Makita DGA505, DGA455, DGA405 User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Cordless Angle Grinder Meuleuse d’Angle sans Fil Esmeriladora Angular Inalámbrica

DGA405 DGA455 DGA505

IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.

015305

ENGLISH (Original instructions)

SPECIFICATIONS

Model DGA405 DGA455 DGA505

Wheel diameter 100 mm (4") 115 mm (4-1/2") 125 mm (5")

Max. wheel thickness 6 mm (1/4") 6 mm (1/4") 6 mm (1/4")

Spindle thread M10 X 1.25 5/8"

Rated speed (n) / No load speed (n0) 8,500 /min

Overall length

Net weight

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.

• Specifications and battery cartridge may differ from country to country.

• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

General Power Tool Safety Warnings

WARNING Read all safety warnings and all

instructions.

may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of

With battery cartridge BL1815N, BL1820, BL1820B

With battery cartridge BL1830, BL1830B,

BL1840, BL1840B, BL1850, BL1850B, BL1860B

With battery cartridge BL1815N, BL1820, BL1820B

With battery cartridge BL1830, BL1830B,

BL1840, BL1840B, BL1850, BL1850B, BL1860B

Rated voltage D.C. 18 V

Standard battery cartridge

GEA006-2

Failure to follow the warnings and instructions

2.2 kg (4.8 lbs) 2.3 kg (5.1 lbs) 2.3 kg (5.1 lbs)

2.4 kg (5.4 lbs) 2.5 kg (5.6 lbs) 2.6 kg (5.7 lbs)

BL1815N, BL1820, BL1820B, BL1830, BL1830B, BL1840,

electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

suitable for outdoor use reduces the risk of electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an

GFCI reduces the risk of electric shock.

Personal safety

10.

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

moment of inattention while operating power tools may result in serious personal injury.

11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

12. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools

348 mm (13-3/4")

362 mm (14-1/4")

BL1840B, BL1850, BL1850B, BL1860B

Use of a cord

with your finger on the switch or energising power tools that have the switch on invites accidents.

13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

15.

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts.

or long hair can be caught in moving parts.

16.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

collection can reduce dust-related hazards.

Power tool use and care

17. Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

19.

Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

the risk of starting the power tool accidentally.

20. Store idle power tools out of the reach of

children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

21.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.

poorly maintained power tools.

22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits

etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the

power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire

Such preventive safety measures reduce

Loose clothes, jewellery

Use of dust

Many accidents are caused by

when used with another battery pack.

25. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

26. When battery pack is not in use, keep it away

from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

27. Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery

may cause irritation or burns.

Service

28. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the

safety of the power tool is maintained.

29. Follow instruction for lubricating and

changing accessories.

30. Keep handles dry, clean and free from oil and grease.

GEB059-3

CORDLESS GRINDER SAFETY WARNINGS

Safety Warnings Common for Grinding, Sanding, Wire Brushing, or Abrasive Cutting-Off Operations:

This power tool is intended to function as a grinder,

sander, wire brush or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Operations such as polishing are not recommended to be performed with this power tool.

Operations for which the power tool was not designed may create a hazard and cause personal injury.

3. Do not use accessories which are not

specifically designed and recommended by the tool manufacturer. Just because the

accessory can be attached to your power tool, it does not assure safe operation.

4. The rated speed of the accessory must be at

least equal to the maximum speed marked on the power tool. Accessories running faster than

their rated speed can break and fly apart.

The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool.

cannot be adequately guarded or controlled.

Incorrectly sized accessories

Failure

6. Threaded mounting of accessories must

match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not

match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute.

Damaged accessories will normally break apart during this test time.

Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments.

The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

9. Keep bystanders a safe distance away from

work area. Anyone entering the work area must wear personal protective equipment.

Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.

10. Hold the power tool by insulated gripping

surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will also make

exposed metal parts of the power tool "live" and could give the operator an electric shock.

11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.

12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

14. Do not operate the power tool near flammable materials. Sparks could ignite these materials.

15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

a) Maintain a firm grip on the power tool and

position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up.

The operator can control torque reactions or kickback forces, if proper precautions are taken. b)

Never place your hand near the rotating

accessory.

Accessory may kickback over your hand.

c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging. d) Use special care when working corners,

sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing

have a tendency to snag the rotating accessory and cause loss of control or kickback. e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations:

a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for

which the power tool was not designed cannot be adequately guarded and are unsafe. b) The grinding surface of centre depressed

wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that

projects through the plane of the guard lip cannot be adequately protected.

The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator.

The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing. d) Wheels must be used only for recommended

applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels

are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter. e)

Always use undamaged wheel flanges that are of

correct size and shape for your selected wheel.

Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges. f) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional Safety Warnings Specific for Abrasive Cutting-Off Operations:

a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel

increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage. b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you. c)

When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur.

Investigate and take corrective action to eliminate the cause of wheel binding. d)

Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut.

The wheel may bind, walk up

or kickback if the power tool is restarted in the workpiece. e) Support panels or any oversized workpiece

to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under

their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel. f) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.

Safety Warnings Specific for Sanding Operations:

a) Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond

the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

Safety Warnings Specific for Wire Brushing Operations:

a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily

penetrate light clothing and/or skin. b) If the use of a guard is recommended for

wire brushing, do not allow interference of the wire wheel or brush with the guard. Wire wheel

or brush may expand in diameter due to work load and centrifugal forces.

Additional safety warnings:

16. When using depressed centre grinding wheels, be sure to use only fiberglassreinforced wheels.

17. NEVER USE Stone Cup type wheels with this grinder. This grinder is not designed for these

types of wheels and the use of such a product may result in serious personal injury.

18. Be careful not to damage the spindle, the

flange (especially the installing surface) or the lock nut. Damage to these parts could result in wheel breakage.

19. Make sure the wheel is not contacting the workpiece before the switch is turned on.

20. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.

21. Use the specified surface of the wheel to perform the grinding.

22. Do not leave the tool running. Operate the tool only when hand-held.

23. Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.

24. Observe the instructions of the manufacturer for correct mounting and use of wheels. Handle and store wheels with care.

25. Do not use separate reducing bushings or adaptors to adapt large hole abrasive wheels.

26. Use only flanges specified for this tool.

27. For tools intended to be fitted with threaded

hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length.

28. Check that the workpiece is properly

supported.

29. Pay attention that the wheel continues to rotate after the tool is switched off.

30. If working place is extremely hot and humid, or badly polluted by conductive dust, use a short-circuit breaker (30 mA) to assure operator safety.

31. Do not use the tool on any materials containing asbestos.

32. When use cut-off wheel, always work with the dust collecting wheel guard required by domestic regulation.

33. Cutting discs must not be subjected to any lateral pressure.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

USD311-1

Symbols

The followings show the symbols used for tool.

･ volts

･ direct current

･ rated speed

･ no load speed

･ revolutions or reciprocation per minute

ENC007-10

IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any

conductive material.

(2) Avoid storing battery cartridge in a

container with other metal objects such as nails, coins, etc.

(3) Do not expose battery cartridge to water

or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 ﾟ C (122 ﾟ F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

10. Follow your local regulations relating to

disposal of battery.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries.

Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F). Let a hot battery cartridge cool down before charging it.

4. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

015306

CAUTION:

• Always switch off the tool before installing or

removing of the battery cartridge.

•

Hold the tool and the battery cartridge firmly when installing or removing battery cartridge.

hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the

tool and battery cartridge and a personal injury. To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION:

• Always install the battery cartridge fully until the

red indicator cannot be seen. If not, it may

accidentally fall out of the tool, causing injury to

you or someone around you.

•

Do not install the battery cartridge forcibly. If the cartridge

does not slide in easily, it is not being inserted correctly.

Indicating the remaining battery capacity

(Only for battery cartridges with "B" at the end of the model number.)

015676

1. Button

2. Red indicator

3. Battery cartridge

Failure to

1. Indicator lamps

2. CHECK button

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for few seconds.

015658

Indicator lamps

Off

BlinkingLighted

Remaining

capacity

75% to 100%

50% to 75%

25% to 50%

0% to 25%

Charge the

battery.

The battery

may have

malfunctioned.

NOTE:

• Depending on the conditions of use and the

ambient temperature, the indication may differ slightly from the actual capacity.

Switch action

CAUTION:

• Before installing the battery cartridge into the tool,

always check to see that the switch lever actuates properly and returns to the "OFF" position when released.

• Do not pull the switch lever hard without pulling

the lock-off lever. This can cause switch breakage.

1. Lock-off lever

2. Switch lever

015307

To prevent the switch lever from being accidentally pulled, a lock-off lever is provided. To start the tool, pull the lock-off lever toward the operator and then pull the switch lever. Release the switch lever to stop.

Accidental re-start preventive function

Even if installing the battery cartridge while pulling the switch lever, the tool does not start. To start the tool, first release the switch lever. Then pull the lock-off lever and then pull the switch lever.

Indicating remaining battery capacity

(Country specific)

015141

When you turn the tool on, the battery indicator shows the remaining battery capacity. The remaining battery capacity is shown as the following table.

Battery indicator status

On Off

015096

Blinking

1. Battery indicator

Remaining battery capacity

50% - 100%

20% - 50%

0% - 20%

Charge the battery

Automatic speed change function

015142

Mode indicator status Operation mode

1. Mode indicator

High speed mode

depending on the work load. When mode indicator lights up during operation, the tool is in high torque mode.

Tool / battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions. In some conditions, the indicator lights up.

Overload protection

When the tool is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indications. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection for tool

When the tool is overheated, the tool stops automatically and the battery indicator shows following state. In this situation, let the tool cool before turning the tool on again.

Battery indicator

015140

Releasing protection lock

When the protection system works repeatedly, the tool is locked and the battery indicator shows the following state.

On Off Blinking

Tool is overheated

Battery indicator

015200

In this situation, the tool does not start even if turning the tool off and on. To release the protection lock, remove the battery, set it to the battery charger and wait until the charging finishes.

Shaft lock

CAUTION:

• Never actuate the shaft lock when the spindle is

moving. The tool may be damaged.

On Off Blinking

Protection lock works

1. Shaft lock

High torque mode

015098

This tool has "high speed mode" and "high torque mode". It automatically changes operation mode

015308

Press the shaft lock to prevent spindle rotation when installing or removing accessories.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before carrying out any work on the tool.

Installing side grip (handle)

CAUTION:

• Always be sure that the side grip is installed

securely before operation.

it can protect the operator according to work.

015085

1. Screw

2. Lever

3. Wheel guard

Tighten the lever to fasten the wheel guard. If the lever is too tight or too loose to fasten the wheel guard, loosen or tighten the screw to adjust the tightening of the wheel guard band. To remove wheel guard, follow the installation procedure in reverse.

For tool with locking screw type wheel guard

1. Wheel guard

2. Bearing box

3. Screw

015309

Screw the side grip securely on the position of the tool as shown in the figure.

Installing or removing wheel guard (For depressed center wheel, multi disc / abrasive cut-off wheel, diamond wheel)

WARNING:

• When using a depressed center grinding

wheel/Multi-disc, flex wheel, wire wheel brush, cutoff wheel or diamond wheel, the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator.

• When using an abrasive cut-off / diamond wheel,

be sure to use only the special wheel guard designed for use with cut-off wheels.

For tool with clamp lever type wheel guard

015084

Loosen the lever on the wheel guard after loosening the screw. Mount the wheel guard with the protrusion on the wheel guard band aligned with the notch on the bearing box. Then rotate the wheel guard to such an angle that

1. Wheel guard

2. Bearing box

3. Screw

4. Lever

015303

Mount the wheel guard with the protrusion on the wheel guard band aligned with the notch on the bearing box. Then rotate the wheel guard to such an angle that it can protect the operator according to work. Be sure to tighten the screw securely. To remove wheel guard, follow the installation procedure in reverse.

Installing or removing depressed center wheel or multi disc (optional accessory)

WARNING:

•

When using a depressed center wheel or multi disc, the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator.

•

Only actuate the shaft lock when the spindle is not moving.

1. Lock nut

2. Depressed

center wheel

3. Inner flange

015310

Mount the inner flange onto the spindle. Make sure to fit the dented part of the inner flange onto the straight part at the bottom of the spindle.

Fit the wheel/disc on the inner flange and screw the lock nut onto the spindle.

1. Lock nut

015311

wrench

2. Shaft lock

To tighten the lock nut, press the shaft lock firmly so that the spindle cannot revolve, then use the lock nut wrench and securely tighten clockwise. To remove the wheel, follow the installation procedure in reverse.

Installing or removing flex wheel (optional accessory)

WARNING:

• Always use supplied guard when flex wheel is on

tool. Wheel can shatter during use and guard helps to reduce chances of personal injury.

1. Lock nut

2. Flex wheel

3. Plastic pad

4. Inner flange

015312

Follow instructions for depressed center grinding wheel/Multidisc but also use plastic pad over wheel. See order of assembly on accessories page in this manual.

Installing or removing abrasive disc (optional accessory)

015313

Mount the rubber pad onto the spindle. Fit the disc on the rubber pad and screw the lock nut onto the spindle. To tighten the lock nut, press the shaft lock firmly so that the spindle cannot revolve, then use the lock nut wrench and securely tighten clockwise.

1. Sanding lock nut

2. Abrasive disc

3. Rubber pad

To remove the disc, follow the installation procedure in reverse.

NOTE:

• Use sander accessories specified in this manual.

These must be purchased separately.

OPERATION

WARNING:

• It should never be necessary to force the tool. The

weight of the tool applies adequate pressure. Forcing and excessive pressure could cause dangerous wheel breakage.

• ALWAYS replace wheel if tool is dropped while

grinding.

• NEVER bang or hit grinding disc or wheel onto

work.

• Avoid bouncing and snagging the wheel,

especially when working corners, sharp edges etc. This can cause loss of control and kickback.

• NEVER use tool with wood cutting blades and

other sawblades. Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury.

CAUTION:

• Never switch on the tool when it is in contact with

the workpiece, it may cause an injury to operator.

• Always wear safety goggles or a face shield during

operation.

• After operation, always switch off the tool and wait

until the wheel has come to a complete stop before putting the tool down.

Grinding and sanding operation

015661

ALWAYS hold the tool firmly with one hand on housing and the other on the side handle. Turn the tool on and then apply the wheel or disc to the workpiece. In general, keep the edge of the wheel or disc at an angle of about 15 degrees to the workpiece surface. During the break-in period with a new wheel, do not work the grinder in the B direction or it will cut into the workpiece. Once the edge of the wheel has been rounded off by use, the wheel may be worked in both A and B direction.

Operation with abrasive cut-off / diamond wheel (optional accessory)

1 2 3

010855

Remove the battery cartridge from the tool and place it upside down allowing easy access to spindle. Mount the inner flange and abrasive cut-off / diamond wheel onto the spindle. Tighten the lock nut securely with supplied wrench. The direction for mounting the lock nut and the inner flange varies by wheel thickness. Refer to the table below.

1. Lock nut

2. Abrasive cut-off wheel/diamond wheel

3. Inner flange

4. Wheel guard for abrasive cut-off wheel/diamond wheel

100 mm (4")

Abrasive cut-off wheel

Diamond wheel

010848

Thickness: Less than 4 mm (5/32") Thickness: 4 mm (5/32") or more

16 mm (5/8")

Lock nut Abrasive cut-off wheelInner flange Diamond wheel

Thickness: Less than 4 mm (5/32") Thickness: 4 mm (5/32") or more

20 mm (13/16")

4.3.2.1.

115 mm (4 - 1/2") / 125 mm (5")

Abrasive cut-off wheel

Thickness: Less than 4 mm (5/32") Thickness: 4 mm (5/32") or more

22.23 mm (7/8")

Thickness: Less than 4 mm (5/32") Thickness: 4 mm (5/32") or more

Diamond wheel

22.23 mm (7/8") 22.23 mm (7/8")

4.3.2.1.Lock nut Abrasive cut-off wheelInner flange Diamond wheel

20 mm (13/16")

WARNING:

• When using an abrasive cut-off / diamond wheel,

be sure to use only the special wheel guard designed for use with cut-off wheels.

• NEVER use cut-off wheel for side grinding.

• Do not "jam" the wheel or apply excessive

pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback, wheel breakage and overheating of the motor may occur.

• Do not start the cutting operation in the workpiece.

Let the wheel reach full speed and carefully enter into the cut moving the tool forward over the workpiece surface. The wheel may bind, walk up or kickback if the power tool is started in the workpiece.

• During cutting operations, never change the angle

of the wheel. Placing side pressure on the cut-off wheel (as in grinding) will cause the wheel to crack and break, causing serious personal injury.

• A diamond wheel shall be operated perpendicular

to the material being cut.

Operation with wire cup brush (optional accessory)

CAUTION:

• Check operation of brush by running tool with no

load, insuring that no one is in front of or in line with brush.

• Do not use brush that is damaged, or which is out

of balance. Use of damaged brush could increase potential for injury from contact with broken brush wires.

1. Wire cup brush

015315

Remove the battery cartridge from the tool and place it upside down allowing easy access to spindle. Remove any accessories on spindle. Thread wire cup brush onto spindle and tighten with supplied wrench. When using brush, avoid applying too much pressure which causes over bending of wires, leading to premature breakage.

Operation with wire wheel brush (optional accessory)

CAUTION:

• Check operation of wire wheel brush by running

tool with no load, insuring that no one is in front of or in line with the wire wheel brush.

• Do not use wire wheel brush that is damaged, or

which is out of balance. Use of damaged wire wheel brush could increase potential for injury from contact with broken wires.

• ALWAYS use guard with wire wheel brushes,

assuring diameter of wheel fits inside guard. Wheel can shatter during use and guard helps to reduce chances of personal injury.

1. Wire wheel brush

015316

Remove the battery cartridge from the tool and place it upside down allowing easy access to spindle. Remove any accessories on spindle. Thread wire wheel brush onto spindle and tighten with the wrenches. When using wire wheel brush, avoid applying too much pressure which causes over bending of wires, leading to premature breakage.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to perform inspection or maintenance.

• Never use gasoline, benzine, thinner, alcohol or

the like. Discoloration, deformation or cracks may result.

1. Exhaust vent

015317

The tool and its air vents have to be kept clean. Regularly clean the tool's air vents or whenever the vents start to become obstructed.

2. Inhalation vent

1. Dust cover

015087

Remove the dust cover from inhalation vent and clean it for smooth air circulation.

NOTE:

• Clean out the dust cover when it is clogged with

dust or foreign matters. Continuing operation with

a clogged dust cover may damage the tool. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool

specified in this manual. The use of any other

accessories or attachments might present a risk of

injury to persons. Only use accessory or

attachment for its stated purpose.

• Your tool is supplied with a guard for use with a

depressed center grinding wheel, multi-disc, flex

wheel and wire wheel brush. A diamond wheel and

cut-off wheel are also available and should only be

used with the appropriate optional guard for cutoff

wheels. If you decide to use your Makita grinder

with approved accessories which you purchase

from your Makita distributor or factory service

center, be sure to obtain and use all necessary

fasteners and guards as recommended in this

manual. Your failure to do so could result in

personal injury to you and others. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Makita genuine battery and charger

100 mm (4") model 115 mm (4-1/2") model 125 mm (5") model

Inner flange 35 Inner flange 45 Inner flange 45

Lock nut 10-35 Lock nut 5/8-45 Lock nut 5/8-45

Plastic pad

Flex wheel

Rubber pad 76

Wheel Guard (for grinding wheel)

Depressed center wheel/Multi-disc

Sanding lock nut 10-30

Sanding lock nut 5/8-48 Sanding lock nut 5/8-48

Wheel Guard

Abrasive cut-off wheel/Diamond wheel

015171

Lock nut wrench 20

NOTE:

• Some items in the list may be included in the tool

package as standard accessories. They may differ

from country to country.

Grip 36

Rubber pad 100 Rubber pad 115

Abrasive disc

Wire wheel brush

Wire cup brush

(for cut-off wheel)

Lock nut wrench 28 Lock nut wrench 28

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

EN0006-1

+ 33 hidden pages