MGE UPS Systems EPS 7000 User Manual

4 (1)

w w w . m g e u p s . c o m

EPS 7000

Shared System

Users Manual

EPS 7000 Shared Systems

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS – This manual contains important instructions for all EPS 7000 Shared System that must be followed during operation of the equipment.

WARNING:

Opening enclosures expose hazardous voltages. Always refer

 

service to qualified personnel only.

ATTENTION:

L'ouverture des cabinets expose des tensions dangereuses.

 

Assurez-vous toujours que le service ne soit fait que par des

 

personnes qualifiees.

WARNUNG!

Das öffnen der Gehäuse legen gefährliche Spannungen bloss.

 

Service sollte immer nur von qualifizierten Personal durchgeführt

 

werden.

 

 

 

 

WARNING:

As standards, specifications, and designs are subject to change,

 

please ask for confirmation of the information given in this

 

publication.

ATTENTION:

Comme les normes, spécifications et produits peuvent changer,

 

veuillez demander confirmation des informations contenues dans

 

cette publication.

WARNUNG!

Normen, Spezifizierungen und Pläne unterliegen Anderungen.

 

Bitte verlangen Sie eine Bestätigung über alle Informationen, die in

 

dieser Ausgabe gemacht wurden.

 

 

 

 

 

 

NOTE:

This equipment generates, uses, and can radiate radio

 

frequency energy and, if not installed and used in accordance

 

with installation manual, may cause harmful interference to

 

radio communications. Operation of this equipment in a

 

residential area is likely to cause harmful interference in which

 

case the user will be required to correct the interference at his

 

own expense.

 

 

 

 

page ii

Important Safety information

Users Manual

EPS 7000

Shared Systems

Users Manual

For service call

1-800-523-0142

86-134005-00 X0 08/04

Copyright © 2004 MGE UPS SYSTEMS, Inc. All rights reserved. Printed in U.S.A.

MGE UPS SYSTEMS, Inc.

1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636

page iii

EPS 7000 Shared Systems

EPS 7000

Shared Systems Users Manual

Warranty

The liability of MGE UPS SYSTEMS, Inc. hereunder is limited to replacing or repairing at MGE UPS SYSTEMS, Inc.’s factory or on the job site at MGE UPS SYSTEMS, Inc.’s option, any part or parts which are defective, including labor, for a period of 12 months from the date of purchase. The MGE UPS SYSTEMS, Inc. shall have the sole right to determine if the parts are to be repaired at the job site or whether they are to be returned to the factory for repair or replacement. All items returned to MGE UPS SYSTEMS, Inc. for repair or replacement must be sent freight prepaid to its factory. Purchaser must obtain MGE UPS SYSTEMS, Inc.’s Return Materials Authorization prior to returning items. The above conditions must be met if warranty is to be valid. MGE UPS SYSTEMS, Inc. will not be liable for any damage done by unauthorized repair work, unauthorized replacement parts, from any misapplication of the item, or for damage due to accident, abuse, or Act of God.

In no event shall the MGE UPS SYSTEMS, Inc. be liable for loss, damage, or expense directly or indirectly arising from the use of the units, or from any other cause, except as expressly stated in this warranty. MGE UPS SYSTEMS, Inc. makes no warranties, express or implied, including any warranty as to merchantability or fitness for a particular purpose or use. MGE UPS SYSTEMS, Inc. is not liable for and Purchaser waives any right of action it has or may have against MGE UPS SYSTEMS, Inc. for any consequential or special damages arising out of any breach of warranty, and for any damages Purchaser may claim for damage to any property or injury or death to any person arising out of its purchase of the use, operation or maintenance of the product. MGE UPS SYSTEMS, Inc. will not be liable for any labor subcontracted or performed by Purchaser for preparation of warranted item for return to MGE UPS SYSTEMS, Inc.’s factory or for preparation work for field repair or replacement. Invoicing of MGE UPS SYSTEMS, Inc. for labor either performed or subcontracted by Purchaser will not be considered as a liability by the MGE UPS SYSTEMS, Inc.

This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a writing signed by an officer of the MGE UPS SYSTEMS, Inc. This warranty shall extend to the Purchaser but to no one else. Accessories supplied by MGE UPS SYSTEMS, Inc., but manufactured by others, carry any warranty the manufacturers have made to MGE UPS SYSTEMS, Inc. and which can be passed on to Purchaser.

MGE UPS SYSTEMS, Inc. makes no warranty with respect to whether the products sold hereunder infringe any patent, U.S. or foreign, and Purchaser represents that any specially ordered products do not infringe any patent. Purchaser agrees to indemnify and hold MGE UPS SYSTEMS, Inc. harmless from any liability by virtue of any patent claims where Purchaser has ordered a product conforming to Purchaser’s specifications, or conforming to Purchaser’s specific design.

Purchaser has not relied and shall not rely on any oral representation regarding the Product sold hereunder and any oral representation shall not bind MGE UPS SYSTEMS, Inc. and shall not be part of any warranty.

There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS, Inc. be responsible for consequential damages or for any damages except as expressly stated herein.

Service and Factory Repair - Call 1-800-523-0142

Direct questions about the operation, repair, or servicing of this equipment to MGE UPS SYSTEMS, Inc. Technical Support Services. Include the part number and serial number of the unit in any correspondence. Should you require factory service for your equipment, contact MGE UPS SYSTEMS, Inc. Technical Support Services and obtain a Return Materials Authorization (RMA) prior to shipping your unit. Never ship equipment to MGE UPS SYSTEMS, Inc. without first obtaining an RMA.

Proprietary Rights Statement

The information in this manual is the property of MGE UPS SYSTEMS, Inc., and represents a proprietary article in which MGE UPS SYSTEMS, Inc., retains any and all patent rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this information does not convey any permission to reproduce, print, or manufacture the article or articles shown herein. Such permission may be granted only by specific written authorization, signed by an officer of MGE UPS SYSTEMS, Inc.

IBM, PC-AT, ES/9000, and AS/400 are trademarks of International Business Machines Corporation. MGE and MGE UPS SYSTEMS are trademarks of MGE UPS SYSTEMS, Inc. Other trademarks that may be used herein are owned by their respective companies and are referred to in an editorial fashion only.

Revision History

EPS 7000 Shared Systems Users Manual

 

 

86-134005-00

 

 

 

Copyright © 2004 MGE UPS SYSTEMS, Inc.

All rights reserved

Printed in U.S.A.

Revision: X0

R&D-001651

08/2004

 

page iv

Warranty Information

Users Manual

How To Use This Manual

This manual is designed for ease of use and easy location of information.

To quickly find the meaning of terms used within the text, look to the Glossary.

To quickly find a specific topic, look at the Table of Contents.

This manual uses Note lines and icons to convey important information.

Note lines and icons come in four variations.

WARNING:

Indicates information provided to protect the User and

 

service personnel against safety hazards and possible

 

equipment damage.

 

 

 

 

CAUTION:

Indicates information provided to protect the User and

 

service personnel against possible equipment damage.

 

 

 

 

NOTE:

Indicates information provided as an operating tip or an

 

equipment feature.

 

 

 

 

IMPORTANT:

Indicates information provided as an operating instruction

 

or as a tip.

 

 

 

 

How To Use This Manual

page v

EPS 7000 Shared Systems

CAUTION

RECORD ALL SERIAL NUMBERS FOR THE SHARED UPS SYSTEMS.

THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVICE IS REQUIRED!

SSC SERIAL NUMBER: _______________________________________________

ADDITIONAL MODULE SERIAL NUMBERS:

UPS DESIGNATIONS

UPS SERIAL NUMBERS

__________________________ ______________________________

__________________________ ______________________________

__________________________ ______________________________

__________________________ ______________________________

__________________________ ______________________________

__________________________ ______________________________

__________________________ ______________________________

__________________________ ______________________________

__________________________ ______________________________

__________________________ ______________________________

CAUTION: Record All Serial Numbers

page vi

Users Manual

C o n t e n t

 

 

section

description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

page

 

 

 

Important Safety Instructions . . . . . . . . . . . . . . . . .

Inside Front Cover

 

 

 

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. . .iv

 

 

 

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. . .iv

 

 

 

How To Use This Manual . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. . .v

 

 

 

CAUTION: Record All Serial Numbers . . . . . . . .

. . . . . . . . . .

. . .vi

 

 

 

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. .c-i

Section

1

Introduction

 

 

 

 

 

section

description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

page

 

 

1.0

Scope

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.1-1

 

 

1.1

Reference Manuals . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.1-1

 

 

1.2

Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.1-1

 

 

1.3

General Description . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.1-2

 

 

1.4

Specifications, Circuit Breakers and Powerflow Diagrams . . . . . .

.1-3

 

 

1.4.1

Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.1-3

 

 

1.4.2

Power Flow Diagrams . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.1-6

 

 

 

1.4.2.1

Normal Operation . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.1-6

 

 

 

1.4.2.2

On-Battery Operation . . . . . . . . . . . . . . . .

. . . . . . . . . .

.1-7

 

 

1.5

Shared Systems Indicators and Controls . . . . . . . .

. . . . . . . . . .

.1-9

 

 

1.5.1

Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

1-10

 

 

1.5.2

Alphanumeric Display and Controls . . . . . . . . . . . . .

. . . . . . . . . .

1-12

 

 

 

1.5.2.1

Two-line Alphanumeric Display . . . . . . . . .

. . . . . . . . . .

1-12

 

 

 

1.5.2.2

Alphanumeric Display Pushbuttons . . . . . .

. . . . . . . . . .

1-12

 

 

 

1.5.2.3

Numbered Lights . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

1-13

 

 

1.5.3

Hidden Panel Indicators . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

1-14

 

 

 

1.5.3.1

LED Alphanumeric Indicators . . . . . . . . . . .

. . . . . . . . . .

1-14

 

 

 

1.5.3.2 Hidden Panel Lower Pushbuttons . . . . . . . .

. . . . . . . . . .

1-16

Section

2

Operation

 

 

 

 

 

 

section

description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

page

 

 

2.0

Scope

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.2-1

 

 

2.1

Status Screen Display . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.2-1

 

 

2.2

Settings Selection Screen . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.2-2

 

 

2.3

Alarms

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.2-3

 

 

2.4

Voltage Measurements . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.2-4

 

 

2.5

Current Measurements . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.2-5

 

 

2.6

Power Frequency Measurements . . . . . . . . . . . . . . .

. . . . . . . . . .

.2-6

 

 

2.7

Battery Measurements . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

.2-7

Contents

page c i

EPS 7000 Shared Systems

Section 2 Operation (continued)

section

description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

page

2.8

LCD Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2-8

2.8.1

General Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2-8

2.8.2

Secondary Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2-9

2.9

Preparations Before Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14

2.9.1

Checks Before Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14

2.9.2

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-15

2.9.3

Checks After Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-16

2.10

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-17

2.10.1

Emergency Shutdown Using EPO . . . . . . . . . . . . . . . . . . . . . . . .

2-17

2.10.2

Normal Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-17

2.10.3

Isolation of an Individual UPS Module . . . . . . . . . . . . . . . . . . . . .

2-18

2.10.4

With Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-19

2.10.5

Without Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-19

2.11

Forced Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-20

2.11.1

Uninterrupted Transfer Conditions . . . . . . . . . . . . . . . . . . . . . . . .

2-20

2.11.2

Forced Transfer from Bypass AC Input Source to Inverter . . . . . .

2-20

2.11.3

Forced Transfer from Inverter to Bypass AC Input . . . . . . . . . . . .

2-20

Section 3 Maintenance

section

description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

page

3.0

Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.3-1

3.1

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.3-1

3.2

Important Safety Instructions for Servicing Batteries . . . . . . . . . . .

.3-1

3.3

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.3-2

3.4

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.3-2

3.5

Troubleshooting and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.3-3

Glossary g-1

page c ii

Contents

Users Manual

Figures

figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

page

1-1 EPS 7000 System., S-S Configuration, 1 GCC per Module,

located on SSC Cabinet (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 1-2 Circuit Breaker Locations on the EPS 7000 . . . . . . . . . . . . . . . . . . . . . . . .1-3 1-3 Static Switch Cabinet (SSC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 1-4 Single-line Diagram, Typical UPS Shared systems Installation . . . . . . . . . .1-5 1-5 Normal Operation, Power Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 1-6 On-Battery Operation, Power Flow Diagram . . . . . . . . . . . . . . . . . . . . . . .1-7 1-7 Bypass Operation, Power Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 1-8 EPS 7000 Front Panel Indicators and Controls . . . . . . . . . . . . . . . . . . . . .1-9 1-9 Front Panel Indicators and Control Display . . . . . . . . . . . . . . . . . . . . . . .1-10 1-10 Alphanumeric LCD Display , Settings , and

Pushbutton Indicators and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 1-11 Hidden Panel Alphanumeric LEDs and

Pushbutton Indicators and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

2-1 Default Status Screen Alphanumerical Display Configuration . . . . . . . . . . .2-1 2-2 Settings Selection Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 2-3 Sequential Alarm Messages for Viewing the Fault Log . . . . . . . . . . . . . . . .2-3 2-4 Voltage Measurement Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 2-5 Current Measurements Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 2-6 Power and Frequency Measurements Displays . . . . . . . . . . . . . . . . . . . . .2-6 2-7 Battery Measurements Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Contents

page c iii

EPS 7000 Shared Systems

(This page left blank intentionally)

page c iv

Users Manual

I n t r o d u c t i o n

1.0Scope

This manual provides User instructions for operating the EPS 7000 Shared Systems (S-S). Descriptions include section descriptions, a general overview of system internal components, circuit breaker diagrams, descriptions for front panel displays and control indicators.

Please read this manual before installing the EPS 7000 equipment. Please retain this manual for future reference.

1.1Reference Manuals

The EPS 7000 Installation Manual (MGE part number 86-134003-00) provides detailed operating instructions for the EPS 7000 Single Module and Shared Systems. The EPS 7000 Single Module Users Manual, (MGE part number 86-134004-00) provides detailed operating instructions for single module systems.

86-134004-00 EPS 7000 Users Manual, Single Module

86-134003-00 EPS 7000 Installation Manual, Single Module and Shared Systems

1.2Section Descriptions

This manual is divided into four sections:

Section 1 Introduction

This section provides User instructions for operating the EPS 7000 Shared Systems. Descriptions include section descriptions, a general overview of system internal components, circuit breaker diagrams, descriptions for front panel displays and control indicators.

Section 2 Operation

This section describes procedures for normal operation of EPS 7000 Shared Systems. Including interactive front panel display, settings for language configuration, alarms message displays, voltage, current, battery measurements, with before and after start-up checks, emergency shutdown using EPO disconnects, and normal conditions for using forced transfers.

Section 3 Maintenance

This section describes maintenance of the EPS 7000, including troubleshooting LCD alarm message, safety instructions, preventive maintenance, isolation for maintenance, and information about replacement parts.

A Glossary in the rear of this manual provides definitions of terms used within the text.

Introduction

page 1 — 1

EPS 7000 Shared Systems

1.3General Description

EPS 7000 is a family of compact, high-efficiency uninterruptible power systems. Standard power ratings for singlemodule systems range from 300 to 500 kVA. EPS 7000 are optimized for compatibility with non-linear computer-type loads. Computer-aided UPS diagnostics and modular construction assures that any required service on the UPS can be identified and completed rapidly. Remote system monitoring, remote annunciation of UPS performance signals, and telecommunication capabilities allow total control of the UPS by the user.

The EPS 7000, SSC, battery, and all auxiliary equipment is listed for safety by Underwriter’s Laboratories, Inc. (UL) under UL Standard 1778 and under Canadian Standards Association (CSA) standard C22.107.

Major components of the EPS 7000 Shared Systems include:

UPS Shared Systems

SSC static switch cabinet

SSC maintenance bypass cabinet

Each of these cabinets is described below. Figure 1-1 shows the Shared System.

Figure 1-1: EPS 7000 System., S-S Configuration, 1 GCC (not shown) per Module, located on SSC Cabinet.

page 1 — 2

Introduction

MGE UPS Systems EPS 7000 User Manual

Users Manual

1.4 Specifications, Circuit Breakers and Powerflow Diagrams

1.4.1 Circuit Breakers

EPS 7000 circuit breakers and switches (except the battery disconnect circuit breaker QF1) are located behind the doors of the UPS cabinet, or through the door in the optional MBC. Following is a brief description of the available circuit breakers, contactors and switches, and their function. The single-line diagram in Figure 1-4 shows the location of each circuit breaker, contact and switch within the electrical path, and Figures 1-2 and 1-3 show the location of each switch, contact and circuit breaker within the enclosures. Following is a brief description of the available circuit breakers and contacts, and their function.

Upstream of the SSC:

Q4S

Customer-supplied upstream circuit breaker, used to isolate the SSC from the bypass

 

AC input (mains 2) source and provide back-feed protection.

In the UPS modules:

 

Q1

Input isolation circuit breaker, used to isolate the UPS module from the main AC input

 

(mains 1) source and provide input current protection.

Q5N

UPS isolation circuit breaker, used to isolate the UPS module from he attached load.

In the circuit of the battery of each UPS module:

QF1

Battery disconnect circuit breaker, used to disconnect the battery from the UPS. QF1

 

provides isolation and protection between the UPS module and its battery system.

Figure 1-2: Component Locations on the EPS 7000.

BLOWERS (4X)

BLOWERS (4X)

BLOWERS (3X)

RAUZ2 PCA (OPT)

RAUZ PCA

IBEZ PCA

OBEZ PCA

BAIZ1 PCA

TREZ PCA

ALBEZ PCA

EPOZ PCA

MULTI SLOT

 

(OPTION)

 

MODEM AND PWR

INVERTERS (6X)

DC CAPS

SUPPLY (OPTION)

OUTPUT

APOZ PCA

ACPZ PCA

STATIC

ARUZ PCA

SWITCH

 

RECTIFIER

OUTPUT XFMR

 

(BEHIND PANEL)

 

CARD CAGE

 

ALEZ PCA

SERIES

AROZ-US PCA

CROZ-US PCA

FILTER

CRIZ-US PCA

CHOKES

SRIZ PCA

 

CONTROL

GTCZ-7000 PCA

GT2Z-7000 PCA (OPT.)

FUSES

 

Q1

INPUT FILTER (3X)

INPUT CB/SW

 

Q5N

OUTPUT FILTER (4X)

 

OUTPUT CB/SW

FAN XFMRS

 

 

GUI POWER SUPPLY

INPUT

OUTPUT FUSES

 

FUSES

INPUT FILTER FUSES

Introduction

page 1 — 3

EPS 7000 Shared Systems

Figure 1-3: Static Switch Cabinet (SSC).

STATIC SWITCH CABINET

 

MAINTENANCE BYPASS CABINET

(WITH FRONT DOORS REMOVED)

 

(WITH FRONT DOOR REMOVED)

TRANSFORMER (T12)

PCA (CBOZ)

CIRCUIT BREAKER

 

 

(Q2S)

FUSES

 

 

(F1, F2, F3, & F4)

 

 

ROTARY SWITCHES

 

 

(SW1, & SW2)

 

 

TRANSFORMER (T13)

 

 

FAR SIDE OF PANEL

 

 

PCA (EPOZ)

 

CIRCUIT BREAKER

 

 

(Q3BP)

PCA (ACOZ)

 

 

PCA (RAUZ)

 

 

PCA (ACPZ)

 

 

PCA (OBEZ)

 

 

CAPACITORS

 

 

(C11, C12, & C13)

 

 

FAR SIDE OF PANEL

 

 

PCA (IBEZ)

 

CIRCUIT BREAKER

PCA (PROZ)

 

 

(Q5N)

CARD CAGE

 

 

PCA (ALEZ)

PCA (AROZ)

 

PCA (GTCZ)

STATIC SWITCH PCA

STATIC SWITCH

 

(SSSZ)

 

 

 

 

 

PCA (SRIZ)

FUSES (F11, F12, & F13)

 

 

 

 

 

 

 

 

 

 

FAR SIDE OF PANEL

 

 

In the SSC (and optional MBC):

 

 

Q2S

 

 

Wrap-around circuit breaker (automatic), used to supply the attached load via the

 

 

 

bypass AC input (mains 2) source.

 

Q3BP

 

 

(Optional), system maintenance bypass circuit breaker, used to supply the attached

 

 

 

load via the maintenance bypass source while the SSC is being serviced.

Q5N

 

 

(Optional), system isolation circuit breaker, used to isolate the shared system from the

 

 

 

attached load.

 

 

page 1 — 4

Introduction

Users Manual

Figure 1-4: Single-line Diagram, Typical UPS Shared systems Installation.

MAINTENANCE

 

 

 

 

 

 

 

 

 

 

BYPASS

 

 

 

 

 

 

 

 

MAINTENANCE

 

AC INPUT

 

 

 

 

 

 

STATIC SWITCH CABINET

 

Q4S

 

 

 

 

 

 

STATIC SWITCH

 

BYPASS CABINET

 

 

 

 

 

 

 

 

(OPTIONAL)

 

(CUSTOMER

 

 

 

 

 

 

 

 

Q3BP

 

SUPPLIED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q2S

 

Q5N

TO

BYPASS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ATTACHED

AC INPUT/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOAD

MAINS 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

CB

 

 

 

 

CB

 

 

 

 

 

 

 

 

 

CHARGER

 

 

INVERTER

 

Q5N

 

 

 

 

Q1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BYPASS

 

 

 

 

 

 

 

 

 

 

AC INPUT/

 

 

 

 

 

 

 

FROM ADDITIONAL

 

MAINS 1

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

FUSES

OUTPUT

UPS MODULES

 

 

OPTIONAL INPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATIC

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

(REQ'D FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

600V MODELS)

 

 

 

 

 

 

 

 

 

 

TRANSFORMER

UPS

INPUT

 

 

 

 

 

 

 

 

CABINET

CABINET

FILTER (TYP.)

+

-

G

 

 

 

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

DISCONNECT

 

 

 

 

 

 

 

 

 

 

QF1

 

 

 

 

 

 

 

 

 

 

OR

 

 

 

 

 

 

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

CABINET(S)

 

 

 

 

 

 

 

 

 

INPUT

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

CB

 

 

 

 

CB

 

 

 

 

 

 

 

 

 

CHARGER

 

 

INVERTER

 

Q5N

 

 

 

 

Q1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

 

FUSES

OUTPUT

 

 

 

OPTIONAL INPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATIC

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

(REQ'D FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

600V MODELS)

 

 

 

 

 

 

 

 

 

 

TRANSFORMER

UPS

INPUT

 

 

 

 

 

 

 

 

CABINET

CABINET

FILTER (TYP.)

+

-

G

 

 

 

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

DISCONNECT

 

 

 

 

 

 

 

 

 

 

QF1

 

 

 

 

 

 

 

 

 

 

OR

 

 

 

 

 

 

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

CABINET(S)

 

 

 

 

 

 

 

 

Introduction

page 1 — 5

EPS 7000 Shared Systems

1.4.2 Power Flow Diagrams

1.4.2.1 Normal Operation

During normal operation, power flows from the main AC input source (mains 1) into the UPS rectifier/battery charger section. The rectifier/battery charger converts the AC voltage to DC, maintains the charge of the battery, and feeds the DC power to the inverter. The inverters regenerate AC voltage, and supply the SSC’s UPS module AC output bus. The SSC supplies the attached load. See Figure 1-5.

Figure 1-5: Normal Operation, Power Flow Diagram.

 

 

Q2S

 

Bypass AC input

 

 

 

(mains 2)

 

 

 

 

 

Static switch

TO

 

 

 

Rectifier/battery

Inverter

 

ATTACHED

charger

 

LOAD

 

 

 

Main AC input

 

Static switch

 

(mains 1)

 

cabinet (SSC)

 

Battery

UPS module

Rectifier/battery

Inverter

charger

 

Battery

 

 

UPS module

 

 

 

 

 

 

 

 

 

 

Additional

 

 

 

 

Additional

modules

 

 

 

 

modules

page 1 — 6

Introduction

Users Manual

1.4.2.2 On-Battery Operation

If the main AC input source (mains 1) fails or goes out of tolerance, the charger stops. Power flows from the batteries to the UPS inverters, which in turn supplies the attached load. When the main AC input source (mains 1) returns, the charger restarts automatically and the UPS resumes its normal operation. See Figure 1-6.

If the batteries become depleted before the main AC input source (mains 1) returns, the inverter stops and the attached load is transferred to the bypass AC input source (mains 2) if it is available.

Figure 1-6: On-Battery Operation, Power Flow Diagram.

 

 

Q2S

 

Bypass AC input

 

 

 

(mains 2)

 

 

 

 

 

Static switch

TO

 

 

 

Rectifier/battery

Inverter

 

ATTACHED

charger

 

LOAD

 

 

 

Main AC input

 

Static switch

 

(mains 1)

 

cabinet (SSC)

 

Battery

UPS module

Rectifier/battery

Inverter

charger

 

Battery

 

UPS module

Additional

Additional

modules

modules

Introduction

page 1 — 7

EPS 7000 Shared Systems

Figure 1-7: Bypass Operation, Power Flow Diagram.

 

 

 

 

 

Q2S

 

Bypass AC input

 

 

 

(mains 2)

 

 

 

 

 

Static switch

TO

 

 

 

Rectifier/battery

Inverter

 

ATTACHED

charger

 

LOAD

 

 

 

Main AC input

Static switch

(mains 1)

cabinet (SSC)

Battery

UPS module

Rectifier/battery

Inverter

charger

 

Battery

 

UPS module

Additional

Additional

modules

modules

page 1 — 8

Introduction

Users Manual

1.5Shared Systems Indicators and Controls

Shared Systems indicators and controls are located in three places on the UPS cabinet: on the front panel, behind a drop-down cover just below the front panel, and inside the cabinet doors, see Figure 1-8. In battery cabinets and auxiliary cabinets, the controls are located behind the cabinet doors.

NOTE: The SSC does not include inverter on or inverter off pushbuttons #6 and #7, or the battery operation LED #4.

The following display descriptions:

Front Panel

Alphanumeric Display

Hidden Panel

Figure 1-8: EPS 7000 Front Panel Indicators and Controls.

Front Panel

Alphanumeric

Display

Hidden Panel

Cover Plate

Introduction

page 1 — 9

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