Lippert Components Ground Control 3.0 Aftermarket User Manual

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Ground Control3.0

Aftermarket

Manual

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Quick Facts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Rear Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Rear Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,6 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Touch Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

System and Safety Information . . . . . . . . . . . . . . . . . . . . . . . . 9

Prior to Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Touch Pad Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Basic Jack Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Homing Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Zero Point Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,11 Unhitching from Tow Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . .11 Auto Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Hitch Recognition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Manual Override Procedure. . . . . . . . . . . . . . . . . . . . . . . . . 13,14 Top of Jack Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Bottom of Jack Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Confi guring the Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,15

Confi gure LINC Remote to Interface (Touch Pad) . . . . 15

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,17 Standard Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Special Jack Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20

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Introduction

Ground Control3.0 is a revolutionary electric leveling system for towable RVs. Its Hitch Recognition Memory Function remembers where the Auto Level sequence was started, saving time during hook-up.

FULLY AUTOMATIC ELECTRIC

LEVELING SYSTEM

LCI has taken its Ground Control Automatic Electric Leveling System to the next level. Its new leveling jacks are driven by Hall Effect Technology, which measures the jack leg motor revolutions instead of amps, ensuring more accurate leveling. We have also added stronger, faster and more stable round rear

jacks, a Hitch Recognition Memory Function and a fully automatic wireless option. We are continually offering better options for a better camping experience.

A

K

M L

O

P N

Q

V W

R S

Y

T U X

Ground Control3.0

Aftermarket Manual

QUICK FACTS

Two times the speed of previous systems.

Hall Effect technology measures revolutions, not amps, ensuring more accurate leveling.

Hitch Recognition Memory Function.

Added stability with new rear round leveling jacks.

Fully automatic one-touch control panel included.

NEW optional one-touch auto-level wireless remote.

Level coaches function more effi ciently than non-level coaches.

20,000 lb. total leveling capacity.

Saves time setting up camp.

Parts List

Letter

Part#

Description

Quantity

A

305339

Left Rear Jack

1

B

344792

Right Rear Jack

1

C

305340

Landing Gear

2

D

349975

Jack Mounting Bracket

2

E

119113

Bolt On Pull Pin

2

F

225598

Snapper Pin

4

G

118076 Rear Jack Mounting Bolt

12

H

178210

Rear Jack Mounting Nut

12

I

125878

Landing Gear Carriage Bolt

4

J

119073

Landing Gear Bracket Nut

4

K

191021

Jack Mounting Bracket Bolt

8

L

304136

GC 3.0 - 4 Point Controller

1

M

232937

Touch Pad Harness

1

N

306176

Power and Ground Harness

1

O

234802

Touch Pad

1

P

329164

LINC Remote

1

Q

267401

LINC Remote Charger

1

R

243688

Rear Sensor Harness

1

S

232201

Rear Sensor

1

T

231775

Rear Sensor Mounting Plate

1

U

241940

#8 x 1 Screw (for 231775)

4

V

307490

Left Landing Gear Harness

1

W

306298

Left Rear Jack Harness

1

X

307489

Right Landing Gear Harness

1

Y

305115

Right Rear Jack Harness

1

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Preparation

1.Remove all loose items from the front storage compartments of the 5th wheel.

2.Analyze the unit. Determine where the rear jack brackets, controller, and touch pad will be mounted on the unit. The rear jack brackets should be mounted approximately 1 foot behind the rear tires and be aligned with each other. The controller should be mounted to the ceiling of the frontmost storage compartment in the center of the unit. The touch pad should be mounted in a compartment on the side of the unit so that the operator will have a view of the hitch pin while using the touch pad. The touch pad must also be protected from the elements.

3.Support the unit at all four corners with jack stands

(or other adequate supports).

4. Remove the underbelly from the unit and set aside.

Ground Control3.0

Aftermarket Manual

main frame rail

tab

landing gear

tab

nut carriage bolt

Fig. 1

Installation - Landing Gear

NOTE: For this portion of the installation, use parts C, I, J, V, and X on the parts list. L is referenced but not needed.

1.Remove existing landing gear from the unit by removing the carriage bolts and nuts in the brackets that are holding the landing gear in place.

2.Using the new carriage bolts (I) and nuts (J), mount the new landing gear (C) in the brackets so that the tabs on the new landing gear are positioned between the mounting brackets as shown in Figs. 1 and 2. Tighten the nuts on the carriage bolts until the bracket opening is less than

2 1/2 ” (Fig. 2A).

3.Connect the wire harnesses (V and X) to the landing gear motor wires and run the harnesses to the compartment where the controller (L) will be mounted.

NOTE: LCI recommends zip-tying the harnesses tight against the landing gear motors to prevent damage to

the harnesses.

Fig. 2

A tab

tab

A

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Installation - Rear Jacks (Fig. 3)

NOTE: For this portion of the installation, use parts A, B, D,

G, H, K, W, and Y on the parts list. L is referenced but not needed.

1.Determine position and ground clearance requirements for the rear jacks (A, B). The rear jack brackets (D) should be mounted approximately 1 foot behind the rear tires and be aligned with each other.

NOTE: When fully retracted, rear jacks should maintain

7 – 9 inches of ground clearance.

2.Mark jack mounting bracket (D) locations on the main frame rail.

3.Using a 5/16” drill bit, drill through the frame at the marked positions.

4.Using the included self-tapping bolts (K), mount the brackets to the frame. Tighten the bolts to no more than 75 lb.-ft. of torque.

6.Bolt the rear jacks (A,B) to the mounting brackets

(D) using six bolts (G) and nuts (H) per jack. Tighten the bolts to 90 lb.-ft. of torque.

7.Connect the wire harnesses (W and Y) to the rear jack motor wires and run the harnesses to the compartment where the controller (L) will be mounted.

NOTE: LCI recommends zip-tying the harnesses tight against the rear jack motors to prevent damage to the harnesses.

Ground Control3.0

Aftermarket Manual

main frame rail

jack mounting bracket

jack bracket bolt

rear jack

jack mounting nut

jack mounting

Fig. 3

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Installation - Rear Sensor

NOTE: For this portion of the installation, use parts R, S, T, and U on the parts list. L is referenced but not needed.

The rear sensor (S) must be installed on the crossmember to the rear of the back axle, centered from curbside to roadside on the unit with the arrows on the top of the sensor pointing the correct direction (Fig. 4).

1.Dry fit the mounting plate (T) and the rear sensor (S) to the crossmember. The pre-drilled holes in the plate are for mounting the plate to the crossmember. Mark on the plate where the rear sensor will set. Space between the sensor and the crossmember must be left so the wire harness will not be pinched (Fig. 5).

2.Attach the rear sensor (S) to the mounting plate (T)

using two #8 x 1” self tapping screws (U). Orientation is imperative for the correct operation of the leveling system (Fig. 6).

Fig. 4

Detail of Fig. 4

Ground Control3.0

Aftermarket Manual

Fig. 5

#8 x 1”screw

rear sensor

rear sensor mounting plate

Fig. 6

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Lippert Components Ground Control 3.0 Aftermarket User Manual

Ground Control3.0

Aftermarket Manual

3.Grind or cut off the screw tips that protrude through the mounting plate to ensure that the screw tips will not puncture the underbelly when it is reinstalled.

4.Attach the mounting plate (T) and sensor (S) assembly to the crossmember using the two remaining #8 x 1” self tapping screws (U). Ensure that the plate is centered side to side on the frame and that the sensor is oriented properly (Fig. 7,8).

5.Connect the rear sensor harness (R) to the connector on the rear sensor (S) and run the harness through the frame and up to the compartment where the controller (L) will be mounted.

crossmember

x

x

Fig. 9

Detail Fig. 9

1.Measure to the center of the coach from inside the compartment where the controller (L) will be placed, and mark the center point on the ceiling. The controller (L) must be positioned directly in the center of the unit with the arrow on the label of the controller (L) facing the front of the coach. (Fig. 9).

2.Using four #8 x 1” wood screws, attach the controller (L) to

the ceiling of the compartment, centered over the marked centerline in the compartment (Fig. 10).

3.Attach the power and ground harness (N) to the corresponding posts on the controller (L) and then connect them to the correct posts on the house battery.

4.Connect all jack harnesses (V,W,X,Y) to the appropriate connectors on the controller (L).

#8 x 1”

Fig. 8

screw

 

Fig. 7

Installation - Controller

NOTE: Prior to starting this portion of the installation, double check that all of the harnesses are properly and securely connected to the rear jacks, landing gear, and rear sensor. Once those connections have been checked, reattach the underbelly to

the frame of the unit in the same position from which it was removed. If any tears are present in the underbelly, be sure to use a waterproof tape to seal them. Once the underbelly is secured, the installation may be continued.

NOTE: For this portion of the installation, use parts L and N on the parts list. V, W, X, and Y will be needed, but should already be installed.

compartment ceiling

controller

#8 x 1”wood screw

Fig. 10

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Rev: 12.01 - Ground Control™ 3.0 Aftermarket Manual

 

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