Loren Cook HEF-D Installation Manual

Personal Safety
Disconnect switches are recommended. Place the disconnect switch near the fan in order that the power can be swiftly cut off in case of an emergency, and in order that maintenance per­sonnel are provided complete control of the power source.
H-Series

WARNING

This unit has rotating parts. Safety precautions should be exercised at all times dur ing ins tallat ion, operation, and maintenance. ALWAYS disconnect power prior to working on fan.
Hooded Propeller Roof Fans
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
This publication contains the installation, operation
and maintenance procedures for standard units of the
H-Series - Hooded Propeller Roof Fans.
•HEE/HES •HXF
•HEF •HEE-D/HES-D
•HER •HEF-D
•HXE/HXS •HER-D
Carefully read this publication prior to any installa-
tion or maintenance procedure.
Loren Cook catalog, H-Series Belt Drive and H-Series
Direct Drive, provide additional information describing the
equipment, fan performance, available accessories and specification data.
For additional safety inform ation, refer to AM CA publica­tion 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans.
All of the publications listed above can be obtained from Loren Cook Company by phoning 417/869-64 74, exten sion 166; by FAX at 417/832-9431; or by e-mail at info@loren­cook.com.
For information and instructions on special equipment, contact Loren Cook Company at 417/869-6474.

Receiving and Inspection

Carefully inspect the fan and accessories for any dam­age and shortage immediately upon receipt of the fan.
• Turn the propeller by hand to ensure it turns freely and does not bind.
• Check dampers (if included) for free operation of all moving parts.
• Record on the Delivery Receipt any visible sign of damage.

Handling

Lift the fan by the base or by the shipping carton. Never
lift by the shaft, motor or housing.
If your fan has a special protective finish, handle with extreme care. Even a small chip will break the coating’s continuity and destroy its ability to protect the metal.
Propellers are carefully balanced to give smooth, vibra­tion-free operation. If the propeller is damaged during han­dling, it will require rebalancing.
dust, debris and the weather.
Outdoor Storage
To maintain good working condition of the fan when it is stored outdoors or at a construction site, follow the instruc­tions below.
• Coat the shaft and bearings with grease or rust preven­tative compound to help seal out moisture.
• Periodically rotate the propeller and operate the damp-
ers (if supplied) to keep a coating of grease on all inter­nal bearing parts.
• Periodically inspect the fan to prevent damaging condi-
tions.
• Block propeller to prevent natural rotation.
• Cover the unit with some type of weath er cover to pre-
vent moisture, corrosion, dirt or dust accumulation.

Installation

Damper Installation
If your fan is supplied with dampers, follow the directions below. If your fan does not include dampers, proceed to Motor Installation.
a. Place the damper inside the curb. Ensure the damper
will open freely for the correct direction of the airflow. b. Secure to curb at the damper shelf. c. Drill a hole in the curb shelf for conduit needed for
motor wiring. d. Operate the dampers manually to ensure the blades
move freely. Dampers should be released from full
open position to check for proper closing.
Motor Installation
If your fan is a direct drive (model HEE-D, HES-D, HEF-D
or HER-D), proceed to Wiring Installation.

Storage

If the fan is stored for any length of time prior to installa-
tion, store it in its original shipping crate and protec t it from
H-Series
Fan
Motor
Damper
Motor*
Second Damper
Motor
T
ransformer**
T
ransformer**
L3 L2 L1
4
5
6
1 728
3 9
L
1
L2L
3
456
789
12
3
L
1
L2L
3
Low Voltage
208/230 Volts
High Voltage
460 Volts
3 Phase, 9 Lead Motor Y-Connection
7
1
6
789 456
12
3
Low Voltage
208/230 Volts
High Voltage
460 Volts
8 2
4
9 3
5
L1L
3
L
2
L
1
L
3
L
2
3 Phase, 9 Lead Motor Delta-Connection

Wiring Diagrams

Wiring Diagrams
Single Speed, Single Phase Motor
Ground A
L
T-1
T-4
Ground B
1
Line L
2
When ground is required, attach to ground A or B with no. 6 thread forming screw. To reverse, interchange T-1 and T-4.
To reverse, interchange any 2 line leads.
2 Speed, 2 Winding, Single Phase Motor 2 Speed, 1 Winding, 3 Phase Motor
Ground A
T-1 T-4
Ground B
When ground required, attach to ground A or B with No. 6 thread forming screw. To reverse, interchange T-1 and T-4 leads.
High Speed
L
1
L
2
Low Speed
Line
1
Together
2
Motor
3
L
1
4
L
5
2
6
Line
L
3
Motor
To reverse, interchange any 2 line leads. Motors require magnetic control.
Single Speed, Single Phase, Dual Voltage 2 Speed, 2 Winding, 3 Phase
Ground A
L
T-5
J-10
Ground B
Link A Link B
Low Voltage
Line
L
1
T-5
J-10
2
Ground B
When ground required, attach to ground A or B with No. 6 thread forming screw. To reverse, interchange T-5 and J-10 leads.
Ground A
Link A & B
High Voltage
L
1
Line
L
2
T
Low Speed
3
Low Speed
T
2
Low Speed
T
Motor
T T T
1
11 12 13
High Speed High Speed High Speed
To reverse: High Speed-interchange leads T11 and T12. Low Speed-interchange leads T line leads.
and T2. Both Speeds-interchange any 2
1
Typical Damper Motor Schematic
Low SpeedHigh Speed
L
1
1
L
2 3
4 5 6
2
L
3
Open
Line
L L L
1 2
Line
3
To prevent damage to the fan during shipping, motors 5 HP and larger, and extremely heavy motors (cast iron or severe duty) are shipped loose and must be fie ld mounted.
The motor should be mounted in order that the motor plate is between the fan shaft and the motor shaft.
a. Remove the motor plate mounting bolts and the moto r
plate.
b. Remove the motor mounting bolts from the motor
plate.
c. Mount the motor to the motor plate aligning to the
appropriate holes.
d. Place the motor plate on the power assembly and rein -
stall the mounting bolts.
Belt and Pulley Installation
Belt tension is determined by the sound of the belts when the fan is first started. The belts will produce a loud squeal,
For 3 phase, damper motor voltage should be the same between L1 and
. For single phase application, disregard L3. *Damper motors may be
L
2
available in 115, 230 and 460 volt models. The damper motor nameplate voltage should be verified prior to connection. **A transformer may be pro­vided in some installations to correct the damper motor voltage to the specified voltage.
which dissipates after the fan is operating at full capacity. If belt tension is too tight or too loose, lost efficiency and dam­age can occur.
Do not change the pulley pitch diameter to change ten-
sion. The change will result in a different fan speed.
a. Loosen the motor plate adjustment nuts on motor b ase
and move motor plate in order that the belts can easily slip into the grooves on the pulleys. Never pry, roll, or force the belts over the rim of the pulley.
b. Adjust the motor plate until proper tension is reached.
For proper tension, a deflection of approximately 1/4” per foot of center distance should be obtained by firmly
pressing the belt. Refer to Figure 1. c. Lock the motor plate adjustment nuts in place. d. Ensure pulleys are properly aligned. Refer to Figure 2.
2
Pulley Alignment
1 foot
1/4 inch
Figure 1
Figure 2
Tolerance
Center Distance
Maximum
Gap
Up thru 12” 1/16”
12” up through 48 1/8”
Over 48” 1/4”

Personal Safety

Disconnect switches are recommended. Place the disconnect switch near the fan in order that the power can be swiftly cut off in ca se of an emerge ncy, and in order that maintenance personnel are pro­vided complete control of the power source.
B
G
C
B
A
E
F
D
F
E
E
Filter
Filter Installation Detail
G
E
C
F
Pulley alignment is adjusted by loosening the motor pul­ley setscrew and by moving the motor pulley on the motor shaft.
OFFSET ANGULAR OFFSET/ANGULAR
A
W
ference in width. Figure 3 illustrates using a carpenter’s square to adjust the position of the motor pulley until the belt is parallel to the longer leg of the square.
Wiring Installation
All wiring should be in accordance with local ordinances and the National Electrical Code, NFPA 70. Ensure the power supply
Figure 3
(voltage, frequency, and current carrying capacity of wires) is in accordance with the motor nameplate. Refer to the Wiring Diagrams, previous page.
Lock off all power sources before unit is wired to power source.
Leave enough slack in the wiring to allow for motor movement when adjusting belt tension. Some fractional motors have to be removed in order to make the connec­tion with the terminal box at the end of the motor.
B
CENTER
DISTANCE
(CD)
GAP
X Y
Z
Figure 2 indicates where to measure the allowable gap for the drive alignment tolerance. All contact points (indi­cated by WXYZ) are to have a gap less than the tolerance shown in the table. When the pulleys are not the same width, the allowable gap must be adjusted by half of the dif-
Figure 4
GAP
Follow the wiring diagram in the di sc o nn e ct swi tc h and the wiring diagram provided with the motor. Cor­rectly label the circuit on the main power box and always identify a closed switch to promote safety (i.e., red tape over a closed switch).
Fan Installation
The fan support (roof curb) should provide a level surface for installation. If the roof is pitched more than 1/2:12, a sloped curb must be used to correct the problem.
Place fan over roof opening. Secure the fan with lag
screws, anchor bolts, or other suitable fasteners.
Hood Assembly
Hoods for some non-filtered fans (size 54 and larger) and some filtered fans (size 48 or larger) require field assembly . Assembly is accomplished using 1/2” and 9/16” socket wrenches. Line-up punches and hand clamps will speed up the assembly. Figure 4 shows the components used to assembly the hood.
a. Place the hood halves (A) onto the hood sup-
ports (D). Line up the hood flanges an d bolt the flanges of the hood ends (G) together. The top caps (B) must be interlocked for the flanges to meet correctly.
b. Go under the hood and bolt the hood (angle
flange) to the hood supports (D) at the four overlapping locations.
c. Install the two perimeter angles (C), that were
shipped loose, inside each end of the hood.
d. If there is a gap between the top cap edges,
loosen the top cap bolts. Install a bolt in each end of the top cap flange to pull the two top caps together. Tighten the top cap bolts.
3
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