Makita LF1000 User Manual

Model No.

ECHNICAL INFORMATION

LF1000

NEW TOOL

P 1 / 30

Description

Flip Over Saw 260mm (10-1/4")

CONCEPT AND MAIN APPLICATIONS

Model LF1000 is the first flip over saw from Makita. Miter saw and Table saw are combined for great versatility.

Its main advantages are; Weighs only 32kg (70lbs) for easy transport to job sites. Quick miter saw/table saw conversion Electronic with constant speed control and soft start Rigid cast aluminum table

Voltage (V) Cycle (Hz)

110 220 230 240

Current (A)

8.5

8.4

8.3

50/ 60 50/ 60 50/ 60 50/ 60

[in Miter Saw mode] [in Table Saw mode]

Dimensions: mm (")

in Miter Saw mode in Table Saw mode Length (L) Width (W)

Height

H1: to the table top, H2: to the tool head

(H1) (H2)

Continuous Rating (W) Input Output 1,650 1,650 1,650 1,650

660 (26) 660 (26)

650 (25-1/2) 650 (25-1/2)

1,220 (48) 1,060 (41-3/4)

800 (31-1/2) 845 (33-1/4)

Max. Output (W)

900 900 900 900

2,200 2,200 2,200 2,200

Specification

Type

Saw blade

Continuous rating input: W

No load speed: min-1= rpm

Electronic feature

Cutting capacity*

Protection against electric shock Power supply cord: m (ft)

Net weight: kg (lbs)

Diameter: mm (") Hole diameter: mm (")

Cutting angle

degree

[Table saw: height only]

(height x width): mm (")

degrees

High voltage Low voltage

Soft start Constant speed control

Mode Miter saw Table saw

degree

degrees bevel

Miter angleBevel angle

degree

TCT Saw blade

260 (10-1/4)

30 (1-3/16) 1,650 (230V) 1,650 (110V)

2,700

Yes Yes

70 (2-3/4) 48 (1-7/8)

20 x 210 (13/16 x 8-1/4)

68 x 155 (2-11/16 x 6-1/8)

50 x 150 (2 x5-7/8)

Double insulation

2.5 (8.2) 32 (70)

*When cutting with 260mm diameter blade

Standard equipment

P 2 / 30

TCT saw blade ......... 1 pc

Vise ass'y ................. 1 pc

Dust bag ass'y .......... 1 pc

Ruler ass'y ................ 1 pc

Note: The standard equipment for the tool shown above may differ by country.

Angle rule ass'y ....... 1 pc

Top cover ass'y ....... 1 pc

Dust cover ass'y ...... 1 pc

Elbow ..................... 1 pc

Box wrench 13-3 ...... 1 pc

Push stick ................. 1 pc

Fix plate ................... 3 pcs

Hex bolt M6x16 ....... 3 pcs

Optional accessories

Assorted TCT saw blades

Triangular rule ........ 1 pc

P 3 / 30

Repair

CAUTION: Remove the saw blade from the machine for safety before repair/ maintenance ! [1] NECESSARY REPAIRING TOOLS

Code No.

Square

No.3 Philips driver bit

1R003 Retaining ring S Pliers ST-2N Removing Retaining ring from Safety cover 1R207 45 degree Set square Setting the miter/bevel angle of saw blade to 45 degrees

1R208 90 degree Set square Setting the miter/bevel angle of saw blade to 90 degrees 1R269 Bearing extractor Removing Ball bearings 1R288 Screwdriver magnetizer Removing Steel balls, etc. 1R230 1/4" Hex shank bit for M6 Disassembling Table 1R231 1/4" Hex shank bit for M8 Disassembling Frame 1R291 Retaining ring S and R pliers Removing Retaining ring S-15 from Spindle 1R340 Wrench for bearing retainer Removing/tightening Bearing retainer 25-36

Description

Use for

Assembling the legs of table

Removing/tightening of M6x60 Pan head screws that secure Motor housing to Blade case.

[2] LUBRICATION [2] -1. Saw Head Section

Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect parts and product from unusual abrasion. See Fig. 1.

Item No. Description Portion to lubricate

50 Hex bolt M10 61

71 85

121

Knob 40 Steel ball 6 Sleeve 6 The surface that contacts Connecting rod64 Sleeve 10 The surface that contacts Adjust nut

Flat washer 10 The surface that contacts Connecting rod Sub arm

Blade case

The surface that contacts Arm complete The threaded portion Whole surface62

Three surfaces that contacts Arm complete91

The gear room (Put approx. 7g.) Two surfaces that contact Arm complete

Fig. 1

Arm complete

Connecting rod

Sleeve 13

Adjust nut

121

Repair

[2] LUBRICATION (cont.) [2] -2. Table Section

Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect parts and product from unusual abrasion. See Fig.2.

Item No. Description Portion to lubricate

P 4 / 30

153 Guide fence 228 260

Fig. 2

Table complete Sleeve 8

The both ends which contact Frame set. The surfaces that contact Slide plates and Turn table The surface that contacts Frame set

Slide plate R

Slide plate L

228

Turn table

228

260

153

Frame set

Repair

[3] DISASSEMBLY/ASSEMBLY [3] -1. Handle Section

DISASSEMBLING

The Handle section can be disassembled without separating Motor housing from Blade case. Take the following steps:

1) Set the machine in the mode of miter saw. And lock the saw head unit at the lowest position by pushing Knob 20 as illustrated in Fig. 3.

2) Remove Handle cover by unscrewing two 4x25 Tapping screws and four 4x18 Tapping screws. (Fig. 4) Now the inner parts of the Handle section can be replaced. Note: Be careful not to lose Switch button (Lock off button) when removing Handle cover.

Fig. 3

Fig. 4

Tapping screw 4x25

P 5 / 30

Knob 20

Push to lock the saw head unit at the lowest position.

ASSEMBLING

1) Assemble Now lock-off mechanism to Handle by mounting first Compression spring 4, then Lock-off lever and Switch button as illustrated in Fig. 5. Note: Put Compression spring 4 securely in place. If not, the lock-off mechanism will not work properly.

2) Mount the inner parts (Switch, Brake switch, Line filter, etc). (Fig. 6)

Fig. 5

Lock-off lever

Fig. 6

Tapping screw 4x18

Handle cover complete

Switch button (Lock off button)

Compression spring 4

Switch button

3) Install Switch lever on Handle by fitting the fulcrum boss on Switch lever securely in the switch lever installation hole of Handle. (Fig. 7) And then do the reverse of disassembling steps.

Fig. 7

Handle

Switch lever

fulcrum boss

Switch lever installation hole

Switch Brake switch

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Switch Box (On/Off Switch Section)

Switch box is located below Table on Frame complete. (Fig. 8) Fig. 8

P 6 / 30

[Large view]

left hinge

Torsion spring 5

Switch box

Frame complete

Switch button "ON"

Switch button "OFF"

DISASSEMBLING

1) First, disconnect the right hinge of Switch cover from Switch box using slotted screwdriver. (Fig. 9)

2) Then, while lifting up the right hinge, pull off the left hinge from Switch cover. (Fig. 10)

3) Remove Torsion spring 5 from the left hinge.

Fig. 9

Slotted screwdriver

Switch box

Fig. 10

Left hinge

Right hinge

right hinge

Switch cover

Switch box

Switch button "ON"

Switch button "OFF"

ASSEMBLING

Do the reverse of the disassembling steps.

Right hinge

Switch cover

Torsion spring 5

P 7 / 30

Repair

[3] DISASSEMBLY/ASSEMBLY [3] -3. Motor Housing

DISASSEMBLING

1) Remove Brush holder caps and Carbon brushes from Motor housing.

2) Remove four M6x60 Pan head screws using No.3 Phillips screwdriver. (Fig. 11) Note: Motor housing can not be separated from Blade case in this step because Handle is interfered by Lock lever.

3) Turn Motor housing until handle is released from Lock lever. Then separate Motor housing from Blade case by pulling off. (Fig. 12) Now Armature can be replaced. Note: Pull off Motor housing carefully so as to prevent Compression spring 9 of the shaft lock mechanism from popping out of place.

Fig. 11

Fig. 12

Lock leverHandle

Blade case

Pan head screw M6x60

4) When replacing Field, separate Motor housing first as described above.

5) Then remove Rear cover from Motor housing. Remove Handle cover complete from handle, and disconnect lead wires from Field. Now Motor housing can be separated from Handle. (Fig. 13)

6) After removing Baffle plate, remove Field by tapping the edge of Motor housing with plastic hammer. (Fig. 13)

Fig. 13

Rear cover

Motor housing

Disconnect the lead wires.

Handle cover complete

Motor housing

ASSEMBLING

Do the reverse of the disassembling steps.

Field

Handle

Baffle plate

P 8 / 30

Repair

[3] DISASSEMBLY/ASSEMBLY [3] -4. Gear Section

DISASSEMBLING

1) Disconnect Tension spring 4 from Blade case. By removing Retaining ring S-42 with Retaining pliers ST-2N (No.1R003), Safety cover can be separated from Blade case. (Fig. 14)

2) By unscrewing four M5x16 Countersunk head screws, the Gear section can be separated from Blade case. (Fig. 15)

Fig. 14

Blade case

Tension spring 4

Safety cover

Retaining ring S-42

3) Remove Ball bearing 608LLB from Spindle with Bearing extractor (No.1R269), then Retaining ring S-15 with Retaining Ring S and R Pliers (No.1R291). Now Helical gear 46 can be removed by hand. (Fig. 16)

Fig. 15

Fig. 16

Ball bearing 608LLB

Gear section

Countersunk head screw M5x16

Retaining ring S-15

Key 4

Helical gear 46

4) Fix Bearing box in vise. Note: It is not necessary to remove Ring 15 in this step because it can be used as a guide for Wrench for Bearing Retainer (No.1R340) when removing Bearing retainer 25-36. Set No.1R340 on Bearing retainer 25-36, and turn clockwise to remove Bearing retainer 25-36 from Bearing box. Then remove Ring 15 from Spindle. (Fig. 17)

5) When removing Spindle from Bearing box, press from the Flange installation side. (Fig. 18)

Fig. 17

No.1R340

Ring 15

(guide for No.1R340)

Bearing retainer

25-36

ASSEMBLING

Do the reverse of the disassembling steps.

Spindle Ring 15

Fig. 18

Bearing box

Ball bearing 6202LLB

Spindle

P 9 / 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -5. Blade Case Section

DISASSEMBLING

1) Remove Safety cover as illustrated in Fig. 14.

2) Remove Dust nozzle. Then remove Hex socket head bolt M6x30 and Flat washer 6 for disconnecting the cutting depth adjusting mechanism and Connecting rod. (Fig. 19)

3) Loosen Hex nut M10 on Connecting rod. But do not remove from Connecting rod in this step. (Fig. 19)

4) Remove Hex socket head bolt M6x20, Flat washer 6 and Ring 6 for disconnecting the linkage of Link plate and Arm complete. (Fig. 20)

5) Remove Hex socket head bolt M5x20 and Sleeve 5 from Blade case with 1/4" Hex shank bit for M6 (No.1R230) while pressing down Blade case so that it is not raised by the force of Torsion spring 34. (Fig. 20)

6) Disconnect Connecting rod from Arm complete by removing Hex nut M10. (Fig. 21)

7) While holding Blade case as illustrated in Fig. 22, remove Hex bolt M10 and Flat washer 16 from Arm complete. Now Blade case section with Torsion spring 34 and Sleeve 17 (2pcs) can be separated from Arm complete.

Fig. 19 Fig. 20

While pressing down

Dust nozzle

Connecting rod

Arm complete

Flat washer 6

Blade case, remove Hex socket head bolt M5x20 and Sleeve 5.

Hex socket head bolt M6x30

Hex nut M10

Fig. 21 Fig. 22

Sleeve 13

Hex nut M10

Ring 6

Flat washer 6 Hex socket head bolt M6x20

Sleeve 5

Hex socket head bolt M5x20

While lifting up Blade case, pull off hex bolt M10.

Link plate

Flat washer 16

Connecting rod

Hex bolt M10

+ 21 hidden pages