SERVICE HINTS AND TOOLS......................................................................................................1
SAFETY PRECAUTIONS
DIMENSION
WIRE ARRANGEMENT
DISASSEMBLY
AJUSTING THE POSITION OF THE LOADER PANEL
DIAGNOSTICS OF OPTICAL PICKUP
AND REPLACING FE MAIN P.W.B AND BD MECHANISM UNIT ASSY
SERVICE MODE
VERSION UPGRADE PROCEDURE OF FIRMWARE
TROUBLE SHOOTING
SEMICONDUCTORS
PRINTED WIRING BOARDS
NOTE FOR PARTS LIST
PARTS LIST OF P.W.B. UNIT
WIRING DIAGRAM
EXPLODED VIEW
PARTS LIST OF EXPLODED VIEW..........................................................................................131
EXPLODED VIEW OF SACD MECHANISM
POINTS OF GREASING
PARTS LIST OF EXPLODED VIEW OF SACD MECHANISM
PACKING VIEW
PARTS LIST OF PACKING & ACCESSORIES
MEASURING METHOD AND WAVEFORMS
NOTE FOR SCHEMATIC DIAGRAM
SCHEMATIC DIAGRAMS
Please use this service manual with referring to the user guide ( D.F.U. ) without fail.
The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
SHOCK, FIRE HAZARD SERVICE TEST :
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary
AC cord connector pins (with unit NOT connected to AC mains and its Power switch ON), and the face or Front Panel of
product and controls and chassis bottom.
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied,
and YHUL¿HG before it is return to the user/customer.
Ref. UL Standard No. 60065.
,Q FDVH RI GLI¿FXOWLHV GR QRW KHVLWDWH WR FRQWDFW WKH Technical
Department at above mentioned address.
NOTE ON SAFETY :
Symbol Fire or electrical shock hazard. Only original parts should be used to replaced any part marked with symbol .
• Disassemble in order of the arrow of the figure of following flow.
• In the case of the re-assembling, assemble it in order of the reverse of the following flow.
• In the case of the re-assembling, observe "attention of assembling" it.
• When reattaching the BOTTOM COVER after removing it, be careful that it does not run against the REAR
PANEL.
TOP COVER
SIDE COVER (L) and (R) SUB ASSY
AUDIO SUR/BACK/S_W UNIT
Refer to "DISASSEMBLY
2.AUDIO SUR/BACK/S W UNIT"Refer to "DISASSEMBLY1.FRONT PANEL ASSY"
and "EXPLODED VIEW"6.VIDEO/MAIN UNIT SUB ASSY"and "EXPLODED VIEW"
AUDIO SUR/BACK/S W UNIT
(Ref. No. of EXPLODED VIEW : A-3)VIDEO UNIT (Ref. No. of EXPLODED VIEW : B-1)
AUDIO SUR/CENTER UNIT
Refer to "DISASSEMBLY (Ref. No. of EXPLODED VIEW : E)STANDBY LED UNIT
3.AUDIO SUR/CENTER UNIT" (Ref. No. of EXPLODED VIEW : B-4)
and "EXPLODED VIEW"
AUDIO SUR/CENTER UNIT
(Ref. No. of EXPLODED VIEW : B-5)Refer to "DISASSEMBLY
AUDIO FRONT L/R UNIT
Refer to "DISASSEMBLY
4.AUDIO FRONT L/R UNIT"
and "EXPLODED VIEW"
AUDIO FRONT L/R UNITRefer to "DISASSEMBLY
(Ref. No. of EXPLODED VIEW : A-1)8.POWER UNIT"
AUDIO XLR UNIT
Refer to "DISASSEMBLY (Ref. No. of EXPLODED VIEW : C)
5.AUDIO XLR UNIT"
and "EXPLODED VIEW"
AUDIO XLR UNITRefer to "DISASSEMBLY
(Ref. No. of EXPLODED VIEW : A-2)9.MECHA ASSY"
VIDEO/MAIN UNIT SUB ASSY
and "EXPLODED VIEW"FRONT UNIT
(Ref. No. of EXPLODED VIEW : D)KEY UNIT
MAIN UNIT (Ref. No. of EXPLODED VIEW : B-3)
DIGITAL CHASSIS SUB ASSY
7.DIGITAL CHASSIS SUB ASSY"
and "EXPLODED VIEW"
POWER UNIT
and "EXPLODED VIEW"
POWER UNIT
MECHA ASS
and "EXPLODED VIEW"
MECHA ASSY
(Ref. No. of EXPLODED VIEW : F)
FRONT PANEL ASS
Refer to "DISASSEMBLY
5
UD9004
About the photos used for descriptions in the “DISASSEMBLY” section.
• The direction from which the photographs used herein were photograph ed is indicated at "Direction of photograph: ***" at
the left of the respective photographs.
• Refer to the table below for a description of the direction in which the photos were taken.
• Photographs for which no direction is indicated were taken from above the product.
The viewpoint of each photograph
Direction of photograph: B
(Photografy direction)
[View from above]
Direction of photograph: C
Direction of photograph: A
1. FRONT PANEL ASSY
Proceeding : TOP COVER → SIDE COVER (L) and (R) SUB ASSY
→ FRONT PANEL ASSY
Front side
Direction of photograph: D
(1) Remove the screws.
Viewfrombottom
6
UD9004
(2) Remove the screws. Disconnect the connector wire and FFC Cable.
FFC Cable
JF08JF02
Please refer to "EXPLODED VIEW" for the disassembly method of each P.W.B included in FRONT PANEL ASSY.
2. AUDIO SUR/BACK/S_W UNIT
Proceeding: TOP COVER →→ SIDE COVER (L) and (R) SUB ASSY
AUDIO SUR/BACK/S_W UNIT
(1) Remove the screws.
Direction of photograph: A
(2) Disconnect the connector wires and FFC cables then remove the screws.
(1) Cut the wire clamp band, then disconnect the connector wires.
SIDE COVER (L) and (R) SUB ASSY
CX021
Cord holder : LOOSE
→
→
CX023
(2) Remove the screws.
cut
CY062
ً
13
UD9004
9. MECHA ASSY
Proceeding: TOP COVER →
→
AUDIO SUR/BACK/S_W UNIT VIDEO/MAIN UNIT SUB ASSY
→
DIGITAL CHASSIS SUB ASSY POWER UNIT
→
MECHA ASSY
(1) Cut the wire clamp band, then disconnect the connector wires. Remove the screws, then remove “MECHA ASSY” in
the direction of the arrow.
b When mounting the mechanism, adjust the position of the loader panel. (See page 16)
FFC Cable
SIDE COVER (L) and (R) SUB ASSY
→
→
Cord holder : LOOSE
cut
CY062
Cord holder : LOOSE
14
UD9004
Removing discs
Proceeding : TOP COVER → SIDE COVER (L) and (R) SUB ASSY → FRONT PANEL ASSY
→ VIDEO/MAIN UNIT SUB ASSY → DIGITAL CHASSIS SUB ASSY
→ BLIND SHEET → Clamp cover
(1) Remove the screws( ★ mark), then lift the clamp cover to unhook the hooks.
(2) Remove the Clamp cover in the direction of the arrow, then remove the disc inside.
b¶ Be careful not to scratch the disc when removing the Clamp cover.
Hook
clamp cover
15
UD9004
AJUSTING THE POSITION OF THE LOADER PANEL
Perform this adjustment when repairing for uneven gaps around the loader panel (top, bottom, left and right) and when remounting mechanisms removed when making repairs.
<Preparations>
・
First turn on the power, open and close the tray once, then turn the power off.
・ Check the various actual gaps.
・ Loose the screws marked d and b fixing the mechanism in place.
1.Adjusting the gaps
1.1. Adjusting the left and right gaps
(1) With the mechanism pressing against the front, adjust so that there is no gap on the left and right.
1.2. Adjustingthetopandbottomgaps
(1) Using a hexagonal wrench, turn the screws marked ★ on the left and right to adjust the top and bottom gaps of the left
and right trays.
(When it turns to clockwise, the opening above spreads.)
(2) Fasten the mechanism using the two screws marked d.
(3) Fasten the mechanism using the two screws marked b.
View RView L
ًً
Detail of View L
Detail of View R
2.Final check
After completing the operations, turn on the power and open and close the tray once to check the gap.
16
UD9004
DIAGNOSTICS OF OPTICAL PICKUP
AND REPLACING FE MAIN P.W.B AND BD MECHANISM UNIT ASSY
Make failure diagnostics of the Optical Pickup as follows.
If the laser drive current (Iop) becomes more than ± 12[mA] of the initial value, the Optical Pickup should be replaced.
The laser drive current initial value is checked by "Iop checked Method" of next page.
In case of replacing the Pickup, change the whole part of the FE Main P.W.B and BD Mechanism Unit Assy.
No mechanical adjustment is necessary after the replacement.
Laser drive current initial value:
FL Display (The display part of 13 digits)
12345678910111213
CD:
DVD:
BD(SL):
T21-mmmm-nnnn
FL Display (The display part of 13 digits)
12345678910111213
T22-mmmm-nnnn
FL Display (The display part of 13 digits)
12345678910111213
T23-mmmm-nnnn
BD(DL):
FL Display (The display part of 13 digits)
12345678910111213
T24-mmmm-nnnn
Disc no read, unsteady playback, etc.
Laser drive current (Iop) check
HF wave form check
(Refer to WAVE FORMS)
Current value of the BD, DVD or CD IOP is
± 12[mA] or more the initial value.
FE Main P.W.B. and BD Mechanism Unit
Assy replacing
17
UD9004
1.Iop checked Method
Select the laser ON/OFF(CD/DVD/BD)mode of the test mode, and check the IOP value of CD laser, DVD laser or BD
laser.
(See page 19 for test mode.)
FL Display (The display part of 13 digits)
12345678910111213
T2LaserOnOff
DVDlasercurrentcheck
Press the 8 or 9 button to display the laser current value, and then select [X].
Check the current value of Iop (nnnn).
FL Display (The display part of 13 digits)
12345678910111213
T2X-mmmm-nnnn
(X=1 : CD laser mode, 2 : DVD laser mode, 3 : BD(SL) laser mode, 4 : BD(DL) laser mode)
(nn.nn[mA] : Current value)
2. To clear the accumulated laser on time
Press the 1 button while the accumulated laser on time is displayed ("TC1, "TC2", "TC3" ) until " * " appears at the fourth
position. Press the 8 or 9 button to select "TC4".If the 1 button is pressed while "TC1" is displayed, the accumulated laser on time of CD, DVD and BD is cleared.
FL Display (The display part of 13 digits)
12345678910111213
TC4*---------
When “TC1”, “TC2” or “TC3” is selected with the 8 or 9 button, "mmmmmm" is displayed as “0” so you can check.
FL Display (The display part of 13 digits)
12345678910111213
TCY---mmmmmmh
(Y=1 : CD, 2 : DVD , 3 : BD, mmmmmm : Time(Fractions of hours are counted up one hour on the display.)
18
UD9004
SERVICE MODE
1. Heat run mode
1.1. preparation
(1) Equipment used : Heat run disc (This operation may not work with any discs other than the heat run discs listed below.)
CD : CD TEST DISC (TCD-HR01)
DVD : DVD TEST DISC (TDV-HR01)
BD : BD TEST DISC (TBD-HR01)
(2) Unit setting : No spec other than the following procedure
1.2. procedure
(1) Pressing the 5 and 1 buttons simultaneously, plug the AC cord into a power outlet.
When the heat run mode is set, the “1” and “3” indicators light.
(2) Press the 5 button and open a tray.
(3) Set a disc to the tray and press the 1 button. The “1” and “3” indicators blinks and heat run operation starts.
DVD :After playback title-1 and title-10 of the disc, the tray open/close is made automatically, then playback
the title-1 and title-10 again.
CD/BD : The disc is played through once from title 1 through the last title, the tray opens an d closes automati-
cally, then the disc is played through again from title 1 through the last title.
(4) This heat run operation continues automatically or it stops caused by an error. In case of some error, the following
(1) Equipment used: None
(2) Unit setting: No spec other than the following procedure.
2.2. Procedure
b Initialize the BD player when µcom, peripheral parts of µcom, or MAIN P.W.B. unit has been repla ced in servicing.
b All user setting will be lost and its factory setting will be restor ed when this initialization is made. Be sure to memorize
your setting for restoring again after the initialization.
(1) Turn on the UD9004's power. "NO DISC" is displayed on the fluorescent tube.
(2) Press the UD9004's PLAY, EJECT and SOUND MODE buttons simultaneously. "INITIALIZING" is displayed on the
fluorescent tube.
(3) The display on the fluorescent tube switches to "INITIALIZED", the "NO DISC" display reappears and initialization is
completed.
s
19
UD9004
3. µcom firm check mode
d
d
3.1. Preparation
(1) Equipment used: None
(2) Unit setting: No spec other than the following procedure.
3.2. Procedure
b System µcom and other µcom firm check mode.
This mode is for displaying the status of each µcom employed.
(1) Pressing the 5 and 1 buttons simultaneously, plug the AC cord into a power outlet.
(2) "NO DISC" is displayed on the fluorescent tube.
(3) Press remote contraller “3265”.
(4) Each time the POP UP MENU button or Cursor buttons(d or f) on the remote control unit is pressed, µcom firm is
displayed one after another.
Ex.: [Sys Ver000103, Sys Day090219, Sys GEN100000………]
4. Traylockmode
4.1. Preparation
(1) Equipment used: None
(2) Unit setting: No spec other than the following procedure.
4.2. Procedure
【Setting】
(1) Pressing the 1 and 3 buttons for simultaneously, plug the AC cord into a power outlet.
(2) "TRAY LOCK" is displayed on the fluorescent tube.
b Press the 1 and 3 buttons unitl "TRAY LOCK" appears.
【Cancel】
(1) Unplug the UD9004's AC cord from the power outlet.
(2) Pressing the 1 and 3 buttons simultaneously, plug the AC cord into a power outlet.
(3) "PLEASE WAIT" is displayed on the fluorescent tube and tray opening/closing is enabled.
b Press the 1 and 3 buttons unitl "PLEASE WAIT" appears.
b The tray lock mode is also canceled when the product is initialized.
20
UD9004
5. Test mode
5.1. Entering the test mode
The test mode is entered by pressing the 5 and 2 buttons simultaneously, plug the AC cord into a power outlet.
When the test mode is set, the “1” and “3” indicators light.
FL tube display when test mode entered
FL Display (The display part of 13 digits)
12345678910111213
TESTMODE
When the test mode is set, a color bar appears on the monitor.
5.2. Selecting the mode
• The following modes are available.
(1) Laser on/off (CD/DVD/BD) mode: T2
(2) Servo adjustment value display mode: T3
(3) Error rate (skew) measurement mode: T7
(4) Accumulated laser on time display mode: TC
(5) Track buffer output mode: TE
(6) Picking up No. display mode: TG
(7) Error log display mode: TH
(8) Test mode cancel: TI
q When the 9 button is pressed after entering the test mode, the display switches in the order: “T2, T3, T7, TC, TE,
TG, TH, TI, T2 …"
FL Display (The display part of 13 digits)
12345678910111213
T2LaserOnOff
FL Display (The display part of 13 digits)
12345678910111213
T3ServoAdj.
FL Display (The display part of 13 digits)
12345678910111213
T7ErrorRate
FL Display (The display part of 13 digits)
12345678910111213
TCLaserOnTim
FL Display (The display part of 13 digits)
12345678910111213
TETrackBuf
FL Display (The display part of 13 digits)
12345678910111213
TGOPUNumber
FL Display (The display part of 13 digits)
12345678910111213
THErrorLog
FL Display (The display part of 13 digits)
12345678910111213
TITestExit
w When the 8 button is pressed, the display switches in the opposite order fromq above, starting from the current
position (for example, if currently at “TA”, it switches as follows: “T2, T3, T7, TC, TE, TG, TH, TI, T2 …”).
21
UD9004
5.3. About each mode
• With the mode selected, press the 1 button to set that mode.
(1) Laser on/off (CD/DVD/BD) mode
Press the 8 or 9 button to select [X] and press the 1 button to set it.
Laser on/off control is executed and the laser current is displayed.
FL Display (The display part of 13 digits)
12345678910111213
T2Xmmmmnnnn
(X=1 : CD laser mode, 2 : DVD laser mode, 3 : BD(SL) laser mode, 4 : BD(DL) laser mode)
(mm.mm[mA] : Stored data, nn.nn[mA] : Current value)
b When the current value is more that ± 12.00[mA] of saved data, it becomes the pickup transducer's target.
In this case, replace the mechanism unit.
If stored value is not
FL Display (The display part of 13 digits)
12345678910111213
T2Xnnnn
(X=1 : CD laser mode, 2 : DVD laser mode, 3 : BD(SL) laser mode, 4 : BD(DL) laser mode)
(nn.nn[mA] : Current value)
When the 2 button is pressed, the layer above the current layer is displayed. See "5.4 Stopping the mode" (page 23).
(2) Servo adjustment value display mode
Press the 8 or 9 button to select [XXX]. Refer to [Table 1 - Servo adjustment value display mode details]
(page 23).
FL Display (The display part of 13 digits)
12345678910111213
TXXX
(XXX:Servo adjustment value)
Press the 1 button to set. The contents indicated on "Table 1: Details of the servo adjustment value display mode"
(page 23) are displayed.
FL Display (The display part of 13 digits)
12345678910111213
TXXXmmmmmmnn
(XXX : Selection mode, mmmmmm : Address(HEX), nn:Data(HEX))
The first time, the address specificiation position is the uppermost position (5th place). The address specificiation
position moves downwards each time the 1 button is pressed.
The address specificiation position flashes (at an interval of about 0.5 seconds). If the 1 button is pressed after moving to the lowermost position (10th place), the position moves to the uppermost position
Use the 8 or 9 button to change the display at the address specification position.
When the 2 button is pressed, the layer above the current layer is displayed. See "5.4 Stopping the mode" (page 23).
22
UD9004
(3) Error rate measurement mode
Press the 8 or 9 button to select [YY] .
Refer to [Table 2 - Error rate details]. (page 24)
FL Display (The display part of 13 digits)
12345678910111213
TYYFFFFFFFFFF
(X : measurement mode, F : Address and error rate (When not set, "F" is displayed.)
Press the PLAY button to begin error rate measurement. The address and error rate are displayed.
For a description of the displayed measurement results, see "Table 2: Error rate details" (page 24).
FL Display (The display part of 13 digits)
12345678910111213
TYYmmmmmm
(YY : selection mode [71 to 94], m : address [PBA][HEX], l : error rate [COUNT/SEC] [HEX])
(Note) CD (4x-speed) : Renewal of data is carried out for every 300 frame.
Error rate of 75 frames is displayed.
DVD(2x-speed) : Renewal of data is carried out for every 80ECC block.
Error rate of 8ECC block is displayed.
BD (2x-speed) : Renewal of data is carried out for every 136LDC clusters block.
Error rate of 8LDC clusters block is displayed.
The mode chosen when selection mode was changed into the trace execution and the 1 button was pushed is performed from the beginning.
When the 1 button is pushed without changing selection mode, the mode under selection is performed from the beginning.
(If the 1 button is pushed, the address corresponding to the chosen mode will be searched again.)
The pause mode is set after tracing is completed.
When the 2 button is pressed, the layer above the current layer is displayed. See "5.4 Stopping the mode" (page 23).
llll
(4) Accumulated laser on time display mode
Press the 8 or 9 button to select [Y] and press the 1 button to set it.
The accumulated laser on time is displayed..
FL Display (The display part of 13 digits)
12345678910111213
TBYmmmmmmh
(Y=1 : CD, 2 : DVD , 3 : BD, mmmmmm : Time(Fractions of hours are counted up one hour on the display.)
When the 2 button is pressed, the layer above the current layer is displayed. See "5.4 Stopping the mode" (page 23).
---To clear the accumulated laser on time---
Press the 1 button while the accumulated laser on time is displayed ("TC1, "TC2", "TC3" ) until " * " appears at the
fourth position..
FL Display (The display part of 13 digits)
12345678910111213
TCY*mmmmmm
Press the 8 or 9 button to select "TC4"
FL Display (The display part of 13 digits)
12345678910111213
TC4*
If the 1 button is pressed while "TC4" is disp layed, the accumulated laser on time of CD, DVD and BD is cleared.
FL Display (The display part of 13 digits)
12345678910111213
TC1000000h
When “TC1”, “TC2” or “TC3” is selected with the 8 or 9 button, "mmmmmm" is displayed as “0” so you can
check.
23
UD9004
(5) Track buffer output mode
Press the 8 or 9 button to select "Y" and switch the track buffer output.
FL Display (The display part of 13 digits)
12345678910111213
TEYTrackBuff
(Y=1 : Track buffer being output, 0 : Track buffer output off )
When the 2 button is pressed, the layer above the current layer is displayed. See "5.4 Stopping the mode" (page 23).
(6) Picking up No. display mode
Press the 8 or 9 button to switch to the pickup number display.
The pickup number is a 14-digit number, so it is displayed in two sections.
FL Display (The display part of 13 digits)
12345678910111213
TGXYYYYYYY
(X (display position) = 1 : Lower digits, 2 : Upper digits. YYYYYYY: Pickup number)
When the 2 button is pressed, the layer above the current layer is displayed. See "5.4 Stopping the mode" (page 23).
(7) Error log display mode
Press the 8 or 9 button to switch to the error log display.
For Error log No. and description of the displayed measurement results, see "Table 3: Erro r log details" (page 25).
FL Display (The display part of 13 digits)
12345678910111213
nTHX
(n : Error information No.(1 〜 5), X : Error log No.)
Display when there is no error
FL Display (The display part of 13 digits)
12345678910111213
nTH1NoError
Press the 8 or 9 button to switch to the [n]. When there is error, error log No. display.
When the 2 button is pressed, the layer above the current layer is displayed. See "5.4 Stopping the mode" (page 23).
(8) Test mode cancel
A confirmation message is displayed. Press the PLAY button to set, canceling the test mode.
FL Display (The display part of 13 digits)
12345678910111213
TI1Really?
When the 2 button is pressed, the layer above the current layer is displayed. See "5.4 Stopping the mode" (page 23).
24
UD9004
5.4. Stopping the mode
When the 2 button is pressed, the layer above the current layer is displayed. The relationship between the different modes
and the display of the different layers is shown on the table below.
1LD On Time (4Byte)
2Error type (2Byte)See "Table 3-1: Error type details"
(31 to 34 displayed in 4-byte units)Reserve (16Byte)
4Media type (2Byte)See "Table 3-2: Media type details"
5Reserve (4Byte)
6Reserve (4Byte)
7Reserve (2Byte)
8HyBrid Disc layer (2Byte )See "Table 3-3: HyBrid Disc current layer details"
9 (91 to 92 displayed in 7-digit units)
(Matched to TG pickup number display)
A (A000 to A161 displayed in 2-digit units) Reserve (708Byte)
B (B1 to B3 displayed in 4-digit units)Reserve (11Byte)
CReserve (1Byte)
D (D1 to D3 displayed in 4-digit units)Reserve (12Byte)
PU# (16Byte)
Table 3-1: Error type details
Error typeError code
NoError0x0000
Focus does not turn on.0x0001
Tracking does not turn on.0x0002
CLV does not turn on.0x0003
ID cannot be read. 0x0004
Loader error0x0005
Thread error0x0006
Expander error0x0007
Other error0x0008
Error disc (Failure to recognition of disc)0x0009
Seek error0x0010
Lead error0x0020
OtherReserved
Tracking does not turn on.
Table 3-3: HyBrid Disc current layer details
HyBrid Disc current layerCurrent layer code
SACD layer0x0000
CD layer0x0001
DVD layer0x0002
BD layer0x0003
OtherReserved