Merrychef eikon e2s, eikon e2s Classic, eikon e2s Trend Service and Repair Manual CE – Original, GBR

Microwave Combination Oven

Read instructions before use

Merrychef eikon e2s

Service and Repair Manual CE – Original, GBR

Part Number 32Z3935

Contents

eikon e2s Service and Repair Manual CE 2

Contents

General information 4

1.1 EC Declaration of Conformity 5

1.2 Environmental protection 6

1.3 Important Information 6

1.4 Identifying your microwave combinati on oven 7

1.5 Structure of technical documentation 8

1.6 About this Service and Repair Manual 8

2 Design and function 10

2.1 Design and function of the microwave combination oven 11

2.2 Layout and function of the operating panel 12

3 For your safety 13

3.1 Basic safety code 14

3.2 Intended use of your microwave combination oven 21

3.3 Warning signs on your microwave combination oven 22

3.4 Summary of hazards 24

3.5 Hazards and safety precautions when moving the appliance 26

3.6 Hazards and safety precautions when setting up the appliance 27

3.7 Hazards and safety precautions during installing 28

3.8 Hazards and safety precautions when preparing appliance for use 29

3.9 Hazards and safety precautions during cleaning 30

3.10 Hazards and safety precautions during servicing and repair 32

3.11 Hazards and safety precautions when taking the appliance out of service 34

3.12 Safety devices 35

3.13 Requirements to be met by personnel and working positions 37

3.14 Personal protective equipment 38

4 Setting up the applianc e 40

4.1 Safe working when setting up the applia nce 41

4.2 Requirements for the installation location 42

4.3 Mounting the appliance on a work surface 43

5 Installation 44

5.1 Safe working during electrical installation 45

5.2 Planning the electrical installation 46

5.3 Electrical installation requirements 47

6 Preparing the applia nc e for use 49

6.1 Safe working when preparing the appliance for use 50

6.2 Procedure for preparing the appliance for use 52

6.3 Start page 54

6.4 The keyboard screen 55

6.5 Using a USB stick 56

7 Cleaning procedures 58

7.1 Daily cleaning tasks 59

7.2 Cleaning chemicals 59

Contents

eikon e2s Service and Repair Manual CE 3

7.3 Items required for cleaning 60

7.4 Safe working when cleaning 61

7.5 Cleaning procedures 63

7.5.1 Cool down procedure before cleaning 64

7.5.2 Cleaning instructions 66

8 Technical data 71

8.1 Technical data 72

8.2 Dimensional drawings 74

9 Diagnostics 75

9.1 Checking the condition of your appliance 76

9.2 Errors and diagnostics 80

9.3 Fault finding 87

10 Tests 91

10.1 Safe working when testing components 92

10.2 Requirements 94

10.3 Testing selected components (casing mounted) 94

10.4 High voltage components (casing removed) 103

10.5 Mains voltage components (casing re moved) 106

11 Oven firmware 107

11.1 Firmware Updates 107

12 Replacing components 123

12.1 Safe working when replacing appliance p ar ts 124

12.2 Overview 126

12.3 Removing / fitting the casing 131

12.4 Removing / fitting the door assembly 134

12.5 Replacing a magnetron 139

12.6 Replacing the cooling fan 144

12.7 Replacing the QTS (Quick Touch Screen) assembly 146

12.8 Replacing the SRB (Smart Relay Board) 151

12.9 Replacing the touchscreen overlay 153

12.10 Adjusting the door microswitches / interlocks 155

12.11 Replacing the stirrer motor 157

12.12 Replacing the convection fan motor 161

12.13 Replacing a transformer (high voltage) 163

12.14 Removing the convection fan motor speed controller 166

12.15 Overview – further components 168

13 Circuit diagrams and boards 174

13.1 SRB / QTS circuit boards 175

13.2 Circuit diagrams 178

14 Commissioning the appliance 180

1 General information

eikon e2s Service and Repair Manual CE 4

1 General information

Purpose of this chapter

This chapter shows you how to identify your microwave combination oven and provides guidance on using this manual.

This chapter contains the following topics:

EC Declaration of Conformity 5 Environmental protection 6 Important Information 6 Identifying your microwave combination oven 7 Structure of technical documentation 8 About this Service and Repair Manual 8

Page

1 General information

eikon e2s Service and Repair Manual CE 5

eikon e2s

Commercial

RoHS 2011/65/EU

MD 2006/42/EC

IEC 61000

IEC

IEC 61000

Table 6

Table 9

CISPR 11:2009 Class A

1.1 EC Declaration of Conformi ty

Manufacturer

Authorised Representative (Brand Headquarters) Factory

Manitowoc Foodservice UK Limited Manitowoc Foodservice UK Limited Ashbourne House, The Guildway, Provincial Park, Nether Lane, Old Portsmouth Road Ecclesfield Guildford GU3 1LR Sheffield S35 9ZX United Kingdom United Kingdom

Equipment details

Generic Model Number Description

Declaration of Conformity with directives and standards

The manufacturer hereby declares that this commercial combination microwave oven complies with the following directives and standards.

Combination Microwave Oven

Compliance with Directives

This commercial combination microwave oven complies with the relevant provisions of the following European Directives:

EMC 2004/108/EC

Harmonised standards applied

This commercial combination microwave oven complies with the relevant requirements of the following European standards:

EN 60335-2-90:2006 +A1 (excluding Annex EE ship board requirements) EN 60335-1:2012 EN 62233:2008 EN 55014-2:1997+A2:2008 in accordance with Category IV requirements

- Electrostatic discharge

- Radiated RF interference

- Fast transient common mode, AC port

- Mains surge, AC port

- RF current, common mode, AC port

- Mains voltage dips and interruptions

- Flicker EN 55011:2009+A1:2010 Classification: Class A, Group 2

- Mains terminal disturbance voltage

- Radiated disturbance, magnetic field

- Radiated disturbance, electric field AS/NZS CISPR 11

- Radiated disturbance

- Conducted disturbance

-4-2

-4-3

-4-4

-4-5

-4-6

61000-4-11

-3-11

1 General information

eikon e2s Service and Repair Manual CE 6

Mr Philip Radford

Manufacturer

Place and Date of issue: Guildford, 31st July 2015

Vice President Products: Merrychef

(on behalf of the Authorised Representative)

Quality and environmental manage ment

Manitowoc Foodservice UK Limited (Sheffield) employs a quality management system in accordance with EN ISO 9001:2008 and a certified environmental management system in accordance with EN ISO

14001.

1.2 Environmental protection

Statement of principles

Our customers' expectations, the legal regulations and standards and our company's own reputation set the quality and service for all our products.

We have an environmental management policy that not only ensures compliance with all environmental regulations and laws, but also commits us to continuous improvement of our green credentials.

We have developed a quality and environmental management system in order to guarantee the continued manufacture of high-quality products and to be sure of meeting our environmental targets.

This system satisfies the requirements of ISO 9001:2008 and ISO 14001:2004.

Environmental protection procedures

We observe the following procedures:

 Use of RoHS2-compliant produc ts  REACH chemical law  Recycling of electronic waste  Environmentally friendly disposal of old appliances via the manufacturer

Join us in our commitment to protect the environment.

1.3 Important Information

Users are cautioned that maintenance and repairs should be perf ormed by a Merrychef® authorised service agent using genuine Merrychef respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and loc al codes or insta ll ati o n instructions provided with the product, or an y product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorised parts or by unauthorised service agents. For a list of authorised service agents please refer to your distributor.

replacement parts. Merrychef® will have no obligation with

1 General information

eikon e2s Service and Repair Manual CE 7

Model number

eikon

Elements of the item number

Label

Meaning

Model

e2s

Power output convection

D 2200W F 2200W / 1300W

G 2200W / 900W

Power output microwave

B 2000W (High Power version)

X 1000W (Standard Power version)

Voltage

30 230V

MV5 220

MV6 208

00 200V

20 220V

Frequency

5 50Hz

6 60Hz

Lead

Example: H = L+N+E (4mm EU)

Plug A

Example: E = 3

Communication

L USB + LAN

U USB

Version

A, B A, B (pre

1, 2, ...

1, 2, ... (serial production)

Accessory / C ustomer

CL "Classic" exterior

WW Specific customer

Region / Country

EU Europe

US United States of America

Elements of the serial number

Label

Meaning

Year

15 2015

16, ...

2016, ...

Month of manufacture

January

02, ...

February, ...

Place of manufacture

2130

Sheffield (UK)

Production number

12345

4 Technical data

5 Date of manufacture

1.4 Identifying your micr ow a ve com bina t ion oven

Position of nameplate

The nameplate is located on the rear of your microwave combination oven.

e2s

of manufacture

- Z

Trend" exterior

-230V / 50Hz

-240V / 60Hz

-pin plug

-production)

1 General information

eikon e2s Service and Repair Manual CE 8

Tasks

All servicing and repair work

Purpose

 



  



Provides information on installi ng the electrical supply

Explains the procedure for preparing the appliance for first

1.5 Structure of technical documentation

The technical documentation for the microwave combination oven includes the following documents:

 Installation and Operating Manual  Service and Repair Manual (this document)

1.6 About this Service and Repair Ma nual

Purpose

This Service and Repair Manual is intended for all people who work with the microwave combination oven, and provides them with the necessary information for carrying out servicing and repair work properly and safely.

Who should read the Service and Repair Manual

Name of target group

Trained service technicians

Parts of this document that must be read without fail

If you do not follow the information in thi s document, you risk potentially fatal injury and property damage.

To guarantee safety, all people who work with the microwave combination oven must have read and understood the following parts of this document before starting any work:

 The chapter 'For your safety' on page 13  The sections that describe the activity to be carried out

Chapters in the service and repair manual

Chapter/section

General information

Design and function

For your safety

Moving the appliance

Setting up the appliance

Installation Preparing the app liance for us e

Shows you how to identify your appliance Provides guidance on using this Service and Repair Manual

Specifies the intended use of the appliance Explains the functions of the appliance and shows the position of its compo-

Describes the hazards posed by the appliance and suitable preventive It is important that you read this chapter carefully.

Specifies the basic appliance dimensions Specifies the requirements for the installation position Explains how to convey the appliance to the installation position

Explains how to unpack th e appliance and specif ies the part s supplie d with the Explains how to set up the appliance

nents

measures

appliance

-time use

1 General information

eikon e2s Service and Repair Manual CE 9

Purpose

    

Contains the technical data and dime

Contains a catalogue of potential errors and faults and specifies the required actions

Contains instructions about testing various components of the appliance

Explains the procedure to update the firmware of t

Contains instructions for removing and fitting the appliance parts in order to repair a defective appliance

Shows electrical circuit diagrams

Contains checklists which actions to take when preparing the appliance for first time

Meaning

Warns of potential injuries. Heed all the warning notices that symbol to avoid potential injuries or death.

Consequences

Death / serious injury (irreversible)

Minor injury (reversible) Damage to property

Chapter/section

Cleaning procedures

Technical data Diagnostics

Tests Firmware Replacing components

Circuit diagrams and boards Commissioning the appliance

Safety alert symbol

Explains the principles of the cleaning met hod s Contains the cleaning instructions Describes the cleaning chemicals and how to prepare them for use Contains the instructions for working procedures during cleaning Contains and refers to the instructions for handling operations on the micro-

wave combination oven regularly performed during cleaning

nsional drawings

he appliance

and circuit boards

-use and recommissioning it after service/repair.

Form of warning notices

The warning notices are categorized according to the following hazard levels:

Hazard level

Likelihood

Immediate risk

Potential risk

NOTICE

Potential risk

Decimal points

Decimal points are used throughout this manual in any language available.

appear after this

2 Design and function

eikon e2s Service and Repair Manual CE 10

2 Design and function

Purpose of this chapter

This chapter describes the design and construction of the microwave combination oven and explains its functions.

This chapter contains the following topics:

Design and function of the microwave combination oven 11 Layout and function of the operating panel 12

Page

2 Design and function

eikon e2s Service and Repair Manual CE 11

Name

Function

ON/OFF appliance switch

Used to turn the microwave combination oven on and off. Turning

supply.

easyToUCH® screen control panel

When the appliance is sw it c he d on t he easyToUCH ® s creen illu min ates the user interface.

See '

Nameplate (no

Located on the rear panel of the appliance the nameplate states the serial number, mod el type and ele ctrical specifications.

USB port

A USB soc ket located und er the cover a llows updates to programs stor ed on the appliance.

See USB MenuConnect® See '

cooking profiles.

Air outlets (no picture)

Air used to cool internal components and steam from the cavity escape through the air outlet vents located on the rear of outlets must be kept free fr om obstruct ion and t hey will not all ow microwav e energy to escape into the environment.

Appliance door

The door is a precision interlocks. Always keep it

See

Air filter

The air filter situated at the lower front of the appliance is part of the ventilation system. Keep it fre e of obstru ction and clea n it daily as descr ibed under without the air filter fitted.

Door handle

The door handle is a r igid bar w hich is pulled dow nwar ds an d away from the appliance to open it.

2.1 Design and function of the micr ow ave combination oven

Parts and their function

Item 1

picture)

this switch off does not isolate the appliance from the electricity

Cooking procedures' for details.

User Manual.

Cooking procedures' section of this manual, for details of updating

the appliance. The air

-made energy barrier with three microwave safety clean and do not use it to support heavy objects.

'Cleaning procedures' o n page 58.

‘Cleaning procedures’ on page 58. The appliance will not operate

2 Design and function

eikon e2s Service and Repair Manual CE 12

Name

Function

Door seals

The door seals ensure a t ight seal ar ound the door . and check regularly for si gns o f da mag e. At the first sign of wear h av e them replaced by a Merrychef approved service agent.

See

Air diffuser (not fitted to all appliances)

Keep the air diffuser cle an and free of debris. Take great care when cleaning this area of the appliance noting the different requirements shown unde

‘

Cavity

The cavity (cooking chamber) is constructed from stainless steel and used for cooking products. Keep it clean by following the cleaning instructions in the

Name

ON/OFF appliance switch

Touchscreen

USB port

Item 9

Alway s keep them clean

'Cleaning procedures' o n page 58.

Cleaning procedures’ on page 58 in this manual.

Material

The interior and exterior structure of the appliance is made of stainless steel in either a brushed finish or colour coated.

2.2 Layout and function of the oper a ti ng panel

Elements and their function

‘Cleaning procedures’ on page 58 section of this manual.

Item 1 2

Function

Switches the microwave combination oven on and off.

Central controls of the appliance

 Appliance operated by touching icons on touchscreen pages  Status displays

For connecting a USB memory stick

3 For your safety

eikon e2s Service and Repair Manual CE 13

3 For your safety

Purpose of this chapter

This chapter provides you with all the information you need in order to use the microwave combination oven safely without putting yourself or others at risk.

This is a particularly important cha pter that you must read through carefully.

This chapter contains the following topics:

Basic safety code 14 Intended use of your microwave combination oven 21 Warning signs on your microwave combination oven 22 Summary of hazards 24 Hazards and safety precautions when moving the appliance 26 Hazards and safety precautions when setting up the appliance 27 Hazards and safety precautions during installing 28 Hazards and safety precautions when preparing appliance for use 29 Hazards and safety precautions during cleaning 30 Hazards and safety precautions during servicing and repair 32 Hazards and safety precautions when taking the appliance out of service 34 Safety devices 35 Requirements to be met by personnel and working positions 37 Personal protective equipment 38

Page

3 For your safety

eikon e2s Service and Repair Manual CE 14

3.1 Basic safety code

Object of this safety code

This safety code aims to ensure that all persons who use the microwave combination oven have a thorough knowledge of the hazards and safety precautions, and that they follow the warning notices given in the user manual and on the appliance. If you do not follow this safety code, you risk potentially fatal injury and property damage.

Referring to the user manuals inclu ded in th e customer documentation

Follow the instructions below:

 Read in full the chapter 'For Your Safety' on page 13 and the chapters that relate to your work.  Always keep to hand the manuals included in the customer documentation for reference.  Pass on the user manuals included in the customer documentation with the microwave combination

oven if it changes ownership.

Personal protective equipment for your personnel

Instruct your personnel to wear the correct personal protective equipment specified in the section

'Personal protective equipment' on page 38 in the 'For your safety‘ chapter for the relevant tasks.

Ground rules for installation

Installation must comply with all national and regional laws and regulations and comply with the local regulations of the relevant utility companies and local authorities and with other relevant requirements.

Working with the microwave combination oven

Follow the instructions below:  Only those persons who satisfy the requirements stipulated in this installation and oper at in g m anual

are permitted to use the microwave combination oven.

 Only use the microwave combination oven for the specified use. Never, under any circumstances, use

the microwave combination oven for other purposes.

 Take all the safety precautions specified in this installation and operating manual and on the micro-

wave combination oven. In particular, use the prescribed personal protective equipment.

 Only stand in the working positions specified.  Do not make any changes to the microwave combination oven, e. g. removing parts or fitting

un-approved parts. In particular, you must not disable any safety devices.

IMPORTANT SAFETY INSTRUCTIONS

When using electrical appliances basic safety precautions should be followed, including the following:

To reduce the risk of burns, electric shock, fire, injury to persons, or exposure to excessive microwave energy:

 Read all instructions before using the appliance.  Install or locate this appliance only in accordance with the provided installation

instructions.

3 For your safety

eikon e2s Service and Repair Manual CE 15

Restrictions on use

 Only use utensils that are suitable for use in microwave combination ovens.

See 'Procedure for preparing the appliance for use'.

 Do not use corrosive chemicals or vapors in this appliance. This type of oven

is specifically designed to heat, cook or toast food. It is not designed for industrial or laboratory use.

 Never use the appliance to heat alcohol, e. g. brandy, rum, etc. Food con-

taining alcohol can more easily catch fire if overheated. Observe caution and do not leave the appliance unattended.

 Never attempt to deep fry in the oven.  Eggs in their shell and whole hard boiled eggs should not be heated in mi-

crowave ovens since they may explode even after microwave heating has ended.

 Do not operate the appliance using microwave only or combination function

without food or liquid inside the cooking chamber as this may result in overheating and may cause damage.

 The appliance should not be used to dry linen.

 Liquids and other foods must not be heated in completely sealed containers

as the build-up of steam may cause them to explode.

 Do not attempt to operate the appliance with: an object caught in the door,

door that does not close properly; a damaged door, hinge, latch, sealing surface or without food in the oven.

Precautions when using the microwave combination oven

 Microwave heating of beverages can result in delayed eruptive boiling.

Therefore care must be taken when handling the container.

 When handling hot liquids, foods and containers, care should be taken to

avoid scalds and burns.

 As with any cooking appliance, care should be taken to avoid combustion of

the items within the appliance.

Instructions for safe us e of the mi crow a ve c om bination oven

 When heating liquids using microwave only or combination function, the

contents should be stirred prior to heating to help prevent eruptive boiling.

3 For your safety

eikon e2s Service and Repair Manual CE 16

 The contents of feeding bottles and baby food jars must be stirred or shaken

and the temperature checked before consumption, in order to avoid burns.

 Items should be unwrapped when using convection and combination func-

tions.

 Excess fat should be removed during ‘roasting’ and before lifting heavy con-

tainers from the oven.

 Food with a skin, e. g. potatoes, apples, sausages, etc. should be pierced

before heating.

 When heating food in plastic or paper containers, keep an eye on the oven

due to the possibility of ignition.

 Food in combustible plastic or paper containers should be transferred to a

microwave/oven proof container to avoid the possibility of ignition.

 In the event of glass breaking or shattering within the oven, ensure that food is

totally free of glass particles. If in doubt, dispose of any food that was in the oven at the time of the breakage.

 Switch off the appliance at the end of all the cooking sessions for that day.

Requirements to be met b y operating personnel

 This appliance is not intended for use by persons (including children) with

reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children.

 It is hazardous for anyone other than a competent person to carry out any

service or repair operation that involves the removal of any cover which gives protection against exposure to microwave energy. See 'Requirements to be

met by personnel, working positions' on page 37.

Requirements relati ng t o t he operating condition of the microw a ve combination oven

 As with all electrical appliances, it is recommended to have the electrical

connections inspected at least once a year.

 This appliance must be grounded. Connect only to a properly grounded outlet.

See 'Planning the electrical iInstallation' on page 46.

 Never remove the external covers of the appliance.  Never remove any fixed internal parts of the appliance.

3 For your safety

eikon e2s Service and Repair Manual CE 17

 Never tamper with the control panel, door, seals, or any other part of the

appliance.

 Never hang dish towels or cloths on any part of the appliance.

 If the door or door seal is damaged, the appliance must not be operated until it

has been repaired by a competent person. See 'Requirements to be met by personnel, working positions' on page 37.

 The appliance must not be operated without the air filter in place.  If the supply cord is damaged, it must be replaced by the manufacturer, its

service agent or similarly qualified persons in order to avoid a hazard.

Requirements relati ng t o t he operating environment of the microwave combination oven

 The minimum height of free space necessary above the top surface of the

appliance is 50mm (2”).

 The floor adjacent to the appliance may be slippery. Clean up spillages

immediately.

 This appliance is not intended for mobile use, such as in marine or vehicle

applications.

Cleaning requirement s

 The appliance should be cleaned regularly and any food deposits removed.  The cooking chamber of the appliance and the door seals should be cleaned

frequently . Failure to maintain the appliance in a clean condition could lead to deterioration of the surface that could adversely affect the life of the appliance and possibly result in a hazardous situation.

 The appliance should not be cleaned with a water jet.  Details for cleaning door seals, cavities and adjacent parts are provided in the

'Cleaning procedures' section of this manual.

 The appliance must be disconnected from its power supply during mainte-

nance and when replacing parts. It is not necessary to disconnect the appliance from the power supply during routine daily cleaning tasks.

 When cleaning surfaces of door and oven that come together on closing the

door see the instructions on cleaning the door surface in the 'Cleaning pro-

cedures' on page 58 section of this manual.

Emergency instructions

 If smoke is observed: switch off the appliance. Unplug or isolate it from the

electrical supply and keep the door closed in order to stifle any flames.

3 For your safety

eikon e2s Service and Repair Manual CE 18

More on this ...

IMPORTANT

This manual provides technical guidance for technicians who have successfully undertaken a recognized product familiarization and training course run by Merrychef to carry out service/repair tasks to the appliance/s shown on the front cover of this manual w hi ch must not be used for any other make or model of appliance.

Please remember that it is wiser not to attempt a service task if you are unsure of being able to complete it competently, quickly, and above all safely.

T o av oid injury to yourself or others and to protect the appliance from possible damage, ensure you have read and understand all the relevant instructions and ALWAYS follow the Safety Codes when servicing an oven.

Ensure the electrical supply is locked-off to prevent the oven from being inadvertently powered up.

Do not leave the oven unattended without the ov en panels fitted and keep wi thin sight of other personnel when testing the oven, ensuring persons other than trained engineers are denied access.

The minimum number of panels should be removed and the high voltage capacitors must be discharged before working on the oven using a suitably insu-

Temporary insulation should be used to prevent accidental contact with dangerous conductors.

Do not touch any internal wiring or connectors within the oven, whether you believe it is live or not and avoid touching the metalwork (casing, panels, etc) of the oven with your body.

Only use electrically rated screwdrivers for adjusting ‘Pots’ etc., ensuring the tool touches nothing else.

Ensure the test equipment is set correctly before use.

Test equipment such as meter test leads or clamps must be fitted and removed whilst the unit is dead, for each and every test.

Do not undertake functional magnetron testing with the panels of the casing removed.

Avoid touching the test equipment, unless necessary for the operation.

11.

Upon completion of a service follow the steps for commissioning the oven under the "Commissioning the appliance" section of this manual.

3 For your safety

eikon e2s Service and Repair Manual CE 20

Evidence of dropping or abuse.

released to the owner.

IMPORTANT

To Service T e chnicians: Precautions to be observed before and during servicing to avoid possible exposure to exces-

sive microwave energy.

Do not operate or allow the oven to be operated with the door open.

Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary:

 Interlock operation.  Proper door closing.  Seal and sealing surfaces (arcing, wear, and other damage).  Damage to or loosening of hinges and latches.



Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity and connections.

Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is

A microwave leakage check should be performed on each oven prior to release to the owner.

3 For your safety

eikon e2s Service and Repair Manual CE 21

3.2 Intended use of your microwave combination oven

Intended use of your microwave combination oven

The microwave combination oven must only be used for the purposes specified below:  The microwave combination oven is designed and built solely for cooking different foodstuffs in

containers approved by the manufacturer. Microwave, convection and impingement are used for this purpose.

 The microwave combination oven is intended solely for professional, commercial use.

Restrictions on use

Some materials are not allowed to be heated in the microwave combination oven:

 No dry powder or granulated material  No highly flammable objects with a flash point below 270°C / 518°F, such as highly flammable oils,

fats or cloths (kitchen cloths)

 No food in sealed tins or jars

Requirements to be met by personnel

 The microwave combination oven must only be operated and installed by personnel who satisfy

specific requirements. Please refer to 'Requirements to be met by personnel, working positions' on page 37 for the training and qualifications requirements.

 Personnel must be aware of the risks and regulations associated with handling heavy loads.

Requirements relating to the operati ng condition of the microwave combination oven

 Do not operate the microwave combination oven unless it has been properly transported, set up,

installed and placed into operation as indicated in this manual and the person responsible for placing it into operation has confirmed this.

 The microwave combination oven must only be operated when all safety devices and protective

equipment are fitted, in working order and fixed properly in place.

 The manufacturer's regulations for operation and servicing of the microwave combination oven must

be observed.

Requirements relating to the operati ng environment of the microwave combination oven

Specified operating environment for the microwave combination oven:

 The ambient temperature lies between +4°C / 40°F and +35°C / 95°F  Not a toxic or potentially explosive atmosphere  Dry kitchen floor to reduce the risk of accidents

Specified properties of the installation location:

 No fire alarm, no sprinkler system directly above the appliance  No flammable materials, gases or liquids above, on, under or in the vicinity of the appliance  It must be possible to set up the microwave combination oven in the installation position so that it

cannot tip over or slide about. The supporting surface must comply with these requirements.

Mandatory restrictions on use:  Appliance must not be operated outdoors and not be shifted or moved during use

Cleaning requirements

 Use only cleaning chemicals that have been approved by the manufacturer.  High-pressure cleaners or water jets must not be used for cleaning.  The appliance must not be treated with alkali or acid solutions or exposed to acid fumes.

3 For your safety

eikon e2s Service and Repair Manual CE 22

3.3 Warning signs on your microwave combinati on oven

Warning and safety signs

Mandatory warning signs

The following warning signs / notices must be attached to the microwave combination oven and optional accessories in the area indicated so as to be easily visible at all times.

3 For your safety

eikon e2s Service and Repair Manual CE 23

Warning sign

respecting the minimum clearances.

Safety symbol

Protective Earth (Ground)

Equipotential bonding

Area 1

Description

Microwaves warning There is a risk of external and inter nal burns of body part s following ex posure t o microwave energy.

Electric shock warning There is a risk of electric shock if the appliance is serviced without disconnecting the electrical supply.

Fire / electric shock warning There is a risk of fire / electric shock if the appliance is operated without

Hot surface warning There is a risk of burns from high temperatures inside the cavity and on the

inside of the appliance door.

Electric shock warning There is a risk of electric shock if the electrical power is not connected to a properly grounded outlet.

Safety symbols

The following safety symbols be attached to the microwave combination oven in the area indicated so as to be easily visible at all times.

Area 6

Description

3 For your safety

eikon e2s Service and Repair Manual CE 24

3.4 Summar y of hazards

General rules for dealing with hazards and safety precautions

The microwave combination oven is designed to protect the user from all hazards that can reasonably be avoided by design measures.

The actual purpose of the microwave combination oven, however, means that there are still residual risks; you must therefore take precautions to avoid them. A safety device can provide you with a certain degree of protection against some of these hazards. You must ensure, however, that these safety devices are in place and in working order.

The nature of these residual risks and what effect they have are described below.

Hazard points

The following illustration shows a Merrychef e2s microwave combination oven:

Excessive microwave energy

The microwave combination oven generates microwave energy . An operation with an open or damaged door or cavity can result in external and internal burns of body parts following exposure to microwave energy.

Heat generation (1)

The microwave combination oven becomes hot inside the cavity and on the inside of the appliance door. This poses a risk of burns on hot surfaces inside the microwave combination oven, and also on hot appliance parts, food containers and other accessories used for cooking.

Hot steam / vapour (2)

When cooking food the microwave combination oven may generate hot steam and vapour which escapes when the appliance door is opened and which is removed through the air vents on the rear of the microwave combination oven when the appliance door is closed. This poses a risk of scalding from hot steam when the appliance door is opened. Take particular care when opening the appliance door if the top door edge is below your field of vision.

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eikon e2s Service and Repair Manual CE 25

Hot liquids

Foodstuffs are cooked in the microwave combination oven. These foodstuffs may also be liquid, or liquefy during cooking. This poses a risk of scalding from hot liquids, which may be spilled if not handled properly.

Live components (3)

The microwave combination oven contains live parts. This means a risk from live parts if the cover is not in place.

Contact with cleaning chemicals

The microwave combination oven must be cleaned using special cleaning chemicals. This poses a risk from cleaning chemicals, some of which can cause skin burns.

Parts moving against each other (4)

For various actions, such as opening/shutting the appliance door or cleaning the appliance door, there is the risk that you will crush or cut your hand.

Undercooking of food products

Ensure all food is hot before serving to protect your guests from microbiological contamination of foodstuffs.

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eikon e2s Service and Repair Manual CE 26

Where or in what situations does the hazard arise?

Preventive action

When moving the appliance onto and off the moving equipment

 



Where or in what situations does the hazard arise?

Preventive action

When

 

When supporting surface

Always observe the requirements for the supporting surface while setting up the appliance; see

installation location

3.5 Hazards and sa f ety precautions when moving the appli a nc e

Safety hazard: moving heavy weights

Danger

Risk of injury from overstressing your body

Safety hazard: mechanical parts of the appliance

Danger

Risk of body parts being crushed if the appliance is dropped

Risk of body parts being crushed if the appliance tips over or falls off

moving the appliance

placing the appliance down on the

Use a forklift truck or pallet truck Do not exceed safety limits for lifting

and carrying

Wear personal protective equipment

Use suitable handling gear Move the appliance slowly and care-

fully, and secure it against tipping over

Make sure center of gravity i s balance d Avoid jolts

'Requirements for the

' on page 42

3 For your safety

eikon e2s Service and Repair Manual CE 27

Where or in what situations does the hazard arise?

Preventive action

When moving the appliance



Where or in what situations does the hazard arise?

Preventive action

When lifting the appliance

 

When handling sheet



3.6 Hazards and sa f ety precautions when setting up the appl iance

Safety hazard: moving heavy weights

Danger

Risk of injury from overstressing your body

Safety hazard: mechanical parts of the appliance

Danger

Risk of body parts being crushed if the appliance is dropped

Risk of cuts from sharp edges

-metal parts

Use a forklift truck or pallet truck to

place the appliance in the installation position or to move it to a new position

Always use the correct number of

persons and observe the limits specified for lifting and carrying when adjusting the appliance position

Observe the local occupational safety

regulations

Wear personal protective equipment

Make sure center of gravity i s balance d Avoid jolts

Exercise caution when performing

these tasks

Wear personal protective equipment

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eikon e2s Service and Repair Manual CE 28

Where or in what situations does the hazard arise?

Preventive action

  



Ensure that all electrical connections are in before putting the appliance into use

On the appliance and on adjacent metal parts

Before preparing the appliance for use, make sure that the appliance is co nected to an equipotential bonding system (EU).

Where or in what situations does the hazard arise?

Preventive action

When opening or closing the door

Use the handle and av oid the d oor hinge s

3.7 Hazards and sa f ety precautions during inst alling

Safety hazard: electrical power

Danger

Risk of electric shock from live parts

Safety hazard: mechanical parts of the appliance

Danger

Trapping fingers or body

Under covers Under the operating panel Along the mains power lead

Work on the electr ical system must only

be performed by qualified electricians from an authorised service company

Professional working

perfect condition and fixed securely

3 For your safety

eikon e2s Service and Repair Manual CE 29

Where or in what situations does the hazard arise?

Preventive action

  



Ensure that all electrical connections are in perfect condition and fixed securely before putting the appliance into use

On the appliance and on adjacent metal parts

Before preparing the appliance for use, make sure that the appliance is co nected to an equipotential bonding system (EU).

3.8 Hazards and sa f ety precautions when prepari ng a pplia nc e for use

Safety hazard: electrical power

Danger

Risk of electric shock from live parts

Under covers Under the operating panel Along the mains power lead

Work on the electrica l system must only

be performed by qualified electricians from an authorised service company

Professional working

Additional safety hazards when preparing appliance for use

When preparing the appliance for use, read and follow the safety information given in this chapter and also the following sections in the chapter 'For your safety' on page 13 in the user manual:

 'Hazards and safety precautions during operation'  'Hazards and safety precautions during cleaning'

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