Milton CAT 740 User Manual

740

Articulated Trucks

Engine
Engine Model Cat Gross Power – SAE J1995 350 kW 469 hp Net Power – SAE J1349 338 kW 453 hp
®
C15 ACERT™
Weights
Body Capacities
Heaped SAE 2:1 24 m
3
31.4 yd
3
740 Features
New: Performance and Productivity – Body Capacity
Increased payload capacity for improved productivity.
New: Product Link
Satellite technology provides machine data via the internet giving you critical information and enabling Cat dealer World Class services.
New: Improved Visibility
New mirror arrangement and rear view camera.
New: Rear suspension mounts
Caterpillar designed and manufactured rear suspension mounts for improved durability.
Contents
Engine with ACERT™ Technology ....................3
Transmission ........................................................3
Suspension and Traction Control .....................4
Operator Comfort ................................................5
Ease of Operation................................................6
Durability and Reliability ....................................7
Serviceability .......................................................8
Product Link .........................................................9
Complete Customer Support ...........................10
Safety ..................................................................11
740 Articulated Truck Specifications .............12
740 Standard Equipment ..................................17
740 Optional Equipment....................................17
Notes ...................................................................18
2
Cat 740 with 43.5 ton rated payload offers proven reliability and durability, high productivity, superior operator comfort and lower operating costs.
Spacious two-person cab with forward facing trainer/ passenger seat and off road oil/nitrogen front suspension cylinders keep the operator comfortable through out the working day.
True “on-the-go” differential locks with simple operation improve cycle times and productivity.
Strong, durable Cat ACERT engines and electronically controlled transmissions deliver high productivity with low fuel consumption.
Engine with ACERT™ Technology
Innovative technologies optimize performance.
ACERT Technology
The Cat® C15 ACERT™ engine introduces a series of evolutionary, incremental improvements that provide breakthrough engine technology built on systems and components developed by Caterpillar with proven reliability.
Advanced Diesel Engine Management (ADEM) A4 Engine Controller
The ADEM™ A4 electronic control module manages fuel delivery and provides exible fuel mapping, allowing the engine to respond quickly to varying application needs.
Fuel Delivery
Multiple injection fuel delivery involves a high degree of precision. Precisely shaping the combustion cycle lowers combustion chamber temperatures, generating fewer emissions and optimizing fuel combustion. This translates into more work output for your fuel cost.
Transmission
Proven Reliability.
Electronic Transmission
The Caterpillar seven-speed electronically controlled transmission features anti-hunt shift strategy for speed continuity, and Individual Clutch Modulation (ICM) to ensure constant shift times.
Controlled Throttle Shifting (CTS)
Signicantly reduces power train stress and clutch wear by controlling engine speed, torque converter lock-up and transmission clutch engagements.
Noise Reduction Technologies
Noise reduction has been achieved through design changes to the isolated top cover, oil pan, multiple injection strategy, insulated timing case cover, sculpted crankcase and gear train renements.
Two Reverse Gears
The transmission arrangement provides a second reverse gear for improved performance when operating in longer rear hauling applications.
3

Suspension and Traction Control

Performance and Productivity.
Front Suspension
The three-point front suspension oscillates ±6° to provide a smooth ride, allowing the operator to travel at speed over rough terrain and softening impact loads on structures and components. Large bore, low pressure cylinders are purpose designed for tough applications and offer a soft, smooth ride.
Enclosed, Oil-Cooled Brakes
Multi-plate, oil-immersed brakes are tted to both front and center axles. These brakes provide outstanding stopping capability, while maintaining maximum durability and low wear characteristics.
Rear Suspension
Features a walking beam geometry with Caterpillar designed rear suspension mounts which provide a reliable and stable ride for excellent load retention.
Traction Control
The traction control system is comprised of a wet clutched inter-axle differential and wet clutched cross-axle differentials. All differentials can be engaged and disengaged on-the-go for maximum versatility. When used together, the differentials provide 100 percent driveline locking.
Inter-Axle Differential Lock
Locks all three axles in unison and modies torque distribution for excellent traction in poor underfoot conditions and on grades. It is operated by a switch located at the footrest.
Cross-Axle Differential Locks
Provides full driveline locking – all three axles and all six wheels – for maximum performance in the most adverse conditions. Acts in unison with the inter-axle differential lock when the footswitch is actuated and the dash-mounted switch is selected.
4

Operator Comfort

High productivity from a comfortable, confident operator.
Ride Comfort
The three-point front suspension with its oscillating axle and low-pressure ride struts, combined with the center-mounted cab, offers unrivaled levels of ride comfort for the operator in all driving conditions. The operator remains comfortable and productive throughout the day.
Spacious Two-Person Cab
The 740 features a large two-person cab, offering comfortable working space for both the operator and trainer or trainee. All 700 Family articulated trucks use the same spacious cab design.
Air Suspension Seat
The air suspension seat enhances operator comfort with a cushioned upper high back, adjustable damping with three settings, ride zone indicator and adjustable lumbar settings. It is fully adjustable to provide the optimal driving position.
Trainer Seat
Full-size trainer seat features a fully padded seat with a backrest and a wide, retractable seatbelt for a secure and comfortable ride. The trainer seat is positioned next to the operator seat, giving both the operator and trainee a clear view of the instrument panel, controls and the road.
Steering Column
A comfortable driving position is provided by a telescopic and tilt adjustable steering column.
5

Ease of Operation

Designed for ease of use – allows the operator to focus on production.
Ergonomic Layout
The controls and layout of the cab are designed to make it as easy to operate as your car. Quick, easy to read and simple to operate, the controls and gauges on the 740 allow the operator to concentrate on production.
Dash
The Generation II wrap-around dash puts all controls within easy reach of the operator. Featuring LED illuminated rocker switches, large LCD display and a rear wash wipe rocker switch. It provides an automotive feel with the industrial strength you would expect from Caterpillar.
Viewing Area
The low sloping hood and placement of the cooling package behind the cab give the operator excellent all-around visibility. The large glass area and central operator position also provide excellent visibility.
Wipers
The wet arm wiper system cleans more glass area and is bottom-mounted to keep it out of the operator’s line of sight. Windows are tinted to reduce glare.
Differential Lock Controls
The inter-axle differential lock can be engaged/disengaged “on-the-go” by using a raised switch incorporated into the drivers foot rest, for ease of operation. For 100% lock up, all three cross-axle differential locks act in unison with the inter­axle differential lock when the foot switch is activated and a dash mounted switch is selected. Disengaging the foot switch opens all differential locks immediately.
Transmission and Hoist Levers
The hoist lever provides easy, comfortable operation. The transmission lever offers excellent comfort, and control for top gear limit, transmission hold and neutral lock.
Suspended Pedals
Easy to operate and reach with plenty of leg and foot room. They also make for easier cleaning of the cab oor by keeping the pedals out of the dirt.
Cat 2S Monitoring System
Provides an improved method of monitoring critical machine functions and alerts the operator to an immediate or impending problem. The system includes four levels of warning.
6
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