MGE UPS Systems 3000 User Manual

0 (0)

w w w . m g e u p s . c o m

Galaxy 3000

10-30kVA

Uninterruptible Power Systems

Installation and User Manual

Galaxy 3000 10-30kVA

Galaxy 3000

10-30kVA

Installation and User Manual

Revision History

Galaxy 3000 10-3-kVA UPS Installation and User Manual

Revision: A00	Initial Release	05/01
A01	ECN 002152	08/01
A02	ECN 002271	10/01
B00	ECN 002473	03/02
C01	ECN 002565	02/03
C02	ECN 003280	05/03
C03	ECN 003507	08/03
C04	ECN 003723	01/04
C05	ECN 004064	10/04

MGE UPS SYSTEMS, INC.

1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636

Technical Support:

1-800-523-0142 (during business hours)

Customer Care Center: 1-800-438-7373 (Hours: 24/7)

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Contents

section	description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	page
	Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . .ii
	IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . .	. . .v
	Safety of Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. .vii
	CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . .	. .viii
	Typographical and Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . .	. . .ix
	Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . .ix

Quick Start

Getting Started with Galaxy 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		.QS—1
First steps by an on-site qualified Technical Engineer . . . . . . . . . . . . . . . . . .		.QS—1
Final steps by MGE Field Service Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . .		QS—1
Required Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		QS—1
STEP 1 Unpacking and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . .		QS—2
STEP 2	Connect the Main Utility Power . . . . . . . . . . . . . . . . . . . . . .	QS—3
STEP 3	Connect the Output to the Distribution Panel (Load) . . . . . .	QS—4
STEP 4	Call MGE UPS Systems for Field Engineer Service . . . . . .	QS—4
STEP 5	Arrival of MGE Field Engineer . . . . . . . . . . . . . . . . . . . . . . .	QS—4
Operator Interface Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		QS—5
Quick Start Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		QS—6

Section 1	Introduction
	1.0	Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.1 — 1
	1.1	General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.1 — 1
	1.1.1	Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1 — 2
	1.1.2 Galaxy 3000 Micro and Standard Cabinets . . . . . . . . . . . . . . . . .		1 — 2
	1.1.3	Preparation for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1 — 2
	1.1.4 Cabinet Descriptions and Placement . . . . . . . . . . . . . . . . . . . . . .		1 — 3
	1.1.5 Cabinet Clearance and Environmental Requirements . . . . . . . . .		1 — 3
		1.1.5.1 Air Flow / Heat Rejection . . . . . . . . . . . . . . . . . . . . . . . .	1 — 3
		1.1.5.2 Recommended Operating Environments . . . . . . . . . . . .	1 — 3
	1.2	Cabinet Footprints and Electrical Entries . . . . . . . . . . . . . . . . . . .	1 — 5
	1.2.1 Conduit Plate Locations (top entry) . . . . . . . . . . . . . . . . . . . . . . .		1 — 5
	1.2.2 Conduit Plate Locations (bottom entry) . . . . . . . . . . . . . . . . . . . .		1 — 5
	1.2.3	Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1 — 6
	1.3	Preparation for Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1 — 6

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Contents

Galaxy 3000 10-30kVA

Section 2	Setup and Installation
	2.0	Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.2 — 1
	2.1	Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2 — 1
		Environmental Recommendations . . . . . . . . . . . . . . . . . . . . . . . .	2 — 1
	2.2	Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2 — 2
		2.2.1 Electrical Connections (UPS Module) . . . . . . . . . . . . . . . . . . . . .	2 — 2
		2.2.1.1 Main AC Input Connections . . . . . . . . . . . . . . . . . . . . .	2 — 3
		2.2.1.2 Bypass AC Input Connections (optional) . . . . . . . . . . .	2 — 3
		2.2.1.3 AC Output Connections . . . . . . . . . . . . . . . . . . . . . . . .	2 — 3
	2.3	Connecting Remote Emergency Power Off Cables . . . . . . . . . . .	2 — 4
		2.3.1 Connection of Relay Communication Card . . . . . . . . . . . . . . . . .	2 — 4
	2.4	Removing the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2 — 5
		2.4.2 Characteristics of the Output Contacts . . . . . . . . . . . . . . . . . . . .	2 — 6
		2.4.3 Characteristics of the Input Contacts . . . . . . . . . . . . . . . . . . . . . .	2 — 6
	2.5	Check Points Before and After Start Up . . . . . . . . . . . . . . . . . . . .	2 — 6

Section 3	Operation
	3.0	Scope .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. .3 —1
	3.1	Preparing for Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —1
	3.1.1 Pre-Start Up Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . .			.3 —1
	3.1.2 Normal Start Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			.3 —2
	3.1.3 Post Start Up Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . .			.3 —3
	3.1.4	Normal Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —3
	3.2	Operator Interface Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —4
	3.2.1	Screen Saver Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —5
	3.2.2	Operational Summary Display . . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —5
	3.2.3	Main Menu Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —6
	3.2.4	Battery Measurements Display . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —6
	3.2.5	Power Measurements Display . . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —7
	3.2.7	Voltage Measurements Display . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —8
	3.2.8	Frequency Measurements Display . . . . . . . . . . . . . . . . . . . . . . .		.3 —8
	3.2.9	Ratios Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		.3 —9
		3.2.10	Mimic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.3 —9
		3.2.11	Status Displays Menu . . . . . . . . . . . . . . . . . . . . . . . . . . .	3 —10
		3.2.12	Commands Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3 —10

Contents

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Installation and User Manual

Section 4 Maintenance

4.0	Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4 —1
4.1	Servicing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4 —1

MGE Warranty & Proprietary Rights for Single Phase Products

MGE Warranty

Proprietary Rights Statement

Warranty and Product Registration

User Information

Product information

Warranty Extension (Warranty+) not available on products

MGE Customer Care Center

Technical Support and Product Services

Who To Contact

Scheduling Field Service Engineer Support

Return Policy for Repair (RMA)

Glossary

Index

Reorder Form

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Contents

iii

Galaxy 3000 10-30kVA

Figures

figure

description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

page

QS-1: Pallet Mounting Configuration for the Galaxy 3000. . . . . . . . . . . . . . . . .QS—2 QS-2: Utility Power Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—3 QS-3: Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—4 QS-4: Operator Input Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—5 QS-5: Bypass Switch Set to Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . .QS—6

1-1: Galaxy 3000 UPS Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1 1-2: UPS Cabinet Showing the Airflow and Recommended Clearance. . . . . . .1 — 4 1-3: A Typical Configuration for Bottom Entry Knockouts and

Footprints for Galaxy 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5 1-4: Galaxy 3000 UPS System - Single Line Diagram. . . . . . . . . . . . . . . . . . .1 — 6

2-1: Typical Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 3 2-2: Remove Cover Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5

3-1:	Bypass Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —2
3-2:	Operator Input Panel Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —4
3-3: Screen Saver Movement within the
	display indicates the unit is active. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —5
3-4:	Operational Summary Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —5
3-5:	Main Menu. 3 —6
3-6:	Battery Measurements.	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —6
3-7:	Power Measurements. .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —7
3-8: Current Measurements.		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —7
3-9: Voltage Measurements.		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —8
3-10:	Frequency Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —8
3-11:	Ratios. 3 —9
3-12:	Mimic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —9
3-13:	Status Displays Menu.	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —10
3-14:	Commands Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —10
3-15:	Settings Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —11

Tables

table

description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

page

1-1: Heat Rejection Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3

2-1: Electrical Specifications for the Galaxy 3000. . . . . . . . . . . . . . . . . . . . . . . .2 — 1 2-2: Relay Contacts (communications card). . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 4

Contents

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Installation and User Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS – This manual contains important instructions for Galaxy

4000 that must be followed during operation and maintenance of the equipment.

WARNING ATTENTION WARNUNG!

NOTE

WARNING

ATTENTION

WARNUNG!

Opening enclosures expose hazardous voltages. Always refer service to qualified personnel only.

L'ouverture des cabinets expose des tensions dangereuses. Assurez-vous toujours que le service ne soit fait que par des personnes qualifiees.

Das öffnen der Gehäuse legen gefährliche Spannungen bloss. Service sollte immer nur von qualifizierten Personal durchgeführt werden.

As standards, specifications, and designs are subject to change, please ask for confirmation of the information given in this publication.

Comme les normes, spécifications et produits peuvent changer, veuillez demander confirmation des informations contenues dans cette publication.

Normen, Spezifizierungen und Pläne unterliegen Anderungen. Bitte verlangen Sie eine Bestätigung über alle Informationen, die in dieser Ausgabe gemacht wurden.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at user's own expense.

To reduce the risk of fire or electric shock, install in a controlled indoor environment free of conductive contaminants.

This equipment is intended only for installations in a RESTRICTED ACCESS LOCATION.

Pour réduire le riske d'inccendie ou d'électrocution, installer dans une enciente intérieure contrôlée en température et humidité et sans contaminants conducteurs.

Ce matériel est destiné seulement pour des installations dans un EMPLACEMENT RESTREINT D'ACCES.

Um die Gefahr von Feuer und elektrischem Schock zu reduzieren, muss das Gerät in einem temperatur - und feuchtigkeitskontrollierten Raum, frei von leitungsfähigen Verunreinigungen, installiert werden. Dieses Gerät ist nur für die Installation an einem Ort mit qeingeschränkter Zugangserlaubnis vorgesehen.

Diese Ausrüstung ist nur für Anlagen in einem

EINGESCHRäNKTEN ZUGRIFF STANDORT bestimmti.

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Important Safety Instructions

Galaxy 3000 10-30kVA

WARNING

ATTENTION

WARNUNG!

HIGH LEAKAGE CURRENT. Earth connection essential before connecting supply.

COURANT DE FUITE ELEVE. Raccordement a la terre indispensable avant le raccordement au reseau.

Hoher Ableitstrom Vor Inbetriebnahme Schutzleiterverbindung

herstellen.

Certification Standards - Three Phase UPS

IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand Ability

FCC rules and regulations of Part 15, Subpart J, Class A

UL listed under 1778, Standards for Uninterruptible Power Supply Equipment

NEMA PE 1 (National Electrical Manufacturers Association) - Uninterruptible Power Systems

NEMA 250 (National Electrical Manufacturers Association)

– Enclosures for Electrical Equipment (1000 Volts Maximum)

NFPA 70 – National Electrical Code

ISO 9001

Occupational Safety & Health Administration (OSHA)

Certification Standards

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Installation and User Manual

Safety of Persons

The UPS has its own internal power source (the battery). Consequently, the power terminals may be energized even if the UPS is disconnected from the AC power source.

The UPS must be properly grounded.

The battery supplied with the UPS contains small amounts of toxic materials. To avoid accidents, the directives listed below must be observed:

-Never burn the battery (risk of explosion).

-Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).

-Comply with all applicable regulations for the disposal of the battery.

-Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal objects, use tools with insulated handles.

-Do not lay tools or metal parts on top of batteries.

Product Safety

Upstream protectioin must be installed and be easily accessible.

The UPS can be disconnected from the AC power source by opening the input protective devices.

UPS must be connected to a nearby power source that is easily accessible.

Never block the ventilation openings of the UPS.

The UPS must be installed in a controlled environment.

Special Precautions

The UPS connection instructions and operation described in the manual must be followed in the indicated order.

Check that the indications on the rating nameplate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the UPS.

Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least once every 3 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage.

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Safety of Persons

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Galaxy 3000 10-30kVA

CAUTION: Record All Serial Numbers!

RECORD ALL SERIAL NUMBERS FOR THE GALAXY 3000 AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVICE IS REQUIRED!

UPS SERIAL NUMBER: _______________________________________________________

BATTERY SERIAL NUMBER: ____________________________________________________

AUXILIARY SERIAL NUMBER: ___________________________________________________

ADDITIONAL SERIAL NUMBERS:

____________________________ ______________________________

NOTES:

viii

CAUTION: Record All Serial Numbers

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Installation and User Manual

Typographical and Symbol Usage

Typographical conventions are designed for ease of use and location of information in procedures.

“< >” angle brackets and bolded text in procedures denote a prompt for User action:

For example: 1. After the selections are complete, click on the <Save> button.

Bold text indicates important names and titles related to the subject of the procedure.

For example: 1. Enter a new document name into the Name of File text field.

This manual uses four icon symbols with text to convey important information and tips.

WARNING	Indicates information provided to protect the user and service
	personnel against safety hazards and/or possible equipment damage.


CAUTION	Indicates information provided to protect the user and service
	personnel against possible equipment damage.

IMPORTANT	Indicates information provided as an operating instruction, or as an
	operating tip.
NOTE

	Indicates information provided as an operating tip or an equipment
	feature.

Section Descriptions

Quick Start

This section is a quick start guide to unpack, setup, and make necessary connections before installation of the Galaxy 3000 UPS.

1Introduction

Provides a general description of the Galaxy 4000 systems intended use, major components, and environmental and mechanical specifications.

2Setup and Installation

Guides the user through tools and equipment required for unpacking and performing connections required for initial installation. Included are the electrical specifications, environmental recommendations and connection details.

3Operation

Provides startup, shutdown, and normal operation of the Galaxy 3000 UPS. Included are pre and post startup safety checklists.

4Maintenance

Describes maintenance and safety information on servicing batteries for the Galaxy 3000.

A Glossary provides definitions of abbreviations and terms used in this manual.

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Typographical and Symbol Usage

Galaxy 3000 10-30kVA

(This page left blank intentionally)

x	86-172010-00 C05

Quick Start

Getting Started with Galaxy 3000

System Setup describes receiving and handling of the Galaxy 3000, a description of major components, the battery cabinet, and definition of the control panel indicators, which includes electrical, mechanical and environmental specifications.

MGE also recommends obtaining an MGE field service engineer for final installation and basic startup for single and parallel units.

CAUTION Scheduling of the MGE Field Service Engineers typically should be done 7 to 10 days before they are required on-site. If the startup of the UPS is critical to maintaining your schedule, please call the MGE toll free telephone number at 1-800-438-7373 for assistance. The MGE Field Service Engineers will insure a quick installation

for the initial safe startup and configuration of your Galaxy 3000.

Final installation and start-up should be completed by a qualified MGE Field Service Engineer.

First steps by an on-site qualified Technical Engineer

Step 1. Unpack and position the unit.

Step 2. Connect the main (utility) power.

Step 3. Connect the output to the power distribution panel.

Final steps by MGE Field Service Engineer

Step 4. Call MGE and wait for the MGE Field Service Engineer to complete the installation.

Step 5. The MGE Field Service Engineer finalizes installation and the startup process.

Optional:

Procedure for temporary power prior to the final startup.

Required Equipment and Tools

The following equipment and tools are recommended for on-site installation:

Digital volt meter (DVM)

1/8 inch slotted screwdriver

Pallet jack/forklift

Conduit installation tools

Nut driver set

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Quick Start

QS—1

Galaxy 3000 10-30kVA

STEP 1 Unpacking and Positioning

This section describes installation of the Galaxy 3000 10-30 kVA UPS, including receiving, handling, and storage procedures; prerequisites to the installation; installation procedures; and start-up procedures.

Once the Galaxy 3000 UPS System has been inspected and received from the shipping courier, the unit should be moved with the use of a fork lift or pallet jack to a position as close to the final installation location as possible.

Figure QS-1: Pallet Mounting Configuration for the Galaxy 3000.

Installation should be performed by a qualified electrician and should conform to local and national electrical codes.

Prior to any installation, the following items should be observed upon receipt of the Galaxy 3000 10-30 kVA UPS. The casters on the unit will allow it to be positioned into the final installation location. At this point, the leveling legs can be adjusted to provide a level and stable footing for the Galaxy 3000 UPS system. See Figure QS-1.

1)Inspect shipment for any damage prior to receipt. Damage claims should be filed directly with the courier. Replacements for damaged components should be ordered through MGE Customer Support Services at 1-800- 438-7373.

2)Move equipment as close to the final location as possible using a pallet jack or forklift.

3)Once equipment is close to the installation location, and If configuration is optional pallet mount, remove the Galaxy 3000 UPS from the shipping pallet using extreme caution when rolling the cabinet off the pallet as its weight may exceed 500 lbs. See Figure QS-1.

4)All cabinets are equipped with casters allowing the equipment to be placed into final position. Push cabinets very slowly into position to avoid any tipping hazard.

5)Once in position, adjust the leveling legs to provide a fixed and stable footing for the Galaxy 3000 UPS system.

6)At this point, the UPS system can either be prepared for operation, or for storage until such time as it may be required for service.

QS—2

Quick Start

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Installation and User Manual

STEP 2 Connect the Main Utility Power

All Galaxy 3000 UPS systems provide the option for dual (redundant) utility power inputs. Whether the single or dual inputs are selected, the connection of the utility feed is made to the same terminal block strip in the Galaxy 3000 UPS system.

From the diagram Figure QS-2 below, it can be seen that the main power feed to the Galaxy 3000 system should be connected to the terminal blocks TB1 on the right hand side of the strip. If a bypass AC source is available (and the unit was specified to include a second AC source), this power should be connected to the middle set of terminal blocks TB3.

If the Galaxy 3000 system was specified for a second (bypass) AC source, but a separate power source is not available, then jumpers should be installed from the primary AC source to the terminal blocks for the bypass AC source.

	NOTE	The three phase power should be supplied as a Wye with a separate
		neutral that will be connected to the input neutral busbar.
		If the second (bypass) AC source if provided from a source other than

		that of the main input, it is recommended to use isolation transformers
		so that the neutral of both AC sources can be grounded to the same
		potential.

Figure QS-2: Utility Power Connection.

UPS OUTPUT (TB2)

(UTILITY2) BYPASS INPUT (TB3) (OPTIONAL)

MAIN INPUT CONNECTIONS (TB1)

TERMINAL BLOCK

INPUT NEUTRAL TERMINAL POST 1/4-20 X 3/4" DIA.

OUTPUT NEUTRAL TERMINAL POST 1/4-20 X 3/4" DIA.

		GROUND TERMINAL POSTS
BOTTOM ENTRY		(INPUT & OUTPUT)
CONDUIT PLATE	FRONT VIEW	1/4-20 X 3/4" DIA.

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Quick Start

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Galaxy 3000 10-30kVA

STEP 3 Connect the Output to the Distribution Panel (Load)

The Galaxy 3000 UPS system offers a standard 208 VAC output voltage. Optionally, a transformer can be provided in an auxiliary cabinet that will provide 240 VAC, 480 VAC or 600 VAC for the output.

Figure QS-3: Terminal Blocks.

TRANSFER

R	P	KNOCKOUTS
M	A	KNOCKOUTS
A	S
L	S
UPS OUTPUT
(TB2)
		(OPTIONAL)
		MAIN INPUT
J3	J4	CONNECTIONS
		CONNECTIONS
	TB2 OUTPUT	TB1 INPUT
		(TB1)

OUTPUT NEUTRAL TERMINAL POST

1/4-20 X 3/4" DIA.

INPUT NEUTRAL TERMINAL POST 1/4-20 X 3/4" DIA.

FRONT VIEW

The output from either the Galaxy 3000 cabinet or from the external auxiliary transformer cabinet should be wired to the existing power distribution panel, or to an appropriate power management panel.

The output from the Galaxy 3000 UPS system should be connected to the left most set of terminal blocks (see Figure QS-3.).

STEP 4 Call MGE UPS Systems for Field Engineer Service

Call MGE Field Engineer Service support at 800 438-7373 to finalize the installation of the unit.

STEP 5 Arrival of MGE Field Engineer

The MGE Field Engineer will finalize the initial Galaxy 3000 UPS start-up. To insure a successful installation and reliable UPS service, the MGE Field Engineer will verify all of the installation connections, fusing, and then will examine the extensive set of Galaxy 3000 UPS personalization parameters to insure that the operation of the UPS exactly matches your installation requirements.

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Quick Start

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Installation and User Manual

Operator Interface Panel

The Galaxy 3000 system is simple to operate and yet provides a wealth of continuous monitoring and diagnostic features to insure the proper operation of the unit.

Operators gain access to information in the Galaxy 3000 system through the operator interface. This display panel and keyboard is conveniently located on the front of the UPS cabinet see Figure QS-4.

Operator Interface - The Galaxy 3000 Operator Interface provides an easy to use method to access and control the Galaxy features. Through the use of four (4) "soft" keys and four (4) dedicated purpose keys, the operators can quickly move through the available displays, and control the performance of the unit.

Figure QS-4: Operator Input Panel.

OPERATOR

INPUT PANEL

	Galaxy 3000
COLOR DISPLAY
(Screen Saver shown)			SOFT KEYS
			1	=	Scroll up
			2	=	Scroll down
			3	= View Alarm messages
		?	4	= Detail of Alarm message
		?
( 1	2 3 4	(
MAIN MENU KEY			ONLINE HELP KEY
			ONLINE HELP KEY

LED INDICATORS	INVERTER OFF/STOP KEY
	INVERTER ON/START KEY

NOTE:SEE DETAILS OF OPERATOR PANEL IN SEXTION 3.3

GALAXY 3000

FRONT VIEW

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Galaxy 3000 10-30kVA

Quick Start Notes

If AC power is required on site prior to the arrival of the MGE Field Engineer, the following procedure will provide the AC power without powering the UPS. Any questions about this procedure contact the MGE Field Service support line at 800 438-7373.

A.Insure that the Bypass Switch is in the BYPASS position.

B.Insure that the battery breaker, QF1, is open.

C.Close the input power breaker to energize the AC power.

D.At this point, power will be available for site usage until the UPS is properly commissioned.

E.Upon arrival of the MGE Field Service Engineer, the main power must be disconnected so that a safe and proper commissioning of the unit may be accomplished.

WARNING Do not, under any circumstance, rotate the switch to the TRANSFER or NORMAL position, or close the battery breaker, QF1, until the unit has been commissioned by an MGE Field Engineer.

Figure QS-5: Bypass Switch Set to Bypass Mode.

TRANSFER

	N	B
	O	Y
	R	P
BYPASS	M	A
BYPASS	A	S
SWITCH	A	S
	L	S

J3 J4

TB2 OUTPUT

TB1 INPUT

FRONT VIEW

QS—6

Quick Start

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