Milton CAT 904H User Manual

Page 1
904H
®

Compact Wheel Loaders

Engine
Net Power 39 kW 52 hp
Weights
Operating Weight 4490 kg 9,900 lb
Bucket Capacities 0.6 m3-1.0 m30.8 yd3-1.3 yd
3
Page 2
904H Features
Loader Linkage
Z-bar loader linkage is built for strength, visibility and versatility.
Quick Coupler
The standard skid steer loader style quick coupler allows the use of many popular hydromechanical skid steer loader work tools.
High Performance Power Train
Aggressive performance helps you get more done.
Comfortable Cab
Spacious cab and easy to use controls deliver all day comfort so you can concentrate on your work.
More Work Tools
Make your 904H the most versatile machine on the job site with Caterpillar’s broad range of work tools.
Contents
Operator Station ..................................................3
Power Train ..........................................................4
Linkage..................................................................4
Work Tools ............................................................5
Serviceability .......................................................6
Customer Support ...............................................6
904H Compact Wheel Loader
Specifications ......................................................7
904H Standard Equipment ...............................10
904H Optional Equipment .................................10
Notes ...................................................................11
2
The Cat® 904H Compact Wheel Loader delivers high performance with outstanding versatility. Spacious cab with joystick control keeps you comfortable throughout the work day, allowing you to get more done. Loader design delivers strength and durability with superior control. Do more with one machine with the skid steer loader style coupler. This coupler allows the use of Cat Skid Steer and Multi Terrain Loader hydromechanical Work Tools on the Cat Compact Wheel Loader for greater machine versatility. Expand your business with the new 904H.
Page 3
Operator Station
Superior comfort keeps you productive, all day long.
Cab Comfort
Spacious, comfortable cab with increased oor space helps you stay productive. Canopy, cab with heat or cab with heat and air conditioning are available. All cabs are pre-wired, making it easy to install future options. A backlit LED display provides system information and is conveniently located in the operator’s line of sight. Right side window opens fully for better ventilation or communication with workers.
Low Effort Controls
Pilot hydraulics for implement control and use with Cat Work Tools keep operator fatigue low. No linkage to adjust or wear ensures consistent control over the life of the machine. The multi functional joystick contains a 3-position Forward/Neutral/Reverse switch, an easy to control third function auxiliary hydraulics switch, and (when equipped) optional bucket positioner (return to dig) switch.
Excellent Visibility
The loader arms have been designed with visibility to the work tool in mind. Wide cab glass area and sloping rear hood provide both a 360 degree panorama and visibility within a few feet of the machine. This makes for safer operation and reduces machine damage caused by collision with unseen obstacles.
3
Page 4

Power Train

Designed for power, durability and performance.
Engine
The MHI S4Q2 Turbo engine meets EPA Interim Tier 4 emissions requirements and delivers superior power to help you get more done.
Chassis
Rear axle oscillation helps assure four wheel ground contact for optimum traction and stability. Heavy duty axles with outboard planetary reduction gears are built for durable performance. Optional differential lock is available in the front axle only or both axles and can be easily engaged by a foot switch to the left of the steering column to increase tractive effort in poor underfoot conditions.
Power Train
Two-speed closed loop hydrostatic transmission delivers smooth transition from full rimpull to runout. Precise inching control and smooth acceleration and deceleration minimize operator fatigue. Optional speed (creeper) control and hand throttle are also offered.
Ride Control
The optional Ride Control System further enhances the already smooth road handling of the machine, resulting in increased operator comfort and higher productivity. It is suited for extreme applications where operators need to maintain bucket material load or carry a heavy work tool and have a smooth ride.
Linkage
Built for strength.
Z-Bar Design
The high performance Z-bar loader design is built for strength, visibility and versatile attachment usage. The Z-bar linkage gives the operator a clear view to the work tool and excellent dump clearance while maintaining good cycle times.
4
Page 5

Work Tools

Do more jobs with one machine with Cat Work Tools.
The Right Tool for the Job
Increase the machine’s versatility with the wide range of Cat buckets, forks and hydraulically powered work tools. Work tools can be changed quickly and easily with the machine’s quick coupler system. Available work tools include:
Buckets and Forks
Augers
Blades (Angle/Dozer)
Brooms
Cold Planers
Grapple Buckets, Forks and Rakes
Landscape Rakes and Tillers
Material Handling Arm
Power Box Rakes
Snow Blowers
Stump Grinders
Trenchers
Vibratory Compactors
Consult your Cat dealer for a complete list.
Skid Steer Loader Style Coupler
The universal skid steer loader style coupler allows the use of many Cat Skid Steer, Multi Terrain and Compact Track Loader hydromechanical work tools. Standard ow auxiliary lines and connectors are optional equipment.
Additional Options to Increase Productivity
The following options further increase your productivity:
Return to dig work tool positioner automatically returns
• the bucket to level position after dumping.
Auxiliary hydraulic lines and ttings for a 3rd hydraulic
• function when more than general bucket and fork work is required, such as a broom.
Work tool wiring harness for fourth hydraulic function
• such as broom angling.
Speed control (creeper) provides variable control
• of ground speed while maintaining optimal hydromechanical work tool speed.
Hand throttle control provides innitely variable means
• of xing engine speed, ideal for steady operation of hydromechanical work tools.
5
Page 6

Serviceability

Easy access and minimal maintenance requirements reduce downtime.
Convenient Service Features
Easy to lift engine hood provides easy access to all major
• components and service points from ground level.
S•O•S valve is conveniently located in the engine bay for
• analyzing hydraulic system cleanliness and pressure taps for service analysis, prolonging machine life.
Two stage air cleaner with primary and secondary
• element and a visual restriction indicator improves service life.
Auxiliary fuses, relays and other electrical service points
• are all located together behind a locked door for ease of servicing.
Spin-on engine and hydraulic oil lters and fuel lter
• with water separator are vertically mounted for easier servicing.
Heavy-duty wiring increases electrical durability and
• is multicolored to ease diagnosis and fault nding. Water resistant sealed connectors prevent dust and moisture from interfering with the electronics.
Wheels and tires are mounted on studs rather than
• secured with bolts for easier wheel removal/installation.
Customer Support
Support you can count on.
Superior Dealer Service
Your Cat dealer is ready to assist you with your purchase decision and everything after.
Make comparisons of machines, with estimates of
• component life, preventative maintenance and cost of production.
Financing packages are exible to meet your needs.
Your Cat dealer can evaluate the cost to repair,
• rebuild and replace your machine, so you can make the right choice.
For more information on Cat products, dealer services
• and industry solutions, visit us at www.cat.com.
6
Page 7
904H Compact Wheel Loader Specifications
Engine
Model MHI S4Q2-T
Gross Power 41 kW 55 hp
Net Power 39 kW 52 hp
SAE J1349 Rating 39 kW 52 hp
ISO 9249 Rating 39 kW 52 hp
EEC 80/1269 Rating 39 kW 52 hp
Bore 88 mm 3.5 in
Stroke 103 mm 4 in
Displacement 2.505 L 153 in
Engine meets Interim Tier 4 emissions
regulations. Rated power at 2,400 rpm.
Weights
Operating Weight 4490 kg 9,900 lb
Operating Specifications
Tire Size 12-16.5, 10PR
Rated Bucket Capacity 0.6 m30.8 yd
Breakout force 35.6 kN 8,003 lb
Rated operating load @ full turn, bucket
Straight tipping load, bucket
Full turn static tipping load, bucket
3
Rackback, transport position
Rated operating load 1600 kg 3,527 lb @ full turn, forks (EN 474-3:2006, rm and level ground, 500 mm (20 in) load center) (80% of FTSTL)
Rated operating load 1200 kg 2,646 lb @ full turn, forks (EN 474-3:2006, rough terrain, 500 mm (20 in) load center) (60% of FTSTL)
Specications shown are for the 904H with
cab, 75 kg (165 lb) operator and general purpose bucket.
1250 kg 2,756 lb
3000 kg 6,614 lb
2500 kg 5,511 lb
49 Degrees
Transmission
Cab
ROPS SAE J1040 MAY94,
3
FOPS SAE J/ISO 3449
ISO 3471:1994
APR98 Level I and II; ISO 3449:1994 Level I and II
Hydraulic System
Main relief 207 bar 3,000 psi
3rd valve ow 83 L/min 22 gal/min
Hydraulic cycle time – lift
Hydraulic cycle time – dump
Hydraulic cycle time – lower, oat
4.5 seconds
0.8 seconds
3.2 seconds
Service Refill Capacities
Cooling System 8 L 2 gal
Fuel tank 83 L 22 gal
Hydraulic system 43 L 11 gal
Engine Oil 7.5 L 2 gal
Travel Speed 1 7 km/h 4.3 mph
Travel Speed 2 20 km/h 12.4 mph
Buckets
Bucket Capacities 0.6 m3-
1.0 m
0.8 yd3-
3
1.3 yd
3
7
Page 8
904H Compact Wheel Loader Specifications
Dimensions
All dimensions are approximate. Dimensions may vary with bucket. Refer to Operating Specifications.
1
Cab Height 2390 mm 7 ft 10 in
2
Ground Clearance 245 mm 9.6 in
3
Wheelbase 1900 mm 6 ft 3 in
4
Overall Length with Bucket 4695 mm 15 ft 5 in
5
Reach at Maximum Dump Height 665 mm 2 ft 2 in
6
Dig Depth 90 mm 3.6 in
7
Maximum Dump Height 2380 mm 7 ft 10 in
8
Load Over Height 2885 mm 9 ft 6 in
9
Hinge Pin at Maximum Height 3110 mm 10 ft 2 in
10
Departure Angle (degrees) 35°
11
Overall Length with Forks 5250 mm 17 ft 3 in
12
Reach at Ground Level 855 mm 2 ft 10 in
13
Maximum Reach 1380 mm 4 ft 6 in
14
Fork Depth Above Ground 95 mm 3.7 in
15
Fork Height at Maximum Reach 1450 mm 4 ft 9 in
16
Maximum Fork Height 3075 mm 10 ft 1 in
17
Fork Reach at Maximum Height 560 mm 1 ft 10 in
18
Turning Radius Over Bucket 3850 mm 12 ft 8 in
19
Turning Radius Inside Tire 1675 mm 5 ft 6 in
20
Width Over Bucket 1780 mm 5 ft 10 in
21
Tire Gauge 1330 mm 4 ft 4 in
22
Machine Width 1645 mm 5 ft 5 in
23
Articulation Angle 42°
24
Steering Angle – Left/Right 84°
25
Dump Angle at Maximum Height 44°
16
15
14
13
11
12
17
24
21
23
19
18
20
22
25
10
9
8
7
5
1
6
4
3
2
8
Page 9
Maximum Material Densities
Based on ISO 7546:1983 and rated operating loads at full turn.
Bucket Type General Purpose Multi Purpose Light Material
Rated capacity m3 (yd3) 0.6 (0.8) 0.6 (0.8) 1.0 (1.3) Dump height mm (in) 2380 (94) 2380 (94) 2205 (87) Maximum material density kg/m3 (lb/yd3) 2095 (3,531) 1995 (3,362) 1195 (2,014) Bucket width mm (in) 1780 (70) 1770 (70) 1880 (74)
Cab Features
Comfort Cab Canopy
Standard Cab Features
Left side door
Fixed steering column
Vinyl static seat
Left window – sliding top section
Heated rear window
Coat hook
Cabin light
Internal mirror
Heater
Storage tray and cup holder
Right window with holdback latch
Optional Cab Features
Radio ready kit (wiring, speaker, antenna and grill)
Sun visor
External mirrors (2)
Air conditioning
Vinyl suspension seat
Cloth suspension seat
9
Page 10

904H Standard Equipment

Standard equipment may vary. Consult your Caterpillar dealer for details
TRANSMISSION
Transmission, 20 km/h (12.4 mph) with standard axles
Transmission inching function Hydrostatic drive
LOADER
Skid steer loader quick coupler Loader arm oat function Connect under pressure hydraulic quick
connector
ENGINE
MHI S4Q2-T Interim Tier 4 emissions compliant
Two stage air cleaner with visual indicator Cat Extended Life Coolant Lockable engine compartments Easy quick release fuel lter/water
separator Engine oil drain valve
ELECTRICAL
Battery, maintenance free, 650 CCA Engine cold starter aid Alternator, 90 amp Roading lights Back up alarm
GENERAL
Pressure test points Recovery hitch pin ready S•O•S ports Fuel ller cap
OPERATOR ENVIRONMENT
Multifunction joystick with direction control
Auxiliary control switch Warning indicators for major systems Wiper/washer front and rear (cab only) Easy clean cab oor
Left side door (cab only) Personal storage Cup holder Heated rear window ROPS & FOPS Wrist rest Seat belt, 50 mm (2 in), retractable Cabin light Auxiliary power sockets Coat hook Heater with window, side, feet and defrost
vents Sound suppression Steering column, xed Heavy duty oor mat Seat, static, vinyl Left sliding window (cab only) Storage tray Internal mirror
904H Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for details
TRANSMISSION
Creeper control Hand throttle Ride control 100% Differential Lock on both axles
LOADER
Proportional auxiliary hydraulic circuit Return to dig work tool positioner
ENGINE
Engine block heater, 120V Cat extended life coolant, protects to
–50° C (–58° F) Turbine style precleaner
ELECTRICAL
Rotating beacon Work tool wiring harness Working lights, two front and two rear Battery, heavy duty, 880 CCA
GENERAL
Tire options including Flexport and otation tires
Recovery hitch pin Guard, overhead, FOPS II rating
WORK TOOLS
For all work tool options, consult your Cat dealer
OPERATOR ENVIRONMENT
Air conditioning Canopy Cab, Comfort Proportional auxiliary control External mirrors (2) Seat belt, 75 mm (3 in), retractable Seat, adjustable suspension, vinyl Seat, adjustable suspension, cloth Radio ready kit including speakers
(cab only) Sun visor
10
Page 11

Notes

11
Page 12
904H Compact Wheel Loader
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com
© 2008 Caterpillar Inc. All rights reserved
Materials and specifications are subject to change without notice. Featured machines in may include additional equipment. See your Caterpillar dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
12
AEHQ6016 (10-2008)
Replaces AEHQ5638-01
Loading...