Milton CAT 450E User Manual

Engine
Engine Model (Standard) Cat®C4.4
Gross Power – SAE J1995 102 kW 137 hp Net Power – SAE J1349 92 kW 124 hp
Weights
Backhoe
Dig Depth – Standard 5260 mm 17 ft 3 in
E-Stick Retracted 5260 mm 17 ft 3 in E-Stick Extended 6501 mm 21 ft 4 in
450E

Backhoe Loader

®
®
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450E Backhoe Loader
Caterpillar®Backhoe Loaders set the industry standard for operator comfort, exceptional performance, versatility and jobsite efficiency.
With pilot-operated joystick controls, a more comfortable operator station, new extendible stick design and increased performance, the 450E lets you get more done with less effort.
Additional Features
Product Link, combined function hydraulics and work lights round out the features. pg. 12
Work Tools
A new hydraulic thumb is part of the wide range of Cat®Work Tools that are available to meet the needs of your job site applications. All machines are equipped with thumb mounting brackets. pg. 11
Hydraulics
Caterpillar’s state-of-the-art closed-center hydraulic system, variable displacement piston pump and load-sensing hydraulics improve implement response and speed while still providing high forces at any engine speed. New flow-sharing hydraulic valves improve multi-function performance. pg. 7
Pilot Operated Joystick Controls
Pilot operated joystick controls are easy to use, reduce operator fatigue and increase efficiency. Auxiliary backhoe hydraulic functions are operated with convenient thumb roller controls. pg. 6
Operator Station
The all-new operator station maximizes operator comfort and productivity. Easy to use machine controls keep operator fatigue low and production up throughout the workday. pg. 4
New Feature
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Serviceability and Customer Support
Easier maintenance results in greater machine uptime and lower owning and operating costs. New tilt-up hood provides easier access to the engine compartment, exposing all daily service points. Your Cat dealer offers a wide range of services that can be set up under a Customer Support Agreement, such as S•O•S and Scheduled Maintenance.
pg. 13
Backhoe and Loader Features
All new backhoe is designed for increased performance with higher digging and lifting forces. The new extendible stick includes a new wear pad design, providing increased life and serviceability. The single-tilt loader offers solid performance in bucket work and material handling. pg. 10
Ride Control
Standard Caterpillar Ride Control provides a comfortable ride at all speeds, both on the jobsite and on the highway. System is designed to provide an improved ride whether the bucket is full or empty. pg. 9
Power Train
The Cat®C4.4 engine meets all U.S. EPA Tier 3/EU Stage III emissions requirements. The efficient fuel system delivers reliable engine lug performance. The transmission and new axles provide increased roading speed. pg. 8
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450E Deluxe Cab
The all-new operator station provides maximum comfort and ease of operation.

Operator Station

Operator Comfort. The all-new operator
station has been designed to maximize operator comfort and productivity. Pilot operated controls allow for more legroom and a spacious work environment.
New Styling. The new ergonomic, automotive styling of the operator station enhances the operator environment. The narrow front dash provides excellent visibility to the front bucket. Integrated storage areas and cupholders are designed for operator convenience.
Deluxe ROPS Canopy. Features of the ROPS canopy include:
Air suspension vinyl seat
Tilt steering wheel
Two 12-volt internal power supply adapters
12-volt external power supply adapter
Phone clip
Lockable, left side storage compartment
Drink holders
Floor mat
Eight working lights
Boosted brakes
Individual auto-up feature on stabilizer controls
Rotating vandal guard
System indicators for hydraulic filter service and hydraulic temperature warning
Deluxe Cab with Air Conditioning.
The standard cab features include:
Air suspension fabric seat
Tilt steering wheel
Two 12-volt internal power supply adapters
12-volt external power supply adapter
Phone clip
Lockable, left side storage compartment
Drink holders
Floor mat
Eight working lights
Boosted brakes
Individual auto-up feature on stabilizer controls
Two doors
Front and rear windshield
Wiper/washer system
Radio-ready
Dome light
Deluxe, nine-way adjustable air suspension seat
System indicators for hydraulic filter service and hydraulic temperature warning
Air conditioning
New Gauge Cluster. Operators can easily view system information on the new gauge cluster. Gauges are displayed against a white background for good visibility in different light conditions. Ergonomic, tactile switches are simple to understand.
Air Suspension Seat. The standard air suspension seat utilizes an air adjustment mechanism for a greater operating range and more comfortable ride. A switch on the seat post allows the seat to be tailored to support differing body weights. Adjustable seat height accommodates all operators.
The deluxe cab air suspension seat also has an adjustable back support, lumbar support, seat cushion extension, seat cushion tilt and vertical and angle adjusting armrests.
HVAC System. The improved air conditioning system features enhanced air distribution and performance for a more comfortable work environment. Large capacity fresh air filter is easily serviced from ground level with no tools required. Nearly 20% increase in air flow combined with improved louver locations provide superior operator comfort.
Storage Compartment. New lockable, left side storage compartment is standard on the 450E.
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Joystick Controls. Standard excavator­style joysticks provide smooth modulation and are ergonomically designed for low effort control and operator comfort. Without the traditional, rear console, they also provide increased legroom and greater rearward viewing area.
Pilot Operated Stabilizer Controls.
Stabilizer controls are within easy reach of the operator when operating the backhoe and provide low effort and fine modulation control. Each control has automatic raising or “Auto-Up” feature to speed the process for moving on.
Pilot Control Pods. Located on the left and right sides, the controls can move fore and aft and can be operated in either position for maximum comfort.
Joystick Roller Switches. Thumb rollers on the joysticks provide convenient, fingertip control of auxiliary functions for features such as the extendible stick, hammers and augers. Roller switches eliminate the need for foot pedals, providing additional foot room for the operator.
Pattern Selector Switch. The pattern selector switch, located in the cab, allows the operator to change from excavator control pattern to backhoe loader control pattern without leaving the seat.
Mechanical Controls. Four-lever Dynahoe and 4-lever Ford style controls remain available for operators with those preferences. Foot pedals operate additional functions such as extendible stick and auxiliary lines.
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Pilot Operated Joystick Controls

Low effort, comfortable controls reduce fatigue and provide more legroom.
Load-Sensing Hydraulic System.
The variable displacement piston pump and flow-sharing hydraulic valves sense work demand and adjust flow and pressure for increased productivity. Load-sensing hydraulics deliver:
Maximum lift and dig forces at any engine RPM
Cooler hydraulic system
Better fuel efficiency
Quieter operation
Reduced wear on components
Hydraulic Pump. The variable displacement piston pump improves implement response and speed while still providing high forces at any engine speed. A supplemental gear pump provides increased flow and responsiveness.
Torque Limiter Control. The pump torque limiter control manages distribution of engine power to the hydraulic system and drive train. E-Series improvements produce more aggressive backhoe digging and stronger truck loading performance.
Flow-Sharing Hydraulic Valves.
Technology leveraged from Cat Hydraulic Excavators, new flow­sharing hydraulic valves automatically distribute flow to optimize multi­function implement performance. Closed-center implement valves signal hydraulic system requirements to a control valve located on the pump.
Clamps and Bushings. Metal clamps with rubber bushings are used at hose attachment points to eliminate metal-to­metal contact and increase wear life.
Cat XT-3 ES ToughGuard™ Hoses.
Improved bend radius and abrasion resistance provide reliable long life in the toughest conditions. Made of four overlapping, insulated wire spiral wraps bonded together for durability, Cat XT-3 ES (Enhanced Spiral) ToughGuard hoses exceed SAE certification standards. The hose routing protects them from work damage, and hose failure is substantially reduced. Cat XT-3 ES ToughGuard hoses combined with Cat couplings and O-ring face seal fittings provide a leak-free system. All backhoe hydraulic circuits utilize the new ToughGuard hose with extended wear characteristics.
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Hydraulics

Caterpillar sets the standard in power and precision with load-sensing hydraulics.
Cat C4.4 Diesel Engine. The Cat C4.4 engine meets all U.S. EPA Tier 3/ EU Stage III emissions requirements. It delivers high horsepower, increased torque rise and reliable power with low emissions. It provides excellent fuel economy and system durability.
Direct Injection Fuel System. Individual unit fuel injectors deliver efficient and accurate fuel metering and reduced emissions. The water separator service indicator ensures the operator is alerted when service is necessary.
Enhanced Roading Speed. Maximum roading speed has been increased to 40 km/h (25 mph) for faster travel between jobsites.
Air Cleaner. A dry-type axial seal air cleaner with automatic, integrated dust ejection system provides more efficient pre-separation. The two-stage air filter incorporates both air cleaner and precleaner functions into a single unit mounted under the hood.
New Axles. New heavy-duty axles are designed specifically for demanding backhoe loader applications. Features include outboard planetary gear sets and brakes for serviceability and longer life.
Auto-Shift Transmission. The standard automatic transmission matches gears with grade and load conditions. Top gear is selected with the twist grip control on the steering column. At the touch of a switch, manual mode gives the operator control over gear selection, as a power shift transmission.
Transmission Kick-Down Switch/ Neutralizer. Located on the loader
control, the kick-down switch allows the operator to downshift through the gears. When this switch is depressed for more than one second, it serves as the transmission neutralizer to maintain engine and hydraulic speed when truck loading.
Standard Four Wheel Drive (4WD).
Heavy-duty front drive axle can be engaged at any time by activating the switch on the front console. The switch can be activated while the machine is stopped or moving, with or without load. 4WD features outboard planetary gear final drives and improves mobility and loader performance in poor traction conditions.
Brake Mode Selector. The brake mode selector switch has three positions: two wheel drive, two wheel drive with all wheel braking and all wheel drive. Center position provides two wheel drive for better tire life while roading and engages the front axle when brakes are applied for improved braking performance.
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Power Train

The Cat®C4.4 engine is built for performance, power, reliability and fuel efficiency.
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