Milton CAT 525C User Manual

®
®
525C

Wheel Skidder

Engine
Engine Model Cat®C7 ACERT™ Gross Power – SAE J1995 146 kW 196 hp
Dimensions
Weights
Est Operating Weight 17 711 kg 39,045 lb
• Operating weight includes enclosed cab, 30.5 tires, decking blade, arch, bunching grapple, winch
Grapple
Bunching Capacity 1.16 m Thinning Capacity 1.34 m
2
2
12.5 ft
14.4 ft
2
2
525C Wheel Skidder
The 525C wheel skidder sets the standard for productivity and durability.
Engine
The Cat®C7 engine with ACERT™
technology is field proven and U.S. EPA Tier 3 compliant. The industry leading Caterpillar®lock up torque converter automatically engages/ disengages direct drive for maximum efficiency, performance and productivity.
pg. 4
Serviceability
The 525C is designed to make regular
maintenance easier, extend service intervals, and reduce the time required
for maintenance. pg. 11
Power Train
The field-proven Cat torque converter, heavy-duty transmission and high performance axles improve availability, performance and productivity, while
minimizing fuel consumption. pg. 5
Customer Support
Your Cat dealer offers support you can count on, from purchase options to operator training, maintenance programs and unmatched parts availability … all to keep your Cat skidder up and running
when you need it. pg. 12
Hydraulics
The state-of-the-art closed-center, variable displacement, pressure compensating hydraulic system provides power for braking, steering,
blade and grapple functions. pg. 6
Engineered to exceed customer expectations in the toughest applications. Caterpillar quality, improved serviceability and productivity provide maximum uptime and lower owning and operating costs.
2
Structures
Operator Station
Work Tools
The 525C structures are Caterpillar
designed and manufactured for the most demanding logging conditions. Durable box section mainframes and decking blade provide superior strength.
pg. 7
Finger tip gear selection, 1/4 turn
steering, improved ergonomic control layout and reduced operator lever effort contribute to the most comfortable
operator environment. pg. 8
Large Cat grapples maximize
production with a new tong profile and higher clamping forces. Raised edges and wear resistant cast tips provide added durability. The hydraulic winch is ideal for self-retrieval and log truck
towing. pg. 10
New Feature
3

Engine

The Cat power train delivers top performance, power, and durability.
Cat C7 Engine. The Cat C7 uses
Caterpillar’s breakthrough ACERT™ Technology to meet exhaust emission reduction standards. It features efficient air management, fuel delivery and electronic control for high productivity and exceptional service life.
Engine Design. This four-stroke engine
provides efficient fuel combustion. Precise engineering and thorough testing assure durability, reliability and plenty of power. Built-in serviceability and excellent fuel economy lower operating costs.
ACERT™ Technology. Caterpillar
optimizes engine performance while meeting EPA Tier 3 regulations. ACERT™ Technology reduces emissions during the combustion process by using advanced technology in the air and fuel systems, in conjunction with integrated electronics. Caterpillar meets emission regulations at the combustion source rather than recycling exhaust gases.
ADEM A4 Control Module. Controls the
fuel injector solenoids to monitor fuel injection. This system provides automatic altitude compensation, and it will not allow the engine to fire until it has oil pressure, acting as cold start protection and a form of pre-lube.
Turbocharger. The C7 features a waste
gate turbocharger that provides high boost over a wider range, improving engine response and peak torque, as well as providing outstanding low-end performance.
Maintenance. The C7 engine reduces
costs and downtime with a 500-hour oil change interval. Extended service intervals can save thousands of dollars over the life of a machine. Machines are equipped with Caterpillar high efficiency oil filters, whose revolutionary design doubles efficiency without increasing the change interval.
Water Pump. A dual thermostat control
improves coolant flow and heat dissipation, resulting in better durability.
Electronic Transfer Pump. The electric
fuel transfer pump is self-priming, eliminating the need for a manual priming pump.
Reliability Features. The C7 offers
maximum reliability and response thanks to a range of features:
Improved fuel injectors and pump
Leak-free design
Higher cylinder pressures
Reinforced cylinder block
Leak-Free Design. Improved joints
throughout the engine reduce the chance of leaks. The oil pan seal, timing cover and block to flywheel housing incorporate a leak-free design proven in thousands of Cat on-highway truck engines in the field.
4

Power Train

The integrated Cat power train delivers dependable, relentless pulling power.
Five-Speed Transmission. The field
proven Cat power shift countershaft transmission easily matches engine power to the load size and ground conditions. Electronic control makes fingertip controls possible, reducing operator fatigue and improving comfort.
Gear Application. Gear ratios are
carefully designed to maximize productivity in specific cycle segments and under specific loads.
Gear 1 provides highest rimpull capability for heavy load applications.
Gears 2, 3 for normal loads and higher speed operations.
Gears 4, 5 provide excellent empty return and roading speeds.
Electronic Clutch Pressure Control.
The C-Series Skidders have an additional transmission feature for added performance and operator comfort – the Electronic Clutch Pressure Control (ECPC). This unique feature provides smoother shifting and increases skidding performance by regulating and modulating the individual clutches based on current operating conditions.
Torque Converter. The large, heavy-
duty torque converter maximizes the productivity of the entire drive train. The torque converter is matched to the Cat C7 engine for excellent rimpull and skidding performance. This lock-up torque converter has proven its durability over thousands of hours of punishing loads.
Improved Productivity. The torque
multiplication capability of the torque converter reduces the need for the operator to continually shift the transmission to maintain good skidder performance, as is required on competitive skidders. This reduces operator effort and improves machine productivity.
Lock-up Clutch. The integral lock-up
clutch allows the machine to operate in converter drive for greater rimpull, or direct drive for high efficiency hauling and faster travel speeds. Direct drive capability allows up to 15% higher travel speeds when the lock-up clutch is engaged.
Auto Lock-up. The lock-up clutch
automatically engages according to ground speed and engine speed conditions. This feature is handled electronically and allows for increased travel speeds in the same gear.
Reduced Operating Costs. Torque
converter direct drive capability, combined with the lock-up differential, reduces wheel slip. This minimizes rutting and soil damage in straight­ahead pulls on weaker soil. In turn, it minimizes tire wear, component stress and fuel consumption, reducing total operating costs.
Differential Locks. Normal operation is
with the differential locks in both axles disengaged, meaning the all four wheels are free to drive independently. Locking a differential forces both wheels on an axle to turn in sync with each other.
Both front and rear differential locks are easily engaged and disengaged with a conveniently located switch on the right hand console. Hydraulically actuated differential locks allow for on-the-go engagement or disengagement.
Axles. Axles feature a full length oil sump
with splash lubrication for excellent heat rejection and long component life. The 525C is available with two axle options – Standard Duty axles are used for most applications and tire sizes up to 30.5 32. A Wide Axle option is available for use in moderate to severe applications, or when using dual tires, wide flotation tires or chains.
Front Axle. The front axle features a
pinion-mounted design and a heavy-duty housing, eliminating the need for the front axle guard.
Pivot Design. The oscillation pivot design
provides industry leading ride comfort.
15° oscillation absorbs minor shock loads caused by stumps and holes and helps isolate the cab from axle movement for a smoother, more comfortable ride.
Front axle oscillation also provides excellent fore-aft stability for large capacity grapples and dual function arches.
Brake Components. Brake components
are housed inside the axles, protecting them from dirt, dust and wet ground conditions. Inboard brakes allow for splash lubrication and cooling. They are virtually maintenance free, and provide reliable brake performance in the most demanding logging applications.
5

Hydraulics

State-of-the-art hydraulic system provides dependable power and maximum efficiency.
Auto-Grab Feature. Auto-Grab,
engineered by Caterpillar, constantly monitors tong pressure and adjusts as needed to securely hold grapple loads while skidding. It is easily activated on demand by a switch located on the right-hand control lever.
Load Sensing Hydraulics. A load
sensing variable displacement pump and pressure compensating system continually monitor hydraulic power requirements, then provides power based on demand.
Lower Power Consumption. The variable
displacement hydraulic pump draws engine power only when braking, steering, dozer or grapple actuation demands flow or pressure. This conserves engine horsepower and increases fuel efficiency.
Cooling Demands. Load sensing
hydraulics provide flow only when needed, saving fuel and generating less heat, allowing the cooling system to allocate more capacity to the engine, transmission and torque converter.
Oil Cooler. The oil cooler is located
above the radiator for better hydraulic oil cooling performance and to make radiator cleanout easier.
Cat ToughGuard™ Hoses. Caterpillar
®
XT
-3 ToughGuard™ hoses improve hose life in the grapple, arch, boom and across the hitch. ToughGuard hoses have been very successful in reducing early hour hose failures. O-ring face seals assure rock-solid connections that maintain pressure and reduce oil leaks.
Steering. Fully hydraulic control.
Meets the following standards: SAE J1511 OCT90, ISO 5010-1992.
6

Structures

The 525C mainframe, hitch and decking blade are designed and built to surpass the expectations of the logging industry.
Box-Section Construction. Caterpillar
designed and manufactured box section structures set the industry standard for reliable, durable main frames. Extensive computer analysis and field-testing resulted in the design of the 525C.
Absorbs Twisting and Shock Loads.
Frames can absorb twisting and impact forces to provide a sound foundation and well-balanced system for the entire structure.
Superior Balance. Low center of mass
and weight forward design create excellent skidder balance.
Maneuverability. The 525C skidder
provides the tightest turning radius for superior maneuverability while still maintaining the excellent balance required for high capacity skidding.
Caterpillar Manufacturing. The front
and rear frames are robotically welded and manufactured by Caterpillar to ensure the highest level of quality and durability.
Hitch. A heavy-duty center section
features oversized plates and bosses to disperse forces. A large double-tapered roller bearing is used on the lower hitch for reduced flexing stress and maintaining tight joints.
Hitch Pins. The wide hitch pin spread
significantly reduces horizontal loading on hitch pins and bearings for greater durability and extended pin and bearing life. The extra room also increases hydraulic hose clearance and makes hose routing easier.
Fenders. Rear frame fender options are
available for both grapple and cable arrangements.
Arches and Booms. All Caterpillar
arches use box-section construction, and are thoroughly tested to exceed durability requirements.
Single Function Arch. This high strength
design is simple to operate and is ideally suited for logging conditions where maneuverability is not limited by ground conditions. This arch is best suited for use with the bunching head grapple.
Dual-Function Arch. The 525C is
available with a dual function arch and compatible with a sorting or bunching head. The dual-function arch offers variable reach, which minimizes machine maneuvering to pinpoint a load with the grapple, and large grapple capacities.
Cable Arch. Allows outstanding line
skidding performance with a two-position adjustable height fairlead to match site conditions.
7

Operator Station

Easy to operate, fingertip controls, less fatigue
Sound Insulation. With the optional
enclosed cab, ample sound insulation keeps interior sound levels low. Reduced sound levels meet operator environment regulations and significantly boost operator comfort, especially on long shifts.
Cab Mounting. The modular ROPS/FOPS
cab is resiliently mounted to the skidder frame, reducing vibration for greater comfort and a quieter ride.
Comfortable Work Station. The work
station incorporates years of cab design innovations to maximize operator comfort and productivity.
Air Suspension Seat. Standard air
suspension seat swivels 30° to the right for maximum comfort, while allowing the operator to observe skidder and grapple operations to the rear.
Sealed Cab. The pressurized cab is
sealed from exterior air (with windows closed) for efficient heating and cooling. Tight door and window casings also keep out dust, fumes and insects.
Air Conditioning. Standard with the
enclosed, pressurized cab, air conditioning helps the operator concentrate on work rather than environmental distractions. A dedicated cab filter assures clean air.
Windows. Tough polycarbonate
windows protect the operator, and are large enough for an excellent side and rear view, increasing operator confidence and productivity. Sliding glass windows protected by metal screens in both doors provide fresh air and communication outside the machine.
Machine Controls. The comfortable
operator environment uses ergonomically designed and placed machine controls to reduce fatigue and increase productivity.
Steering. Column tilts and telescopes to
fit any size operator. The quarter-turn steering wheel quickly and accurately controls 90 degrees of machine articulation delivering excellent maneuverability and productivity.
Transmission Controls. Transmission
controls for forward, reverse and gear range are located on the steering wheel for easy fingertip control. The operator can control machine functions with minimal effort, allowing greater concentration on skidding operations. The result is higher productivity and reduced operator fatigue.
8
Governor Pedal. The governor pedal is
located to the right for more clearance between the brake pedal, and for improved operator comfort.
Single-lever Grapple Control. A single
four-function joystick control has top mounted switches for grapple open and close, tong rotate, and Auto-Grab System activation. The control is simple, convenient and easy to use.
Decking Blade Control. The decking
blade control is located on the right side console. This location provides for precise control for various decking and clearing functions while reducing operator fatigue.
Auto-Grab Switch. The Auto-Grab
system monitors and adjusts tong pressure as needed to maintain a secure grip on grapple loads.
Lock-up Torque Converter Drive.
When activated by a switch on the main dashboard, the machine will automatically switch between operation in fuel efficient direct drive mode or torque converter drive for maximum rimpull in tough skidding applications.
Differential Lock Switch.
Ergonomically located rocker switch allows quick engagement of differential locks when needed.
Monitoring Controls. Conveniently
located and easy-to-see gauges and displays make monitoring machine systems as simple as possible.
Gauges. Four gauges indicate engine
coolant temperature, hydraulic oil temperature, torque converter oil temperature, engine rpm and fuel level.
Caterpillar Monitoring System.
Monitors fuel, temperatures, vital electrical systems, gear speed and direction. A three-level warning system alerts the operator of potential problems.
Additional. The right hand console has
a standard 12V outlet for powering auxiliary equipment. The cab is pre­wired and fitted for an entertainment radio, and a CB type 2-way radio.
ROPS/FOPS. FOPS (Falling Object
Protection) and ROPS (Roll-Over Protection) guards offer protection to the operator and the machine.
9

Work Tools

Move more wood with powerful, flexible Cat grapples and winches.
Reliable, Productive Grapples.
Caterpillar designed and manufactured grapples use box section construction for ultimate durability. The tong curvature reduces the time it takes to bundle the load, and higher clamp forces deliver excellent load retention for secure hauls to the landing.
Bunching Grapples. Bunching grapples
are designed for harvesting mid-to-large diameter trees, usually felled by a mechanical feller buncher. Its large tong opening is designed to gather a large number of these stems per cycle for maximum loading. It is heavier than the sorting grapple, but its large capacity holds more stems for improved production in smaller trees and large loads.
Thinning Grapples. Thinning grapples
are designed for harvesting small diameter trees, usually felled by a mechanical feller buncher. Its large tong opening is designed to gather a large number of these small stems per cycle for maximum loading. Cat grapples offer large capacity for maximum performance and productivity.
Sorting Grapples. Sorting head grapples
are designed primarily for use in skidding larger, inconsistent diameter timber. The “scissor” action of the tongs is well suited for gathering individual logs.
Grapple Snubber. Reduces grapple
swing, hydraulic hose stress and improves component life.
Flow Divider. The high capacity flow-
divider delivers reliable operation and maintains consistent tong sequencing.
Hydraulic Winch. The 525C features
an electronically controlled hydraulic winch for grapple applications, replacing the mechanical winch. The hydraulic winch improves application flexibility by allowing the tractive effort to be used while winching, and eliminating the continuously rotating driveshaft.
The high capacity winch has four function controls: reel-in, reel-out, brake-on, and free-spool. This winch is driven and controlled by the main implement hydraulic system.
Cable Winch. An electro-hydraulic
lever controls the winch hydraulic control valve, located on the winch case. The integrated software electronically protects free-spool clutches.
The C-500 mechanical winch is available on cable skidders where higher line speeds and max drum pull are important. Winch sump oil is used for hydraulic control and lubrication.
Decking Blade. The decking blade
efficiently clears landings and roads, and maintains log decks. It features box section steel arms for superior strength and durability. Decking blade pusharms are mounted directly to the mainframe for excellent strength, and set lower and forward for efficient clearing of slash and debris as well as log deck maintenance. The electro-hydraulic control improves operator comfort and control of the decking blade.
Heat-treated bolt-on edge and
The 525 C is available with
maintenance-free pivot joints for outstanding durability.
four blade options to allow it to be customized to many different types of operating conditions:
– No Blade – for industrial
applications
– Narrow Decking – 85" width for
general purpose applications.
– Wide Decking – 105.4" width
with bolt-on cutting edges – for improved coverage of tires and high decking blade usage.
– Extended Decking – 123.5" width
with bolt-on cutting edges – for the fullest coverage of tires and high decking blade usage.
10

Serviceability

Ease of service increases productivity.
SM
S•O•S
Provides a fast, convenient way to gather uncontaminated fluid samples, which improves analysis reliability.
Pressure Taps. Conveniently located
for easy access to hydraulic system pressure measurements.
Spin-on Oil Filters. Simplify maintenance
processes and shorten downtime.
Electronic Transfer Pump. Delivers the
proper fuel flow to the fuel system and eliminates manual priming.
Fluid Sampling Valves.
Quick-Access Engine Doors. Large,
hinged engine enclosure doors make regular maintenance as easy and fast as possible. Easy access to daily service points increases the likelihood that maintenance will be done, and increases machine service life. In addition, less maintenance time means more working time and greater productivity.
Ground Level Access. Most filters and
lube points are accessible from the ground without special tools. Remote lubrication points make daily attention to hard-to-reach joints easy.
Rear Frame Access. Steps and grab
irons are located on the rear frame and cab for easier access to the rear frame, arch and boom.
Bolt-on Guards. Bolt-on guards offer
protection to critical components, and are easily removable for servicing. Removable floor plates and side plates allow access to components under the cab.
Radial Seal Air Filters. Hand access
makes them easy to change, reducing air filter maintenance times.
Extended Oil Service Intervals. A 500-
hour oil change interval reduces downtime for service and lowers maintenance costs.
Ecology Drains. All major fluid
compartments (hydraulic tank, engine oil pan, radiator, axles and transmission) incorporate ecology drains to make regular maintenance easier, and protect the environment from accidental oil spills.
Hitch Hoses. The grapple pilot lines,
pressure line and load-sense lines are routed above the hitch and are bulkheaded for easy hose replacement and fastest service. The hitch hoses use the Cat ToughGuard™ technology and have excellent wear characteristics.
Electrical System. The 24V electrical
system delivers dependable electrical power for engine cranking, additional lighting, and engine diagnostics. Wiring circuits are color coded, numbered and protected by circuit breakers.
On-Board Diagnostic Systems.
The Caterpillar Monitoring System continuously checks all critical machine functions and components, and helps locate faults quickly for faster repair. Extremes are recorded, including fluid temperatures, engine speed and electrical system events.
Radiator. Cleanout access doors located
on both sides of the radiator help make radiator cleanout faster. The radiator features an all aluminum construction with 8 fins per inch for easy cleanout.
Matched Set Hitch Bearings. Matched
set bearings come pre-assembled with the correct pre-load from the supplier to streamline the assembly process and ensure a quality hitch joint every time. No rolling torque measurement is required, so the assembly process is simplified. Matched set bearings also reduce service time in the field.
11

Customer Support

Cat dealer services help you operate longer with lower costs.
Product Support. You will find nearly
all parts at our dealer parts counter. Cat dealers use a worldwide computer network to find in-stock parts to minimize machine down time. Save money with genuine Cat Reman parts. You receive the same warranty and reliability as new products at substantial cost savings.
Product Link. Product Link enables
convenient monitoring of important equipment information remotely to help increase productivity and reduce owning and operating costs.
This state-of-the-art satellite technology­based Product Link system enables Caterpillar dealers and customers to keep in touch with their machines. The system provides a two-way information flow between machine on-board systems and Caterpillar dealers/customers via the Cat Dealer Website and EquipmentManager. Through the subscriptions to Asset Watch (hours, location, time and geo-fence), Maintenance Watch (preventative maintenance, repair scheduling, parts
ordering), and Health Watch (event and diagnostic codes, fuel consumption) the customer can manage their entire fleet.
Machine Selection. Make detailed
comparisons of the machines under consideration before purchase. Cat dealers can estimate component life, preventive maintenance cost, and the true cost of lost production.
Purchase. Look past initial price.
Consider the financing options available as well as day-to-day operating costs. Look at dealer services that can be included in the cost of the machine to yield lower equipment owning and operating costs over the long run.
Customer Support Agreements.
Cat dealers offer a variety of product support agreements, and work with customers to develop a plan that best meets specific needs. These plans can cover the entire machine, including attachments, to help protect the customer’s investment.
Operation. Improving operating
techniques can boost your profits. Your Cat dealer has videotapes, literature and other ideas to help you increase productivity, and Caterpillar offers certified operator training classes to help maximize the return on your machine investment.
Maintenance Services. Talk to your
dealer about the range of available maintenance services. Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as S•O•SSMAnalysis and Coolant Sampling and Technical Analysis help avoid unscheduled repairs.
Replacement. Repair, rebuild or
replace? Your Cat dealer can help you evaluate the cost involved so you can make the right choice.
SAFETY.CAT.COM™.
12
Engine
Power Train
Engine Model Cat C7 ACERT™ Net Flywheel Power 136 kW 182 hp Net Power – ISO 9249 136 kW 182 hp Net Power – SAE J1349 136 kW 182 hp Gross Power – SAE J1995 146 kW 196 hp Displacement 7.2 L 439 in
3
Bore 110 mm 4.33 in Stroke 127 mm 5 in Number of Cylinders 6 Max Torque @ Rated Speed 896 N·m at 1,400 rpm Derating Altitude 2285 m 7,500 ft Air Cleaner Dry precleaner Alternator 80 amp Fan Speed 1,620 rpm Fan Type Blower Electrical System 24V Battery – Quantity 2 Battery – Volts 12V Battery – Capacity 950 CCA Starting System Direct electric
• These ratings apply at 1,800 rpm when tested under the specified standard conditions.
• Net power advertised is the power available at the flywheel when the engine is equipped with fan, air cleaner, muffler and alternator. No derating required up to 2285 m (7,500 ft) altitude.
• Based on standard air conditions of 25° C (77° F) and 99 kPa (29.32 in Hg) dry barometer. Used 35° API gravity fuel having an LHV of 42 780 kJ/kg (18,390 BTU/lb) when used at 30° C (86° F) [ref. A fuel density of 838.9 g/L (7.001 lb/gal)].
Travel Speed – Fwd. 1st 6.4 km/h 4 mph Travel Speed – Fwd. 2nd 9 km/h 5.6 mph Travel Speed – Fwd. 3rd 10.9 km/h 6.8 mph Travel Speed – Fwd. 4th 15.3 km/h 9.5 mph Travel Speed – Fwd. 5th 27.5 km/h 17.1 mph Travel Speed – Rev. 1st 6.2 km/h 3.9 mph Travel Speed – Rev. 2nd 10.5 km/h 6.5 mph Travel Speed – Rev. 3rd 18.6 km/h 11.6 mph Torque Converter – Type Lock-up clutch Transmission 5 fwd/3 rev countershaft,
powershift Transmission Cooler Type Plate Steering, frame articulation ± 45° Brakes – Service Type Single disc WET enclosed Brakes – Parking Type Drum brake on rear output
of transmission drop box
Hydraulic System
Circuit Type Closed center,
variable flow Pump Type Axial piston Pump Output 174 L/min 46 gal/min Relief Valve Setting 21 000 kPa 3,045 psi Steering Valve Direct link, non-follow Steering Cylinder – Bore 88.9 mm 3.5 in Steering Cylinder – Stroke 437.5 mm 17.22 in Steering Cylinder – Rod Diameter 50.8 mm 2 in Dozer Valve Electro-hydraulic Dozer Cylinder – Bore 101.6 mm 4 in Dozer Cylinder – Stroke 470 mm 18.5 in Dozer Cylinder – Rod Diameter 57.15 mm 2.25 in Grapple Valve 4 or 5 stack, pilot
• Measured at 2,200 rpm.
Grapple
Bunching Capacity 1.16 m Thinning Capacity 1.34 m Sorting Capacity .83 m
525C Wheel Skidder specifications
2
2
2
12.5 ft
14.4 ft
2
9 ft
2
2
13
Winch – Grapple Skidder
Service Refill
Max Line Pull – Bare Drum 175 kN 39,342 lb Max Line Speed 40.2 m/min 132 ft/min Drum Capacity 19.0 mm (3/4 in) 47 m 154 ft Drum Capacity 22.2 mm (7/8 in) 30 m 97 ft Drum capacity 25.4 mm (1 in) 28 m 91 ft Drum Diameter 229 mm 9 in Drum Width 279 mm 11 in
Winch – Cable Skidder
Max Line Pull – Bare Drum 183.5 kN 41,270 lb Max Line Speed 110 m/min 360 ft/min Drum Capacity 19.0 mm (3/4 in) 45 m 148 ft Drum Capacity 22.2 mm (7/8 in) 32 m 105 ft Drum capacity 25.4 mm (1 in) 25 m 82 ft Drum Diameter 254 mm 10 in Drum Width 279 mm 11 in
Fuel Tank 315 L 83.2 gal Cooling System 56.7 L 15 gal Differential, Final Drive – Front 52 L 13.7 gal Differential, Final Drive – Rear 52 L 13.7 gal Engine Oil 27 L 7.1 gal Transmission, Torque Converter 54 L 14.2 gal Mechanical Winch 24.5 L 6.5 gal Hydraulic System – Tank 54 L 14.3 gal Hydraulic System – Total 112 L 29.6 gal
Weights
Est Operating Weight 17 711 kg 39,045 lb
• Operating weight includes enclosed cab, 30.5 tires, decking blade, single arch, bunching grapple, winch.
14
525C Wheel Skidder specifications
1A
2
9
7
5A
3
4
8
6
10
12
11
9
7
5
3
4
8
1
2
Dimensions
Dimension
dual function 4103 mm (161.5 in) single function 3760 mm (148 in)
2794 mm (110 in)
843 mm (33.2 in)
1798 mm (70.8 in)
3534 mm (139.2 in)
dual function 7626 mm (300.2 in) single function 8369 mm (329.4 in)
6945 mm (273.4 in)
581 mm (22.9 in)
1381 mm (54.4 in)
456 mm (17.9 in)
3184 mm (125.4 in)
3138 mm (123.5 in)
2622 mm (103.2 in)
3398 mm (133.8 in)
6000 mm (236.2 in)
Cable
*With 30.5 x 32 tires
Add 188 mm (7.4 in) if equipped with optional lights or water tank
All dimensions are approximate
GrappleGrapple
Ground level to top boom (grapple)
Ground level to top roller (cable) Ground level to axle center line* Rear axle center line to pin Wheel base Overall length (grapple)
Overall length (cable) Ground clearance Decking blade lift height Decking blade dig depth Height to top of cab Decking blade width Tread width Overall width
1
1A
2 3 4 5
5A
6 7 8
9 10 11 12
Turning radius over tires*
525C Wheel Skidder specifications
15
525C Arch
Single Function Dual Function
1 Lift highest, retracted 2212 mm (87.1 in) 2623 mm (103.3 in) 2 Lift highest, farthest x 1944 mm (76.5 in) 3 Lift maximum reach x 1336 mm (52.6 in) 4 Lift lowest, retracted x 752 mm (29.6 in) 5 Lift lowest, farthest 600 mm (23.6 in) 259 mm (10.2 in) 6 Loaded tire radius* 843 mm (33.2 in) 843 mm (33.2 in) 7 Reach highest, retracted 1630 mm (64.2 in) 1513 mm (59.6 in) 8 Reach lowest, retracted x 1469 mm (57.8 in)
9 Reach lowest, farthest 2521 mm (99.3 in) 2488 mm (98 in) 10 Reach highest, farthest x 2765 mm (108.9 in) 11 Reach maximum x 2880 mm (113.4 in)
*With 30.5 x 32 tires
Single Function
Dual Function
6
5
7
9
1
7
8
9
10
11
6
1
4
3
2
5
16
525C Wheel Skidder specifications
1
2
4
3
6
5
4
3
2
1
*Thinning grapple is intended only for use in thinning applications
525C Grapple — Continuous Rotation
Sorting Bunching Thinning*
1 Grapple capacity 0.83 m
2
(9 ft2) 1.16 m2 (12.5 ft2) 1.34 m2 (14.4 ft2)
2 Tip to tip height 2045 mm (80.5 in) 1920 mm (75.6 in) 1981 mm (78 in) 3 Tong opening 2540 mm (100 in) 3050 mm (120 in) 3124 mm (123 in) 4 Full open height 1590 mm (62.6 in) 1677 mm (66 in) 1832 mm (72.1 in) 5 Minimum stem diameter 76 mm (3 in) 155 mm (6 in) 190 mm (7.5 in) 6 Fully closed height 1829 mm (72 in) 1285 mm (50.6 in) 1371 mm (54 in)
Sorting Grapple
525C Wheel Skidder specifications
17

Standard Equipment

Standard equipment may vary. Consult your Caterpillar dealer for details.
Electrical
24V electrical system Alarm, back-up Alternator, 80 amp Batteries, maintenance free (2-1000CCA) Lighting system, exterior lights (4 total) Main disconnect switch Starter, electric, heavy duty Starting and charging system Diagnostic connector Horn, warning
Operator Environment
12V accessory power port Seat, air suspension
30° swivel, 3 position locking
Seat belt Beverage holder Cab, ROPS/FOPS certified Computerized Monitoring System
Instrumentation, Gauges:
Engine coolant temperature Fuel level Hydraulic oil temperature Tachometer Torque converter oil temperature
Instrumentation, Warning Indicators:
Autograb Brake oil pressure Differential locks Engine Engine oil pressure Lockup clutch Parking brake Primary steer pressure Secondary steer pressure (if equipped) Starting aid System voltage Transmission filter bypass Winch freespool (if equipped) Work lights
Instrumentation, Digital Data
Computerized diagnostics and monitoring Engine rpm Gear and direction Odometer
Service hour meter Headliner, Floormat, and Domelight Mirror, rear view Steering wheel, tilt and telescoping Electronic transmission mounted controls
Power Train
Air cleaner, 2-stage with precleaner Brakes
Parking
Service, four-wheel enclosed disc Differential locks (front, rear) Driveline slipjoint, lubed for life Engine, Cat C7, ACERT Technology, ATAAC Fan, blower Filters, fuel/engine air, primary/secondary Final drives, inboard planetary Fuel transfer pump (electric) Fuel tank, high capacity Lock-up torque converter Muffler Radiator with clean-out doors Steering, variable flow-modulated 1/4 turn Transmission, countershaft powershift (5F/3R) Universal joints, lubed for life
Hydraulics
Closed center-load sensing system Hitch hoses, Caterpillar ToughGuard™ Line filter, full flow return Hydraulic oil cooler, Spin-on filters Variable displacement piston pump, 46 gal/min (174.1 L/min)
Other standard equipment
Articulation lock link Brush sweeps, front Ecology drains (engine, hyd tank, axles, transmission) Engine enclosures, hinged Guards, hinged – bottom and radiator SOSSMsampling ports Vandalism protection, lockable doors and cap locks
18
525C Wheel Skidder specifications

Optional Equipment

Optional equipment may vary. Consult your Caterpillar dealer for details.
Power Train
Standard Gross Power – 146 kW (196 hp) Dual Gross Power
1st gear – 146 kW (196 hp) 2nd-5th gears – 163 kW (218 hp)
Arch
Dual function Single function Cable skidding Industrial arrangement
Axles
Heavy duty (wide tire/chains) Standard duty
Blade
Narrow decking Wide decking Extended decking
Cab, enclosed, with window screens
ROPS, open ROPS, enclosed with heat/AC Window screens Wipers, front and rear
Electrical
Converter, high capacity 12V, 10A continuous, 15A peak
Jump start receptacle Fenders, heavy duty Grapples – Cat Continuous Rotation
Bunching
Sorting
Thinning Lights
Additional 8 (2 front, 2 rear, 2 per side) Pre-cleaner, turbine Starting aid package, cold weather Steering, secondary Tires and Tubes, set of four, logger (LS-2)
30.5L-32, 20PR
30.5L-32, 26PR
35.5L-32, 20PR
35.5L-32, 26PR
Dual ring capable
Narrow overall width options Water tank Winch
Grapple
Cable skidding
525C Wheel Skidder specifications
19
525C Wheel Skidder
AEHQ5670-01 (02-10) Replaces AEHQ5670
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
© 2010 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, ACERT, ToughGuard,
“Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product
identity used herein, are trademarks of Caterpillar and may not be used without permission.
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