Miele G 7762 Operating instructions

Operating instructions
G 7762 Thermal disinfector
It is essential to read these
operating instructions before installing or using the machine, to avoid the risk of accident or damage to the machine. M.-Nr. 04 488 382
Contents
Contents
Guide to the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warning and safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warning and safety instructions (detachable) . . . . . . . . . . . . . . . . . Centre pages
Description of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Setting the water softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Opening and closing the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Application technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adding surfactant or neutralising agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Setting the dosage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Adding detergent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Programme selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Programme chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Switching the machine on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Selecting an additional programme. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Programme sequence indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Interrupting a programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Programming special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Reactivating the water softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cleaning and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Correcting minor faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Plumbing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Caring for the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2
Guide to the machine
DOS
1234 5 6 7 8 9
Guide to the machine
°C
min
DESIN
I-O
1 "Check water inlet/drainage"
indicator
2 "Reactivate softener"
indicator *)
3 "Add
liquid detergent" indicator (only where special DOS module is connected externally)
4 "Add surfactant or neutralising
agent" indicator
5 Programme sequence indicator
6Display
7 Door release
8 On/Off pushbutton (I-0)
9 Programme selectors
*) only functions if water softener
is fitted
3
Guide to the machine
Guide to the machine
10 11 12 13 14 15
10 Connection for DOS module
(at the rear of the machine)
11 Filter combination
12 Dispenser for
13 Salt container socket
(water softener) *)
4
powder detergent
14 Two dispensers for either
neutralising agent or surfactant with dosage selector
15 Level indicator
*) only functions if water softener
is fitted
liquid
Warning and safety instructions
Warning and safety instructions
This machine meets all statutory safety requirements. Improper use may cause accidents and damage to the machine. Before installation and before using the machine for the first time, read the operating instructions carefully. This way you will avoid the risk of accidents and damage to the ap­pliance. Keep the operating instructions in a safe place.
Specified use of the machine
This thermal disinfector is only
authorised for the applications mentioned in the operating instructions. Do not use for purposes other than those for which it was designed, as this might be dangerous. The manufacturer cannot be held re­sponsible for damage caused by im­proper use of the machine.
Please note the following in order to prevent accidents
Commissioning and repairs should
only be carried out by suitably qualified and competent Miele service technicians. Repairs by unqualified per­sons could be dangerous.
Do not install the machine where
there is the risk of explosion.
The electrical safety of this ma-
chine can only be guaranteed when continuity is complete between the appliance and an effective earthing system. It is imperative that this basic safety requirement is tested and, where there is any doubt, the electrical sys­tem should be checked by a qualified electrician. The manufacturer cannot be held re­sponsible for damage caused by the lack or inadequacy of an effective earthing system (e.g. electric shock).
A damaged machine poses a
safety risk. Disconnect the ma­chine immediately from the mains sup­ply and inform a suitably qualified ser­vice technician.
Repair work may only be carried
out by an authorised, suitably com­petent person. Repairs by unqualified persons could be dangerous.
Personnel operating the machine
should be trained regularly. Child­ren and untrained personnel should not be allowed access to the machine or its controls.
Take care when handling liquid
cleaning agents/additives. These may contain irritants or corrosive sub­stances. Do not use organic solvents as there may be the danger of explo­sion. Carefully follow the relevant safety in­structions on packaging and wear pro­tective gloves and goggles.
5
Warning and safety instructions
Avoid inhaling powder dust.
The water in the machine must not be used as drinking water!
Do not sit or lean on the open door. This could cause the ma-
chine to tip and be damaged.
Be careful when sorting sharp
pointed instruments not to injure yourself. If necessary, place the pointed end downwards with the handles pointing upwards.
When using the machine at high
temperatures of 70–95°C take care as the load is extremely hot and may cause burns. Baskets and inserts must first be allowed to cool. Empty any water still remaining in concave items into the cabinet before removing the load.
Do not touch the heating elements
after the end of a programme as this may cause burns.
Never use a hose or a high-press-
ure cleaner on or in the vicinity of the machine.
Before carrying out repairs, discon-
nect the machine from the mains supply (switch off at the main socket and pull out the plug, switch off the appropriate circuit at the fuse-box or withdraw the mains fuse).
Please heed the following instruc­tions in order to guarantee the quality of cleaning performance and to avoid damage.
The operator is responsible for
monitoring and guaranteeing the standard of disinfection in the routine disinfection process. Disinfection par­ameters should be checked regularly using chemical indicators and contami­nation levels checked and documented periodically using bioindicators.
The thermal disinfection pro-
gramme (DESIN 93°C-3’) – with a 3-minute holding time – is only suitable as a prophylactic measure to combat infection if the requirements of each individual application are closely ob­served.
Disinfection programmes must not
be interrupted, as this may impair the disinfection results. Should interrup­tion be unavoidable, the whole pro­gramme must be repeated.
Only use detergents which have
been tested and recommended by Miele for use in cleaner/disinfectors. Use of other cleaning agents may cause damage to both the load and the machine.
Prior treatment (e.g. with detergent
or disinfectant), but also certain types of soil and some detergents may cause foaming which may have an ad­verse effect on the quality of cleaning and disinfection.
6
Warning and safety instructions
The recommendation of specific
chemical products (e.g. detergent) for individual applications does not mean that the appliance manufacturer accepts responsibility for any effect these may have on the articles being processed. Please note that variations in formula­tion, storage conditions, etc. which are not always announced by the deter­gent manufacturer, may affect the quality of the cleaning results.
Only use water and cleaning
agents in a thermal disinfector. Do not use organic solvents as there may be a danger of explosion (Note: There are many organic solvents which do not pose a risk of explosion, but may cause other problems, such as dam­age to elastomers and plastic compo­nents).
In the case of critical applications
requiring a particularly high stand­ard of cleaning and disinfection, clean­ing programmes and parameters (detergent, quality of water, etc.) should be coordinated with the Miele Application Technology Department.
If a particularly high standard of
cleaning and rinsing is required (e. g. chemical analysis, special indus­trial production, etc.), regular quality checks must take place to guarantee the correct standard of cleaning.
Use special inserts in accordance with the instructions provided.
Empty all concave items before placing them in the machine.
Do not allow any acid or solvent
residue, especially hydrochloric acid and solutions containing chloride to get into the wash cabinet. This also applies to ferrous components suscep­tible to corrosion. Solvent introduced with the soil should only be present in traces. This is par­ticularly the case in high-risk areas.
Take care that solutions/vapours
containing hydrochloric acid do not come into contact with the stainless­steel casing, as this may cause corro­sion.
Please heed installation instruc-
tions and refer to the installation diagram supplied with the machine.
Accessories
Use special inserts in accordance
with the instructions provided.
The only accessories to be used
with the special commercial ma­chine must be those supplied or ap­proved by MIELE for the specific appli­cation. Consult your dealer or the Miele Professional department for advice.
7
Warning and safety instructions
Disposal of an old machine
When disposing of an old machine
first make it unusable. Disconnect, cut off the cable and any plug from the cable. For environmental and safety reasons ensure the machine is com­pletely drained of any residue water and cleaning agent. (Observe safety regulations and wear safety goggles and gloves). Make the door lock inoper­ative, so that children cannot acciden­tally shut themselves in. The simplest way to do this is to remove the locking pin (2 philips screws above the door). Make appropriate arrangements for the safe disposal of the machine. For tank system machines ensure that any water is emptied out of the tank.
In countries where there are areas
which may be subject to infesta­tion by cockroaches or other vermin, pay particular attention to keeping the machine and its surroundings in a clean condition at all times. Any dam­age which may be caused by cock­roaches or other vermin will not be covered by the machine guarantee.
The manufacturer cannot be held re­sponsible for any damage caused through non-observance of these Warning and Safety instructions.
8
Description of the machine
This MIELE thermal disinfector is spe­cially designed for cleaning and disin­fecting at a temperature of 93°C and a 3-minute holding time in the final rinse cycle (set ex works).
The cleaner/disinfector can be used for a variety of medical applications. Baskets and inserts should be selected to suit individual requirements.
Description of the machine
The cleaner/disinfector is a water softener as standard.
A water softener is required in areas with a water supply hardness of more than 6 °d (1.07 mmol/l).
not fitted with
9
Setting the water softener
Setting the water softener
– Only for machines with a built-in water softener –
Time
setting
°d mmol/l° f °e ppm
CaCO
3
To avoid the build up of calcareous de­posits on both the load and the ma­chine, the water needs to be softened if supply hardness is over 6°d (1.07 mmol/l).
To ensure a steady supply of soft water, the built-in water softener must always be:
1. Correctly set
2. Topped up with salt as soon as the
k indicator light goes on.
When commissioning a machine, the water softener must be set to corre­spond with the water supply hardness.
Your local water authority will advise you on the water supply hardness in your area.
Setting the water softener
The hardness range is divided into 18 increments and a zero position. The thermal disinfector is set at the factory for a water hardness time setting "8", corresponding to 19°d (3.38 mmol/l). If your water supply is harder or softer than this, then:
Change the setting at the controls (see table).
107
18 17 16 15 14 13 12 11 10
10
1.07
6
1.25
7
1.42
8
1.60
9
1.78
10
1.96
11
2.14
12
2.31
13
2.67
15
3.03
17
9 8 7 6 5 4 3 2
19 22 24 28 32 38 48 71
3.38
3.92
4.27
4.98
5.70
6.76
8.54
12.64
10.7
12.5
14.3
16.0
17.9
19.6
21.4
23.2
26.8
30.4
33.9
39.3
42.8
50.0
57.1
67.8
85.7
126.7
7.5
8.8
10.0
11.3
12.5
13.8
15.0
16.3
18.8
21.3
23.8
27.5
30.0
35.0
40.0
47.6
60.1
88.9
125 143 160 179 196 214 232 268 304 339 393 428 500 571 678 857
1267
Press q and c together and, at the same time, switch the machine on, using the mains button "I-0". "P..." appears in the digital display.
Press k. The "P" disappears and set­ting "0" always appears in the dis­play. This time setting "0" can now be changed as necessary. To do this:
Press c as often as is necessary to call up the required value in the display.
Press h. "SP" appears.
Press h once more. The setting is now stored. The display clears.
10
The machine is now ready for oper­ation.
Setting the water softener
If water supply hardness in your area is permanently below 6°d (1.07 mmol/l):
Select time setting "0". The k control lamp does not come on and the water softener does not need to be reactivated.
"Reactivating the water softener" see
page 26.
Setting the water softener
11
Opening and closing the door
Opening and closing the door
To open the door a
Press the release catch as far as it will go and, at the same time, take hold of the door grip and open the door.
During operation the door should only be opened in extreme cases, e.g. if items in the load are severely jostled (see "Interrupting a programme").
To close the door
Raise the door and push until it clicks into position. Do not press the release catch while shutting the door.
12
Application technology
Loading the machine
Prior to loading
Empty all items before placing them in the machine (if applicable, ob­serve regulations on preventing the spread of contagious diseases).
Application technology
Loading the top basket
Insert small, lightweight and delicate items and heat-resistant plastic.
Loading the bottom basket
Insert large, heavy items.
Do not allow any acid or solvent residue, especially hydrochloric acid and solutions containing chloride to get into the wash cabinet.
Notes
Load utensils so that water can ac­cess all surfaces. This ensures that items will be thoroughly cleaned.
Do not place items inside each other where they may be concealed.
Hollow items must be inverted.
Deep-based items should be placed at an angle to enable water to run off freely.
Tall hollow items should be placed in the centre of the basket to allow water easier access.
Mobile units or baskets with a water­circuit adapter must connect properly.
Cutlery
Unsorted cutlery should be placed in a cutlery basket, handles pointing downwards.
Important note:
When a basket or mobile injector unit with a spring-loaded water-circuit adapter is used, it must connect properly when inserted in the thermal disinfector, i.e. it must be set 4-5 mm higher so that it is forced downwards by the connection in the roof of the ma­chine. If this is not the case, adjust the adapt­er as follows:
Loosen the clamping ring.
Push the adapter up (4-5 mm higher than the water connection in the ma­chine) and then tighten the clamping ring again.
The rotation of the spray arms must not be obstructed by items which are too high for the basket or which hang down in their path. If necess­ary, manually rotate the arms to test.
13
Application technology
Application technology
Baskets and inserts must be selected to suit individual applications.
Loading examples:
Contact Miele Australia branch offices.
Note:
This machine is suitable for mobile injec­tor units as it is fitted with an automatic spring-loaded water-circuit adapter.
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