Lippert Components Hydraulic Landing Gear - 14k Aluminum User Manual

LIPPERTCOMPONENTS, INC.
HYDRAULIC LANDING GEAR - 14K ALUMINUM
OPERATION MANUAL
FAILURE TO ACT IN ACCORDANCE WITH THE FOLLOWING MA Y RESUL T IN SERIOUS PERSONAL INJURY OR DEA TH.
THE USE OF THE LIPPERT HYDRAULIC LANDING GEAR TO SUPPORT THE COACH FOR ANY REASON OTHER THAN WHICH IT IS INTENDED IS PROHIBITED BY LIPPERT’S LIMITED WARRANTY. THE LIPPERT HYDRAULIC LANDING GEAR SYSTEM IS DESIGNED AS A SYSTEM TO DROP THE UNIT OFF OF A TRUCK, LEVEL THE UNIT FROM FRONT T O BACK AND STABILIZE THE FRONT OF THE UNIT ONLY AND SHOULD NOT BE USED TO PROVIDE SERVICE FOR ANY REASON UNDER THE COACH SUCH AS CHANGING TIRES OR SERVICING THE LANDING GEAR.
LIPPERT COMPONENTS, INC. RECOMMENDS THA T A TRAINED PROFESSIONAL BE EMPLOYED TO CHANGE THE TIRE ON THE COACH. ANY A TTEMPTS TO CHANGE TIRES OR PERFORM OTHER SER VICE WHILE COACH IS SUPPORTED BY THE LIPPERT HYDRAULIC LANDING GEAR COULD RESULT IN DAMAGE T O THE COACH AND/OR CAUSE SERIOUS PERSONAL INJURY OR DEATH.
• BE SURE TO PARK THE COACH ON SOLID, LEVEL GROUND.
• CLEAR ALL JACK LANDING LOCA TIONS OF DEBRIS AND OBSTRUCTIONS. LOCA TIONS SHOULD ALSO BE FREE OF
DEPRESSIONS.
• WHEN PARKING THE COACH ON EXTREMEL Y SOFT SURF ACES, UTILIZE LOAD DISTRIBUTION P ADS UNDER EACH JACK.
• PEOPLE AND PETS SHOULD BE CLEAR OF COACH WHILE OPERA TING LIPPERT HYDRAULIC LANDING GEAR SYSTEM.
• BE SURE TO KEEP HANDS AND OTHER BODY P ARTS CLEAR OF FLUID LEAKS. OIL LEAKS IN THE LIPPER T HYDRAULIC LANDING GEAR MAY BE UNDER HIGH PRESSURE AND CAN CAUSE SERIOUS SKIN PENETRA TING INJURIES.
• NEVER LIFT THE COACH COMPLETELY OFF THEGROUND. LIFTING THE COACH SO THE WHEELS ARE NOT TOUCHING GROUND WILL CREATE AN UNST ABLE AND UNSAFE CONDITION.
The LIPPERT HYDRAULIC LANDING GEAR shall only be operated under the following conditions:
1. The unit is parked on a reasonably level surface.
2.. The towing vehicle is disengaged from the unit.
3. Be sure all persons, pets and property are clear of the coach while LIPPERT HYDRAULIC LANDING GEAR is in operation.
• Please read and study the operating manual before you operate the LIPPERT HYDRAULIC LANDING GEAR.
• The LIPPERT HYDRAULIC LANDING GEAR is an electric/hydraulic system. A 12V DC electric motor drives a hydraulic pump that moves fluid through a system of hoses, fittings and jacks to level and stabilize the coach.
• There are no serviceable parts within the electric motor. If the motor fails, it must be replaced.
• Disassembly of the motor voids the warranty.
• Mechanical portions of the LIPPERT HYDRAULIC LANDING GEAR are replaceable. Contact Lippert Components, Inc. to obtain replacement parts.
The LIPPERT HYDRAULIC LANDING GEAR consists of the following major components:
• LIPPERT HYDRAULIC LANDING GEAR are rated at a lifting capacity appropriate for your coach.
• LIPPERT HYDRAULIC LANDING GEAR is powered from a central 12VDC motor/pump assembly, which also includes the hydraulic oil
reservoir tank, control valve manifold, and solenoid valves.
• The LIPPERT HYDRAULIC LANDING GEAR is controlled electronically from the switch near the pump.
WARNING!
PRIOR TO OPERATION
SYSTEM DESCRIPTION
COMPONENT DESCRIPTION
rev052010
The LIPPERT HYDRAULIC LANDING GEAR has been designed to require very little maintenance. T o ensure the long life of your slideout system, read and follow these few simple procedures.
1. Check the fluid level every month. a) Check fluid only when jacks are fully retracted. b) Always fill the reservoir with the jacks in the fully retracted position. Filling reservoir when jacks are extended will cause reservoir to
overflow into its compartment when jacks are retracted.
c) When checking fluid level, fluid should be within ¼” of fill spout lip.
2. Inspect and clean all Pump Unit electrical connections every 12 months.
3. Remove dirt and road debris from Landing Gear as needed.
YOUR COACH SHOULD BE SUPPORTED A T BOTH FRONT AND REARAXLES WITH JACK ST ANDS BEFORE WORKING
4. If jacks are down for extended periods, it is recommended to spray exposed Landing Gear rod with a silicone lubricant every seven days for protection. If your coach is located in a salty environment, it is recommended to spray the rods every 2 to 3 weeks.
UNDERNEATH. FAILURE TO DO SO MA Y RESUL T IN PERSONAL INJURY OR DEA TH.
PREVENTATIVE MAINTENANCE PROCEDURES
WARNING!
FAILURE TO ACT IN ACCORDANCE WITH THE FOLLOWING MA Y RESUL T IN SERIOUS PERSONAL INJURY OR DEA TH.
The LIPPERT HYDRAULIC LANDING GEAR has been static tested to over 6,000 continuous cycles without any noticeable wear to rotating or sliding parts. It is recommended that when operating in harsh environments and conditions (road salt, ice build-up, etc.) the moving parts be kept clean and can be washed with mild soap and water. No grease or lubrication is necessary and in some situations may be detrimental to the environment and long-term dependability of the system.
MECHANICAL COMPONENTS
Although the system is designed to be almost maintenance-free, actuate the landing gear once or twice a week to keep the seals and internal moving parts lubricated.
Check for any visible signs of “leaking” before and after movement of the system and the coach. When the Landing Gear is down, visually inspect the Inner and Outer Assemblies. Refer to Fig. 3, for location of inner assemblies. Check
for excess build-up of dirt or other foreign material; remove any debris that may be present. If the system squeaks or makes any noises it is permissible to apply a coat of lightweight oil or silicone lubricant spray to the hydraulic rod
but remove any excess oil so dirt and debris do not build-up. DO NOT USE GREASE.
ELECTRICAL COMPONENTS
For optimum performance, the landing gear system requires full battery current and voltage. The battery must be maintained at full capacity . Other than good battery maintenance, check the terminals and other connections at the battery, the control switch and the pump motor for corrosion and loose or damaged terminals. Check motor leads under the coach chassis. Since these connections may be subject to damage from road debris, be sure they are in good condition.
NOTE - The LIPPERT HYDRAULIC LANDING GEAR is designed to operate as a negative ground system. A negative ground system utilizes the chassis frame as the ground source. An independent ground wire back to the battery is not needed. It is important the electrical components have good wire to chassis contact. Over 90% of unit electrical problems can be attributed to bad ground connections.
NOTE - For long-term storage: It is recommended that the room be closed (retracted) and if your unit is equipped with the IRC room control, it is recommended all of the control knobs be kept in the closed position.
The LIPPERT HYDRAULIC LANDING GEAR can be run with power devices like electric drills or cordless screwdrivers. In the event of electrical or system failure, this manual method of extending and retracting the jacks can be used. A standard handheld cordless or power drill is all that is required. See the instructions below:
DO NOT WORK ON YOUR SLIDEOUT SYSTEM UNLESS THE BA TTERY IS DISCONNECTED.
WARNING!
AUXILIARY OPERATION
Fig. 2
1. Locate the blocking valve on the top cap of either of the landing gear jacks.
2. Using a 5/32” Allen wrench, manual open the valve by turn the manual override set screw in the end of the valve clockwise.
5. Insert hex bit into coupler found under protective label, Fig. 2.
6. Run drill forward or clockwise to extend jacks and in reverse or counterclockwise to retract jacks.
3. Remove protective label. (See Fig 1).
4. Using a standard hex bit, insert into auxiliary drive device, i.e. cordless drill or power drill
7. be sure to turn manual override set screw back to the counterclockwise position after extnding or retracting landing gear.
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