Page 1
TIG WELDING SYSTEMS
SOME LIKE IT HOT.
The centrepiece of a TIG welding device is the optimum
ignition and control. That makes welding devices real
perfectionists: they can handle all metals from 0.3 mm
on with direct or alternating current, depending on the
material. Your advantage: They are so good at handling
the concentrated splash-free electric arc, that bother-
e.g. TIG 170 AC/DC
some reworking is now a thing of the past. Metabo wel-
ding systems are produced as highly dependable tools:
Only after successfully passing all air condition, dust
chamber and vibration tests and then being checked
again thoroughly, do they leave our factory.
Digital welding current indicator
with automatic nominal and
actual value changeover.
“HF ignition”
for contact-free ignition
of the TIG electric arc.
2/4-cycle control for
comfortable working.
Electrode function
with switch and automatic hot start, arc
force control and antistick regulation for
perfect, even welding
results without
sticking.
Infinitely adjustable second current
for protecting the material from
overheating.
Automatic finishing
device
Infinitely adjustable
welding current reduction
for a clean welded end.
Continuously
adjustable gas
post flow time
for perfect gas
management.
Sturdy metal housing
with protection class
IP 23C for safe use
in rough construction
site conditions.
Torch and earth cable
can be removed.
Smart intelligence
State-of-the-art processor
control for simple operation
and ideal welding results.
334 |
during TIG AC welding can be adjusted
Balance control
for ideal fusion penetration.
Frequency control
during TIG AC welding can be
adjusted for a stable electric arc.
“S mark“
Approved for welding even in narrow spaces with
increased electrical risk. Automatic test function
with switch for testing the “S-wave”.
Page 2
TIG WELDING SYSTEMS
COMMON FEATURES
"Smart Intelligence": state-of-the-art processor control for easy
operation and ideal welding results
"HF ignition" for contact-free ignition of the TIG electric arc
2/4-cycle control for comfortable work
Outstanding ignition characteristics even with minimal
welding currents
Infinitely adjustable current rise time "Upslope" for even
heating up of the material
"Automatic finishing device": infinitiely adjustable welding
current reduction for optimum welded end
Continuously adjustable gas post flow time for perfect gas
management
Switchable electrode functions with automatic hot start,
anti-stick alternately with and without arc force regulation
for perfect, even welding results without sticking
Large, ergonomic and protected control elements for optimum
adjustment even with gloves
Digital welding current display with automatic nominal
and actual value changeover
Connection for optional hand or foot remote control
Temperature-dependent fan control: reduced fan noise,
dirt and energy consumption
Robust metal housing
Housing with protection class IP 23C for safe, rough
construction site application
"Multi-function shoulder strap": for light and practical
device transport
Removable torch and earth cable - Connection
via large cable bushes
Removable gas connection line for convenient transport
"S-mark": approved for welding even in narrow welding
spaces with increased electrical danger
CE-inspected
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
WIG 170 DC
Inert Gas
Welding System
WIG 170 DC
WIG 170 DC Set
Inert Gas
Welding System
WIG 170 DC Set
Comparative device characteristics
Mains voltage 230 V 230 V
Open circuit voltage 85 V 85 V
Infinitely variable setting range TIG 5 - 170 A 5 - 170 A
Infinitely variable setting range E 5 - 140 A 5 - 140 A
Maximum power input E/TIG 6 kVA/4,4 kVA 6 kVA/4,4 kVA
Maximum duty cycle E/TIG at 40°C 40 %/40 % 40 %/40 %
100% duty cycle E/TIG at 40°C 90 A/110 A 90 A/110 A
Weldable electrodes up to 3,25 mm 3,25 mm
Weldable material thickness 0,3 - 6 mm 0,3 - 6 mm
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 400 x 210 x 240 mm 400 x 210 x 240 mm
Weight 11,4 kg 11,4 kg
Standard equipment Torch 4 m, earth cable 35 mm², 5 m,
pressure reducer with content
and flow manometer
TECHNOLOGY
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
WELDING
TECHNOLOGY
Type WIG 170 DC WIG 170 DC Set
Order no. 0021017100 0021917100
| 335
COMPRESSED
AIR SYSTEMS
Page 3
TIG WELDING SYSTEMS
COMMON FEATURES
"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results
"HF ignition" for contact-free ignition of the TIG electric arc
2/4-cycle control for comfortable work
Switchable lift arc function for safe TIG ignition in
computer-controlled systems
Outstanding ignition characteristics even with
minimal welding currents
Infinitely adjustable second current for protecting
the material from over-heating
"Automatic finishing device": infinitiely adjustable welding
current reduction for optimum welded end
Continuously adjustable gas post flow time for perfect gas
management
Frequency control during TIG-AC welding adjustable
for a stable electric arc
Balance control during TIG-AC welding adjustable
for ideal fusion penetration
Switchable electrode function with automatic hot start, arc force
and anti-stick for perfect, even welding results without sticking
Electrode function also with alternating current
Large, ergonomic and protected control elements for optimum
adjustment even with gloves
Digital welding current display with automatic nominal
and actual value changeover
Connection for optional hand or foot remote control
Temperature-dependent fan control: reduced fan noise,
dirt and energy consumption
Robust metal housing
Housing with protection class IP 23C for safe, rough
construction site application
"Multi-function shoulder strap": for light and practical
device transport
Removable torch and earth cable - Connection via large
cable bushes
Removable gas connection line for convenient transport
"S-mark": approved for welding even in narrow welding
spaces with increased electrical danger
Switchable automatic test function for testing the "S-mark"
CE-inspected
WIG 170 AC/DC
WIG 170 AC/DC
Set
Inert Gas
Welding System
WIG 170 AC/DC
Inert Gas
Welding System
WIG 170 AC/DC Set
Comparative device characteristics
Mains voltage 230 V 230 V
Open circuit voltage 85 V 85 V
Infinitely variable setting range TIG 5 - 170 A 5 - 170 A
Infinitely variable setting range E 5 - 140 A 5 - 140 A
Maximum power input E/TIG 5,5 kVA/4,8 kVA 5,5 kVA/4,8 kVA
Maximum duty cycle E/TIG at 40°C 40 %/40 % 40 %/40 %
100% duty cycle E/TIG at 40°C 80 A/110 A 80 A/110 A
Weldable electrodes up to 3,25 mm 3,25 mm
Weldable material thickness 0,3 - 6 mm 0,3 - 6 mm
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 480 x 260 x 320 mm 480 x 260 x 320 mm
Weight 22,1 kg 22,1 kg
Standard equipment Torch 4 m, earth cable 35 mm², 5 m,
pressure reducer with content
and flow manometer
Type WIG 170 AC/DC WIG 170 AC/DC Set
Order no. 0021017200 0021917200
336 |
Page 4
ACCESSORIES FOR TIG WELDING SYSTEMS
FOR TIG WELDING SYSTEMS
Welding torches
Torch type Length
Suitable for Order no.
m
SR 26 4 WIG 170 DC,
WIG 170 AC/DC
SR 26 8 WIG 170 DC,
WIG 170 AC/DC
FOR TIG WELDING TORCH SR
Accessory box
Accessory box SR 18/SR 26/26 V
Consisting of:
Tungsten electrode 1.6 x 175 mm,
green WP 20
Tungsten electrode 2.4 x 175 mm,
green WP 20
Tungsten electrode 3.2 x 175 mm,
green WP 20
Tungsten electrode 1.6 x 175 mm,
green WP 20
Tungsten electrode 2.4 x 175 mm,
green WP 20
Tungsten electrode 3.2 x 175 mm,
green WP 20
Clamping sleeve 1.6 mm
Clamping sleeve 2.4 mm
Clamping sleeve 3.2 mm
Clamping sleeve housing 1.6 mm
Clamping sleeve housing 2.4 mm
Clamping sleeve housing 3.2 mm
Ceramic gas nozzle size 5, Ø 8.0 mm
Ceramic gas nozzle size 6, Ø 9.5 mm
Ceramic gas nozzle size 7, Ø 11.0 mm
Torch cap long
Torch cap short
Carry case
Clamping sleeves
0902019073
0902019090
Order no.
0902014500
Clamping sleeve housing
Diameter
Suitable for Order no.
mm
1 SR 17/18/26 1327127132
1,6 SR 17/18/26 1327127140
2,4 SR 17/18/26 1327127159
3,2 SR 17/18/26 1327135410
4 SR 17/18/26 1327148431
Ceramic gas nozzles
Size Diameter
Version Suitable for Order no.
mm
Size 4 6,5 Long SR 17/18/26 1327180505
Size 5 8 Long SR 17/18/26 1327127876
Size 6 9,5 Long SR 17/18/26 1327127175
Size 7 11 Long SR 17/18/26 1327127884
Size 8 12,5 Long SR 17/18/26 1327135402
Torch caps
Version Suitable for Order no.
Long SR 17/18/26 1327127230
Short SR 17/18/26 1327127248
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
TECHNOLOGY
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
Diameter
Suitable for Order no.
mm
1 SR 17/18/26 1327127078
1,6 SR 17/18/26 1327127086
2,4 SR 17/18/26 1327127094
3,2 SR 17/18/26 1327135429
4 SR 17/18/26 1327148423
| 337
WELDING
COMPRESSED
TECHNOLOGY
AIR SYSTEMS
Page 5
ACCESSORIES FOR TIG WELDING SYSTEMS
FOR TIG WELDING TORCH MISTRAL
Accessory box
Order no.
Accessory box MISTRAL/
TORNADO
Consisting of:
Tungsten electrode
1.6 mmX175 mm, grey WC 20
Tungsten electrode
2.4 mmX175 mm, grey WC 20
Tungsten electrode
3.2 mmX175 mm, grey WC 20
Tungsten electrode
4.0 mmX175 mm, grey WC 20
Rod holder 1.6 mm
Rod holder 2.4 mm
Rod holder 3.2 mm
Rod holder 4.0 mm
Ceramic gas nozzle
size 7.5 Ø 7.5 mm
Ceramic gas nozzle
size 10 Ø 10.0 mm
Ceramic gas nozzle
size 13 Ø 13.0 mm
Torch cap long
Torch cap short
Carry case
Rod holder
Diameter
Version Suitable for Order no.
mm
1,6 Long Mistral/Tornado 1327618225
2,4 Long Mistral/Tornado 1327618233
3,2 Long Mistral/Tornado 1327618241
4 Long Mistral/Tornado 1327618292
1,6 Short Mistral/Tornado 1327618250
2,4 Short Mistral/Tornado 1327618268
3,2 Short Mistral/Tornado 1327618276
4 Short Mistral/Tornado 1327618284
Ceramic gas nozzles
Size Diameter
Version Suitable for Order no.
mm
Size 7.5 7,5 Long Mistral/Tornado 1327618306
Size 10 10 Long Mistral/Tornado 1327618314
Size 13 13 Long Mistral/Tornado 1327618322
Size 16 16 Long Mistral/Tornado 1327618330
Size 7.5 7,5 Short Mistral/Tornado 1327618349
Size 10 10 Short Mistral/Tornado 1327618357
Size 13 13 Short Mistral/Tornado 1327618365
Torch caps
0902019316
OTHER ACCESSORIES FOR
TIG WELDING SYSTEMS
Hand remote control
Cable length: 5 m
Cable length
m
Foot remote control
5 Aluminium 0902019391
Welding site
equipment no. 7
Consisting of
welding cable,
earth cable,
welding shield,
wire brush and
deslagging hammer
Cable diameter: 25 mm²
Length: 3 m
Suitable for: WIG 170 DC,
WIG 170 AC/DC
Maximum welding current
A
Earth clamps
200 0902027467
400 0902027475
Rod holder
200 0902027440
300 0902027459
LengthmSuitable for Order no.
Other accessories
for welding systems
See page 346/347
Tungsten electrodes
Stick electrodes
Cable
diameter
mm²
Earth cable
25 3 WIG 170 DC,
Electrode cable
35 3 WIG 170 DC,
Order no.
0902014829
Version Order no.
Order no.
1327022381
Order no.
0902008365
WIG 170 AC/DC
0902007180
WIG 170 AC/DC
See page 347
See page 347
Version Suitable for Order no.
Short Mistral/Tornado 1327618390
Long Mistral/Tornado 1327618403
338 |
Page 6
GIVE THEM SOME GAS.
Simple handling and excellent thin sheet properties – tho-
se are the advantages of MIG/MAG welding. Depending
on the material, various gases are supplied. You can use
MIG (Metal Inert Gas) to process aluminium and alumini-
um alloys without problems. The MAG (Metal Active Gas)
method is suitable for construction, tank and pipe steel
e.g. MIG/MAG 250/60 XT
Smart intelligence
State-of-the-art processor
control for simple operation
and ideal welding results.
Gasless and currentless
welding wire threading
– convenient, without loss of gas and
safe. 2/4-cycle control for practical
operation.
Adjustable automatic dot welding
option for even welding results.
Rough and fine levels
for perfect adjustment
to the material.
230 V three-wire electrical
socket with switch
– ideal for connecting
an angular grinder etc.
MIG/MAG WELDING SYSTEMS
from approx. 0.5 mm on as well as for stainless steel and
high alloy steel. A welding system for high demands – our
engineers have taken everything into consideration: from
the adjustable burn back time to the multi-handle for the
simple transportation of the device.
Rubber-coated storage surface
– practical for accessories.
Multi-handle
for the easy transporta-
tion of the device and
the practical storage
of the welding site
equipment.
Vertical wire
roller guide
with angular torch
and wire outlet
for ideal and even
wire transport.
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
TECHNOLOGY
WOOD-PROCESSING
Robust welded housing
construction (chassis).
Torch and earth cable
can be removed.
5-year warranty on
main transformer.
Large device transport
wheels for easy and
safe transport.
“S mark“
Approved for welding even
in narrow spaces with
increased electrical risk.
| 339
WATER-/PUMP
WELDING
COMPRESSED
TECHNOLOGY
TECHNOLOGY
AIR SYSTEMS
Page 7
MIG/MAG WELDING SYSTEMS
COMMON FEATURES
Large control elements for optimum adjustment
Copper coil with heat protection for long service life
Welding wire holder for 0.8 kg and 5 kg rolls
Mobile for easy transportation
Variable gas bottle holder
....5 year warranty
on main transformer
"S-mark": approved for welding in narrow welding
spaces with increased electrical danger
5 year warranty on main transformer
CE-inspected
MIG/MAG 160MIG/MAG 140
Inert Gas
Welding System
MIG/MAG 140
Inert Gas
Welding System
MIG/MAG 160
Comparative device characteristics
Mains voltage 230 V 230 V
Maximum power input at 230 V 5,1 kVA 5,3 kVA
Setting range (230 V) 30 - 140 A 30 - 160 A
Regulation 4 levels 4 levels
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 3 mm 0,5 - 4 mm
Maximum duty cycle at 25 °C 7 % 15 %
Maximum duty cycle at 40 °C 4 % 8 %
100% duty cycle at 25 °C 35 A
100% duty cycle at 40 °C 20 A
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 590 x 260 x 420 mm 590 x 260 x 420 mm
Weight 21 kg 26,5 kg
Standard equipment Torch SB 14/2 m fixed connection, earth cable,
pressure reducer without manometer
Torch SB 14/2 m fixed connection, earth cable,
pressure reducer without manometer
Type MIG/MAG 140 MIG/MAG 160
Order no. 0271071507 0271071701
340 |
Page 8
COMMON FEATURES
"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results
Gasless and currentless welding wire threading - comfortable,
gas-loss-free and safe
Soft start for easy electric arc start
Adjustable burn back time for practical electric arc restart
2/4-cycle control for practical operation
Adjustable automatic point system for even welding results
Large, ergonomic and protected control elements
for optimum adjustment even with gloves
Electronics dust-prooffor rough applications
Metal wire feed for safe wire transport
Vertical wire roller guide with straight torch and
wire outlet for optimum and even wire transport
....5 year warranty
on main transformer
MIG/MAG WELDING SYSTEMS
"Cooling duct": high duty cycle due to optimum cooling
Robust welding housing construction (chassis)
"Multigriff": for easy transportation of device and
practical storage of welding site equipment
Large device transport wheels for easy and safe transport
Rubber-coated storage area - practical for accessories
Variable gas bottle holder
Removable torch and earth cable
"S-mark": approved for welding in narrow welding
spaces with increased electrical danger
5 year warranty on main transformer
CE-inspected
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
MIG/MAG
150/20 XT Set
MIG/MAG
150/20 XT
Inert Gas
Welding System
MIG/MAG 150/20 XT
Inert Gas
Welding System
MIG/MAG 150/20 XT Set
Comparative device characteristics
Mains voltage 230 V 230 V
Maximum power input at 230 V 5,8 kVA 5,8 kVA
Setting range (230 V) 30 - 150 A 30 - 150 A
Regulation 6 levels 6 levels
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 5 mm 0,5 - 5 mm
Maximum duty cycle at 25 °C 20 % 20 %
Maximum duty cycle at 40 °C 15 % 15 %
100% duty cycle at 25 °C 50 A 50 A
100% duty cycle at 40 °C 50 A 50 A
Fuse protection for 230 V T 16 A T 16 A
Dimensions L x W x H 854 x 338 x 782 mm 854 x 338 x 782 mm
Weight 59,5 kg 59,5 kg
Standard equipment Torch SB 14/3 m fixed connection,
earth cable, protective shield, wire brush,
torch spray, pressure reducer with content
and flow manometer
Torch SB 14/3 m fixed connection,
earth cable, protective shield, wire brush,
torch spray, pressure reducer with
content and flow manometer, welding
wire 0.8 mm/5 kg (G3Si1), adapter for 5 kg,
gas bottle 10 litres mixed gas
TECHNOLOGY
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
WELDING
TECHNOLOGY
Type MIG/MAG 150/20 XT MIG/MAG 150/20 XT Set
Order no. 0021031700 0021901700
| 341
COMPRESSED
AIR SYSTEMS
Page 9
MIG/MAG WELDING SYSTEMS
COMMON FEATURES
"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results
Gasless and currentless welding wire threading - comfortable,
gas-loss-free and safe
Soft start for easy electric arc start
Adjustable burn back time for practical electric arc restart
2/4-cycle control for practical operation
Adjustable automatic point system for even welding results
Large, ergonomic and protected control elements
for optimum adjustment even with gloves
Electronics dust-proof rough applications
Unique: switchable three-wire electrical socket 230 V -
ideal for angle grinder etc.
Metal 2-roller wire feed for safe wire transport even with
long hose packets
Vertical wire roller guide with angular torch and wire
outlet for optimum and even wire transport
....5 year warranty
on main transformer
Operation at 230 V and 400 V for universal use
"Cooling duct": high duty cycle due to optimum cooling
Robust welding housing construction (chassis)
"Multigriff": for easy transportation of device and practical
storage of welding site equipment
Large device transport wheels for easy and safe transport
Rubber-coated storage area - practical for accessories
Variable gas bottle holder
Removable torch and earth cable
"S-mark": approved for welding in narrow welding
spaces with increased electrical danger
5 year warranty on main transformer
CE-inspected
MIG/MAG
170/30 XTC Set
MIG/MAG
170/30 XTC
Inert Gas Welding System
MIG/MAG 170/30 XTC
Inert Gas Welding System
MIG/MAG 170/30 XTC Set
Comparative device characteristics
Mains voltage 230/400 V 230/400 V
Maximum power input at 400 V 6,7 kVA 6,7 kVA
Setting range (400 V) 60 - 170 A 60 - 170 A
Regulation 6 levels each 6 levels each
Weldable wire 0,6 - 0,8 mm 0,6 - 0,8 mm
Weldable material thickness 0,5 - 6 mm 0,5 - 6 mm
Maximum duty cycle at 25 °C 30 % 30 %
Maximum duty cycle at 40 °C 20 % 20 %
100% duty cycle at 25 °C 90 A 90 A
100% duty cycle at 40 °C 60 A 60 A
Fuse protection for 400 V T 16 A T 16 A
Dimensions L x W x H 854 x 338 x 782 mm 854 x 338 x 782 mm
Weight 68,5 kg 68,5 kg
Standard equipment Torch SB 15/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and flow
manometer, connection adapter 230 V/400 V
Torch SB 15/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and flow
manometer, connection adapter 230 V/400 V,
welding wire 0.8 mm/5 kg (G3Si1), adapter
for 5 kg, gas bottle 10 litres mixed gas
Type MIG/MAG 170/30 XTC MIG/MAG 170/30 XTC Set
Order no. 0021031900 0021901900
342 |
Page 10
COMMON FEATURES
"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results
Gasless and currentless welding wire threading -
comfortable, gas-loss-free and safe
Soft start for easy electric arc start
Adjustable burn back time for practical electric arc restart
2/4-cycle control for practical operation
Adjustable automatic point system for even welding results
Large, ergonomic and protected control elements
for optimum adjustment even with gloves
Electronics dust-proof rough applications
Unique: switchable three-wire electrical socket 230 V -
ideal for angle grinder etc.
Metal 2-roller wire feed for safe wire transport even
with long hose packets
Rough and fine levels for optimum material adjustment
MIG/MAG WELDING SYSTEMS
Vertical wire roller guide with angular torch and wire
outlet for optimum and even wire transport
"Cooling duct": high duty cycle due to optimum cooling
Robust welding housing construction (chassis)
"Multigriff": for easy transportation of device and practical
storage of welding site equipment
Large device transport wheels for easy and safe transport
Rubber-coated storage area - practical for accessories
Variable gas bottle holder
Removable torch and earth cable
"S-mark": approved for welding in narrow welding
spaces with increased electrical danger
5 year warranty on main transformer
CE-inspected
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
MIG/MAG
200/40 XT Set
MIG/MAG
200/40 XT
Inert Gas Welding System
MIG/MAG 200/40 XT
Inert Gas Welding System
MIG/MAG 200/40 XT Set
Comparative device characteristics
Mains voltage 400 V 400 V
Maximum power input at 400 V 7 kVA 7 kVA
Setting range (400 V) 30 - 200 A 30 - 200 A
Regulation 2 x 6 levels 2 x 6 levels
Weldable wire 0,6 - 1 mm 0,6 - 1 mm
Weldable material thickness 0,5 - 8 mm 0,5 - 8 mm
Maximum duty cycle at 25 °C 40 % 40 %
Maximum duty cycle at 40 °C 30 % 30 %
100% duty cycle at 25 °C 120 A 120 A
100% duty cycle at 40 °C 100 A 100 A
Fuse protection for 400 V T 16 A T 16 A
Dimensions L x W x H 954 x 384 x 882 mm 954 x 384 x 882 mm
Weight 91 kg 91 kg
Standard equipment Torch SB 25/3 m, earth cable,
protective shield, wire brush, torch spray,
pressure reducer with content and
flow manometer
Torch SB 25/3 m, earth cable, protective
shield, wire brush, torch spray, pressure
reducer with content and flow manometer,
welding wire 0.8 mm/5 kg (G3Si1), adapter
for 5 kg, gas bottle 10 litres mixed gas
TECHNOLOGY
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
WELDING
TECHNOLOGY
Type MIG/MAG 200/40 XT MIG/MAG 200/40 XT Set
Order no. 0021032200 0021902200
| 343
COMPRESSED
AIR SYSTEMS
Page 11
MIG/MAG WELDING SYSTEMS
COMMON FEATURES
"Smart Intelligence": state-of-the-art processor control for easy
operation and ideal welding results
Gasless and currentless welding wire threading - comfortable,
gas-loss-free and safe
Soft start for easy electric arc start
Adjustable burn back time for practical electric arc restart
2/4-cycle control for practical operation
Adjustable automatic point system for even welding results
Large, ergonomic and protected control elements
for optimum adjustment even with gloves
Electronics dust-proof rough applications
Unique: switchable three-wire electrical socket 230 V -
ideal for angle grinder etc.
Metal 2-roller wire feed for safe wire transport even
with long hose packets
....5 year warranty
on main transformer
Rough and fine levels for optimum material adjustment
Vertical wire roller guide with angular torch and wire outlet for
optimum and even wire transport
"Cooling duct": high duty cycle due to optimum cooling
Robust welding housing construction (chassis)
"Multigriff": for easy transportation of device and practical
storage of welding site equipment
Large device transport wheels for easy and safe transport
Rubber-coated storage area - practical for accessories
Variable gas bottle holder
Removable torch and earth cable
"S-mark": approved for welding in narrow welding
spaces with increased electrical danger
5 year warranty on main transformer
CE-inspected
MIG/MAG
MIG/MAG
300/45 XT Set
250/60 XT Set
MIG/MAG
300/45 XT
MIG/MAG
250/60 XT
Inert Gas
Welding System
MIG/MAG 250/60 XT
Inert Gas
Welding System
MIG/MAG 250/60 XT Set
Inert Gas
Welding System
MIG/MAG 300/45 XT
Inert Gas
Welding System
MIG/MAG 300/45 XT Set
Comparative device characteristics
Mains voltage 400 V 400 V 400 V 400 V
Maximum power input at 400 V 8,9 kVA 8,9 kVA 12,1 kVA 12,1 kVA
Setting range (400 V) 30 - 250 A 30 - 250 A 30 - 300 A 30 - 300 A
Regulation 2 x 6 levels 2 x 6 levels 2 x 6 levels 2 x 6 levels
Weldable wire 0,6 - 1,2 mm 0,6 - 1,2 mm 0,6 - 1,2 mm 0,6 - 1,2 mm
Weldable material thickness 0,5 - 10 mm 0,5 - 10 mm 0,5 - 15 mm 0,5 - 15 mm
Maximum duty cycle at 25 °C 60 % 60 % 45 % 45 %
Maximum duty cycle at 40 °C 40 % 40 % 30 % 30 %
100% duty cycle at 25 °C 190 A 190 A 190 A 190 A
100% duty cycle at 40 °C 160 A 160 A 150 A 150 A
Fuse protection for 400 V T 16 A T 16 A T 16 A T 16 A
Dimensions L x W x H 954 x 384 x 882 mm 954 x 384 x 882 mm 954 x 384 x 882 mm 954 x 384 x 882 mm
Weight 102 kg 102 kg 104 kg 104 kg
Standard equipment Torch SB 25/3 m, earth
cable, protective shield,
wire brush, torch spray,
pressure reducer with
content and flow
manometer
Torch SB 25/3 m, earth
cable, protective shield,
wire brush, torch spray,
pressure reducer with
content and flow
manometer, welding wire
0.8 mm/5 kg (G3Si1),
adapter for 5 kg, gas
bottle 10 litres mixed gas
Torch SB 36/3 m, earth
cable, protective shield,
wire brush, torch spray,
pressure reducer with
content and flow
manometer
Torch SB 36/3 m, earth
cable, protective shield,
wire brush, torch spray,
pressure reducer with
content and flow
manometer, welding wire
1.0 mm/15 kg (G3Si1),
gas bottle 10 litres
mixed gas
Type MIG/MAG 250/60 XT MIG/MAG 250/60 XT Set MIG/MAG 300/45 XT MIG/MAG 300/45 XT Set
Order no. 0021032800 0021902800 0021033300 0021903300
344 |
Page 12
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS
FOR THE MIG/MAG INERT GAS
WELDING SYSTEMS
Welding torches
Torch type LengthmSuitable for Order no.
SB 14 3 MIG/MAG 150/20 XT 0902009922
SB 15 3 MIG/MAG 170/30 XTC,
0902009949
MIG/MAG 180/35 ETC,
MIG/MAG 180/40 ETC,
MIG/MAG 200/35 ET,
MIG/MAG 210/40 ET
SB 15 4 MIG/MAG 170/30 XTC,
0902009957
MIG/MAG 180/35 ETC,
MIG/MAG 180/40 ETC,
MIG/MAG 200/35 ET,
MIG/MAG 210/40 ET
SB 15 5 MIG/MAG 170/30 XTC,
0902009965
MIG/MAG 180/35 ETC,
MIG/MAG 180/40 ETC,
MIG/MAG 200/35 ET,
MIG/MAG 210/40 ET
SB 25 3 MIG/MAG 200/40 XT,
0902008330
MIG/MAG 250/60 XT,
MIG/MAG 230/40 ET,
MIG/MAG 230/60 ET,
MIG/MAG 260/60 ET
SB 25 4 MIG/MAG 200/40 XT,
0902008349
MIG/MAG 250/60 XT,
MIG/MAG 230/40 ET,
MIG/MAG 230/60 ET,
MIG/MAG 260/60 ET
SB 25 5 MIG/MAG 200/40 XT,
0902008357
MIG/MAG 250/60 XT,
MIG/MAG 230/40 ET,
MIG/MAG 230/60 ET,
MIG/MAG 260/60 ET
SB 36 3 MIG/MAG 300/45 XT 0902008411
SB 36 4 MIG/MAG 300/45 XT 0902008420
SB 36 5 MIG/MAG 300/45 XT 0902008438
FOR MIG/MAG WELDING TORCHES
Gas nozzles
Diameter
mm
12 Conical SB 14/15 1327045357
16 Cylindrical SB 14/15 1327045349
16 Point nozzle SB 14/15 1327045381
15 Conical SB 25 1327045519
18 Cylindrical SB 25 1327045500
18 Point nozzle SB 25 1327045543
16 Conical SB 36 1327064165
19 Cylindrical SB 36 1327064157
20 Point nozzle SB 36 1327064190
Flow nozzles
Diameter
mm
0,6 Steel/special steel SB 14/15 1327045306
0,8 Steel/special steel SB 14/15 1327045314
Version Suitable for Order no.
For the welding ofSuitable for Order no.
Diameter
For the welding ofSuitable for Order no.
mm
1 Steel/special steel SB 14/15 1327045330
1,2 Steel/special steel SB 14/15 1327056693
0,8 Aluminium SB 14/15 1327009660
1 Aluminium SB 14/15 1327009679
1,2 Aluminium SB 14/15 1327009687
0,6 Steel/special steel SB 25-41 1327056685
0,8 Steel/special steel SB 25-41 1327045462
1 Steel/special steel SB 25-41 1327045489
1,2 Steel/special steel SB 25-41 1327045497
0,8 Aluminium SB 25-41 1327009695
1 Aluminium SB 25-41 1327009709
1,2 Aluminium SB 25-41 1327009717
Sets
Order no.
Set 1 SB 14/15
0902027718
1 x conical gas nozzle,
1 x cylindrical gas nozzle,
1 x spot gas nozzle,
2 x flow nozzle 0.6 mm,
2 x flow nozzle 0.8 mm,
1 x flow nozzle 1.0 mm
Set 2 SB 14/15
0902027726
1 x conical gas nozzle,
1 x cylindrical gas nozzle,
1 x spot gas nozzle
Set 3 SB 14/15
0902027734
1 x very conical gas nozzle,
1 x bottle-shaped gas nozzle
Set 4 SB 14/15
0902027742
3 x conical gas nozzle
Set 5 SB 14/15
0902027750
3 x cylindrical gas nozzle
Set 6 SB 14/15
0902027769
1 x spot gas nozzle,
1 x nail welding nozzle
Set 7 SB 14/15
0902027645
5 x flow nozzle 0.6 mm
Set 8 SB 14/15
0902027653
5 x flow nozzle 0.8 mm
Set 9 SB 14/15
0902027661
5 x flow nozzle 1.0 mm
Set 10 SB 14/15
0902027670
5 x retaining spring
Set 12 SB 14/15
0902027939
For aluminium/special steel, wire Ø 0.6-1.2 mm, 3 m
1 x cylindrical gas nozzle, each with
1 x flow nozzle 0.8 mm, 1.0 mm,
1.2 mm aluminium,
1 x polyamide core Ø 0.6-1.2 mm, 3 m,
1 x guide pipe for polyamide core
Swan necks
Suitable for Order no.
SB 14 0902027378
SB 15 0902027386
SB 25 0902027394
SB 36 0902005668
Order no.
Gas nozzle carrier SB 14/15
Protective sleeve SB 14/15
Retaining spring SB 25
Nozzle stem SB 25
Nozzle stem SB 36
Gas distributor SB 36
1327023825
1327045241
1327045454
1327075574
1327064149
1327063991
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
TECHNOLOGY
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
WELDING
TECHNOLOGY
AIR SYSTEMS
COMPRESSED
| 345
Page 13
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS
OTHER ACCESSORIES
FOR MIG/MAG WELDING TORCHES
Polyamide cores
Diameter
LengthmFor the welding
of
mm
0,6 - 0,8 3 Steel/special steel SB 14 1327045195
0,6 - 1,2 3 Aluminium/
stainless steel
0,6 - 1,2 4 Aluminium/
stainless steel
0,6 - 1,2 5 Aluminium/
stainless steel
Guide pipe for polyamide core
Guide pipe for polyamide core
Guide spirals
Dia -
LengthmFor the welding ofSuitable for Order no.
meter
mm
0,6 - 0,9 3 Steel SB 15-36 1327064203
0,6 - 0,9 4 Steel SB 15-36 1327064211
0,6 - 0,9 5 Steel SB 15-36 1327064220
1 - 1,2 3 Steel SB 15-36 1327064238
1 - 1,2 4 Steel SB 15-36 1327064246
1 - 1,2 5 Steel SB 15-36 1327064254
Cleaning pincer
Cleaning pincer
Multiple spanner
Multiple spanner
Earth cable
Cable
LengthmSuitable for Order no.
diameter
mm²
25 3 MIG/MAG 170/30 XTC,
MIG/MAG 200/40 XT,
MIG/MAG 250/60 XT
35 5 MIG/MAG 300/45 XT 0902011293
Suitable for Order no.
SB 15-41 1327144550
SB 15-41 1327144541
SB 15-41 1327144533
Order no.
1327045578
Order no.
0902027483
Order no.
1327045411
0902008365
Earth clamps
Maximum welding current
Order no.
A
200 0902027467
400 0902027475
Gas-shielded welding wire
Material Diameter
mm
Weight
kg
Delivery type Order no.
G3Si1 0,6 0,8 Roller 4411088338
G3Si1 0,6 5 Roller 4411060905
G3Si1 0,8 5 Roller 4411060921
G3Si1 0,6 15 Roller 4411060913
G3Si1 0,6 15 Basket 4411154721
G3Si1 0,8 15 Roller 4411060930
G3Si1 0,8 16 Basket 4411141549
G3Si1 1 15 Roller 4411060948
G3Si1 1 15 Basket 4411141557
G3Si1 1,2 15 Roller 4411060956
G3Si1 1,2 15 Basket 4411154730
AlMg3 0,8 2 Roller 4411014555
AlMg3 1 6 Roller 4411003600
Adapters for gas-shielded welding wire
Order no.
Adapter ring for 5 kg roll
Adapter for mesh wire spool
0902018158
0902012630
GENERAL ACCESSORIES FOR WELDING SYSTEMS
Automatic protective screens
Power supply via solar cells (no battery change)
Permanent UV/IR protection
Safe operation thanks to two independently operating sensors
True Color recognition
Supplementary comfortable terry towelling headband
Order no.
Automatic protective screen
Translight 2131
Dark level: DIN 11
Switching time: 0,0003 sek
Switch sensitivity: 2 levels
Brightening time: 0,2 sek
Field of view: 98 x 40 mm
Weight: 425 g
Automatic protective screen
Translight 2200
Dark level: DIN 9-13 (infinitely variable)
Switching time: 0,0003 sek
Switch sensitivity: Infinitely
Brightening time: 0,2 sek
Field of view: 98 x 40 mm
Weight: 425 g
0902063161
0902053166
346 |
Page 14
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS
Welding shields
Welding shield with glass DIN 9 and bright
glass overlay
Glass DIN 9 and bright glass overlay
Welding shield with glass DIN 11, bright glass
overlay and transparent glass
Welding glass DIN 11
Welding shield with glass DIN 11 and bright glass
overlay as hood
Welding glass DIN 11
Welding glasses
Welding glass 75x98 mm, dark DIN 11
Only for SB 160C/ SB 200CT
Welding glass 90x110 mm, dark, DIN 9
Welding glass 90x110 mm, dark, DIN 11
Welding glass 90x110 mm, bright
Welding glass 40x110 mm,
bright for transparency
Pressure reducer
Pressure reducer with content
manometer and flow manometer
Pressure reducer with content
manometer, flow manometer
and cut-off valve
Torch spray
Torch spray 150 ml
Torch spray 400 ml, "Abicor Binzel"
Wire brush
Wire brush, 2-row
Order no.
0902027840
0902005528
0902007164
Order no.
1321186455
0902027793
0902027807
0902027815
0902010661
Order no.
0902031472
0902005293
Order no.
1327038296
0902061150
Order no.
0902027823
Deslagging hammer
Order no.
Deslagging hammer
0902027831
Tungsten electrodes
Electrode
Diameter
mm
Version Packing unit Order no.
colour
Red 1 98% tungsten
10 0902027530
and 2%
thorium
oxide
Red 1,6 98% tungsten
10 0902027521
and 2%
thorium
oxide
Red 2,4 98% tungsten
10 0902027513
and 2%
thorium
oxide
Grey 1 98% tungsten
10 0902018484
and 2%
ceroxide
Grey 1,6 98% tungsten
10 0902018492
and 2%
ceroxide
Grey 2,4 98% tungsten
10 0902018506
and 2%
ceroxide
Green 1 99.9%
10 0902027556
tungsten
Green 1,6 99.9%
10 0902027564
tungsten
Green 2,4 99.9%
10 0902027572
tungsten
Stick electrodes
Diameter
mm
Length
mm
Packing unit Order no.
EN 499: E 350 RR 12 (DIN 1913: E 4322 RR6)
1,6 250 25 0902027890
2 250 25 0902027904
2,5 350 25 0902027912
3,25 350 25 0902027920
2 250 175 0902027866
2,5 350 100 0902027874
3,25 350 125 0902027882
EN 499: E 380 RC 11 (DIN 1913: E 5132 R(C) 3)
2,5 350 100 0902018883
3,25 350 125 0902018875
4 350 95 0902061169
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
TECHNOLOGY
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
WELDING
TECHNOLOGY
| 347
COMPRESSED
AIR SYSTEMS
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