Metabo TKHS 315 M Operating Instructions Manual

0017_33_1v5IVZ.fm
TKHS 315 M
Originalbetriebsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Original operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Origineel gebruikaanwijzing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
115 169 3748 / 0516 - 3.3
www.metabo.com
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I_0014en4A.fm 5.2.16 Original operating instructions
ENGLISH
1 Plate, table rear extension
2 Blade guard
3 Suction hose
4 Fence carrier, lower
5 Fence extrusion, short
6 Fence carrier, upper
7 Rip fence
8 Hose carrier
9 Table panel, c/w with motor carrier
unit, motor, switch, saw blade, riv­ing knife, dust extraction port
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10 Accessory storage (2x)
11 Transport handle (2x)
12 Leg (4x)
13 Stanchion, short (2x)
14 Stanchion, long (2x)
15 Spanner for saw blade change
16 Spanner for saw blade change
17 Handle for push block
18 Push stick / feeding aid
19 Wheel set
20 Guide bar for mitre fence
21 Support (2x)
22 Mounting bracket (2x)
23 Bracket, for rear extension table
(2x)
– Operating instructions and spare
parts list
– Hardware bag
2. Machine overview
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ENGLISH
24 Table extension
25 Suction hose
26 Blade guard
27 Rip fence
28 Accessory holders for push stick
/ feeding aid and push block handle
29 Crank for cutting height setting,
stepless from 0 – 85 mm
30 ON/OFF switch
31 Transport handles
32 Accessory holder for saw blade
change wrenches
33 Mitre fence
34 Motor carrier unit – angle of incli-
nation steplessly adjustable from 0° through 47°
35 Wheel set
36 Table top
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ENGLISH
Table of Contents
1. Scope of delivery...................22
2. Machine overview..................23
3. Please Read First!.................. 24
4. Safety Instructions ................ 24
4.1 Specified conditions of use ...... 24
4.2 General Safety Instructions ..... 24
4.3 Symbols on the machine ......... 26
4.4 Safety devices .........................26
5. Special Product Features...... 27
6. Operating elements ............... 27
7. Assembly................................ 28
7.1 Mains connection.....................32
7.2 Set-up ...................................... 32
8. Operation................................ 32
8.1 Dust collector ...........................33
8.2 Adjusting the cutting depth ...... 33
8.3 Setting the saw blade tilt..........34
8.4 Sawing with the rip fence......... 34
8.5 Sawing with the mitre fence..... 34
9. Tips and Tricks ......................35
10. Care and Maintenance........... 35
10.1 Changing the saw blade ..........35
10.2 Aligning the riving knife............36
10.3 Cleaning the saw blade's height adjustment mechanism . 36
10.4 Storing the saw ........................ 37
10.5 Maintenance ............................ 37
11. Repairs....................................37
12. Transport ................................37
13. Available Accessories ........... 37
14. Environmental
Considerations.......................37
15. Troubleshooting .................... 37
16. Technical Data .......................38
3. Please Read First!
These instruction have been written in a way which facilitates learning of how to safely operate your saw. Here is a guide on how you should read these in­structions:
– Read these instructions before use.
Pay special attention to the safety information.
– These instructions are intended for
persons with basic technical know­ledge regarding the operation of a device like the one described her­ein. Inexperienced persons are strongly advised to seek competent advise and guidance from an expe­rienced person before operating this machine.
– Keep all documents supplied with
this machine for future reference. Retain proof of purchase in case of warranty claims.
– This device must not be sold or lent
to someone else without being ac­companied by these Operating In­structions and all other documents supplied with the device.
– The equipment manufacturer is not
liable for any damage resulting from neglect of these operating instruc­tions.
Information in these instructions is desi­gnated as under:
ADanger!
Risk of personal injury or environmental damage.
BRisk of electric shock!
Risk of personal injury by electric shock.
cDrawing-in/trapping hazard!
Risk of personal injury by body parts or clothing being drawn into the rotating saw blade.
A Caution!
Risk of material damage.
3 Note:
Additional information.
– Numbers in illustrations (1, 2, 3
etc.)
– denote component parts;
– are consecutively numbered;
– relate to the corresponding num-
ber(s) in brackets (1), (2), (3) etc. in the neighbouring text.
– Numbered steps must be carried
out in sequence.
– Instructions which can be carried
out in any order are indicated by a bullet point (•).
– Listings are marked by a dash (–).
4. Safety Instructions
4.1 Specified conditions of use
This machine is intended for ripping, cross-cutting and cutting to size of solid wood, particle board, fibreboard, ply­wood and these materials provided they have plastic laminate surfaces or edge trim or are veneered.
Round workpieces may not be sawed as they can be twisted by the rotating saw blade.
The tool must not be used for grooving. Always have blade guard installed du­ring operation.
Any other use is considered to be not as specified and not permitted. The ma­nufacturer is not liable for any damage caused by unspecified use.
Reconstruction of this machine or use of parts that have not been tested and released by the manufacturer can lead to unforeseen damage and dangers du­ring operation.
4.2 General Safety Instruc­tions
When using this machine observe
the following safety instructions to minimise the risk of personal injury or material damage.
Please also observe the special sa-
fety instructions in the respective sections.
Where applicable, follow the legal
directives or regulations for the pre­vention of accidents pertaining to the use of circular saws.
AGeneral hazards!
Keep your work area tidy – a messy
work area invites accidents.
Be alert. Know what you are doing.
Set out to work with reason. Do not operate device while under the influ­ence of drugs, alcohol or medicati­on.
Consider environmental conditions.
Keep work area well lighted.
Avoid unnatural body positions.
Ensure firm footing and keep your balance at all times.
Use suitable workpiece supports
when cutting long stock.
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ENGLISH
Wedges may only be cut using a
wedge cutting jig, adapted to the desired wedge thickness, length, and taper:
– Install riving knife and blade
guard.
With your right hand push the wedge cutting jig against the rip fence, while at the same time feed it into the saw blade. Secure workpi­ece with your left hand.
Do not operate the machine near in-
flammable liquids or gases.
The saw shall only be started and
operated by persons familiar with circular saws and who are at any time aware of the dangers asso­ciated with the operation of such machine.
Persons under 18 years of age shall use this tool only in the course of their vocational training under the supervision of an instructor.
Keep bystanders, particularly child-
ren, out of the danger zone. Do not permit bystanders to touch the de­vice or mains cable while it is run­ning.
Do not overload device – use it only
within the performance range it was designed for (see 'Technical Data').
BDanger! Risk of electric
shock!
Do not expose device to rain.
Do not operate device in damp or wet environment.
Prevent body contact with earthed objects such as radiators, pipes, cooking stoves or refrigerators when operating this device.
Do not use the mains cable for any
purpose it is not intended for.
Do not use any damaged mains ca-
ble.
A damaged mains cable may only
be replaced by the manufacturer, its customer service or its service part­ner.
ARisk of personal injury and
crushing by moving parts!
Do not operate the machine without
installed guards.
Always keep sufficient distance to
the saw blade. Use suitable feeding aids if necessary. Keep sufficient di-
stance to driven components when operating the device.
Wait for the saw blade to come to a
complete stop before removing cut­outs, waste wood etc. from the work area.
Do not attempt to stop the saw bla-
de by pushing the workpiece against its side.
Ensure the device is disconnected
from power before servicing.
When turning ON the machine (e.g.
after servicing) ensure that no tools or loose parts are left on or in the machine.
Turn power OFF if the machine is
not used.
ACutting hazard, even with the
cutting tool at standstill!
Wear gloves when changing cutting
tools.
Store saw blades in such a manner
that nobody can get hurt.
ARisk of kickback (workpiece is
caught by the saw blade and thrown against the operator)!
Always work with a properly set ri-
ving knife.
Riving knife and saw blade used
must match: The riving knife should be thinner than the kerf, but thicker than the saw blade body.
Do not jam workpieces.
Make sure the saw blade is suitable
for the workpiece material.
Cut thin or thin-walled workpieces
only with fine-toothed saw blades.
Always use sharp saw blades.
If in doubt, check workpiece for in-
clusion of foreign matter (e.g. nails or screws).
Cut only stock of dimensions that al-
low for safe and secure holding while cutting.
Never cut several workpieces at the
same time – and also never cut bundles containing several individu­al pieces. There is a risk of personal injury if individual pieces are caught by the saw blade in an uncontrolled manner.
Remove small cut-outs, waste wood
etc. from the work area – when you
are doing so, the saw blade must be at a complete standstill.
cDrawing-in/trapping hazard!
Ensure that no parts of the body or
clothing can be caught and drawn in by rotating components (no ties, no gloves, no loose-fitting clothes; con­tain long hair with hairnet).
Never attempt to cut any workpi-
eces which contain
– ropes,
– strings,
– bands,
– cables or
– wires or to which any of the
above are attached.
ADanger due to insufficient per-
sonal protection equipment!
Wear ear protection.
Wear safety goggles.
Wear dust mask.
Wear suitable work clothes.
When working outdoors wearing of
non-slip shoes is recommended.
ARisk of injury by inhaling
wood dust!
Some types of wood dust (e.g. oak,
beech, ash) may cause cancer when inhaled. If working in a closed room, always use a dust collector.
Make sure that as little as possible
wood dust can escape into the envi­ronment:
– install dust collector
– repair any leaks on the dust coll-
ector
– keep your work area well ventila-
ted at all times.
Operation without a dust collector is only possible:
– outdoors;
– for short-term operation
(up to a maximum of 30 minutes); or
– if a dust respirator is worn.
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ENGLISH
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48 49 50
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51 52
53
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AHazard caused by modificati-
on of the machine or use of parts not tested and approved by the manuf­acturer!
Strictly follow these instructions
when assembling the device.
Use only parts approved by the
equipment manufacturer. This ap­plies particularly to:
– Saw blades (please see 'Availab-
le accessories' for order num­bers);
– safety devices (see 'Spare parts
list' for stock numbers).
Do not change any parts.
AHazard generated by machine
defects!
Keep the machine and accessories
in good repair. Follow the mainte­nance instructions.
Before any use check machine for
possible damage: before operating the machine all safety devices, pro­tective guards or slightly damaged parts need to be checked for proper function as specified. Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all re­quirements for proper operation of the device.
Any damaged parts or protection
devices must be repaired or re­placed by a qualified specialist. Have damaged switches replaced by a service centre. Do not operate device if the switch cannot be tur­ned ON or OFF.
Keep handles free of oil and grease.
4. Clear the blockage using a suitable tool.
4.3 Symbols on the machine
Data on the nameplate
37 Manufacturer 38 Serial number 39 Machine designation 40 Motor data (see also 'Technical
Data')
41 Date of manufacture 42 CE mark – This machine meets
the EC directives as per declara­tion of conformity
43 Waste disposal symbol – Device
can be disposed of by returning it to the manufacturer
44 Dimensions of permissible saw
blades
Symbols on the machine
4.4 Safety devices
Riving knife
The riving knife (51) prevents the work­piece from being caught by the rising teeth of the saw blade and being thrown back against the operator.
Always have riving knife installed du­ring operation.
Blade guard
The blade guard (52) protects against unintentional contact with the saw bla­de and from chips flying about.
Always have the blade guard installed during operation.
Push stick
The push stick (53) serves as an exten­sion of the hand and protects against accidental contact with the saw blade.
Always use the push stick if the di­stance between saw blade and rip fence is less than 120 mm.
ARisk of injury by noise!
Wear ear protection.
Make sure the riving knife is not
bent. A bent riving knife will push the workpiece against the side of the saw blade, causing noise.
ADanger from blocking work-
pieces or workpiece parts!
If blockage occurs:
1. Switch machine OFF.
2. Unplug mains cable.
3. Wear gloves.
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45 Wear ear protection 46 Wear eye protection 47 Do not operate tool in moist or
wet environment.
48 Read operating instructions 49 Do not reach into saw blade area 50 Hazardous area warning
Guide the push stick at an angle of 20 … 30 against the saw table's surface.
When the push stick is not used, it can be hung to the holder (54) provided.
Replace the push stick if it is damaged.
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