static tipping load, straight
Static tipping load, articulated at full 40° turn
Breakout force
Operating weight
Reach at 2134 mm (7'0") height, 45° dumped
Clearance at full raise and dump, on stops
Dump angle at full raise and dump, on stops
m
yd
m
yd
mm
ft/in
mm
ft/in
mm
ft/in
mm
ft/in
mm
mm
ft/in
mm
ft/in
mm
ft/in
kg
kg
kN
kg
mm
ft/in
mm
ft/in
degrees
Bolt-on edges
3
2.30 2.30 2.10 2.50 2.50 2.30
3
3.00 3.00 2.75 3.25 3.25 3.00
3
1.97 1.97 1.87 2.11 2.11 2.01
3
2.58 2.58 2.45 2.76 2.76 2.63
and segments Teeth
Bolt-on edges
Teeth
Teeth and segments Teeth
2700 2777 2777 2700 2777 2777 8'10" 9'1" 9'1" 8'10" 9'1" 9'1"
2890 2786 2786 2849 2744 2744 9'5" 9'1" 9'1" 9'4" 9'0" 9'0"
993 1098 1098 1019 1123 1123 3'3" 3'7" 3'7" 3'4" 3'8" 3'8"
2189 2336 2336 2239 2386 2386 7'2" 7'7" 7'7" 7'4" 7'9" 7'9"
50 50 25 50 50 25
in
1.9 1.9 0.9 1.9 1.9 0.9
7193 7351 7351 7243 7401 7401 23'7" 24'1" 24'1" 23'9" 24'3" 24'3"
5140 5140 5140 5188 5188 5188 16'10" 16'10" 16'10" 17'0" 17'0" 17'0"
11 946 12 105 12 105 11 971 12 131 12 131 39'2" 39'8" 39'8" 39'3" 39'9" 39'9"
11 834 11 737 11 959 11 755 11 658 11 878
lb
26,081 25,867 26,357 25,909 25,694 26,179
10 302 10 205 10 415 10 229 10 131 10 339
lb
22,706 22,492 22,954 22,544 22,329 22,787
141.9 141.1 152.7 134.9 134.2 144.7
lb
31,877 31,703 34,297 30,317 30,143 32,508
14 952 15 027 14 932 14 986 15 061 14 966
lb
32,955 33,120 32,911 33,028 33,194 32,984
1508 1563 1563 1516 1567 1567 4'11" 5'1" 5'1" 4'11" 5'1" 5'1"
2821 2706 2706 2786 2671 2671 9'3" 8'10" 8'10" 9'1" 8'9" 8'9"
51.2 51.2 51.2 50.5 50.5 50.5
yd3m
GP
3.00
GP
3.25
GP
3.65
GP
4.00
MH 2.8
3.65
Pin-On Bucket Selection Guide
3
3
2.3
2.5
2.8
3.0
1400
2,250 2,500 2,750 3,000 3,250 3,500 3,750 4,000 lb/yd
1600 1800 2000 2200 2400
kg/m
% = Bucket Fill Factor
115% 100% 95%
3
Material Density
Page 18
18
938H Wheel Loader specifications
2.80 2.80 2.70 3.00 3.00 2.85 2.80 2.80 2.70 2.40 2.40 2.30
3.65 3.65 3.50 4.00 4.00 2.75 3.65 3.65 3.50 3.15 3.15 3.00
2.41 2.41 2.30 2.66 2.66 2.55 2.42 2.42 2.32 2.02 2.02 1.92
3.15 3.15 3.01 3.48 3.48 3.34 3.17 3.17 3.03 2.64 2.64 2.51
2700 2777 2777 2700 2777 2777 2700 2777 2777 2700 2777 2777 8'10" 9'1" 9'1" 8'10" 9'1" 9'1" 8'10" 9'1" 9'1" 8'10" 9'1" 9'1"
2771 2664 2664 2702 2597 2597 2720 2607 2607 2774 2669 2669 9'1" 8'8" 8'8" 8'10" 8'6" 8'6" 8'11" 8'6" 8'6" 9'1" 8'9" 8'9"
1077 1179 1179 1102 1206 1206 1001 1096 1096 1017 1120 1120 3'6" 3'10" 3'10" 3'7" 3'11" 3'11" 3'3" 3'7" 3'7" 3'4" 3'8" 3'8"
2339 2486 2486 2397 2544 2544 2339 2486 2486 2285 2432 2432 7'8" 8'1" 8'1" 7'10" 8'4" 8'4" 7'8" 8'1" 8'1" 7'5" 7'11" 7'11"
50 50 25 110 110 85 50 50 25 109 109 84
1.9 1.9 0.9 4.3 4.3 3.3 1.9 1.9 0.9 4.3 4.3 3.3
7343 7501 7501 7450 7608 7608 7343 7502 7502 7337 7496 7496 24'1" 24'7" 24'7" 24'5" 24'11" 24'11" 24'1" 24'7" 24'7" 24'0" 24'7" 24'7"
5284 5284 5284 5195 5195 5195 5272 5272 5272 5075 5075 5075 17'4" 17'4" 17'4" 17'0" 17'0" 17'0" 17'3" 17'3" 17'3" 16'7" 16'7" 16'7"
12 024 12 185 12 185 12 106 12 267 12 267 12 024 12 185 12 185 12 009 12 165 12 165 39'5" 39'11" 39'11" 39'8" 40'2" 40'2" 39'5" 39'11" 39'11" 39'4" 39'10" 39'10"
11 593 11 494 11 711 11 488 11 388 11 602 11 514 11 416 11 627 11 655 11 558 11 773 25,551 25,333 25,811 25,320 25,100 25,571 25,376 25,160 25,625 25,688 25,474 25,947
10 076 9977 10 182 10 000 9901 10 103 10 008 9909 10 109 10 122 10 025 10 228 22,207 21,989 22,441 22,041 21,821 22,267 22,057 21,841 22,281 22,310 22,095 22,543
122.7 122.0 130.8 117.2 116.3 124.5 122.7 122.0 130.8 129.4 128.5 138.2 27,576 27,402 29,395 26,320 26,133 27,959 27,576 27,402 29,394 29,063 28,875 31,060
15 059 15 134 15 039 14 898 14 973 14 878 15 048 15 123 15 028 15 165 15 240 15 145 33,190 33,355 33,146 32,835 33,000 32,791 33,165 33,331 33,121 33,424 33,589 33,379
1535 1579 1579 1523 1566 1566 1433 1462 1462 1477 1523 1523 5'0" 5'2" 5'2" 4'11" 5'1" 5'1" 4'8" 4'9" 4'9" 4'10" 4'11" 4'11"
2714 2599 2599 2631 2516 2516 2714 2599 2599 2710 2596 2596 8'10" 8'6" 8'6" 8'7" 8'3" 8'3" 8'10" 8'6" 8'6" 8'10" 8'6" 8'6"
49.5 49.5 49.5 50.5 50.5 50.5 45.5 45.5 45.5 50.6 50.6 50.6
Material Handling Buckets General Purpose Buckets
– Quick Coupler
Bolt-on edges
Teeth and segments Teeth
Bolt-on edges
Teeth and segments Teeth
Bolt-on edges
Teeth and segments Teeth
Bolt-on edges
Teeth and segments Teeth
Page 19
19
938H Wheel Loader specifications
Operation Specifications
Rated capacity
Struck capacity
Width
Dump clearance at full lift and 45° discharge
Reach at full lift and 45° discharge
Reach with lift arms horizontal and bucket level
Digging depth
Overall length
Overall height with bucket at full raise
Loader clearance circle with bucket in carry position
Static tipping load, straight
Static tipping load, articulated at full 40° turn
Breakout force
Operating weight
Reach at 2134 mm (7'0") height, 45° dumped
Clearance at full raise and dump, on stops
Dump angle at full raise and dump, on stops
m
yd
m
yd
mm
ft/in
mm
ft/in
mm
ft/in
mm
ft/in
mm
mm
ft/in
mm
ft/in
mm
ft/in
kg
kg
kN
kg
mm
ft/in
mm
ft/in
degrees
General Purpose Buckets – Quick Coupler
Bolt-on edges
3
2.70 2.70 2.60 2.80 2.80 2.70 4.25
3
3.50 3.50 3.40 3.65 3.65 3.50 5.50
3
2.35 2.35 2.25 2.46 2.46 2.36 3.73
3
3.07 3.07 2.94 3.22 3.22 3.09 4.88
and segments Teeth
Bolt-on edges
Teeth
Teeth and segments Teeth
2700 2777 2777 2700 2777 2777 2738 8'10" 9'1" 9'1" 8'10" 9'1" 9'1" 8'11"
2708 2603 2603 2681 2575 2575 2501 8'10" 8'6" 8'6" 8'9" 8'5" 8'5" 8'2"
1077 1180 1180 1106 1210 1210 1142 3'6" 3'10" 3'10" 3'7" 3'11" 3'11" 3'8"
2374 2521 2521 2414 2561 2561 2594 7'9" 8'3" 8'3" 7'11" 8'4" 8'4" 8'6"
122 122 97 124 124 99 106
in
4.7 4.7 3.8 4.8 4.8 3.8 4.1
7436 7594 7594 7478 7636 7636 7643 24'4" 24'10" 24'10" 24'6" 25'0" 25'0" 25'0"
5149 5149 5149 5149 5149 5149 5541 16'10" 16'10" 16'10" 16'10" 16'10" 16'10" 18'2"
12 063 12 219 12 219 12 085 12 242 12 242 12 244 39'6" 40'1" 40'1" 39'7" 40'1" 40'1" 40'2"
11 400 11 302 11 513 11 455 11 356 11 566 9910
lb
25,126 24,909 25,375 25,246 25,028 25,493 21,841
9879 9780 9980 9937 9838 10 038 8526
lb
21,773 21,556 21,996 21,901 21,682 22,123 18,792
118.9 118.0 126.4 115.2 114.4 122.3 95.8
lb
26,702 26,512 28,394 25,891 25,700 27,478 21,512
15 326 15 401 15 306 15 227 15 302 15 207 15 725
lb
33,779 33,944 33,734 33,560 33,725 33,516 34,657
1501 1544 1544 1516 1557 1557 1441 4'11" 5'0" 5'0" 4'11" 5'1" 5'1" 4'8"
2640 2525 2525 2610 2495 2495 2493 8'7" 8'3" 8'3" 8'6" 8'2" 8'2" 8'2"
50.5 50.5 50.5 50.5 50.5 50.5 45.5
Refuse Bucket
Bolt-on edges
Page 20
20
938H Wheel Loader specifications

Dimensions

All dimensions are approximate and may vary with work tool.
Tires are 20.5R25 Michelin XHA.
1
2
3
8
➤ ➤
11
1 Height to top of ROPS 3356 mm 11'0" 2 Height to top of exhaust pipe 3099 mm 10'2" 3 Height to top of hood 2415 mm 7'11" 4 Ground clearance/Standard tire
See Chart below for other tires 397 mm 1'3"
5 Lift arm clearance @ maximum lift 3435 mm 11'3" 6 Bucket pin height @ maximum lift 3843 mm 12'7"
Bucket pin height, optional high lift 4266 mm 13'11"
7 Overall height bucket raised 5284 mm 17'4" 8 Center line of rear axle to edge
of counterweight 1869 mm 6'1"
12
13
14
15
4
9
16
10
7
6
5
9 Wheelbase 3020 mm 9'10" 10 Height to center line of axle 688 mm 2'3" 11 Center line of rear axle to hitch 1510 mm 4'11" 12 Rack back @ maximum lift 65° 13 Dump angle @ maximum lift 50° 14 Rack back @ carry 50° 15 Rack back @ ground 42° 16 Dump clearance @ maximum lift
and 45° dump 2771 mm 9'1"
Tires
Width over tires –
maximum
(loaded)
mm inches mm inches kg lb kg lb kg lb
20.5-R25 XTLA L2 Radial 2603 102 –16 –1 –170 –376 –120 –264 –104 –230
20.5-R25 XHA L3 Radial 2674 105 –0 –0 –0 –0 –0 –0 –0 –0
20.5 R25 GP2B L3 Radial 2619 103 +6 –0 –53 –116 –37 –81 –32 –71
20.5 R25 HRL L3 Radial 2618 103 +23 +1 –48 –107 –34 –75 –30 –65
20.5 R25 RL-2+ L3 Radial 2609 103 +12 –0 +13 +28 +9 +20 +8 +17 650/65R-25 XLD L3 Radial (Low Profile) 2733 108 –0 –0 +519 +1145 +364 +803 +318 +701
20.5-25 SRG LD L3 Bias (16 PLY) 2558* 101* +8 –0 –242 –533 –170 –374 –148 –326
20.5-25 SRG LD L3 Bias (20 PLY) 2556* 101* +11 –0 –174 –384 –122 –270 –107 –235
20.5-25 RM 99 L3 Bias 2540* 100* +8 –0 –58 –129 –41 –90 –36 –79
*Without bulge.
Change in
vertical
dimensions
Change in
operating weight
without ballast
Change in
static tipping
load – straight
Change in
static tipping
load – articulated
Page 21
21
938H Wheel Loader specifications

Standard Equipment

Standard equipment may vary. Consult your Caterpillar dealer for details.
Dual interior rearview mirrors Dual exterior rearview mirrors Interior operator lighting Storage compartments Lunchbox compartments Beverage holder Seat, KAB, cloth, adjustable Seat belt, retractable, 51 mm (2") wide Adjustable steering column/wheel Forward/Neutral/Reverse switch by implement controls LH door with sliding window RH sliding window and emergency exit Windshield wipers, front and rear Interval function for front and rear wipers Windshield washers, front and rear
POWER TRAIN
Brakes, full hydraulic enclosed wet-disc Brake wear indicators with Integrated Braking System (IBS) Front axle with locking differential Drive line, extreme service Engine, Cat C6.6 ACERT and ATAAC technology,
electronically controlled.
Fan, radiator, electronically controlled, hydraulically driven,
temperature sensing, on demand. Filters, fuel, primary/secondary Fuel priming pump (Electric) Fuel/Water separator Monitoring System, Axle Oil Temp. Muffler, sound suppressed Radiator, unit core (6 fpi) with ATAAC Starting aid (Glow Plugs) Trans, neutralizer lockout in messenger Torque converter Transmission, countershaft, automatic power shift (4F/3R) Variable Shift Control (VSC), messenger
ELECTRICAL
Alarm, back-up, adjustable Alternator, 24V/65A Battery disconnect switch with removable key Lighting:
Turn signals with flashing hazard function Two halogen headlights with high/low beam Parking lights LED brake and tail lights Two front and rear halogen work lights, cab mounted
Jumpstart receptacle
OPERATOR ENVIRONMENT
Air Conditioning Bucket/Work tool lever lockout feature Cab, ROPS/FOPS, pressurized and sound suppressed Coat hook Controls, lift and tilt functions Radio ready including antenna, speakers, two 12V/5A
power outlets, includes cigar lighter Electric horn, dual actuation (steering wheel, implement pod) Sun Visor, Front Cab heating with fresh air inlet and defrosting function Messenger System
Monitoring and logging of machine data
Clock
Operator keypad
Axle oil temperature Product Link Ready (optional in some regions) Operator display, Gauges:
Engine coolant temperature
Fuel level
Hydraulic oil temperature
Speedometer
Gear indicator
Tachometer
Transmission oil temperature Operator display, Warning Indicators:
Glow Plugs
Electrical, alternator output
Engine inlet manifold temperature
Engine oil pressure
Fuel pressure
Hydraulic oil temperature
Parking brake
Primary steering oil pressure
Service brake oil pressure
Transmission filter bypass
Axle oil temperature
Page 22
22
938H Wheel Loader specifications
Standard Equipment (contd)
Standard equipment may vary. Consult your Caterpillar dealer for details.
HYDRAULICS
Load sensing implement system, pressure sensing Load sensing steering system Two function hydraulic valve (lift and tilt) Two lever operator implement controls
TIRES, RIMS, & WHEELS
A tire must be selected from the mandatory attachments
section. Base machine price includes an allowance based on a premium radial tire.
ANTIFREEZE
Premixed 50% concentration of Extended Life Coolant with
freeze protection to –34° C (–29° F).
OTHER STANDARD EQUIPMENT
Automatic bucket positioner Counterweight Couplings, Caterpillar O-ring face seal Fenders, Extension, Platform, Rear Guards, (bottom crankcase and fuel tank) Hitch, drawbar with pin Hood, non-metallic power tilting Hoses, Caterpillar XT Hydraulics, Load Sensing Kickout, lift, automatic Kickout, tilt, adjustable Linkage, Z-bar, cast crosstube/tilt lever Oil sampling valves Remote Diagnostic Pressure Taps. Sight Gauges: Engine coolant, hydraulic oil and
transmission oil level. Steering, load sensing Vandalism protection caplocks
Page 23
23
938H Wheel Loader specifications

Optional Equipment

Optional equipment may vary. Consult your Caterpillar dealer for details.
High Lift, three-valve with hydraulic horizontal pin
quick coupler Hydraulics, three or four-valve Joystick control, two, three or four valve Ladder, cable Lights, auxiliary cab lights Lights, high intensity discharge (HID) Lights, warning beacon Machine Security System Mirrors, heated external Open canopy Precleaner , turbine Precleaner , turbine/trash Quick Coupler, hydraulic horizontal pin Quick Coupler ready lines Radio, AM/FM CD player Ride Control Seat, air suspension Seat, heated air suspension Seatbelt, 76 mm (3") wide Seatbelt, 76 mm (3") wide (KAB) Steering, secondary Sunscreen, rear Toolbox
Alternator, heavy-duty Antifreeze, –50° C (–58° F) Autolube Buckets and work tools Bucket Ground Engaging Tools (GET) – see Cat dealer
for details Camera, rear view Coolant, extended life Cooler, axle oil Differential Lock, automatic front and rear Drain, axle ecology Ether Starting Aid Fenders/Platforms, narrow Fenders, roading Guards, axle seal Guard, front window, wide mesh Guard, power train bolt-on Guard, power train hinged Guard, hitch area Guard, front driveshaft Guard, roading light, front and rear Guard, tilt cylinder Guard, transmission oil fill Heater, engine coolant, 120- or 240-volt High Lift, three-valve
Page 24
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
© 2008 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, Caterpillar Yellow,
and the POWER EDGE trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
AEHQ5911-01 (8-08)
Replaces AEHQ5911
938H Wheel Loader
R
Loading...