The four-point three-valve hydraulic leveling system is a hydraulic system which includes four points
of contact utilizing either steel or aluminum jacks, and a three-valve manifold system. A 12V DC electric
motor drives a hydraulic pump that moves fluid through a system of hoses, fittings and jacks, to level and
stabilize the coach. Mechanical portions of the hydraulic leveling system are replaceable. Contact Lippert
Components, Inc. to obtain replacement parts.
The hydraulic leveling system is primed and tested at the factory. However, the system is shipped dry to
avoid hazardous material restrictions.
NOTE: This manual replaces the following previously released LCI manuals: Class C Hydraulic Leveling
Owner's Manual (CCD-0001514) dated 07.19.18 and Class C Hydraulic Leveling (Weld-on) Owner's
Manual (CCD-0001487) dated 06.20.18. These two manuals were consolidated into this manual.
For information on the assembly or individual components of this product, please visit:
1. Jacks
A. 5K steel or 8K aluminum
B. Rated at a lifting capacity for the coach
C. Standard 9-inch diameter (63.5 square inch) footpad on a ball swivel for maximum surface contact
on all surfaces
D. Operational powered from a 12V DC motor/pump assembly
2. Motor/Pump Assembly
A. 12V DC motor
B. Hydraulic fluid reservoir tank
C. Control valve manifold
D. Solenoid valve
3. System Controls
A. Controlled electronically from the touchpad
B. Touchpad can be operated in manual mode or fully automatic mode
4. Fittings and Hoses
A. Fittings - High pressure O-Ring Face or J.I.C. - Size 4
B. Hose - ¼" I.D., 3000 psi - W.P. Rated
Safety
Please read and study the operating manual before operating the leveling system.
The “WARNING” symbol above is a sign that a procedure has a safety risk involved and may cause
death or serious personal injury if not performed safely and within the parameters set forth in
this manual.
During servicing make sure that the coach is supported according to the manufacturer's
recommendation. Lift the coach by the frame and never the axle or suspension. Do not go under
the coach unless it is properly supported. Unsupported coaches can fall causing death or personal
injury or product or property damage.
Failure to act in accordance with the following may result in serious personal injury or death.
The “CAUTION” symbol above is a sign that a safety risk is involved and may cause personal injury
and/or product or property damage if not safely adhered to and within the parameters set forth
in this manual.
Moving parts can pinch, crush, or cut. Keep clear and use caution
The use of the Lippert Components, Inc. Hydraulic Leveling System to support the coach for any reason
other than which it is intended, is prohibited by the Lippert Limited Warranty. The Hydraulic Leveling
System is designed as a leveling system only and should not be used for any reason to provide service under
the coach, e.g. changing tires or servicing the leveling system.
Lippert Components, Inc. recommends that a trained professional be employed to change the tires on the
coach. Any attempts to change tires or perform other service while the coach is supported by the hydraulic
leveling system could result in damage to the coach and/or cause serious injury or death.
Rev: 03.17.20Page 3CCD-0002366
Page 4
Operation
NOTE: It is recommended that the engine idle to maintain the minimum required voltage of 12.75V DC.
The leveling system should only be operated under the following conditions:
1. The coach is parked on a reasonably level surface.
2. The coach parking brake is engaged.
3. The coach transmission should be in the park position.
4. Make sure all people, pets and property are clear of the coach while the hydraulic leveling system is
in operation.
After starting the automatic leveling cycle it is very important to not move around in the coach
until the coach is level and the green LED light illuminates in the center of the touchpad. Failure to
remain still during the leveling cycle could have an eect on the performance of the leveling system.
Fig. 1
Gray
Black
A
E
K
A
E
B
B
C
D
H
G
LEDs
C
D
F
F
I
J
NOTE: Coaches manufactured before January 2018 will utilize the black touchpad.
CalloutDescription
AUp Arrow (UP) - Scrolls up through the menu on LCD.
BDown Arrow (DOWN) - Scrolls down through the menu on LCD.
H
K
G
LEDs
I
J
CENTER - Activates modes and procedures indicated on LCD.
D
RETRACT- Places leveling system into retract mode. — Manual mode ONLY
Press and hold for several seconds to activate Auto Retract Function.
ELCD Display - Displays procedures and results.
FAUTO LEVEL - Places leveling system into auto level mode.
GFRONT Jack Button - Activates both front jacks in manual mode.
HLEFT Jack Button - Activates left rear jack in manual mode.
IRIGHT Jack Button - Activates right rear jack in manual mode.
JREAR Jack Button - Activates both rear jacks in manual mode.
KPower Button - Turns leveling system on and off.
Rev: 03.17.20Page 4CCD-0002366
Page 5
Selecting A Site
When the coach is parked on an excessive slope, the leveling requirements may exceed the jack lift stroke
capability. If the coach is parked on an excessive slope, the coach should be moved to a more level surface
before the leveling system is deployed. "EXCESS ANGLE" will appear on the LCD screen if the coach is 3.5
degrees out of level front-to-rear or side-to-side.
While utilizing leveling blocks and jack pads, all coach wheels MUST not leave the ground during
leveling. Lifting all the wheels o the ground creates a condition where severe property damage,
serious personal injury or possible death may occur.
Automatic Leveling Descriptive Logic
Grounding: The following steps describe the process of how the auto-leveling sequence extends the jacks to
the ground:
1. Depending on which end of the coach is lowest to the ground, the level sensor in the controller will
activate the jacks — the lowest end first, either front or rear.
A. If the rear of the coach is the lowest end, ground the lowest rear jack first.
B. If the front end is the lowest end, ground the front jack closest to the power unit.
2. Ground the lowest remaining front or rear end jack.
3. Lift lowest end jacks together until level.
4. The leveling system will then ground remaining end jacks.
A. If the rear of the coach is the remaining end, ground lowest jack first.
B. If the front of the coach is the remaining end, ground the front jack closest to the power unit.
5. Ground the remaining front or rear remaining end jack.
6. Lift remaining end jacks together until level.
Leveling: The following steps describe the process of how the auto-leveling sequence levels the coach once
the jacks have been grounded. This process may repeat several times until level.
1. Front-to-rear
2. Side-to-side
3. Individually
4. Minor adjustments to confirm grounding
Automatic Leveling Procedure
NOTE: Coach requires 12.75V DC to commence auto-leveling function.
NOTE: Refer to Component Description listing in the System Information section for questions regarding
component locations and functions of the hydraulic leveling system.
NOTE: The engine MUST be running and the parking brake MUST be engaged for the hydraulic leveling
system to operate.
NOTE: Pressing any button during an automatic sequence will stop the sequence and a "Function Aborted" error
code will occur. Press ENTER to clear the code and then continue the operation or start a new function.
1. Press Power Button to turn system on (Fig. 1K). The green light will illuminate.
2. Press Auto Level (Fig. 1F). LCD Screen will display "Remain Still."
3. The coach will level automatically and indicate "Auto Level - Success" in the LCD display (Fig. 1E).
NOTE: Display will then read "Level - Jacks: Down." Do not press any buttons until this message appears or a
"Function Aborted" error will be displayed.
4. Visually inspect all jacks to make sure all footpads are touching the ground. If either of the rear jack
footpads is not touching the ground, press LEFT or RIGHT (Fig. 1H or Fig. 1I) to lower the non-compliant
jack to the ground.
Rev: 03.17.20Page 5CCD-0002366
Page 6
Manual Leveling Procedure
NOTE: The coach should be leveled front-to-rear first and then leveled side-to-side.
NOTE: The engine MUST be running and the parking brake MUST be engaged for the hydraulic leveling
system to operate.
NOTE: Performing manual leveling on a coach requires a minimum of 9.5V DC.
1. Press Power Button (Fig. 1K) to turn system on.
2. Press the Up Arrow (Up) or the Down Arrow (Down) (Fig. 1A or Fig. 1B) to scroll through control
features until “Manual Mode” is displayed.
3. Press Enter (Fig. 1C).
4. Press Front (Fig. 1G) to extend front jacks to the ground.
5. Press Rear (Fig. 1J) to extend rear jacks to ground, then level the coach front-to-back.
6. Press appropriate Left or Right to level the coach side-to-side.
NOTE: Red lights next to the buttons on touchpad will indicate which side(s) of the coach needs to be
raised to achieve level condition.
NOTE: The front jacks will work in pairs, i.e., FRONT operates both front jacks.
NOTE: The right and left rear jacks are used to level the coach side-to-side. Pressing LEFT (Fig. 1H) will
extend the left rear jack. Pressing RIGHT (Fig. 1I) on the touchpad will extend the right rear jack.
7. Repeat steps 4-6 as needed.
8. Turn off power to leveling system by pressing the Power Button (Fig. 1K).
9. Visually inspect all jacks to make sure all footpads are touching the ground. If either of the rear
jack footpads is not touching the ground, press LEFT or RIGHT (Fig. 1H or Fig. 1I) to lower the noncompliant jack to the ground.
Automatic Jack Retract Procedures
NOTE: Pressing any button during an automatic sequence will stop the sequence and a "Function Aborted"
error code will occur. Press ENTER to clear the code and then continue the operation or start a new
function.
1. Energize the system by pressing the Power Button (Fig. 1K) on the touchpad. The LCD screen will
display "READY Jacks: Down."
2. Press Up Arrow (UP) or Down Arrow (DOWN) (Fig. 1A or Fig. 1B) to display "Auto Retract All" on the
screen.
3. Press ENTER (Fig. 1C) to begin.
NOTE: “AUTO RETRACT” can also be commenced by pressing and holding RETRACT (Fig. 1D) for one
second.
4. The jacks will retract and shut off automatically.
A. The display will read "READY - Jacks: Up."
B. Press the Power Button (Fig. 1K) on the touchpad to de-energize the system.
C. Perform a brief visual inspection around the coach to verify the jacks are fully retracted.
Rev: 03.17.20Page 6CCD-0002366
Page 7
Manual Jack Retract Procedures
To retract in MANUAL mode, do as follows:
All coach wheels MUST NOT leave the ground during leveling. Lifting all the wheels o of the
ground creates a condition where severe property damage, serious personal injury or possible
death may occur.
1. Press RETRACT (Fig. 1D) until green indicator light comes on.
2. Pressing FRONT or REAR (Fig. 1G or Fig. 1J) will operate the respective jacks in pairs.
3. Pressing RIGHT (Fig. 1I) will operate the right rear jack.
4. Pressing LEFT (Fig. 1H) will operate the left rear jack.
Troubleshooting
Make sure all jacks are fully retracted before travel.
Manual Override of The Power System and Jacks
In the event that the jacks do not retract, the cartridge valves can be manually overridden.
NOTE: Cartridge valves should be opened prior to operating with any auxiliary power device.
The hydraulic leveling system can be operated in conjunction with auxiliary power devices, like cordless or
power drills. In the event of electrical or system failure, the manual method of retracting the jacks can be
used. A standard hand-held drill is all that is required.
Do not over-tighten override set screws as this can damage the valves.
1. Use a
to open the valves.
2. Disconnect or shield power cables on the motor.
3. Remove plastic cap (Fig. 3A) from motor coupler.
4. Unplug the wire harness from the directional valve. See Wiring Diagram.
" hex key to turn the manual override clockwise (Fig. 2) on each of the three cartridge valves
⁄
Fig. 2
Fig. 3
A
Clockwise for Manual Override
Rev: 03.17.20Page 7CCD-0002366
Page 8
5. Using a ½” socket and auxiliary drive device, e.g. cordless or power drill, insert ½” socket onto coupler
(Fig. 4A).
6. Run drill in reverse, or counterclockwise direction, to simultaneously retract all jacks.
7. After all jacks have been retracted, turn all manual overrides on the cartridge valves
counterclockwise (Fig. 5).
8. Reinsert previously removed protective plastic motor coupler cap.
9. Re-attach previously unplugged wire harness to directional valve.
Fig. 4
Fig. 5
A
Counterclockwise for Normal Operation
Automatic Safety Shutoff
The touchpad will automatically shutoff after four minutes, if left inactive. To reset the system, turn the
coach's ignition off, then back on. Press the touchpad's Power Button (Fig. 1K) again.
Drive-Away Protection System
If the ignition is in the “RUN” position, jacks are extended and the operator releases the parking brake, all
indicator lights will flash and the alarm beeper will activate. The leveling system will automatically fully
retract the jacks to clear the alarm or, if the operator resets the parking brake, the alarm will shut off.
Jacks Up Verification
If the coach's ignition is in the "RUN" position, the parking brake is released and the vehicle is in motion, the
leveling system may activate the power unit to ensure retract pressure is high enough to keep jacks fully
retracted. The LCD screen will say "JACKS UP VERIFICATION" until the retract pressure returns to normal
level. The touchpad will shut off. No beeping will occur and the "JACKS DOWN" dash light will not illuminate.
Rev: 03.17.20Page 8CCD-0002366
Page 9
Error Mode
1. If an error occurs before or during operation, the error will be displayed in the touchpad's LCD screen
(Fig. 1E) and an alarm will sound. To reset common ERROR displays, press ENTER (Fig. 1C).
NOTE: To reset "Return for Service" errors, press ENTER (Fig. 1C) and RETRACT (Fig. 1D) simultaneously.
Refer to Error Code Chart for additional error codes.
2. All normal functions will be disabled while the system is in Error Mode.
Error Code Chart
LCD DisplayWhat is Happening?What Should Be Done?
Excess Angle
Excessive Angle
Out of Stroke
Low Voltage
Function Aborted
Unable to Finish Leveling
Engage Park Brake
Comm Error
Check Wiring
NOTE: Screen will not back light.
Retract Timeout
Return Levelers for Service
Coach not parked on level ground.
Zero point incorrectly calibrated.
Occurs only in manual mode when
the angle of the coach is too severe.
Jack has insufficient length to
complete the leveling procedure.
Battery voltage dropped below
9.5V DC during operation.
A button was pressed on touchpad
during Auto Level operation.
Excessive movement inside coach
during auto level sequence.
Parking brake not set prior to
starting auto level sequence.
Wiring connections loose or faulty
between touchpad and controller.
Pressure switch did not sense retract
pressure and pump timed out.
Leaking hose or fitting.
Move coach to level ground prior to
starting auto level sequence.
Recalibrate Zero Point.
Use the manual functions to return
coach to a more level condition.
Check the disposition of the jack.
Turn engine on, check battery
voltage under load.
Hit enter to acknowledge. Restart
procedure.
Discontinue movement inside coach
during auto level sequence.
Set parking brake prior to starting
auto level sequence.
Check connections, replace
communication harness if necessary.
Return levelers for service.
Check for leaks, repair if necessary.
Press enter and retract to clear error.
Excess Slope
1. The control will not operate at extreme slopes, i.e. 3.5 degrees front and rear and 3.5 degrees
side-to-side.
2. If the coach's display indicates “Excess Angle” or “Out of Stroke “ during an auto-level cycle, move the
coach to a level spot.
User Alarm Mode
If the alarm system detects that the park brake has been disengaged while at least one jack is not fully
retracted, the touchpad will buzz and the LED will signal a park break error to the user. The system will then
perform an automatic retract sequence. No other features are available in this mode.
Miscellaneous
1. A "Re-Level" feature is programmed into the controller. If the jacks are extended and the user presses
AUTO LEVEL (Fig.1F), the system will re-level from that point. The system will not retract before
performing the re-level.
2. System will refuse any operation when a low voltage condition is present.
Rev: 03.17.20Page 9CCD-0002366
Page 10
Low Voltage Signal
1. The vehicle requires 12.75V DC to operate in the AUTO mode. If the voltage is too low, the screen will
display "Low Voltage."
2. Minimum Voltage - If voltage drops below 9.5V DC during AUTO or MANUAL operation, "Low Voltage"
will appear in the screen and the system will cease operating.
NOTE: Coach will operate in manual mode between 9.5V DC and 12.75V DC.
Troubleshooting Table
What Is Happening?Why?What Should Be Done?
System will not turn on
and the on/off indicator
light does not illuminate.
Touchpad turns on,
but turns off when jack
directional buttons are
pressed or touchpad
displays "low voltage."
Touchpad turns on,
coach will not auto-level,
"Jacks Down" displayed,
jacks are retracted.
Jacks will not extend to
ground while pump is
running.
Coach ignition is not in
RUN position.
Touchpad has been on, but
inactive for more than four
minutes and has timed out.
Tripped or blown circuit
protection.
Low voltage on battery.Start coach to charge battery.
Low fluid level.
Little or no fluid in reservoir.Add fluid as recommended.
Cartridge valve is
inoperative.
Electronic signal is lost
between controller and coil.
Turn ignition to RUN position.
Turn ignition OFF and then back ON.
Reset or replace circuit protection.
Check fluid level in reservoir. Fluid is low,
with jacks retracted, add fluid to
top of reservoir. If "Jacks Down" light
remains on, call Lippert Customer Service.
Clean, repair, or replace cartridge valve.
Trace wires for voltage drop or loss, or no
valve signals. Repair or replace necessary
wires or replace control pad.
½
" from
Hose damaged or
unconnected.
Cartridge valve is
Any one or two jacks will
not retract.
"READY - Jacks: Up" does
not display when all jacks
are retracted.
Alarm sounds and
"Jacks Down" light starts
flashing while traveling;
jacks are fully retracted.
Rev: 03.17.20Page 10CCD-0002366
inoperative.
Electronic signal is lost
between controller and coil.
Low fluid level.Add fluid as recommended.
Retract pressure switch
inoperable.
Low fluid level.Add fluid as recommended.
Retract pressure switch
inoperable.
Replace with new hose or reconnect hose.
Replace inoperative cartridge valve.
Attempt to retract jacks in MANUAL mode.
If successful, replace touchpad; if not, test
for voltage drop between touchpad and
coil, repair bad wiring or replace defective
controller or cartridge valve.
Check connection or replace pressure
switch.
Check connection or replace pressure
switch.
Page 11
What Is Happening?Why?What Should Be Done?
Check for fluid leaks and repair or replace
components as necessary.
Close override, see Manual Override of The
Power System and Jacks.
Check for loose wires.
Reset or replace circuit protection.
Move coach to a level site.
Coach bleeds down after jacks
are extended. Jack bleeds
down after being retracted.
Engine not running.Start coach engine.
Tripped or blown circuit
protection.
Ignition not ON.Turn ignition ON.
Error code "Unable to
finish leveling."
Zero Point Calibration
Before auto-leveling features are available, the Zero Point MUST be set. This is the point the system will return
to when an auto-leveling cycle is initiated. The Zero Point calibration has been set by the RV manufacturer and
verified by the RV dealer. If a new Zero Point is desired, follow the instructions in this section.
To set the Zero Point, first run a manual leveling sequence to get the coach to the desired level point. Then activate
the Zero Point configuration mode. This mode is enabled by performing the following sequence:
1. Run a manual leveling sequence to set the trailer to the desired level point.
2. Activate the Zero Point configuration mode as follows:
A. Turn off touchpad.
B. Press FRONT button (Fig. 1G) 10 times.
C. Press REAR button (Fig. 1J) 10 times.
NOTE: An alarm will sound and the display will read ZERO POINT CALIBRATION; ENTER to set,
Power to Exit (Fig. 6).
D. Press ENTER (Fig. 1C) to set the Zero Point.
3. Screen will then display PLEASE WAIT.
4. An alarm will sound and the screen will display "Zero point set successfully" (Fig. 7).
5. The touchpad will then turn off.
Fig. 6
Fig. 7
Maintenance
Fluid Recommendation
Automatic transmission fluid (ATF) with Dexron®III or Mercon®V or a blend of both is recommended by Lippert
Components, Inc. For a list of approved fluid specifications, see TI-188. To obtain this Technical Information sheet
on-line, go to http://www.lci1.com/support-lci4a3lcd. Then click on the Technical Information Sheets tab. Look for
TI-188: Hydraulic Operation Fluid Recommendation within the listing.
Rev: 03.17.20Page 11CCD-0002366
Page 12
NOTE: In colder temperatures (less than 10 ° F) the jacks may extend and retract slowly due to the fluid’s
molecular nature. For cold weather operation, fluid specially formulated for low temperatures may be
desirable.
Purging the Hydraulic System
The coach should be supported at both front and rear axles with jack stands before working
underneath. Failure to do so may result in death, serious personal injury or severe product or
property damage.
NOTE: Make sure jacks are fully retracted prior to filling reservoir to prevent over-filling
1. Zip-tie any loose wiring or hydraulic lines.
NOTE: The basic purge procedure to bleed the LCI Hydraulic Systems can be performed without the use of
any tools. The hydraulic system will purge the air from the hydraulic lines and cylinders by simply
running the pump.
NOTE: It is recommended to perform a minimum of three complete cycles (steps 2-7) to ensure both
proper function and adequate fluid level of the system.
2. Start with all hydraulic components in the fully retracted position, meaning all jacks and slide-outs are
brought back inside the coach as if the coach were ready for travel.
3. Find the hydraulic pump location and note the amount of fluid currently in the reservoir. The fluid level
should be about ¼” from the top of the reservoir and no more than ½” from the top.
NOTE: When checking the fluid level after ensuring all hydraulic components are retracted, note if there
are any bubbles, froth or foam on top of the fluid. This is an indication that air has been pushed back
to the reservoir when the hydraulic components were retracted in the last cycle. Wait 15-20 minutes
for the foam to dissipate before beginning the purge process.
4. If there is no froth or foam in the reservoir and the fluid is not within ½” of the top, fill the reservoir to
within the level described in step 3.
5. With the fluid level full and no foam in the reservoir, begin cycling the hydraulic system.
6. Extend jacks fully, taking the coach off the tires. If the coach has hydraulic slide-outs, extend all slide-
outs. Once all jacks and slide-outs are extended, immediately retract all slide-outs and then jacks.
7. Check the reservoir foam. If foam is present, see NOTE following step 3 and then repeat steps 4-6.
Repeat these steps until no foam is present in the reservoir. If no foam is present, the system is purged
of air.
Preventative Maintenance
1. Check hydraulic fluid in reservoir every 12 months. If fluid is a clear, red color, do not change. If fluid is
milky, pink and murky, and not clear red in color, drain reservoir and add new fluid. Hydraulic fluid in
reservoir should be changed a minimum of every five years.
NOTE: Check the hydraulic fluid only when all the jacks are fully retracted.
NOTE: When checking the hydraulic fluid level, fill reservoir to within ¼" to ½" of fill spout.
2. Inspect and clean all power unit electrical connections every 12 months. If corrosion is evident, spray
connections with electrical contact cleaner.
3. Remove dirt and road debris from jacks as needed.
4. If jacks are extended for long periods of time, it is recommended to spray exposed jack rods with a dry
silicone lubricant every three months for protection. If the coach is located in a salty environment, it is
recommended to spray the rods every four to six weeks.
Rev: 03.17.20Page 12CCD-0002366
Page 13
Wiring Diagram (Non-Water Resistant)
Touchpad
Battery Positive
Controller
Touchpad
Harness
50-100
amp Circuit
Protection
per RVIA
Standards
and OEM
Requirements
Power
Unit
Ground
Main
Harness
Power Unit
Harness
To OEM
Supplied-
Harness
Directional
Valve
Pressure Switch
Cartridge Valve
Rev: 03.17.20Page 13CCD-0002366
Coil
Page 14
Wiring Diagram (Water Resistant)
Touchpad
Battery Positive
Controller
Touchpad
Harness
50-100
amp Circuit
Protection
per RVIA
Standards
and OEM
Requirements
Power
Unit
Ground
Main
Harness
Power Unit
Harness
To OEM
Supplied-
Harness
Directional
Valve
Pressure Switch
Cartridge Valve
Rev: 03.17.20Page 14CCD-0002366
Coil
Page 15
Hydraulic Plumbing Diagram (Aluminum Jacks)
Extend
Retract
LF Jack
Extend Port
Retract Port
RF
Jack
Extend Port
Retract Port
Retract
Standard Jack
Hydraulic Power Unit HPU
NOTE: Orange - Retract
Retract
Black - Extend
LR
Jack
RR Jack
Extend
Rev: 03.17.20Page 15CCD-0002366
Page 16
Hydraulic Plumbing Diagram (Steel Jacks)
Extend
Retract
Left Front
Jack
Retract
Ports
Right Front
Jack
Extend
Ports
Retract
Power Unit
NOTE: Orange - Retract
Retract
Left Rear
Jack
Right
Rear Jack
Black - Extend
Extend
Rev: 03.17.20Page 16CCD-0002366
Page 17
Notes
Rev: 03.17.20Page 17CCD-0002366
Page 18
The contents of this manual are proprietary and copyright protected by Lippert Components, Inc. (“LCI”).
LCI prohibits the copying or dissemination of portions of this manual unless prior written consent from an
authorized LCI representative has been provided. Any unauthorized use shall void any applicable warranty.
The information contained in this manual is subject to change without notice and at the sole discretion of LCI.
Revised editions are available for free download from lci1.com.