MAKITA DGA506Z, DGA506RME User Manual
ENGLISH: Original instructions
INSTRUCTION MANUAL
Cordless Angle Grinder
DGA406
DGA456
DGA506
Read before use.
SPECIFICATIONS
Cd
Li-ion
Model: DGA406 DGA456 DGA506
Wheel diameter 100mm (4″) 115mm (4-1/2″) 125mm (5″)
Max. wheel thickness 6.4mm
Spindle thread M10 M14 or 5/8″ (country specic)
Rated speed (n) 8,500min
Overall length With battery cartridge
Net weight With battery cartridge
Rated voltage D.C.18 V
BL1815N, BL1820, BL1820B
With battery cartridge BL1830,
BL1830B, BL1840, BL1840B,
BL1850, BL1850B, BL1860B
BL1815N, BL1820, BL1820B
With battery cartridge BL1830,
BL1830B, BL1840, BL1840B,
BL1850, BL1850B, BL1860B
2.2kg 2.3kg
2.5kg 2.6kg
• Due to our continuing program of research and development, the specications herein are subject to change
without notice.
• Specications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
Symbols
The following show the symbols used for the equipment. Be sure that you understand their meaning before
use.
Read instruction manual.
Wear safety glasses.
Model DGA506
Sound pressure level (L
Uncertainty (K) : 3dB(A)
The noise level under working may exceed 80 dB (A).
WARNING: Wear ear protection.
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
Ni-MH
Only for EU countries
Do not dispose of electric equipment or battery
pack together with household waste material!
In observance of the European Directives,
on Waste Electric and Electronic
Equipment and Batteries and Accumulators
and Waste Batteries and Accumulators
and their implementation in accordance
with national laws, electric equipment and
batteries and battery pack(s) that have
reached the end of their life must be col-
lected separately and returned to an environmentally compatible recycling facility.
Intended use
The tool is intended for grinding, sanding and cutting of
metal and stone materials without the use of water.
Noise
The typical A-weighted noise level determined according to EN60745:
Model DGA456
Sound pressure level (L
Uncertainty (K) : 3 dB(A)
) : 79 dB(A)
pA
Model DGA456
Work mode: surface grinding with normal side grip
Vibration emission (a
Uncertainty (K) : 1.5 m/s
Work mode: surface grinding with anti vibration side grip
Vibration emission (a
Uncertainty (K) : 1.5 m/s
Work mode: disc sanding with normal side grip
Vibration emission (a
Uncertainty (K) : 1.5 m/s
Work mode: disc sanding with anti vibration side grip
Vibration emission (a
Uncertainty (K) : 1.5 m/s
Model DGA506
Work mode: surface grinding with normal side grip
Vibration emission (a
Uncertainty (K) : 1.5 m/s
Work mode: surface grinding with anti vibration side grip
Vibration emission (a
Uncertainty (K) : 1.5 m/s
Work mode: disc sanding with normal side grip
Vibration emission (a
Uncertainty (K) : 1.5 m/s
Work mode: disc sanding with anti vibration side grip
Vibration emission (a
Uncertainty (K) : 1.5 m/s
-1
348mm
362mm
) : 79 dB(A)
pA
) : 6.5 m/s
h, AG
2
) : 6.0 m/s
h, AG
2
) : 2.5 m/s2 or less
h, DS
2
) : 2.5 m/s2 or less
h, DS
2
) : 6.5 m/s
h, AG
2
) : 6.0 m/s
h, AG
2
) : 2.5 m/s2 or less
h, DS
2
) : 2.5 m/s2 or less
h, DS
2
2
2
2
2
2 ENGLISH
NOTE: The declared vibration emission value has
been measured in accordance with the standard test
method and may be used for comparing one tool with
another.
NOTE: The declared vibration emission value
may also be used in a preliminary assessment of
exposure.
WARNING:
use of the power tool can differ from the declared emission
value depending on the ways in which the tool is used.
The vibration emission during actual
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
running idle in addition to the trigger time).
WARNING: The declared vibration emission
value is used for main applications of the power tool.
However if the power tool is used for other applica-
tions, the vibration emission value may be different.
EC Declaration of Conformity
For European countries only
Makita declares that the following Machine(s):
Designation of Machine: Cordless Angle Grinder
Model No./ Type: DGA456, DGA506
Conforms to the following European Directives:
2006/42/EC
They are manufactured in accordance with the following
standard or standardized documents: EN60745
The technical le in accordance with 2006/42/EC is
available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
11.8.2015
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
General power tool safety warnings
WARNING: Read all safety warnings and
all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or
serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or medication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
3 ENGLISH
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of re
when used with another battery pack.
2. Use power tools only with specically desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and re.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a re.
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
tact accidentally occurs, ush with water. If
liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may cause
irritation or burns.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
3. Keep handles dry, clean and free from oil and
grease.
Cordless grinder safety warnings
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, or Abrasive Cutting-Off Operations:
1. This power tool is intended to function as a
grinder, sander, wire brush or cut-off tool.
Read all safety warnings, instructions, illus-
trations and specications provided with this
power tool. Failure to follow all instructions listed
below may result in electric shock, re and/or
serious injury.
2. Operations such as polishing are not rec-
ommended to be performed with this power
tool. Operations for which the power tool was not
designed may create a hazard and cause personal injury.
3. Do not use accessories which are not speci-
cally designed and recommended by the tool
manufacturer. Just because the accessory can
be attached to your power tool, it does not assure
safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool. Accessories running faster than
their rated speed can break and y apart.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
6. Threaded mounting of accessories must
match the grinder spindle thread. For acces-
sories mounted by anges, the arbour hole of
the accessory must t the locating diameter
of the ange. Accessories that do not match the
mounting hardware of the power tool will run out of
balance, vibrate excessively and may cause loss
of control.
7. Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install
an undamaged accessory. After inspecting and
installing an accessory, position yourself and
bystanders away from the plane of the rotating
accessory and run the power tool at maximum
no-load speed for one minute. Damaged acces-
sories will normally break apart during this test
time.
8. Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors,
gloves and workshop apron capable of stopping small abrasive or workpiece fragments.
The eye protection must be capable of stopping
ying debris generated by various operations.
The dust mask or respirator must be capable of
ltrating particles generated by your operation.
Prolonged exposure to high intensity noise may
cause hearing loss.
9. Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
4 ENGLISH
Fragments of workpiece or of a broken accessory
may y away and cause injury beyond immediate
area of operation.
10. Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting tool may contact hidden
wiring. Contact with a "live" wire will also make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
11. Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning
accessory may grab the surface and pull the
power tool out of your control.
12. Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
13. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
14. Do not operate the power tool near ammable
materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the
rotating accessory which in turn causes the uncon-
trolled power tool to be forced in the direction opposite
of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the
operator, depending on direction of the wheel’s move-
ment at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
1. Maintain a rm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or kickback forces, if proper precautions are taken.
2. Never place your hand near the rotating acces-
sory. Accessory may kickback over your hand.
3. Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory
and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade
or toothed saw blade. Such blades create fre-
quent kickback and loss of control.
Safety Warnings Specic for Grinding and Abrasive
Cutting-Off Operations:
1. Use only wheel types that are recommended
for your power tool and the specic guard
designed for the selected wheel. Wheels for
which the power tool was not designed cannot be
adequately guarded and are unsafe.
2. The grinding surface of centre depressed
wheels must be mounted below the plane of
the guard lip. An improperly mounted wheel that
projects through the plane of the guard lip cannot
be adequately protected.
3. The guard must be securely attached to the
power tool and positioned for maximum safety,
so the least amount of wheel is exposed
towards the operator. The guard helps to protect
the operator from broken wheel fragments, accidental contact with wheel and sparks that could
ignite clothing.
4. Wheels must be used only for recommended
applications. For example: do not grind with
the side of cut-off wheel. Abrasive cut-off wheels
are intended for peripheral grinding, side forces
applied to these wheels may cause them to
shatter.
5. Always use undamaged wheel anges that are
of correct size and shape for your selected
wheel. Proper wheel anges support the wheel
thus reducing the possibility of wheel breakage.
Flanges for cut-off wheels may be different from
grinding wheel anges.
6. Do not use worn down wheels from larger
power tools. Wheel intended for larger power tool
is not suitable for the higher speed of a smaller
tool and may burst.
Additional Safety Warnings Specic for Abrasive
Cutting-Off Operations:
1. Do not “jam“ the cut-off wheel or apply excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting
or binding of the wheel in the cut and the possibil-
ity of kickback or wheel breakage.
2. Do not position your body in line with and
behind the rotating wheel. When the wheel, at
the point of operation, is moving away from your
body, the possible kickback may propel the spinning wheel and the power tool directly at you.
3. When wheel is binding or when interrupting
a cut for any reason, switch off the power
tool and hold the power tool motionless until
the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from the
cut while the wheel is in motion otherwise
kickback may occur. Investigate and take correc-
tive action to eliminate the cause of wheel binding.
4. Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and
carefully re-enter the cut. The wheel may bind,
walk up or kickback if the power tool is restarted in
the workpiece.
5. Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their
own weight. Supports must be placed under the
5 ENGLISH
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