Metabo TIG 170 AC-DC User Manual

TIG WELDING SYSTEMS
SOME LIKE IT HOT.
The centrepiece of a TIG welding device is the optimum
ignition and control. That makes welding devices real
perfectionists: they can handle all metals from 0.3 mm
on with direct or alternating current, depending on the
material. Your advantage: They are so good at handling
the concentrated splash-free electric arc, that bother-
e.g. TIG 170 AC/DC
some reworking is now a thing of the past. Metabo wel-
ding systems are produced as highly dependable tools:
Only after successfully passing all air condition, dust
chamber and vibration tests and then being checked
again thoroughly, do they leave our factory.
Digital welding current indicator
with automatic nominal and
actual value changeover.
“HF ignition”
for contact-free ignition of the TIG electric arc. 2/4-cycle control for comfortable working.
Electrode function
with switch and automa­tic hot start, arc force control and anti­stick regulation for perfect, even welding results without sticking.
Infinitely adjustable second current
for protecting the material from overheating.
Automatic finishing
device
Infinitely adjustable
welding current reduction
for a clean welded end.
Continuously adjustable gas post flow time
for perfect gas
management.
Sturdy metal housing
with protection class
IP 23C for safe use
in rough construction
site conditions.
Torch and earth cable can be removed.
Smart intelligence
State-of-the-art processor control for simple operation and ideal welding results.
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during TIG AC welding can be adjusted
Balance control
for ideal fusion penetration.
Frequency control
during TIG AC welding can be
adjusted for a stable electric arc.
“S mark“
Approved for welding even in narrow spaces with
with switch for testing the “S-wave”.
TIG WELDING SYSTEMS
COMMON FEATURES
"Smart Intelligence": state-of-the-art processor control for easy
operation and ideal welding results
"HF ignition" for contact-free ignition of the TIG electric arc
2/4-cycle control for comfortable work
Outstanding ignition characteristics even with minimal
welding currents
Infinitely adjustable current rise time "Upslope" for even
heating up of the material
"Automatic finishing device": infinitiely adjustable welding
current reduction for optimum welded end
Continuously adjustable gas post flow time for perfect gas
management
Switchable electrode functions with automatic hot start,
anti-stick alternately with and without arc force regulation for perfect, even welding results without sticking
Large, ergonomic and protected control elements for optimum
adjustment even with gloves
Digital welding current display with automatic nominal
and actual value changeover
Connection for optional hand or foot remote control
Temperature-dependent fan control: reduced fan noise,
dirt and energy consumption
Robust metal housing
Housing with protection class IP 23C for safe, rough
construction site application
"Multi-function shoulder strap": for light and practical
device transport
Removable torch and earth cable - Connection
via large cable bushes
Removable gas connection line for convenient transport
"S-mark": approved for welding even in narrow welding
spaces with increased electrical danger
CE-inspected
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
WIG 170 DC
Inert Gas
Welding System
WIG 170 DC
WIG 170 DC Set
Inert Gas Welding System WIG 170 DC Set
Comparative device characteristics
Mains voltage 230 V 230 V Open circuit voltage 85 V 85 V Infinitely variable setting range TIG 5 - 170 A 5 - 170 A Infinitely variable setting range E 5 - 140 A 5 - 140 A Maximum power input E/TIG 6 kVA/4,4 kVA 6 kVA/4,4 kVA Maximum duty cycle E/TIG at 40°C 40 %/40 % 40 %/40 % 100% duty cycle E/TIG at 40°C 90 A/110 A 90 A/110 A Weldable electrodes up to 3,25 mm 3,25 mm Weldable material thickness 0,3 - 6 mm 0,3 - 6 mm Fuse protection for 230 V T 16 A T 16 A Dimensions L x W x H 400 x 210 x 240 mm 400 x 210 x 240 mm Weight 11,4 kg 11,4 kg
Standard equipment Torch 4 m, earth cable 35 mm², 5 m,
pressure reducer with content
and flow manometer
TECHNOLOGY
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
WELDING
TECHNOLOGY
Type WIG 170 DC WIG 170 DC Set Order no. 0021017100 0021917100
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COMPRESSED
AIR SYSTEMS
TIG WELDING SYSTEMS
COMMON FEATURES
"Smart Intelligence": state-of-the-art processor control
for easy operation and ideal welding results
"HF ignition" for contact-free ignition of the TIG electric arc
2/4-cycle control for comfortable work
Switchable lift arc function for safe TIG ignition in
computer-controlled systems
Outstanding ignition characteristics even with
minimal welding currents
Infinitely adjustable second current for protecting
the material from over-heating
"Automatic finishing device": infinitiely adjustable welding
current reduction for optimum welded end
Continuously adjustable gas post flow time for perfect gas
management
Frequency control during TIG-AC welding adjustable
for a stable electric arc
Balance control during TIG-AC welding adjustable
for ideal fusion penetration
Switchable electrode function with automatic hot start, arc force
and anti-stick for perfect, even welding results without sticking
Electrode function also with alternating current
Large, ergonomic and protected control elements for optimum
adjustment even with gloves
Digital welding current display with automatic nominal
and actual value changeover
Connection for optional hand or foot remote control
Temperature-dependent fan control: reduced fan noise,
dirt and energy consumption
Robust metal housing
Housing with protection class IP 23C for safe, rough
construction site application
"Multi-function shoulder strap": for light and practical
device transport
Removable torch and earth cable - Connection via large
cable bushes
Removable gas connection line for convenient transport
"S-mark": approved for welding even in narrow welding
spaces with increased electrical danger
Switchable automatic test function for testing the "S-mark"
CE-inspected
WIG 170 AC/DC
WIG 170 AC/DC
Set
Inert Gas
Welding System
WIG 170 AC/DC
Inert Gas
Welding System
WIG 170 AC/DC Set
Comparative device characteristics
Mains voltage 230 V 230 V Open circuit voltage 85 V 85 V Infinitely variable setting range TIG 5 - 170 A 5 - 170 A Infinitely variable setting range E 5 - 140 A 5 - 140 A Maximum power input E/TIG 5,5 kVA/4,8 kVA 5,5 kVA/4,8 kVA Maximum duty cycle E/TIG at 40°C 40 %/40 % 40 %/40 % 100% duty cycle E/TIG at 40°C 80 A/110 A 80 A/110 A Weldable electrodes up to 3,25 mm 3,25 mm Weldable material thickness 0,3 - 6 mm 0,3 - 6 mm Fuse protection for 230 V T 16 A T 16 A Dimensions L x W x H 480 x 260 x 320 mm 480 x 260 x 320 mm Weight 22,1 kg 22,1 kg
Standard equipment Torch 4 m, earth cable 35 mm², 5 m,
pressure reducer with content
and flow manometer
Type WIG 170 AC/DC WIG 170 AC/DC Set Order no. 0021017200 0021917200
336 |
ACCESSORIES FOR TIG WELDING SYSTEMS
FOR TIG WELDING SYSTEMS
Welding torches
Torch type Length
Suitable for Order no.
m
SR 26 4 WIG 170 DC,
WIG 170 AC/DC
SR 26 8 WIG 170 DC,
WIG 170 AC/DC
FOR TIG WELDING TORCH SR
Accessory box
Accessory box SR 18/SR 26/26 V
Consisting of: Tungsten electrode 1.6 x 175 mm, green WP 20 Tungsten electrode 2.4 x 175 mm, green WP 20 Tungsten electrode 3.2 x 175 mm, green WP 20 Tungsten electrode 1.6 x 175 mm, green WP 20 Tungsten electrode 2.4 x 175 mm, green WP 20 Tungsten electrode 3.2 x 175 mm, green WP 20 Clamping sleeve 1.6 mm Clamping sleeve 2.4 mm Clamping sleeve 3.2 mm Clamping sleeve housing 1.6 mm Clamping sleeve housing 2.4 mm Clamping sleeve housing 3.2 mm Ceramic gas nozzle size 5, Ø 8.0 mm Ceramic gas nozzle size 6, Ø 9.5 mm Ceramic gas nozzle size 7, Ø 11.0 mm Torch cap long Torch cap short Carry case
Clamping sleeves
0902019073
0902019090
Order no.
0902014500
Clamping sleeve housing
Diameter
Suitable for Order no.
mm
1 SR 17/18/26 1327127132 1,6 SR 17/18/26 1327127140 2,4 SR 17/18/26 1327127159 3,2 SR 17/18/26 1327135410 4 SR 17/18/26 1327148431
Ceramic gas nozzles
Size Diameter
Version Suitable for Order no.
mm
Size 4 6,5 Long SR 17/18/26 1327180505 Size 5 8 Long SR 17/18/26 1327127876 Size 6 9,5 Long SR 17/18/26 1327127175 Size 7 11 Long SR 17/18/26 1327127884 Size 8 12,5 Long SR 17/18/26 1327135402
Torch caps
Version Suitable for Order no.
Long SR 17/18/26 1327127230 Short SR 17/18/26 1327127248
SAWS
MACHINES
SPECIAL-PURPOSE
SYSTEMATIC
ORGANISATIONGARDEN
TECHNOLOGY
WOOD-PROCESSING
TECHNOLOGY
WATER-/PUMP
Diameter
Suitable for Order no.
mm
1 SR 17/18/26 1327127078 1,6 SR 17/18/26 1327127086 2,4 SR 17/18/26 1327127094 3,2 SR 17/18/26 1327135429 4 SR 17/18/26 1327148423
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WELDING
COMPRESSED
TECHNOLOGY
AIR SYSTEMS
ACCESSORIES FOR TIG WELDING SYSTEMS
FOR TIG WELDING TORCH MISTRAL
Accessory box
Order no.
Accessory box MISTRAL/ TORNADO
Consisting of: Tungsten electrode
1.6 mmX175 mm, grey WC 20 Tungsten electrode
2.4 mmX175 mm, grey WC 20 Tungsten electrode
3.2 mmX175 mm, grey WC 20 Tungsten electrode
4.0 mmX175 mm, grey WC 20 Rod holder 1.6 mm Rod holder 2.4 mm Rod holder 3.2 mm Rod holder 4.0 mm Ceramic gas nozzle size 7.5 Ø 7.5 mm Ceramic gas nozzle size 10 Ø 10.0 mm Ceramic gas nozzle size 13 Ø 13.0 mm Torch cap long Torch cap short Carry case
Rod holder
Diameter
Version Suitable for Order no.
mm
1,6 Long Mistral/Tornado 1327618225 2,4 Long Mistral/Tornado 1327618233 3,2 Long Mistral/Tornado 1327618241 4 Long Mistral/Tornado 1327618292 1,6 Short Mistral/Tornado 1327618250 2,4 Short Mistral/Tornado 1327618268 3,2 Short Mistral/Tornado 1327618276 4 Short Mistral/Tornado 1327618284
Ceramic gas nozzles
Size Diameter
Version Suitable for Order no.
mm
Size 7.5 7,5 Long Mistral/Tornado 1327618306 Size 10 10 Long Mistral/Tornado 1327618314 Size 13 13 Long Mistral/Tornado 1327618322 Size 16 16 Long Mistral/Tornado 1327618330 Size 7.5 7,5 Short Mistral/Tornado 1327618349 Size 10 10 Short Mistral/Tornado 1327618357 Size 13 13 Short Mistral/Tornado 1327618365
Torch caps
0902019316
OTHER ACCESSORIES FOR
TIG WELDING SYSTEMS
Hand remote control
Cable length: 5 m
Cable length m
Foot remote control
5 Aluminium 0902019391
Welding site equipment no. 7
Consisting of welding cable, earth cable, welding shield, wire brush and deslagging hammer Cable diameter: 25 mm² Length: 3 m Suitable for: WIG 170 DC, WIG 170 AC/DC
Maximum welding current A
Earth clamps
200 0902027467 400 0902027475
Rod holder
200 0902027440 300 0902027459
LengthmSuitable for Order no.
Other accessories for welding systems
See page 346/347
Tungsten electrodes
Stick electrodes
Cable diameter mm²
Earth cable
25 3 WIG 170 DC,
Electrode cable
35 3 WIG 170 DC,
Order no.
0902014829
Version Order no.
Order no.
1327022381
Order no.
0902008365
WIG 170 AC/DC
0902007180
WIG 170 AC/DC
See page 347
See page 347
Version Suitable for Order no.
Short Mistral/Tornado 1327618390 Long Mistral/Tornado 1327618403
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