Engine ModelCat®6.6 ACERT™
Net Power – SAE J1349128 kW172 hp
Net Power – ISO 9249134 kW180 hp
• Caterpillar®engine with ACERT™ Technology –
EPA Tier III, EU Stage III Compliant.
Buckets
Bucket Capacities2.3 - 3.0 m
3
3.0 - 4.0 yd
3
Weights
Operating Weight15 059 kg33,190 lb
• For 2.8 m3(3.65 yd3) general purpose bucket with
standard 20.5-R25 tires.
Operating Specifications
Static Tipping Load, Full Turn10 076 kg22,207 lb
• For 2.8 m3(3.65 yd3) general purpose bucket with
standard 20.5-R25 tires.
938H
Wheel Loader
®
®
Page 2
2
938H Wheel Loader
Setting the standard for wheel loader productivity, durability, versatility and comfort.
OPERATOR COMFORT
• Easy Entry and Exit
• Excellent Visibility
• Adjustable Machine Parameters to
Match Operator Preference pg. 14
✔
PRODUCTIVITY
• Improved Cycle Times with LoadSensing Hydraulic System
• Locking Differentials Provide
Superior Tractive Effort in Poor
Underfoot Conditions
• Constant Net Horsepower Through
the Operating Range pg. 8
✔
✔
DURABILITY
• ACERT™ Technology Maintains
Performance, Efficiency and Durability
While Meeting Emissions Regulations
• Heavy Duty Components Stand Up to
All Operating Conditions
• Strong, Solid Structures Built to Last
pg. 6
✔
RELIABILITY
• Proven Components and Technology
• Diagnostic Systems Monitor Product
Health to Ensure Reliability
• Unmatched Parts Availability and
Dealer Support pg. 4
Page 3
✔ New Feature
3
✔
SERVICEABILITY
• Service Centers for Convenient
Maintenance
• Exceptional Ground-Level Access
to Service Points
• Monitoring Systems and Dealer
Support Reduce Unexpected
Downtime pg. 12
✔
OWNING AND OPERATING COSTS
• Superior Maintenance
• Electronic Systems Monitor Product
Health and Performance
• Complete Dealer Support pg. 10
VERSATILITY
• Special Machine Arrangements for
Unique Applications
• Large Variety of Cat®Work Tools
pg. 9
Page 4
•Validated components and
technology
•Electronic systems monitor vital
machine components
•Excellent uptime from the best
dealer support network in the
industry
•Unmatched genuine Cat parts
availability
PROVEN RELIABILITY. The 938H features
many of the components designed and
proven in various Caterpillar products
– all contribute to the reliability of
the 938H:
•Frames
•Axles
•Countershaft powershift
transmission
•Individual component cooling
system
•Cab
ACERT™ TECHNOLOGY. Since March
2003, ACERT Technology has been
proving itself in on-highway trucks. More
recently it has proven itself again in field
tests of off-highway equipment.
This technology allows Cat engines
to meet durability and reliability
expectations without sacrificing
performance.
CATERPILLAR DESIGNED COMPONENTS.
Components used to build Cat Wheel
Loaders are designed and manufactured
to Caterpillar quality standards to
ensure maximum performance even
in extreme operating conditions.
Engine electronic control modules and
sensors are completely sealed against
moisture and dust. Deutsche connectors
and electrical wire braiding ensure that
electrical connections resist corrosion
and premature wear.
Hoses are engineered and manufactured
for high resistance to abrasion, excellent
flexibility and easy installation and
replacement.
Caterpillar
®
couplings use o-ring face
seals to provide positive sealing for
durable leak-free connections.
Heavy duty components reduce the risk
of leaks, corrosion and premature wear,
increasing uptime and helping to protect
the environment.
MONITORING PROGRAMS. Monitoring
product health is key to maintaining
reliability of any equipment. Many
programs are available on the 938H
to help you track machine health.
Caterpillar Messenger Display.
The 938H is equipped with the
Caterpillar Messenger Display that
keeps watch over the health of your
loader while providing real-time
diagnostic feedback. In the event of
a system malfunction, Messenger will
provide the operator with a description
of the occurrence, and if serious enough,
sound an audible alarm in addition to
a flashing indicator light.
4
The Cat 938H – Tested and Proven – Ready to Work
RELIABILITY
Page 5
Product Link. Standard equipment on
the 938H, this state-of-the art satellite
technology enables Caterpillar dealers
and customers to keep in touch with
their machines. The system provides
a two-way information flow between
machine on-board systems and Caterpillar
dealers/customers via the Cat Dealer
Website and EquipmentManager.
EquipmentManager. EquipmentManager
is a web-based application that uses key
indicators from your equipment such
as hours, location and diagnostic codes
and combines it with powerful tools
like mapping, maintenance and repair
scheduling, and troubleshooting
instructions. This application enables
quick identification of actions required
to maximize your equipment uptime
and control owning and operating costs.
S•O•SSMServices. Keep minor repairs
from becoming major ones and avoid
complete failures. By regularly taking
samples from the ports provided, your
Cat dealer tracks wear of components
and parts, oil performance, and oil
condition and uses that data to predict
wear-related problems before they
happen. Often a simple adjustment or
replacement of a part, based on S•O•S
reports, can keep a small problem from
turning into a major repair – allowing
your machine to be running when
you need it, not waiting in the shop
for service.
DEALER SUPPORT. The Caterpillar global
network of independently-owned dealers
is the best in the world at providing
support to keep your loader up and
running. Known for parts availability
and technical expertise, Cat dealers
are partners in your business.
Service Capabilities. Cat field service
technicians have the experience and
tools necessary to service your loader
on site. Field service trucks are fully
loaded with state-of-the-art tools
and diagnostic equipment as well as
specifications and schematics for every
Cat machine. Technical experts at the
dealership and Caterpillar are available
to provide assistance to field service
technicians when needed.
When on-site repair isn’t enough,
Cat dealerships are fully-equipped
to service your loader quickly.
Parts Availability. Caterpillar provides
an unsurpassed level of personalized
service for your wheel loader. With parts
distribution centers throughout the world,
most parts can be delivered in 24 hours.
Remanufactured Parts. Cat engines
and major components are designed to
be remanufactured and provide multiple
life cycles. The Cat Reman program
is more extensive than most rebuild
programs. Components are actually
remanufactured in the factory to
original specifications with necessary
product updates.
Strict reuse guidelines and unparalleled
quality control ensure that reman products
provide the reliability and durability
that you expect from Caterpillar. Reman
products are stocked in distribution
centers around the world and are ready
to install to minimize downtime,
maintain productivity and profitability.
5
Page 6
•ACERT™ Technology maintains
engine performance, efficiency and
durability while reducing emissions
•Heavy duty components withstand
all operating conditions
•Strong, solid structures are built
to last
Cat C6.6 ACERT. The Cat C6.6 is a
6.6 liter (403 in3) displacement, in-line
six cylinder engine. The C6.6 utilizes
ACERT Technology, a series of
Caterpillar engineered innovations that
provides advanced electronic control,
precise fuel delivery and refined air
management, resulting in outstanding
performance and lower emissions.
The C6.6 with ACERT Technology
offers a compact design with big, heavy
duty engine features for outstanding
durability, reliability and performance.
The C6.6 incorporates a new cross flow
cylinder head design, 4 valve head and
an ADEM A4 electronic controller.
The C6.6 also features a proven cylinder
block, pistons and crankshaft.
Electronic Control ADEM A4.
The Advanced Diesel Engine
Management – Electronic Control
Module consistently monitors important
engine conditions and functions. It uses
sensors throughout the engine to regulate
fuel delivery and all other engine systems
that require input to manage load and
performance. The ADEM A4 controller
is the brain behind engine responsiveness,
self-diagnosis, controlling emissions
and fuel economy.
Air Management. Air management
is a key concept in optimizing engine
performance and controlling emissions.
Engines must breathe clean cool air in
order to perform. To aid this, the C6.6
uses a turbocharger fitted with a smart
waste gate to give precise and reliable
control of the boost pressure. A new
cross-flow design in the cylinder head
facilitates air movement, while tighter
tolerances between the piston and
cylinder wall reduce blow by gases.
Fuel System. Through multiple injection
fuel delivery, fuel is introduced in
the combustion chamber in a number
of precisely controlled microbursts.
Injecting fuel in this way allows for
precise shaping of the combustion cycle
while reducing engine sound levels
Fuel Pump. The C6.6 uses an oillubricated high-pressure fuel pump
to feed a common fuel rail. By using
an oil-lubricated fuel pump, the C6.6
has been designed to be more tolerant
of alternative fuels.
Fuel Priming Pump. An electrical fuel
priming pump is located between the
fuel tank and the combined water
separator/primary fuel filter. The electric
priming pump eliminates the need to
pre-fill or manually prime filters after
a change, thus reducing contamination
and improving injector life.
Engine Idle Management. The Engine
Idle Management System (EIMS)
maximizes fuel efficiency and provides
flexibility in managing idle speeds
for specific application requirements.
Four idle control speeds are available.
POWERSHIFT TRANSMISSION.
The 938H continues to use powershift
transmission technology proven on
previous series. The countershaft
powershift transmission features heavyduty components to handle the toughest
applications. Built-in electronic controls
enhance productivity and durability.
Control Throttle Shifting. Control Throttle
Shifting regulates engine speed during
high-energy directional and gear changes
for smoother shifting and longer
component life.
Electronic Clutch Pressure Control.
Electronic Clutch Pressure Control
(ECPC) system modulates clutches
individually to improve shift quality,
component life and operator comfort.
Adjustment is simplified with all
solenoid valves externally mounted
on top of the transmission housing.
AXLES. The 938H axles are designed by
Caterpillar for durability in all operating
conditions. The front axle is rigidly
mounted to the frame to support the
weight of the wheel loader and withstand
internal torque loads as well as external
forces encountered throughout operation.
The rear axle is designed to allow ± 12°
oscillation. All four wheels remain on
the ground over uneven terrain providing
excellent stability and traction.
6
Built Strong and Tough
DURABILITY
Page 7
Integrated Braking System. The Cat
exclusive Integrated Braking System
reduces axle oil temperatures and
improves transmission neutralizer
smoothness. IBS has a direct impact
on durability of the axles and brakes
especially in applications involving
long distances and/or heavy braking.
RADIATOR. Brazed aluminum
construction provides a stronger joint
for maximum durability and resistance
to leaks. The 6-fins-per-inch design
decreases the chance of blockage
and plugging.
STRUCTURES. The articulated frame
design of the 938H features a durable
plate engine frame and two plate loader
tower that is robotically welded.
Robotic welding creates frame joints
with deep plate penetration welds and
excellent fusion for maximum strength
and durability.
Engine End Frame (EEF). The 938H uses
a proven solid plate engine end frame
which provides a strong, rigid structure
that resists twisting and evenly distributes
impact loads. The result is an extremely
solid mounting platform for the engine,
transmission, axle, ROPS and other
accessories.
Hitch. The distance between the upper
and lower hitch plates is an important
contributor to machine performance
and component life. The Caterpillar
hitch design provides excellent load
distribution and bearing life. Both the
upper and lower hitch pins pivot on
double tapered roller bearings –
improving durability by distributing
both vertical and horizontal loads over
a larger surface area. The wide opening
also provides excellent service access.
Non-Engine End Frame (NEEF).
The non-engine end frame provides a
solid mounting base for the front axle,
lift arms, lift cylinders and tilt cylinder.
The fabricated, two-plate loader tower
design reduces material packing under
the lift cylinders while absorbing the
forces associated with loading, twisting
and material handling.
Counterweight. The two-piece
counterweight is integrated into the
938H design and provides added
protection for the lights by incorporating
them into the top of the structure.
Linkage. The 938H linkage is a singletilt Z-bar design. Z-bar linkage generates
excellent breakout force and good rack
back angle for better bucket loading
and load retention.
Lift arms are solid steel, providing
superior strength with an excellent front
end viewing area. The proven design
offers excellent dump clearance
and reach.
7
Page 8
•Hydraulics are easy to control with
low effort
•Differential locks provide maximum
traction in varying underfoot
conditions
•Constant net horsepower across
various applications
•Standard and optional features that
maximize productivity
LOAD SENSING HYDRAULICS. The 938H
features a load sensing hydraulic system
that supplies flow and pressure for the
implements only upon demand, and only
in the amounts necessary to perform the
needed work thus providing a more
efficient loader.
With the new S3PC Priority Proportional
Pressure Compensation Valve, implement
control is improved over the previous
system – raise/lower and rack back/dump
can be operated simultaneously.
Operators will notice enhanced ease
of operation, more rimpull into the pile
and a 16% increase in lift force.
NEW! DIFFERENTIAL LOCK. Maximize
productivity with the new hydraulic
locking front differential. This standard
feature provides operators with the
confidence to maneuver through poor
underfoot conditions with ‘on the fly’
engagement.
A Caterpillar exclusive, the optional
automatic front/rear locking differential
collects input from sensors throughout
the loader and adapts tractive effort
to meet operating requirements.
CONSTANT NET HORSEPOWER.
On many competitive machines, gross
horsepower is constant, meaning that
net engine power available for actual
work will vary based on demands made
from parasitic sources, such as air
conditioning or cooling fans.
The Cat C6.6 engine is electronically
configured to provide constant net
horsepower at full parasitic load
enhancing productivity and improving
fuel efficiency.
On-Demand Fan. With electronic control
of the variable speed on-demand fan,
temperature levels of the engine coolant,
transmission oil, hydraulic oil and air
inlet manifold are constantly monitored.
This data is used to control and maintain
fan speed at the level necessary to
maintain normal system temperatures.
Controlled fan speed improves fuel
efficiency, lowers noise levels and
reduces radiator plugging.
Isolated Cooling System. The 938H
cooling system is isolated from the
engine compartment by a non-metallic
shield. The hydraulically driven, variable
speed fan draws in clean air from the
rear of the machine and exhausts it out
the sides and top of the hood. The end
results are optimal cooling efficiency,
increased fuel efficiency, less radiator
plugging and reduced operator sound
levels.
COUNTERSHAFT POWERSHIFT
TRANSMISSION. The electronic
countershaft powershift transmission
with automatic shift capability is
designed and built by Caterpillar.
The very responsive, full-power speed
and directional changes provide excellent
cycle times and productivity.
Fuel Economy Mode. Match transmission
shifting patterns to machine application
requirements. The Fuel Economy Mode
(within Messenger) provides operators
with the ability to choose between three
different shift modes in order to maximize
shift quality and fuel efficiency.
RIDE CONTROL. The optional Ride
Control System improves ride,
performance and load retention when
traveling over rough terrain. Operators
gain confidence moving at higher
speeds in load and carry operations
decreasing cycle times and increasing
productivity.
AUTOLUBE. The optional Caterpillar
Autolube System provides precise,
automatic lubrication of pins and
bushings – during loader operation.
Automatic lubrication reduces time spent
on daily maintenance and downtime for
unplanned repairs due to inadequate
greasing – improving productivity.
8
PRODUCTIVITY
Work Smart and Move More
Page 9
•A variety of buckets and work tools
for many applications
WORK TOOLS AND QUICK COUPLERS.
A variety of buckets, work tools and
couplers are available from the factory
or from your Caterpillar dealer to
customize the 938H for your operation.
Quick Couplers. Quick couplers provide
unmatched versatility for wheel loaders.
Buckets and work tools can be changed
in seconds without leaving the cab for
maximum productivity.
General Purpose Buckets. General
Purpose Buckets provide good all-around
performance for stockpiling, rehandling,
excavating and bank loading. A heavy
duty General Purpose Bucket can be
used for more aggressive applications.
Material Handling Buckets. The Material
Handling Bucket is a flat-floor bucket
used for handling stockpiled materials
such as aggregates or other easy-to-load
materials requiring moderate breakout
force.
Coal Buckets. Coal Buckets maximize
productivity in loading and stockpiling
coal and other materials of similar
density.
Waste Buckets. Waste Buckets are
designed for long life in the harsh world
of refuse applications. This high-capacity
bucket is well-suited for loading, sorting
and other transfer station work.
Woodchip and Clean-Up Buckets.
Woodchip and Clean-up Buckets are
available for forestry and millyard
applications.
Multi-Purpose Buckets. Multi-Purpose
Buckets have a unique four-way action
that can load, strip topsoil, bulldoze,
clamp pipe or large chunks of concrete,
clean up debris, and many other tasks.
Side Dump Buckets. Side Dump
Buckets dump both to the front and to
the side of the machine, an advantage
when working in tight quarters, such
as street work, tunnel construction
and building levees.
Forks. Logging, Millyard and Pallet
Forks are available for forestry and
material handling applications.
Loader Rakes. Loader Rakes are
durable, high-capacity tools for land
clearing and site clean up. Rakes are
available with or without top clamps
and in quick coupler and pin-on models.
Material Handling Arms. Material
Handling Arms move pipe, concrete
blocks, highway dividers and other
construction materials quickly and
precisely.
Ground Engaging Tools (GET).
Several GET options are available from
Caterpillar for 938H buckets. Reversible
bolt on cutting edges (BOCE) as well
as bolt on teeth and segments provide
maximum performance in various
materials.
•Electronic monitoring systems track
product health to avoid unscheduled
costly repairs
•Unsurpassed parts availability
reduces downtime
•Excellent resale value provided by
genuine Cat quality, outstanding
dealer service and unmatched dealer
support programs
•Caterpillar Financial Services and
Cat dealers understand your business
ENGINE IDLE MANAGEMENT SYSTEM.
The Engine Idle Management System
(EIMS) maximizes fuel efficiency
and provides flexibility in managing
idle speeds for specific application
requirements. Four idle control
speeds are available.
Hibernate Mode. Idle speed drops after
a preset time to provide lower fuel
consumption, reduced sound levels
and lower emissions.
Work Mode. Adjustable working idle
speeds according to customer preference
and operating conditions.
Warm-Up Mode. Keep the engine at a
consistent temperature in cold conditions.
Low Voltage Mode. Prevent battery
drain due to high electrical loads from
attachments and accessories.
MAINTENANCE. Proper maintenance
of your wheel loader can help control
expenses and lower your owning and
operating costs. The 938H provides
unmatched serviceability by offering:
•Hydraulic service center
•Electric service center
•Airborne debris-resistant, swing-out
grill provides more efficient airflow
•Well-protected, easily visible sight
gauges
•Ground level maintenance points
•Easy access to engine compartment
•Ecology drains for simple and clean
fluid drainage
•Brake wear indicators for ease of
inspection
•Maintenance-free batteries
•Extended oil and filter change
intervals
MONITORING SYSTEMS. Monitoring
product health simplifies maintenance
planning and reduces costs.
Messenger. Messenger offers the
comfort of providing real-time, visual
feedback on engine and machine
operating conditions. It displays
information on diagnostic codes,
maintenance and system parameters.
Product Link. With Product Link
customers and dealers can remotely
obtain machine diagnostics. The system
provides updates on service meter
hours, machine health and equipment
location.
EquipmentManager. EquipmentManager
uses key indicators from equipment such
as hours, location and diagnostic codes
and combines them with powerful tools
like mapping, maintenance and repair
scheduling as well as troubleshooting
instructions. This application enables
quick identification of actions required
to maximize equipment uptime and
control owning and operation costs.
Machine Security System. Stolen
equipment equates to lost production
and increased costs. Eliminate machine
theft and unauthorized usage with the
Cat Machine Security System (MSS).
MSS is integrated into the machine’s
electronic system and can protect most
brands of equipment by requiring a
uniquely coded key to start the machine.
S
•O•
S Services. Managing component
life and machine availability decreases
downtime while improving your
productivity and efficiency. S•O•S
Services can help you do that. Regular
fluid sampling is used to track what
is going on inside the equipment.
Wear-related problems are predictable
and easily and quickly repairable.
Maintenance can be done according
to your schedule, resulting in increased
uptime and flexibility in maintenance
and repair before failure.
10
The 938H – Best Value for Your Operation
OWNING AND OPERATING COSTS
Page 11
PARTS AVAILABILITY. Caterpillar
provides an unsurpassed level of
personalized service for your wheel
loader. With parts distribution centers
worldwide, most parts can be delivered
in 24 hours. Easy access to parts
reduces downtime.
RESALE VALUE. Owning quality
equipment is a very important factor in
maintaining resale value. Cat not only
supplies quality equipment but also
provides product and dealer support to
maintain the reliability and durability
of your machine.
CUSTOMER SUPPORT AGREEMENTS.
A Customer Support Agreement (CSA)
is any arrangement between you and your
Cat dealer that helps you lower your
total cost per unit of production. CSAs
are flexible, allowing them to be tailored
to your business. They can range from
simple Preventive Maintenance Kits to
sophisticated Total Cost Performance
Guarantees. Having a CSA with your
Cat dealer allows you more time to do
what you do best – run your business.
CATERPILLAR EQUIPMENT TRAINING
SOLUTIONS. A thorough understanding
of machine systems and a high level
of skill in operation helps achieve
maximum efficiency and improves return
on investment. Caterpillar Equipment
Training Solutions programs help
provide operators with high levels of
proficiency and confidence. Contact your
Cat Dealer for more information on
Caterpillar Equipment Training
Solutions programs.
your business, your industry and the
challenges you face. That’s why they
can provide payment plans to fit your
unique needs – and to help you achieve
your goals.
11
Page 12
•Grouped service points and sight
gauges for easy daily maintenance
•Convenient access to engine
compartment for excellent
serviceability
•Swing-out grill and cooling cores
for easy cleaning
•Electronic systems to monitor
product health
HYDRAULIC SERVICE CENTER.
Transmission and hydraulic oil filters
are located in the Hydraulic Service
Center, behind the hinged, right-side
access ladder. The hydraulic oil tank
can be drained from this location
using the access port.
ELECTRIC SERVICE CENTER. A lockable
compartment located just below the
left side access platform contains key
electrical components such as the remote
jump-start receptacle, battery disconnect
switch, circuit breakers and hood
actuation switch. The maintenance free
batteries are conveniently located under
the electric service center.
NEW! MULTI-PIECE AXLE. With the
introduction of Caterpillar’s new multipiece axles, service brakes and final
drives are located outboard and provide
easy access when service is required.
GROUND LEVEL GREASE POINTS.
Grease fittings are grouped on the right
side of the machine in two convenient
locations thus facilitating easy lubrication
of vital components throughout the
machine.
AUTOLUBE. Reduce time spent on daily
maintenance and downtime for unplanned
repairs due to inadequate greasing with
the optional Caterpillar Automatic
Lubrication System. Precise lubrication
of pins and bushings at specific intervals
improves component wear and reduces
ground contamination from excessive
greasing.
S
•O•
S SERVICES. Sampling valves on
the 938H allow quick access to engine,
transmission and hydraulic oils for
S•O•S analysis. Oil change intervals
and other services can be optimized
according to your work schedule,
reducing downtime and managing
expenses.
REMOTE PRESSURE TAPS. Pressure taps
for key systems are grouped and centrally
located throughout the machine and
help facilitate quick diagnostics.
BRAKE WEAR INDICATORS. Axles are
equipped with standard brake wear
indicators, allowing a technician to
easily determine when it is necessary
to service the brakes.
SIGHT GAUGES. Well-protected,
yet easily visible sight gauges for the
transmission, hydraulic oil and radiator
coolant allow easy daily checks while
reducing the risk of contaminants
entering the systems.
12
Easy to Maintain – Easy to Service
SERVICEABILITY
Page 13
ENGINE COMPARTMENT ACCESS.
A single mechanical lift cylinder
with manual back-up opens the hood.
The tilting hood provides excellent
access to the engine and cooling
compartments and if necessary, the
entire hood can be removed with
the built-in lift points.
With the hood closed, quick checks of
the engine oil level, coolant site gauge
and air inlet indicator can be completed
through the side service door.
ECOLOGY DRAINS. Engine, transmission
and hydraulic oils can be easily drained
with standard-equipment ecology drains.
An axle oil ecology drain is optional.
ELECTRIC PRIMING PUMP. An electric
fuel priming pump located on the primary
fuel filter base eliminates the need to
pre-fill or manually prime filters after a
change, eliminating engine contamination.
COOLING SYSTEM. Cooling system
access for clean-out and maintenance
is outstanding. The perforated and
corrugated grill minimizes debris buildup and swings out for easy cleaning
and access to the cooling cores.
The full-width air conditioning condenser
and oil cooler cores swing out 45° to
allow easy cleaning of the rear radiator
face. An access panel located on the
right side of the radiator support structure
provides access to the front face of the
radiator and ATAAC cores for easy
cleaning.
COMPLETE CUSTOMER SUPPORT.
Cat field service technicians have the
experience and tools necessary to
service your loader on site. Technical
experts at the dealership and Caterpillar
can provide additional assistance to
field service technicians as needed.
When on-site repair isn’t enough, Cat
dealerships are fully equipped to service
your loader quickly.
13
Page 14
•Comfortable operation
•Excellent visibility
•Easy entry and exit
•Low effort steering
OPERATING ENVIRONMENT. The 938H
provides operators with a comfortable
operating environment with generous
storage space and excellent visibility.
Seat. The durable seat adjusts 6-ways
to accommodate all sized operators.
The seat features an automotive style
lumbar support for maximum comfort.
The Cat C-500 Series Comfort airsuspension seat is optional as is a
heated backrest and seat cushion.
Implement Pod. The newly restyled
implement pod provides superior comfort
through the full length adjustable
armrest. Standard transmission F-N-R
switch allows operators to keep their
hand on the implement control levers
while making directional shifts.
An optional joystick with integrated
F-N-R switch is available and replaces
the lift and tilt levers.
VISIBILITY. The 938H offers excellent
visibility to the front and rear of the
machine. Distortion-free flat glass
stretches to the floor of the cab for
excellent visibility to the bucket.
Wet-arm wipers on both front and back
keep the windows clean in any condition.
Rear Vision Camera. An optional rear
vision camera is available to clearly
monitor movement behind the wheel
loader.
Lighting Packages. In addition to the
standard roading lights, optional lighting
packages are available for low-light
applications. Optional auxiliary halogen
or High Intensity Discharge (HID) cab
lights provide exceptional lighting for
night work. A rotating beacon is
available as a safety feature.
ENTRY AND EXIT. A ladder with
aggressive tread pattern keeps debris
build-up to a minimum. The ladder is
at a 5° forward incline for easy entry
and exit.
The main cab door opens a full 180° and
latches in place to allow safe navigation
to the rear of the machine.
The right side door opens 10°, or
completely for secondary exit simply
by pulling a pin. A full-length ladder
on the right side facilitates safe exit
if needed.
Steering. Caterpillar’s low effort load
sensing steering directs power through
the steering system only when needed.
The new hand metering unit and priority
valve provide operators with full
steering and multi-function capability
a low engine RPM’s. The combined
steering column and instrument panel
tilt for maximum operator comfort.
Controls. Key machine controls are
conveniently located within arms reach
and allow better efficiency while
minimizing operator fatigue.
A variety of machine controls are also
contained within the Messenger display.
By accessing various menus, an operator
can tailor the machine to fit operating
style and application. For multi-shift
operations, personalized settings for
each operator can be established and
stored for maximum uptime and comfort.
• Maximum travel speeds with empty bucket and 20.5-R25 tires.
Hydraulic System
Steering System Pump TypePiston
Hydraulic Cycle Time – Raise5.4 Seconds
Hydraulic Cycle Time – Dump1.4 Seconds
Hydraulic Cycle Time – Lower,2.7 Seconds
Empty, Float Down
Hydraulic Cycle Time – Total9.5 Seconds
Pilot System – Pump Output295 L/min77.9 gal/min
• Implement System (Standard), Piston Pump – Rated at
2,100 rpm and 1,000 psi (6900 kPa).
• Cycle time with rated payload.
Brakes
BrakesMeets required
standards
• Meet OSHA, SAE J1473 Oct90 and ISO 3450-1985 standards.
Axles
FrontFixed front
RearOscillating ±12°
Maximum Single-Wheel 420 mm17 in
Rise and Fall
Engine
Engine ModelCat®6.6 ACERT™
Gross Power – SAE J1995147 kW197 hp
Net Power – ISO 9249134 kW180 hp
Net Power – SAE J1349128 kW172 hp
Net Power – 80/1269/EEC134 kW180 hp
Peak Torque (Net) @ 1,400 rpm 840 N·m620 ft-lb
Total Torque Rise38 %
Bore105 mm4.1 in
Stroke127 mm5 in
Displacement6.6 L402.8 in
3
• Caterpillar engine with ACERT™ Technology – EPA Tier III,
EU Stage III Compliant.
• These ratings apply at 2,100 rpm when tested under the
specified standard conditions.
• Rating for net power advertised based on power available
when the engine is equipped with alternator, air cleaner,
muffler and on-demand hydraulic fan drive at maximum
fan speed.
Weights
Operating Weight15 059 kg33,190 lb
• For 2.8 m3(3.65 yd3) general purpose bucket with standard
• For 2.8 m3(3.65 yd3) general purpose bucket with standard
20.5-R25 tires.
Page 16
16
938H Wheel Loader specifications
Service Refill Capacities
Fuel Tank – Standard247 L65.3 gal
Cooling System36 L9.5 gal
Crankcase17.4 L4.6 gal
Transmission43 L11.4 gal
Differentials and Final Drives57 L15.1 gal
– Front
Differentials and Final Drives53 L14 gal
– Rear
Hydraulic Tank89 L23.5 gal
Tires
TiresChoose from a variety
of tires to match your
application.
• Choice of:
20.5R25 XTLA L2 Radial
20.5R25 XHA L3 Radial
20.5R25 GP2B L3 Radial
20.5R25 HRL L3 Radial
20.5R25 RL-2+ L3 Radial
650/65R-25 XLD L3 Radial (Low Profile)
20.5-25 SRG LD L3 Bias (16 PLY)
20.5-25 SRG LD L3 Bias (20 PLY)
20.5-25 RM 99 L3 Bias
• NOTE: In certain applications (such as load and carry)
the loader’s productive capabilities might exceed the tires’
tonnes-km/h (ton-mph) capabilities. Caterpillar recommends
that you consult a tire supplier to evaluate all conditions
before selecting a tire model. Other special tires are
available on request.
Cab
ROPS/FOPSMeets SAE and
ISO standards
• Caterpillar cab with Integrated Rollover Protective Structure
(ROPS) is standard in North America and Europe.
• ROPS meets SAE J1040 APR88 and ISO 3471:1994 criteria.
• Falling Objects Protective Structure (FOPS) meets SAE J231
Jan81 and ISO 3449:1992 Level II criteria.
• The operator sound pressure level measured according
to the procedures specified in ISO 6394:1998 is 75 dB(A) for
the cab offered by Caterpillar when properly installed and
maintained and tested with the doors and windows closed.
• Hearing protection may be needed when operating with an
open operator station and cab (when not properly maintained
or doors/windows open) for extended periods or in noisy
environment.
• The sound power level is 108 dB(A) measured according
to the dynamic test procedure and conditions specified in
ISO 6395:1998 for a standard machine configuration.
Page 17
17
938H Wheel Loader specifications
Operation Specifications
General Purpose Buckets
Rated capacity
Struck capacity
Width
Dump clearance at full lift and 45° discharge
Reach at full lift and 45° discharge
Reach with lift arms horizontal and bucket level
Digging depth
Overall length
Overall height with bucket at full raise
Loader clearance circle with bucket in carry position
All dimensions are approximate and may vary with work tool.
Tires are 20.5R25 Michelin XHA.
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8
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1Height to top of ROPS3356 mm11'0"
2Height to top of exhaust pipe3099 mm10'2"
3Height to top of hood2415 mm7'11"
4Ground clearance/Standard tire
See Chart below for other tires397 mm1'3"
5Lift arm clearance @ maximum lift3435 mm11'3"
6Bucket pin height @ maximum lift3843 mm12'7"
Bucket pin height, optional high lift4266 mm13'11"
7Overall height – bucket raised5284 mm17'4"
8Center line of rear axle to edge
of counterweight1869 mm6'1"
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15
4
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7
6
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9Wheelbase3020 mm9'10"
10Height to center line of axle688 mm2'3"
11Center line of rear axle to hitch1510 mm4'11"
12Rack back @ maximum lift65°
13Dump angle @ maximum lift50°
14Rack back @ carry50°
15Rack back @ ground42°
16Dump clearance @ maximum lift
Standard equipment may vary. Consult your Caterpillar dealer for details.
Dual interior rearview mirrors
Dual exterior rearview mirrors
Interior operator lighting
Storage compartments
Lunchbox compartments
Beverage holder
Seat, KAB, cloth, adjustable
Seat belt, retractable, 51 mm (2") wide
Adjustable steering column/wheel
Forward/Neutral/Reverse switch by implement controls
LH door with sliding window
RH sliding window and emergency exit
Windshield wipers, front and rear
Interval function for front and rear wipers
Windshield washers, front and rear
POWER TRAIN
Brakes, full hydraulic enclosed wet-disc
Brake wear indicators with Integrated Braking System (IBS)
Front axle with locking differential
Drive line, extreme service
Engine, Cat C6.6 ACERT and ATAAC technology,
Turn signals with flashing hazard function
Two halogen headlights with high/low beam
Parking lights
LED brake and tail lights
Two front and rear halogen work lights, cab mounted
Jumpstart receptacle
OPERATOR ENVIRONMENT
Air Conditioning
Bucket/Work tool lever lockout feature
Cab, ROPS/FOPS, pressurized and sound suppressed
Coat hook
Controls, lift and tilt functions
Radio ready including antenna, speakers, two 12V/5A
power outlets, includes cigar lighter
Electric horn, dual actuation (steering wheel, implement pod)
Sun Visor, Front
Cab heating with fresh air inlet and defrosting function
Messenger System
Monitoring and logging of machine data
Clock
Operator keypad
Axle oil temperature
Product Link Ready (optional in some regions)
Operator display, Gauges:
Engine coolant temperature
Fuel level
Hydraulic oil temperature
Speedometer
Gear indicator
Tachometer
Transmission oil temperature
Operator display, Warning Indicators:
Glow Plugs
Electrical, alternator output
Engine inlet manifold temperature
Engine oil pressure
Fuel pressure
Hydraulic oil temperature
Parking brake
Primary steering oil pressure
Service brake oil pressure
Transmission filter bypass
Axle oil temperature
Page 22
22
938H Wheel Loader specifications
Standard Equipment (cont’d)
Standard equipment may vary. Consult your Caterpillar dealer for details.
HYDRAULICS
Load sensing implement system, pressure sensing
Load sensing steering system
Two function hydraulic valve (lift and tilt)
Two lever operator implement controls
TIRES, RIMS, & WHEELS
A tire must be selected from the mandatory attachments
section. Base machine price includes an allowance based
on a premium radial tire.
ANTIFREEZE
Premixed 50% concentration of Extended Life Coolant with
freeze protection to –34° C (–29° F).
OTHER STANDARD EQUIPMENT
Automatic bucket positioner
Counterweight
Couplings, Caterpillar O-ring face seal
Fenders, Extension, Platform, Rear
Guards, (bottom crankcase and fuel tank)
Hitch, drawbar with pin
Hood, non-metallic power tilting
Hoses, Caterpillar XT
Hydraulics, Load Sensing
Kickout, lift, automatic
Kickout, tilt, adjustable
Linkage, Z-bar, cast crosstube/tilt lever
Oil sampling valves
Remote Diagnostic Pressure Taps.
Sight Gauges: Engine coolant, hydraulic oil and
Optional equipment may vary. Consult your Caterpillar dealer for details.
High Lift, three-valve with hydraulic horizontal pin
quick coupler
Hydraulics, three or four-valve
Joystick control, two, three or four valve
Ladder, cable
Lights, auxiliary cab lights
Lights, high intensity discharge (HID)
Lights, warning beacon
Machine Security System
Mirrors, heated external
Open canopy
Precleaner , turbine
Precleaner , turbine/trash
Quick Coupler, hydraulic horizontal pin
Quick Coupler ready lines
Radio, AM/FM CD player
Ride Control
Seat, air suspension
Seat, heated air suspension
Seatbelt, 76 mm (3") wide
Seatbelt, 76 mm (3") wide (KAB)
Steering, secondary
Sunscreen, rear
Toolbox
Alternator, heavy-duty
Antifreeze, –50° C (–58° F)
Autolube
Buckets and work tools
Bucket Ground Engaging Tools (GET) – see Cat dealer
for details
Camera, rear view
Coolant, extended life
Cooler, axle oil
Differential Lock, automatic front and rear
Drain, axle ecology
Ether Starting Aid
Fenders/Platforms, narrow
Fenders, roading
Guards, axle seal
Guard, front window, wide mesh
Guard, power train bolt-on
Guard, power train hinged
Guard, hitch area
Guard, front driveshaft
Guard, roading light, front and rear
Guard, tilt cylinder
Guard, transmission oil fill
Heater, engine coolant, 120- or 240-volt
High Lift, three-valve
Page 24
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