Mamiya C32, C28, C24 User Manual

installation and servicing
mini HE
Your Ideal installation and servicing guide
For details of document amendments, refer to page 3
Model
Serial No.
C24,C28,C32
When replacing any part of this appliance, use only spare parts that you can be assured conform to safety and performance specification that we requir e. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers
17962.1155.1 1307 68A4 GB
*1796211551*
For the v ery latest copy of literature for specificatio n pu rposes plea se visit o u r w ebsite www .idealbo iler s.com wher e yo u will be able to download the relevant informatio n in pdf format.
2
mini HE --- Installation & Servicing
DOCUMENT AMENDMENTS
Relevant Installation changes implemented in this book from book reference.................17962.1155.1 4206
F Page 10 -- Sentinel company name & address amended
Caradon Ideal Limited reserve the right to vary specification without notice
mini HE --- Installation & Servicing
3
GENERAL
Ta b l e 1 --- B o i l e r D a t a
mini HE C24 mini HE C28 mini HE C32
Gas supply type & connection II
Inlet / Outlet connection --- Domestic Hot Water 15 mm copper
Flow & return connection --- Central Heating 22 mm copper
Flue terminal diameter mm (in.) 100 (4)
AverageFlueTemp. ---MassFlowRate Deg C | g/s 90 18.8 90 21.1 90 21.5
Max working pressure (sealed system) bar (lb/in2) 3.0 (43.5)
Max DHW water inlet pressure bar (lb/in2) 10.0 (145.0)
Min DHW water inlet pressure bar (lb/in2) 0.3 (4.4)
Electrical supply 230 Vac 50 Hz
Max power consumption W 140 150 150
External fuse rating 3A
Internal fuse rating F1-- -F2 3.15 AF
Water content --- CH litre (gal.) 2.1 (0.46) 2.2 (0.48) 2.2 (0.48)
Water content --- DHW litre (gal.) 0.2 (0.044)
Dry weight kg (lb.) 42.5 (93.7) 44.5 (98.1) 44.5 (98.1)
Size: Height / Width / Depth mm (in.) 803 (31 5/8”) / 400 (15 3/4”) / 345 (13 9/16”)
Lift weight kg (lb.) 37.5 (82.7) 39.5 (87.1) 39.5 (87.1)
Ta b l e 2 --- P e r f o r m a n c e D a t a --- C e n t r a l H e a t i n g
mini HE C24 mini HE C28 mini HE C32
Max Min Max Min Max Min
Burner pressure (Hot) G20
Input based on nett CV kW (btu/h) 25.0 (85 295) 11.0 (37 530) 29.0 (98 942) 13.0 (44 353) 33.3 (113 620) 15.7 (53 568)
Input based on gross CV kW (btu/h) 27.7 (94 516) 12.2 (41 628) 32.2 (109 871) 14.4 (49 135) 37.0 (126 244) 17.4 (59 368)
Output Non Condensing G20
Output Condensing G20
Gas consumption (Hot) G20
Seasonal efficiency* G20
NOx classification Class 2
mbar
G31
(in.w.g.)
kW (btu/h) 24.6 (83 973)
G31
kW (btu/h) 26.6 (90 754)
G31
l/s (ft3/h)
G31
l/s
(SEDBUK)
G31
%
10.8 (4.3)
35.5 (14.2)
23.7 (80 894)
26.6 (90 754)
0.72 (91.5)
0.30
Band B 87.7 Band B 87.0
1.5 (0.6)
7.7 (3.1)
10.2 (34 936)
10.2 (34 936)
11.1 (37 871)
10.8 (36 997)
0.31 (39.5)
0.13
*The value is used in the UK Government’s Standard Assessment Procedure (SAP) for energy rating of dwellings. The test data from which it has been calculated have been certified by a notified body.
Ta b l e 3 --- P e r f o r m a n c e D a t a --- D o m e s t i c Ho t W a t e r
mini HE C24 mini HE C28 mini HE C32
Burner pressure (Hot) G20
Input based on nett CV kW (btu/h) 25.0 (85 295) 29.0 (98 942) 33.3 (113 620)
Input based on gross CV kW (btu/h) 27.7 (94 516) 32.2 (109 871) 37.0 (126 244)
Output Non Condensing G20
Output Condensing G20
Gas consumption (Hot) G20
Flow 35 ûCtemp.rise l/m (gpm) 10.0 (2.2) 11.7 (2.6) 13.1 (2.9)
Domestic hot water specific rate l/m (gpm) 11.9 (2.6) 13.9 (3.1) 14.6 (3.3)
Note: the gas consumption is calculated using a calorific value of 38.7 MJ/m
3
Btu/ft
) nett.
G31
G31
G31
G31
3
(1038 Btu/ft3) gross or 34.9 MJ/m3(935
To obtain the gas consumption at different calorific value: -- -
a. FOR L/S --- divide the gross heat input (kW) by the gross C.V. of the gas (MJ/m
b. FOR FT
3
/H --- divide the gross heat input (Btu/h) by the
3
)
gross C.V. of the gas (Btu/ft
mbar (in.w.g.)
kW (btu/h) 24.6 (83 973)
kW (btu/h) 26.6 (90 754)
l/s (ft3/h) l/s
3
)
10.8 (4.3)
35.5 (14.2)
23.7 (80 894)
26.6 (90 754)
0.72 (91.5)
0.30
Key to Symbols:
IE = Ireland, GB = United Kingdom (Countries of destination) PMS = Maximum operating pressure of water C
12C32C52
connection via concentric ducts to a horizontal or vertical terminal or twin flue system.
II
2H3P
H or 3rd family gas group 3P
G20 20mbar, G31 37mbar, 22 mm copper
2H3P
10.0 (4.0)
36.0 (14.4)
28.3 (96 488)
27.4 (93 599)
30.7 (104 602)
30.7 (104 602)
0.83 (105.5)
0.34
Band B 87.6 Band B 87.1
28.3 (96 488)
27.4 (93 599)
30.7 (104 602)
30.7 (104 602)
1.6 (0.6)
7.7 (3.1)
12.1 (41 284)
12.1 (41 284)
13.2 (44 965)
12.9 (44 016)
0.37 (47.0)
Maximum
10.0 (4.0)
36.0 (14.4)
0.83 (105.5)
0.34
0.14
13.0 (5.2)
36.0 (14.4)
32.2 (109 866)
32.2 (109 866)
34.4 (117 374)
34.4 (117 374)
0.95 (121.0)
0.39
Band B 86.8 Band B 88.8
13.0 (5.2)
36.0 (14.4)
32.2 (109 866)
32.2 (109 866)
34.4 (117 374)
34.4 (117 374)
0.95 (121.0)
2.7 (1.1)
7.3 (2.9)
15.0 (51 180)
15.0 (51 180)
15.6 (53 227)
15.6 (53 227)
0.45 (57.2)
0.18
0.39
= a room sealed appliance designed for
= appliance designed for use on 2nd family gas group
CAUTION. To avoid the possibility of injury during the installation, serv i cing or cleani ng
of this appliance care should be taken handling edges of sheet steel components.
4
mini HE --- Installation & Servicing
GENERAL
mini HE
Boiler size G.C. appliance No. PI No.
(Benchmark No.)
mini HE C24 47---348 ---38 87BQ81 mini HE C28 47---348 ---39 87BQ81 mini HE C32 47---348 ---41 87BQ81
Destination countries: GB, IE
CONTENTS
Air supply 9
Benchmark Commissioning Checklist 62
Boiler clearances 6
Boiler exploded view 14
Electrical connections 25
Electrical supply 10
Fault finding 51
Flow wiring diagram 27
Flue fitting 16
Gas conversion 33
Gas safety regulations 7
Gas supply 8
Installation 15
Mandatory requirements 7
Replacement of components 38
Safe handling 7
Servicing 34
Short list of parts 59
Thermostatic radiator valves 12
Water connections 23
Water treatment 9
Wiring diagrams 26
For GB, to comply with Building Regulations Part L1 (Part J in Scotland) the boiler should be fitted in accordance with the manufacturer’s instructions. Self -- -certification that the boiler has been installed to comply with Building Regulations can be demonstrated by completing and signing the Benchmark Commissioning Checklist.
BENCHMARK COMMISSIONING CHECKLIST DETAILS
Boiler Page
Make and model 5 Appliance serial no. on data badge 14 SEDBUK No. % 4
Controls
Time and temperature control to heating 28/29 Time and temperature control to hot water 28/29 Heating zone valves N/A TRV’s 12 Auto bypass 12 Boiler interlock 12
For all boilers
Flushing to BS.7593 9 Inhibitor 9
Central heating mode
Heat input to be calculated
Boiler Page
Burner operating pressure measure and record Central heating flow temp. measure and record Central heating return temp. measure and record
For combination boilers only
Scale reducer 12 Hot water mode Heat input to be calculated Max. operating burner pressure measure and record Max. operating water pressure measure and record Cold water inlet temp measure and record Hot water outlet temp. measure and record Water flow rate at max. setting measure and record
For condensing boilers only
Condensate drain 24 For all boilers: complete, sign & hand over to customer For assistance see Technical Helpline on the back page
NOTE TO THE INSTALLER: COMPLETE
THE BENCHMARK COMMISSIONING
CHECKLIST AND LEAVE THESE
INSTRUCTIONS WITH APPLIANCE
mini HE --- Installation & Servicing
5
GENERAL
1 BOILER WATER CONNECTION
400
31
257
16
803
50
35
700
Wall
mounting
Plate
Condensate
drain
connection
area
Pipe size O.D. mm
CH flow 22
CH return 22
Gas inlet 22
DHW cold inlet 15
DHW hot outlet 15
83 (3 1/4”)
52 (2”)
65 (2 9/16”)
CH flow
DHW hot outlet
65 (2 9/16”)
64 (2 1/2”)
Gas inlet
CH return
DHW cold inlet
2 BOILER CLEARANCES
All dimensions in mm (in.)
The following minimum clearances must be maintained for operation and servicing. Additional space will be required for installation, depending upon site conditions.
200 (7 7/8”)
25 (1”) 50 (2”)
Side and Rear Flue
a. Providedthattheflueholeiscutaccurately,e.g.withacore
drill, the flue can be installed from inside the building where wall thickness does not exceed 600 mm (24”).
Where the space into which the boiler is going to be installed is less than the length of flue required the flue must be fitted from the outside.
installation from inside ONLY
b. If a core boring tool is to be used inside the building the
spaceinwhichtheboileristobeinstalledmustbeatleast wide enough to accommodate the tool.
273 (10 3/4”) 127 (5”)
190 (7 1/2”)
200 (7 7/8”)
Bottom clearance
The bottom clearance, after installation, can be reduced to 20mm. However, 200mm must be available for servicing.
Front clearance
The minimum front clearance when built into a cupboard is 50mm (2”) from the cupboard door. However 450mm (17 3/4”) overall clearance is still required, with the cupboard door open, to allow for servicing.
6
95 (3 3/4”)
mini HE --- Installation & Servicing
GENERAL
INTRODUCTION
mini HE C24, mini HE C28 and mini HE C32 are wall
mounted, low water content, balanced flue, condensing combination gas boilers.
Central heating (CH) output and domestic hot water (DHW) output are both fully modulating:
-- - between 10.2 (34 936) and 24.6* (83 973) kW (btu/h) for
model mini HE C24;
-- - between 12.1 (41 284) and 28.3* (96 488) kW (btu/h) for
model mini HE C28.
--- between 15.0 (51 180) and 32.2* (109 866) kW (btu/h) for
model mini HE C32.
* outputs for G31 (propane) are slightly different. See section Boiler Data at page 4 for detailed figures.
Due to the high efficiency of the boiler a plume of water vapour will form at the terminal during operation.
Theboilersaresuitableforconnectiontofullypumped, pressurised sealed water systems ONLY.
AsystembypassisnotrequiredwhenTRV’sarefittedtoall radiators (see Frame 5). The boiler incorporates an automatic bypass.
A circulating pump, pressure gauge, safety valve and heating expansion vessel are provided.
The CH flow temperature is controlled by a temperature probe. In DHW mode the boiler modulates to sustain a nominal adjustable water flow temperature of 55 ûC.
The boiler casing is of white painted mild steel with a drop --- down controls access door.
The boiler temperature control is located behind the control panel door.
The main heat exchanger is made of copper.
The condensing heat exchanger (recuperator) and the DHW heat exchanger are stainless steel.
The system pipework must include drain cocks in appropriate places. Pipework may be taken downwards.
For upwards pipework installation an additional frame (optional) must be used (see frame 25).
OPTIONAL EXTRA KITS
Programmer Kit fits neatly within the casing. Separate fitting instructions are included with the kit. Note. If using an alternative programmer read Frame 33 first.
Horizontal Concentric Extension Ducts
Up to 2,7 m (8’ 10”) for mini HE C24, mini HE C28 models.
Upto1,8m(5’11”)formini HE C32 model.
Other available kits are listed in frame 9.
SAFE HANDLING
This boiler may require 2 or more operatives to move it to its installation site, remove it from its packaging base and during movement into its installation location. Manoeuvring the boiler may include the use of a sack truck and involve lifting, pushing and pulling.
Caution should be exercised during these operations.
Operatives should be knowledgeable in handling techniques when performing these tasks and the following precautions should be considered:
F Grip the boiler at the base. F Be physically capable. F Use PPE as appropriate, e.g. gloves, safety footwear.
mini HE --- Installation & Servicing
During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoidable and/or the weight is light.
F Keep back straight. F Avoid twisting at the waist. F Avoid upper body/top heavy bending. F Always grip with the palm of the hand. F Use designated hand holds. F Keep load as dose to the body as possible. F Always use assistance if required.
DHW OPERATION
With no call for CH the boiler fires only when DHW is drawn off. When there is a call for CH, the heating system is supplied at the selected temperature until DHW is drawn off. The output is then directed by the diverter valve to heat the secondary heat exchanger and supply a maximum draw ---off of:
mini HE C24 10.0 (2.2) l/min (gpm) at 35 degree rise.
mini HE C28 11.7 (2.6) l/min (gpm) at 35 degree rise.
mini HE C32 13.1 (2.9) l/min (gpm) at 35 degree rise.
The nominal DHW temperature is 55 ûC, but water drawn off when the boiler has been on for central heating may be hotter than this, for a short period of time.
GAS SAFETY
Current Gas Safety (Installation and Use) Regulations or rules in force
The appliance is suitable only for installation in GB and IE and should be installed in accordance with the rules in force. In GB, the installation must be carried out by a CORGI Registered Installer. It must be carried out in accordance with the relevant requirements of the:
F Gas Safety (Installation and Use) Regulations F The appropriate Building Regulations either The Building
Regulations, The Building Regulations (Scotland), Building Regulations (Northern Ireland).
F The Water Fittings Regulations or Water byelaws in
Scotland.
F The Current I.E.E. Wiring Regulations.
Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice.
In IE , the installation must be carried out by a Competent Person and installed in accordance with the current edition of I.S.813 ”Domestic Gas Installations”, the current Building Regulations and reference should be made to the current ETCI rules for electrical installation.
Detailed recommendations are contained in the following British Standard Codes of Practice:
BS 5440:1 Flues (for gas appliances of rated input not
exceeding 70 kW).
BS 5440:2 Ventilation (for gas appliances of rated input
not exceeding 70 kW).
BS. 5449 Forced circulation hot water systems.
BS. 5546 Installation of gas hot water supplies for
domestic purposes (2nd Family Gases)
BS 6700 Design, installation testing and maintenance of
services supplying hot water for domestic use.
BS. 6798 Installation of gas fired hot water boilers of
rated input not exceeding 70 kW.
BS. 6891 Low pressure installation pipes.
Health & Safety Document No. 635.
7
GENERAL
The Electricity at Work Regulations, 1989.
The manufacturers notes must NOT be taken, in any way, as overriding statutory obligations.
IMPORTANT These appliances are CE certificated for safety and performance. It is, therefore,importantthatnoexternal controldevices,e.g.fluedampers,economisersetc.,are directly connected to these appliances unless covered by these Installation and Servicing Instructions or as otherwise recommended by Caradon Ideal Ltd. in writing. If in doubt please enquire.
Any direct connection of a control device not approved by Caradon Ideal Ltd. could invalidate the certification and the normal appliance warranty. It could also infringe the Gas Safety Regulations and the above regulations.
SAFE HANDLING OF SUBSTANCES
Care should be taken when handling the boiler insulation panels, which can cause irritation to the skin. No asbestos, mercury or CFCs are included in any part of the boiler in its manufacture.
LOCATION OF BOILER AND FLUE OUTLET
The boiler must be installed on a flat and vertical wall, capable of adequately supporting the weight of the boiler and any ancillary equipment.
The boiler may be fitted on a combustible wall and insulation between the wall and the boiler is not necessary, unless required by the local authority.
The boiler must not be fitted outside.
Timber Framed Buildings
If the boiler is to be fitted in a timber framed building it should be fitted in accordance with the Institute of Gas Engineers document IGE/UP/7, 1998.
Bathroom Installations
The boiler may be installed in any room or internal space, although particular attention is drawn to the requirements of the current I.E.E. (BS.7671) Wiring Regulations and, in Scotland, the electrical provisions of the building regulations applicable in Scotland with respect to the installation of the boiler in a room or internal space containing a bath or shower.
For Ireland reference should be made to the current ETCI rules for electrical installations and I.S.813:2002
Where a room sealed appliance is installed in a room containing a bath or shower then the appliance and any electrical switch or appliance control utilising mains electricity should be so situated that it cannot be touched by a person using the bath or shower.
Note. It is not permissible to install a mains socket in a bathroom.
Where installation will be in an unusual location, special procedures may be necessary and BS 6798 gives detailed guidance on this aspect.
Compartment Installations
A compartment used to enclose the boiler should be designed and constructed specially for this purpose. An existing cupboard or compartment may be used, provided that it is modified for the purpose.
In both cases details of essential features of cupboard / compartment design, including air cupboard installation, are to conform to the following:
F BS 6798 (No cupboard ventilation is required - -- see “Air
supply” for details)
F The position selected for installation MUST allow
adequate space for servicing in front of the boiler .
8
F For the minimum clearances required for safety and
subsequent service, see the wall mounting template and frame 2. In addition, sufficient space may be required to allow lifting access to the wall mounting plate.
GAS SUPPLY
The local gas supplier should be consulted, at the installation stage, in order to establish the availability of an adequate supply of gas. An existing service pipe must NOT be used without prior consultation with the local gas supplier. Natural gas boilers must be installed on a gas supply with a governed meter. A gas meter can only be connected by the local gas supplier or by a registered CORGI engineer.
Propane gas boilers MUST be installed with pipes, cylinders and pressure regulators fitted in accordance with BS.5482.1. Bulk tank installations MUST comply with the Home Office code of practice for storage of liquefied petroleum gas at fixed installations. The complete installation MUST be tested for gas tightness and purged as described in the above code.
The boiler is adjusted at the factory for use with the relevant supply gas. A working gas pressure equal to that stated in Table 1 MUST be available at the boiler inlet.
Where applicable, the appliance can be converted for G 2 0 --- N a t u r a l G a s o r G3 1 --- P r o p a n e Ga s b y u s in g t h e appropriate conversion kit.
IMPORTANT Installation pipes MUST be fitted in accordance with BS. 6891. In IE refer to I.S. 813.2002. Pipework from the meter to the boiler MUST be of an adequatesize,i.e.notlessthan22mmO.D.copperor3/4” BSP iron.
FLUE INSTALLATION REQUIREMENTS
Thefluemustbeinstalledinaccordancewiththe recommendations of BS. 5440--- 1 2000. In IE refer to I.S. 813.2002.
The following notes are intended for general guidance.
1 The boiler MUST be installed so that the terminal is
exposed to external air.
2 It is important that the position of the terminal allows the
free passage of air across it at all times.
3 Minimum acceptable spacing from the terminal to
obstructions and ventilation openings are specified in Tab l e 4.
4 Where the lowest part of the terminal is fitted less than 2m
(6’6”) above a balcony, above ground or above a flat roof to which people have access then the terminal MUST be protected by a purpose designed guard. Ensure that the guard is fitted centrally.
5 Where the terminal is fitted within 850mm (34”) of a plastic
or painted gutter or 450mm (18”) of painted eaves then an aluminium shield at least 750mm (30”) long should be fitted to the underside of the gutter or painted surface fitted centrally above the flue.
6 The air inlet/products outlet duct and the terminal of the
boiler MUST NOT be closer than 25mm (1”) to combustible material. Detailed recommendations on the protection of combustible material are given in BS. 5440---1:2000. In IE refer to I.S. 813.2002.
Table 4 --- Balanced flue terminal position
Terminal position
1 Directly below, above or along side
of an openable window, air vent or other ventilation opening
2 Below guttering, drain pipes or soil
pipes
3 Below eaves 25 mm ( 1”) ***
4 Below balconies or a car port roof 25 mm ( 1”) ***
Minimum spacing
300 mm (12”)
25 mm ( 1”) ***
mini HE --- Installation & Servicing
GENERAL
5 From vertical drain pipes or soil
pipes*
6 Fr om an internal or external corner
or to a boundary along side the terminal
7 Above adjacent ground, roof or
balcony level
8 From a surface or a boundary
facing the terminal.
9 From a terminal facing a terminal 1200 mm (48”)
10 From an opening in a car port (e.g.
door or window) into dwelling
11 Vertically from a terminal on the
same wall
12 Horizontally from a terminal on the
wall
* If the terminal is within 150mm of any vertical soil or drain pipe, an aluminium shield at least 400mm (15 3/4”) long should be fitted equi--- distant from the terminal and close to the pipe.
*** Only 1 spacing down to 25mm is allowable per installation.
Vertical Terminals
13 Above the roof pitch with roof
slope of all angles.
Above flat roof
14 From single wall face
From corner wall faces
Twin Flue Applications
15 Centre distance between air inlet
and flue outlet ducts
** Where the twin flue ducts are positioned at or near the above minimum centres the wall sealing gaskets should be trimmed to allow them to fit flat to the wall. This should be done for both in­side and outside wall gaskets
Terminals guards are available from boiler suppliers --- ask for Tower Flue Guard, Model K6. In case of difficulty seek advice from:
Grasslin UK Ltd.,To wer house, Vale Rise, Tonbridge, Kent TN9 1TB T el. +44 (0) 1732 359 888 Fax No. +44 (0) 1732 354 455 www.tfc---group.co.uk
IMPORTANT It is absolutely ESSENTIAL to ensure, in practice, that products of combustion discharging from the terminal cannot re --- enter the building or any other adjacent building through ventilators, windows, doors other sources of natural air infiltration, or forced ventilation / air conditioning.
If this should occur the appliance MUST be turned OFF, labelled as “unsafe” until corrective action taken.
25 mm ( 1”) ***
25 mm ( 1”) ***
300 mm (12”)
600 mm (24”)
1200 mm (48”)
1500 mm (60”)
300 mm (12”)
300 mm (12”)
300 mm (12”)
600 mm (24”)
1000 mm (40”)
120mm (5”) **
AIR SUPPLY
It is NOT necessary to have a purpose---provided air vent in the room or internal space in which the boiler is installed. Neither is it necessary to ventilate a cupboard or compartment in which the boiler is installed, due to the low surface temperatures of the boiler casing during operation; therefore the requirements of BS6798, Clause 12, BS 5440:2 and in IE I.S. 813:2002 may be disregarded.
mini HE --- Installation & Servicing
WATER CIRCULATION SYSTEM
The boilers are designed for connection to pressurised, fully pumped, sealed water central heating systems ONLY. The domestic hot water (DHW) calorifier is incorporated within the combi boiler and only requires connection to the mains water supply.
Additional Pumps.
The boiler is supplied with an integral circulating pump. If the boiler is to be used in conjunction with any additional circulating pumps, please contact the Technic al Helpline for advice on application.
IMPORTANT
A minimum length of 1m of copper pipe MUST be fitted to both flow and return connections from the boiler before connection to any plastic piping.
Ensure that the mains water supply pressure is adequate to provide the required DHW flow rate. Refer to Table 1 on page 4.
The central heating system should be in accordance with BS. 6798 and, in addition, for smallbore and microbore systems BS. 5449.
The domestic hot water system should be in accordance with BS. 5546 and BS. 6700.
Copper tubing to BS 2871:1 is recommended for water carrying pipework and MUST be used for pipework carrying potable water.
Any soldered joints on potable water pipework MUST NOT be made with solder containing lead.
Ancillary pipework not forming part of the useful heating surface should be lagged to prevent heat loss and any possible freezing - -- particularly where pipes run through roof spaces or ventilated underfloor spaces.
Draining taps should be at least 1/2” BSP nominal size and be in accordance with BS 2879.
WATER TREATMENT
Central Heating
Antifreeze fluid, corrosion and scale inhibitor fluids suitable for use with boilers having copper heat exchangers may be used in the central heating system.
IMPORTANT
The application of any other treatment to this product may render the guarantee of Caradon Ideal Limited INVALID.
Caradon I deal Limited recommend Water Treatment in accordance with the Benchmark Guidance Notes on Water T r eatment in Central Heating Systems.
Caradon Ideal Limited recommend the use of Fernox, GE Betz Sentinel or Salamander water treatment products, which must be used in accordance with the manufacturers instructions.
Notes.
1. It is most important that the correct concentration of the water treatment products is maintained in accordance with the manufacturers’ instructions.
2. If the boiler is installed in an existing system any unsuitable additives MUST be removed by thorough cleansing. BS 7593:2006 details the steps necessary to clean a domestic heating system.
3. In hard water areas, treatment to prevent lime scale may be necessary --- however, the use of artificially softened water is NOT permitted.
4. Under no circumstances should the boiler be fired before the system has been thoroughly flushed.
9
GENERAL
Domestic Hot Water
In hard water areas where mains water can exceed 200ppm Total Hardness (as defined by BS 7593:2006 Table 2) a scale reducing device should be fitted into the boiler cold supply within the requirements of the local water company. The use of artificially softened water, however, is NOT permitted.
Caradon Ideal Limited recommend the use of Fernox Qantomat, Sentinel Combiguard and Calmag CalPhos I scale reducing devices, which must be used in accordance with the manufacturers’ instructions.
For further information contact:
3 ELECTRICAL SUPPLY
Warning. This appliance must be efficiently earthed.
Wiring external to the appliance MUST be in accordance with the current I.E.E. (BS.7671) Wiring Regulations and any local regulations which apply. For Ireland reference should be made to the current ETCI rules for electrical installations.
Fernox Cookson Electronics Forsyth Road Sheerwater Woking Surrey GU21 5RZ +44 (0) 1799 550811
Salamander (Eng) Ltd Reddicap Trading Estate Sutton Coldfield West Midlands B75 7BY
+44 (0) 121 378 0952
The point of connection to the mains should be readily accessible and adjacent to the boiler , except for bathroom installations where the point of connection to the mains MUST be situated outside of the bathroom.
Note. Where a room sealed appliance is installed in a room containing a bath or shower then the appliance and any electrical switch or appliance control utilising mains electricity should be so situated that it cannot be touched by a person using the bath or shower.
Calmag Ltd. Unit 4---6 Crown Works Bradford Road Sandbeds Keighley West Yorkshire BD20 5LN +44 (0) 1535 210320
Sentinel Performance Solutions The Heath Business & Technical Park Runcorn Cheshire WA7 4QX +44 (0) 800 389 4670
4 SEALED SYSTEM REQUIREMENTS
Central Heating
Note. mini HE boilers are suitable for fully pumped pressurised sealed systems only.
REQUIREMENTS
1 General
The installation must comply with the requirements of BS. 6798 and BS. 5449.
2 Flow Temperature
The installation should be designed to work with flow temperatures of up to 90 ûC.
3 Working Pressure
All components of the system must be suitable for a working pressureof3bar(45lb/in care should be taken in making all connections so that the risk of leakage is minimised.
The following components are incorporated within the appliance:
a. Circulating pump.
b. Safety valve; with a non ---adjustable pre--- set lift pressure of 3bar(45lb/in
c. Pressure gauge; covering a range of 0 --- 4 bar.
d1. 6 litre expansion vessel; with an initial charge pressure of
0.7 bar (10.5 lb/in
d2. 7 litre expansion vessel; with an initial charge pressure of
1.0bar(15lb/in
For further details refer to BS.5449:1 and the British Gas Corporation publication ’Specifications for Domestic Central Heating and Hot Water’.
2
).
2
2
)formini HE C32.
2
) and temperature of 110 ûC. Extra
)formini HE C24 and mini HE C28.
10
4 Filling the system
Fill the system through a temporary hose connection from a draw---off tap supplied from a service pipe under mains pressure. Where the mains pressure is excessive a pressure reducing valve shall be used to facilitate filling.
When installing the filling connection provided with the boiler an additional WRAS approved valve must be fitted to the mains water supply upstream of the double check valve to fully comply the Water Regulations
Stop valve Additional stop valve
CH return
Temporary hose (disconnect after filling)
System filling and make ---up
Proceed with the following:
F Thoroughly flush out the whole of the system with cold
water before fitting the boiler.
F Fill and vent the system until the pressure gauge registers
1.5bar(22lb/in
F Release water from the system until a pressure of 1 bar
(15 lb/in
To av oid getting debris on the valve seat, do not use the safety valve to do this.
F Light the boiler and heat the system to the maximum
working temperature. Examine for leaks.
F Turn off the boiler and drain the system while still hot. F Refill and vent the system. F Re --- pressurise the system to the desired charge pressure
(see Table 5).
2
) is reached.
Hose unions
2
). Examine for leaks.
Mains Water Supply
Double check valve assembly Note direction of f low
mini HE --- Installation & Servicing
GENERAL
Table 5 mini HE C24, mini HE C28
System charge pressure (bar)
Safety valve setting 3.0
Vessel pre ---charge pressure (bar)
System volume (litres) V o lume of expansion vessel
75 --- --- ---
100 0.3 0.8 1.4
125 1.8 2.5 3.2
150 3.4 4.2 5.0
175 5.0 6.0 7.0
200 6.5 7.6 8.7
225 8.1 9.3 10.6
250 9.6 11.1 12.4
275 11.2 12.8 14.3
300 12.8 14.5 16.1
Multiply this factor by system volume and deduct 6 litres to obtain size of additional vessel for other system volumes.
0.5 0.7 1.0
0.7
in addition to 6 litre unit
fitted to boiler
0.063 0.069 0.074
Ta b l e 6 mi n i H E C 3 2
System charge pressure
0.5 0.7 1.0
(bar)
Safety valve setting 3.0
Vessel pre ---charge pressure
0.7
(bar)
System volume (litres) Volume of expansion vessel
in addition to 7 litre unit
fitted to boiler
75 --- --- ---
100 --- --- 0.4
125 0.8 1.6 2.3
150 2.5 3.4 4.1
175 4.0 5.1 6.0
200 5.6 6.8 7.8
225 7.2 8.6 9.7
250 8.8 10.3 11.5
275 10.3 12.0 13.4
300 11.9 13.7 15.2
Multiply this factor by
0.063 0.069 0.074 system volume and deduct 7 litres to obtain size of additional vessel for other system volumes.
5 Size of expansion vessel
For the system water expansion to be contained by the 6 litre expansion vessel fitted to the following models:
mini HE C24, mini HE C28
the cold system volume must not exceed:
96 litres when pressurised to 0.5 bar (cold)
88 litres when pressurised to 0.7 bar (cold)
81 litres when pressurised to 1.0 bar (cold)
If the pressure exceeds 2.65 bar when the boiler is up to temperature with all radiators in use then an additional expansion vessel MUST be installed on the return pipework.
For expansion volumes see Table 5.
6 Hydraulic Loss Remaining pump capacity
mH2O
6
5
For the system water expansion to be contained by the 7 litre expansion vessel fitted to the following model:
mini HE C32
the cold system volume must not exceed:
111 litres when pressurised to 0.5 bar (cold)
101 litres when pressurised to 0.7 bar (cold)
95 litres when pressurised to 1.0 bar (cold)
If the pressure exceeds 2.65 bar when the boiler is up to temperature with all radiators in use then an additional expansion vessel MUST be installed on the return pipework.
For expansion volumes see Table 6.
Guidance on vessel sizing is given in BS 7074:1 and BS 5449
For IE refer to the current edition of I.S. 813.
7 Draining the system
Draining taps MUST be located in accessible positions to permit the draining of the whole central heating system, including the central heating side of the boiler. The taps should be at least 1/2” BSP nominal size and be in accordance with BS 2879.
4
3
2
1
0
0 200 400 600 800 1000 1200 1400
Flow rate l/hour
mini HE --- Installation & Servicing
11
GENERAL
5 BOILER CONTROL INTERLOCKS
Thermostatic radiator valves.
Caradon Ideal Ltd. support the recommendations made by
leading manufacturers of domestic heating controls that heating systems utilising full thermostatic radiator valve control of temperature in individual rooms should also be fitted with a room thermostat controlling the temperature in a space served by radiators not fitted with such a valve as stated in BS5449. Such an arrangement will provide for a more efficient control of the environment and will also avoid the continuous running of the circulation pump during programmed heating ON periods, saving electrical energy.
It is therefore strongly recommended that, when thermostatic radiator valves are used, the space heating temperature control over a living/dining area or a hallway, having a heat requirement of at least 10% of the boiler output, is achieved using a room thermostat whilst other rooms are individually controlled by thermostatic radiator valves as stated in BS5449.
6 DOMESTIC HOT WATER
REQUIREMENTS
1 The domestic hot water service must be in accordance
with BS 5546 and BS 6700.
2 For the minimum and maximum working pressures of the
mini HE C24, mini HE C28 and mini HE C32 domestic hot water circuit refer to Table 1, page 4.
3 The cold water supply pipe should be flushed before
fitting the boiler.
4 The boilers are suitable for connection to most types of
washing machine and dishwashing appliances.
For further information refer to “Good Practise Guide 143” a publication of the energy efficiency office, available from the building research establishment Garston Watford WD2 7JR tel: +44 (0) 1923 664258
The boiler is fitted with an automatic internal bypass. No further system bypass is required.
Typical installation
TRV
TRV
TRV
A
D
5 When connecting to suitable showers,i.e.thosedesigned
for modulating domestic hot water, ensure that:
a. The cold inlet to the boiler is fitted with an approved
anti---vacuum or syphon non --- return valve.
b. Hot and cold supplies are of equal pressure.
6 Hard water areas
In areas where the water is ’hard’ it is recommended that a proprietary scale---reducing device is fitted into the boiler cold supply, within the requirements of the local water company.
Room T/stat
B
Balancing valve
12
mini HE --- Installation & Servicing
GENERAL
7BOILERWATERCIRCUITDIAGRAM
35
34
23
21
20
19
18
36
37
15
16
13
26
14
12
10
6
11
17
1 Domestic hot water (DHW) heat exchanger 2 Domestic hot water (DHW) flow switch 3 Domestic hot water (DHW) outlet pipe 4 Domestic cold water inlet cock 5 Three--- way diverter valve 6 Main circuit drainage cock
24
25
22
27
1
33
28
29
30
31
8
9
5
2
32
7
34
7 Cent ral heating flow cock 8 B y --- p a s s v a l v e 9 Central heating (CH) return cock 10 3 bar pressure relief valve 11 Gas cock 12 Expansion vessel 13 Gas valve inlet pressure tap 14 Modulating gas valve 15 Burner pressure tap 16 Flame detection electrode 17 Ignition electrodes 18 Burner 19 Combustion chamber 20 Primary heat exchanger 21 Fan 22 Air pressure switch 23 Venturi device 24 Flue outlet pipe 25 Air intake pipe 26 Automatic air vent 27 Overheat thermostat 28 Pump 29 Pump vent plug 30 CH temperature probe 31 CH flow switch 32 DHW temperature probe 33 CH circuit temperature/pressure gauge 34 Recuperator 35 Flue temperature probe 36 Condensate trap 37 Condensate drain pipe
mini HE --- Installation & Servicing
13
8 B O I L E R A S S E M B LY ---
Exploded View
38
INSTALLATION
37
36
35
39
40
INSTALLATION
1
2
3
4
5
6
34
33
32
31
30
29
26
28
27
25
24
23
7
8
9 10 11
12
13
14 15
P5
22
1 Air pressure switch 2 Recuperator 3Condensatetrap 4 Overheat thermostat 5Condensingtomainheat
exchanger connection pipe 6 Primary heat exchanger 7 Inner case cover 8 Flame detection electrode 9 Ignition electrodes 10 Heat exchanger return pipe 11 Auto air vent 12 Main circuit drainage cock 13 Pump
14
21
20
19
18
14 DHW flow switch 15 DHW temperature probe 16 Right hand panel 17 Boiler front panel 18 Appliance data badge (inside) 19 Left hand panel 20 CH circuit pressure gauge 21 Model identification & instructions 22 Control panel door 23 Electronic control pcb 24 CH temperature probe 25 CH flow switch 26 Heat exchanger flow pipe 27 Return manifold
17
16
28 3 way diverter valve
29 DHW heat exchanger
30 Bypass pipe
31 3 bar pressure relief valve
32 Gas valve
33 Gas valve outlet pipe
34 Injector manifold
35 Burner
36 Flue hood
37 Fan
38 Expansion vessel
39 Venturi
40 Flue temperature probe
mini HE --- Installation & Servicing
INSTALLATION
9 UNPACKING
The boiler is supplied fully assembled in one pack A, together with a standard flue assembly for lengths up to 960 mm (37” 3/4), rear or side flue outlet, in pack B.
Unpack and check the contents.
Pack A contents
ATheboiler.
B Hardware pack C Wall mounting plate
D Wall mounting template
E User’s, Installation & Servicing instructions.
F Filling loop assembly
A
B
E
Hardware pack contents
F 22 mm CH connection pipe --- 2 off. F 22 mm Gas supply connection pipe --- 1 off. F 15 mm DHW cold inlet connection pipe --- 1 off. F 15 mm DHW hot outlet connection pipe --- 1 off. F 1/2” connection nut --- 2 off. F 1/2” sealing washer --- 3 off. F 3/4” sealing washer --- 6 off. F 3/4” Gas supply isolating valve --- 1 off. F 3/4” CH circuit isolating valve --- 2 off. F 1/2” DHW cold inlet isolating valve --- 1 off.
Pack B contents
G Air intake pipe ø 100 mm (4”), flue pipe ø 60 mm (2” 3/8)
with terminal grille assembly
H Centring spring
D
C
F
I Turret--- air pipe gasket J Fluepipegasket K Boiler--- turret gasket L Flue turret M Self tapping screws 4,8x13 --- 4 off N Wall finishing gasket --- internal (plastic) O Wall finishing gasket --- external (rubber)
O
N
M
G
L
H
I
K
Optional extras, if ordered, are available in separate boxes.
F Electronic programmer kits --- 24 hrs & 7 day F Extension duct kit pack D (ø 60/100) F Flue support kits ø 80, 100, 125 F Vertical outlet flue kit with elbow (ø 60/100) F 90û Elbow kit (ø 60/100) F 45û Elbow kit (ø 60/100) F Roof flue kit (ø 80/125) F Universal weather collar (for roof flue kit) F Flat roof weather collar (for roof flue kit) F Extension duct kit (ø 80/125) F 90û Elbow kit (ø 80/125) F 45û Elbow kit (ø 80/125) F Condense drain vertical (ø 80/125) F Twin pipe kit (ø 80) with air and flue terminals F Extension duct kit (ø 80) F 90û Elbow kit (ø 80) male---female F 45û Elbow kit (ø 80) male---female F Vertical condense drain (ø 80) F Horizontal condense drain (ø 80) F Condense trap F Stand---off bracket F Natural gas to LPG conversion kit F LPG to natural gas conversion kit F Condensate pump kit F High level flue outlet kit (mini HE C24, mini HE C28 only) F Pre---piping frame
J
INSTALLATION
10 PACKAGING
To unpack the boiler refer to the instructions on carton end flap.
mini HE --- Installation & Servicing
15
INSTALLATION
11 FITTING THE FLUE SYSTEM
The minimum and maximum equivalent length for c o --- a x i a l p i p e s ø 6 0 --- 1 0 0 a n d ø 8 0 --- 1 2 5 m m a r e g i v e n i n Table 7 for mini HE C24 and mini HE C28 and in Table 8 for mini HE C32 .
The minimum and maximum equivalent length for ø 80 mm twin pipe systems are given in Table 9 for mini HE C24 and mini HE C28 and in Table 10 for mini HE C32.
For roof flue systems having a flue length greater than 3m and all twin pipe systems, a condensate drain kit must be fitted at the lowest point in the system. See the list of optional extras (frame 9) for available drain kits.
Refer to the assembly instructions contained within the
INSTALLATION
chosen flue kit packaging for the correct assembly and installation.
The horizontal sections of flue pipes must have a slope not less than 1.5 deg. (25 mm per metre) towards the boiler.
In the flue kit of pack B the flue pipe is angled within the air duct therefore the air duct must be horizontally installed.
If one or more extensions need to be used they must be adequately supported so that there is no sag in the flue pipe and a minimum fall of 1.5 deg. (25 mm per metre) over the whole length towards the boiler is ensured.
Table 7 mini HE C24, mini HE C28
Minimum Maximum
C o --- a x i a l 6 0 --- 1 0 0 0.3 (11.8”) 2.7 (8’ 10”)
C o --- a x i a l 8 0 --- 1 2 5 0.5 (19.7”) 8.5 (27’ 10”)
Ta b l e 8 mi n i H E C 3 2
Minimum Maximum
C o --- a x i a l 6 0 --- 1 0 0 0.3 (11.8”) 1.8 (5’ 11”)
C o --- a x i a l 8 0 --- 1 2 5 0.5 (19.7”) 6.0 (19’ 8”)
Cuttheflueductatthesameleveloftheairductedge.
Cut this end
Groove
Horizontal Concentric
Air duct
Rear Outlet Wall thickness + 125 mm
Rear outlet+Stand --- off Wall thickness + 160 mm
Side Outlet --- RH Wall thickness + Gap +62 mm
Side Outlet --- LH Wall thickness + Gap +208 mm
Twin pipe flue kits
For calculation of total flue length, the distance MUST be measured from the centreline of the flue duct/air duct connection to the end of the flue outlet grille/air inlet duct.
For each additional 45û M&F and 90û M&F flue bend used, themaximumpermissiblelengthoffluesystemmustbe reduced by 0,9m or 1,65m respectively.
The restrictor to be used and the lengths of allowable equivalent flue outlet / air inlet ducts are indicated in Table 9 for mini HE C24, mini HE C28,inTable10formini HE C32 and in the following graph.
The restrictor size is marked on its body.
N.B.: The air intake and the flue outlet must not terminate on opposite sides of the building.
Air intake adapter
Restrictor
Gasket
Co---axial Flue kits.
Horizontal. For calculation of total flue length, the distance MUST be measured from the centreline of the concentric elbow to the end of the terminal.
Vertical outlet For calculation of total flue length, the distance MUST be measured from the centreline of the outlet connector at the boiler top panel to the end of the terminal grille.
For each additional 45û and 90û flue bend used, the maximum permissible length of flue system must be reduced by1mor1,5mrespectively.
Cutting lengths of flue and air ducts
Measure the wall thickness and, when using a side outlet, the gapbetweentheinnerwallandtheboilersidecasing. Use the following chart to calculate the cutting length of air duct.
Mark the air duct making reference on the groove.
Table 9mini HE C24, mini HE C28
Equivalent pipe length (air duct + flue duct)
Between 1 (39“) and 15 m (49’ 2”) ø50mm
More than 15 m (49’ 2”) up to 30 m (98’ 5”) ø55mm
Table 10mini HE C32
Equivalent pipe length (air duct + flue duct)
Between 1 (39“) and 24 m (78’ 9”) ø50mm
Restrictor
Restrictor
16
mini HE --- Installation & Servicing
INSTALLATION
For the correct use of the restrictors with twin pipes refer to the following diagram for the models mini HE C24,andmini HE C28.
Flue exhaust ”a”
32
30
28
26
24
22
20
18
16
14
12
10
8
6
Restrictor
4
50 mm
2
0
0 2 4 6 8 101214161820222426283032
Restrictor
55 mm
Allowed values
Air intake ”b”
Refer to the following diagram for the model mini HE C32.
Flue exhaust ”a”
32
30
28
26
24
22
20
18
16
14
12
10
8
6
Restrictor
4
50 mm
2
0
0 2 4 6 8 101214161820222426283032
Allowed values
Air intake ”b”
Cutting lengths of flue and air ducts
Measure the wall thickness and, when using a side outlet, the gap between the inner wall and the boiler side casing. Use the following chart to calculate the cutting lengths of both flue and air ducts.
Marktheairductandflueduct making reference on the groove.
Groove
Groove
Twi n P ipe
Air duct
Rear Outlet Wall thickness + 130 mm
Rear outlet+Stand --- off Wall thickness + 165 mm
Side Outlet --- RH Wall thickness + Gap + 187 mm
Side Outlet --- LH Wall thickness + Gap + 93 mm
Flue Duct
Rear Outlet Wall thickness + 130 mm
Rear outlet+Stand --- off Wall thickness + 165 mm
Side Outlet --- RH Wall thickness + Gap +67 mm
Side Outlet --- LH Wall thickness + Gap + 213 mm
INSTALLATION
12 REAR FLUE ASSEMBLY
Legend
1 Wall finishing gasket - -- external (rubber) 2 Self tapping screw 4,2x13 3 Flue turret 4 Boiler---turret gasket 5 Fluepipegasket 6 Turret --- air pipe gasket 7 Centring spring 8 Air/flue pipe with terminal grille assembly 9 Wall finishing gasket --- internal (plastic)
mini HE --- Installation & Servicing
1
2
3
9
8
7
6
5
4
17
INSTALLATION
13 WALL MOUNTING TEMPLATE
(rear flue)
IMPORTANT
Detailed installation steps are given directly on the wall mounting template
1 Tape the template into the selected position. 2 Ensure squareness by hanging a plumbline. 3 Mark onto the wall the following:
b
a. the wall mounting plate screw positions
b. the position of the flue duct.
(Mark the centre of the hole as well as the circumference) 4 Remove the template from the wall
INSTALLATION
14 WALL MOUNTING TEMPLATE
(side flue)
IMPORTANT
Detailed installation steps are given directly on the wall mounting template
1 Tape the template into the selected position.
2 Ensure squareness by hanging a plumbline.
3 Mark onto the wall the following:
a. the wall mounting plate screw position
b. Extend the centre line as shown.
Mark the flue duct centre from the corner (see diagram
and template)
a
Extended centre
Spirit level
Note. mark the centre of the hole as well as the circumference. If extension duct kit pack D has to be used, the pipes must have the correct slope as detailed in frame 11.
4 Remove the template from the wall
15 DRILLING THE WALL
Rear flue shown
IMPORTANT
Ensure that, during the cutting operation, masonry falling outside the building does not cause damage or personal injury.
1 Cut the flue hole (preferably with a 5” core boring tool),
ensuringthattheholeissquaretothewall. 2 Drill the fixing holes with an 8mm (5/16”) masonry drill.
Fit suitable wall plugs (not provided).
Note. If the teminal is to be sited within 25---40 mm of a corner or vertical pipe (refer to Table 4) then the hole MUST be acc urately cut and the rubber weather seal trimmed.
5” diameter flue hole
Section through wall
Note: Check all of the hole positions before drilling.
18
mini HE --- Installation & Servicing
INSTALLATION
16 CUTTING THE FLUE
Notes.
A If using the extension ducts go to Frame 17.
B If stand---off frame is used it is essential this is taken into
consideration when marking the flue (see Frame 11).
1 Measure and note the wall thickness. 2 Fo r side flues measure and note the gap between the
casing and wall. 3 From the table in Frame 11, determine the flue length
required. Mark and cut both outer and inner tube.
Ensure the support spring clip is in position to facilitate
cutting. 4 Toensurethetubeiscutsquare,markthefluealltheway
around.
17 FITTING THE EXTENSION KITS
Measure from
this
RING
INSTALLATION
1 Fittheinnerflueextensionductontotheinnerflueduct.
2 Fit the outer flue extension duct onto the outer air duct.
3 Repeat steps 1 and 2 if a second flue extension is
required.
4 Measure and mark the flue length required onto the flue,
measuring from the ring near the terminal. (Refer to Frame
11 for the detail of flue length calculation).
5 To ensure a square cut, mark the flue all the way around.
6 D e --- b u r r t h e c u t e d g e s.
1
2
Measure from
this
RING
mini HE --- Installation & Servicing
19
INSTALLATION
18 FITTING THE OPTIONAL ROOF FLUE
KIT (Flat or Pitched)
Note.
A flat or pitched roof flashing plate (not supplied) is required before proceeding with the installation of this kit.
This kit is suitable for both flat and pitched roof terminations, using a concentric flue to run vertically from the top of the boiler and terminating above roof level.
Connection to the top of the boiler is made using a separately supplied vertical connector.
WEATHER PROOFING
INSTALLATION
Where the flue passes through the roof line an adequate seal must be made. This is achieved by using either:
--- Flat roof weather collar
-- - Universal weather collar.
ACCESSORIES
Flue Duct Extension Kits are available for flue lengths extending beyond 1m. These packs contain 1m extension ducts and may be cut to the desired length.
19 ROOF FLUE KIT
CONTENTS/OPTIONS
A Flue assembly with terminal B Flue seal collar C3,5X13screw D Pitched roof tile/flat roof tile weather collar E Vertical connector (80/125) F Retention screws G Roof flue extension duct kit (80/125) H90û elbow kit (80/125) I45û elbow kit (80/125)
If the offset vertical option is used an elbow Kit is required. For a full accessories list refer to Frame 9, Optional Extras.
I
H
G
F
E
DA
C
B
20
mini HE --- Installation & Servicing
INSTALLATION
p
20 FLUE TERMINAL POSITION
The terminal should be positioned so that products of combustion can safely disperse at all times.
Pluming may occur at the termination so, where possible, terminal positions where this could cause a nuisance should be avoided.
Minimum dimensions are shown below.
*
610 mm
min.
610 mm
min.
21 FLUE ARRANGEMENT
80/125
Part No. Description
n/a Maximum Flue Length
(m)
201 548 Flue ext. 80/125 7 7 5
201 547 Terminal Vertical Roof
80/125
158 431 WeatherCollarPitched
Roof
158 432 Weather Collar Flat
Roof
201 550 90û Elbow kit (80/125) 4 4 4 201 551 45û Elbow kit (80/125) 4 4 4
202 708 Vertical Connector 1 1 1
Note.
The equivalent flue length resistance of the 90û elbow kit (80/125) is 1.5 m and the 45û elbow kit (80/125) is 1.0 m.
Quantity
C24 C28 C32
8.5 8.5 6
1 1 1
1 1 1
1 1 1
Terminal Position Minimum Dimension
Directly below an opening,
airbrick,windows,etc.
Below plastic / painted
gutters
Painted surface 300 mm
Below eaves or balcony 500 mm
300 mm
300 mm
INSTALLATION
mini HE --- Installation & Servicing
21
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