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Bogner Spider Valve HD100

Line 6 Spider Valve, Bogner Spider Valve HD100 Service Manual

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S p i d e r V a l v e
Head – HD100
Service Manual
Line 6, Inc. Customer Service and Repair 3850-A Royal Ave. Simi Valley, CA 93063 P. 818-575-3600 F. 818-575-3961 E. service@line6.com
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D2,D5,D6,D8,D9,D12,D13,D15,D16,D17,D18,D19,D22,D23,D24,D25,D27,
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C1,C2,C4,C11,C13,C48,C54,C55,C56,C57,C60,C61,C62,C65,C66,C67,C6
C5,C6,C9,C10,C16,C18,C19,C23,C24,C27,C33,C35,C37,C50,C59,C78,C8
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Spider Valve
40, 50, 100H
Biasing Notes.
The Spider Valve series amplifiers ship stock with a matched pair of Sovtek 6L6/ 5881 power tubes. Anytime these are replaced or service is performed, a bias routine should also be performed.
Now for some Q&A.
Q: What is Biasing? A: Simply put, Biasing is the procedure of setting the correct idle current flowing through the
tubes for optimum sound, life span, and operating temperature. Achieving this ideal setting will vary depending on the type and rating of the power amp tubes used. Incorrect biasing (under or over biasing) can result in poor amplifier sound, performance, or failure.
Q: Is Biasing covered under warranty? A: Typically not. It should be considered as part of the routine maintenance in keeping your
amplifier at its peak performance. However, if re-biasing is required as part of other warranty service, it will be covered under the warranty policy.
Now that that’s out of the way. Let’s get down to some specifications. Using Ohm’s Law and measuring across a precision 1 resistor, we know that 1mV = 1mA, we
want to establish a good starting bias point for the matched output tubes. Our general rule specification is: 35mV, +/- 2mV. This swing should account for most 6L6/5881
tubes available from Line 6 as well as on the market. The most important thing is to replace both tubes with a matched pair. Installing other tubes,
such as EL34/KT77 is NOT supported and any failure due to incorrect or forced biasing of such tubes will void the warranty.
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Bias Adjustment- SV 112 and 212 Combos. Option #1
After replacing the output tubes, with the amp connected to a load (either a speaker or a load resistor @ 8 ), turn the power on, set the master volume control to 0, and then flip the standby switch.
On the tube circuit board you’ll notice a cable header connector identified as: H4. This is your bias test point.
Going from left to right on the header you’ll see a +V test point for V3 (Valve #3), a common
shared ground, and finally a +V test point for V4 (Valve #4). Just south of the bottom through holes for the tube sockets are the relative trim pots to facilitate
setting the bias on tubes V3 and V4.
Both of these trim pots have changed from 5K to 20K pots during initial release. The 20K will allow for greater variance range in setting the bias for the tubes.
With your meter connected to the test points you should turn these trim pots until your meter reads the above spec of 35mV, +/- 2mV.
Because we have a dual pot design, interaction is likely to occur, as new tubes require a settling in period of up to two days to become stable in plate current (think back to your old Radiotron Designers handbook). Running the amp for this amount of time, under load, and monitoring changes in bias is recommended.
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V5 and V6
V3 and V4
Common
Option #2
Once you’ve established your bias for V3, you may put your meter probes across the positive (+)
pins. Your meter should read 0mV/ 0 mA. Now that we’ve covered the bias specification, use your ears. Does it sound right? If so, leave well enough alone. If not, adjust in +/- 1mV increments/decrements until it does. Most importantly be safe.
Bias Adjustment- SV HD100 Head.
Similar to the combo amps, the Spider Valve HD100 has bias test point provisions in the way of header connectors and adjustment via 20K trim pots. The reference designators have changed, however; and they are as follows.
After replacing the output tubes, with the amp connected to a load (either a speaker or a load resistor @ 8 ), turn the power on, set the master volume control to 0, and then flip the standby switch.
On the tube circuit board you’ll notice 2 cable header connectors identified as: H11 and H12. These are your bias test points.
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Just south of the bottom through holes for the tube sockets are the relative trim pots to facilitate setting the bias on tubes V3, V4, V5, and V6 respectively.
With your meter connected to the test points you should turn these trim pots until your meter reads the above spec of 35mV, +/- 2mV.
Because we have a dual pot design, interaction is likely to occur, as new tubes require a settling in period of up to two days to become stable in plate current (think back to your old Radiotron Designers handbook). Running the amp for this amount of time, under load, and monitoring changes in bias is recommended.
Option #2
Once you’ve established your bias for V3, V4, V5, and V6 you may put your meter probes across the positive (+) pins. Your meter should read 0mV/ 0 mA.
Now that we’ve covered the bias specification, use your ears. Does it sound right? If so, leave well enough alone. If not, adjust in +/- 1mV increments/decrements until it does. Most importantly be safe.
Line 6, Inc. Customer Service and Repair
3850-A Royal Ave. Simi Valley, CA 93063 P. 818-575-3600 F. 818-575-3961 E. service@line6.com
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
Forward and Notes
The information in this booklet applies to the SV Head (A15-3) Complete Unit. It is suggested that the steps for assembly follow the order presented in these instructions.
These instructions deal with the assembling of the major subassemblies, the final product, and quality/inspection considerations. See also the Related Electrical assembly documentation for major considerations in assembling the electrical components of the PCBs (through the soldering process and preparation of the board for addition of custom components).
A note on the text: the illustrations in this book are for reference only. In some cases, color and geometry of illustrations may not accurately reflect the color or exact geometry of actual parts.
• Unless otherwise noted, all dimensions are in inches.
• Drawings are not to scale.
• Torque value tolerance +/- .5 in.-lbs. Do not over tighten any components.
• For clarity, not all component details are shown. This is especially true with respect to
cable assemblies. They are often omitted from views to provide a clearer picture of the material discussed. Do not be confused by the absence (or unexpected presence) of any component in the illustrations in this book.
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Revision Comment Sheet
Revision Changes
A ECO 0724701. Initial release.
B See ECO 0728502.
Added Step 8B – 40-25-0015 Ground Symbol Sticker application. Step 33 – Revised cable to 21-34-0135-3 (was 21-34-0135-1).
C See ECO 0730503.
Step 48 – Revised screw P/N description. Specified fixture to be used.
Added Step 57B – Application of ETL Label (P/N 40-25-0030).
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 1
P/N required: 1 each 30-51-0311 CHASSIS A15-3 1 each 30-42-0052 UI OVERLAY
Remove the protective backing from the UI OVERLAY and press it into place on the CHASSIS face as shown. Care shall be taken to align the UI OVERLAY with edges and cutouts on the CHASSIS face.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 2
P/N required: 12 each 30-27-0277 SMALL LIGHT PIPE
Insert the SMALL LIGHT PIPES into the 12 small holes as shown.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 3
P/N required: 12 each 30-27-0278 SHIELD LIGHT PIPE .19 DIA x .2 6 LG ABS BLK
Install one SHIELD LIGHT PIPE over each SMALL LIGHT PIPE. Push the SHIELD LIGHT PIPE until it snaps onto the SMALL LIGHT PIPE.
Install with
chamfered
edge forward
Chamfered edge
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 3 (continued)
Chamfered edge facing forward
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 3 (continued)
Chamfered edge facing forward
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 4
P/N required: 1 each 30-27-0286 BEZEL LCD 2.2 x .85 x .08 PC CLEAR
Press the BEZEL LCD into place such that the rectangular-shaped protrusion fits into the rectangular-shaped cutout in the UI OVERLAY.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 5
P/N required: 1 each 11-33-1102 XFMR OUTPUT SPIDER VALVE (TRANSFORMER) 2 each 30-75-0051 GROMMET RUBBER 1.25 O.D. x .48 I.D. x .25 THK BLK
Pass the cables from the OUTPUT TRANSFORMER through 2 RUBBER GROMMETS. Pass the cables from the OUTPUT TRANSFORMER through the holes in the CHASSIS as shown. Install the RUBBER GROMMETS in the holes in the CHASSIS.
Primary (3-Pin) Header Towards middle of chassis
Secondary (4-Pin) Header Towards outside of chassis
Primary (3-Pin) Header Towards middle of chassis
(Step 5 is continued on the next page.)
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Secondary (4-Pin) Header Towards outside of chassis
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 5 (continued)
Primary (3-Pin) Header Towards middle of chassis
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Secondary (4-Pin) Header Towards outside of chassis
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 6
P/N required: 4 each 30-00-0125 SCREW 8-32 x 5/16 w/LK WASH BLK
Secure the OUTPUT TRANSFORMER to the chassis with 4 SCREWS.
Torque the SCREWS to 8 – 10 inch-pounds.
Torque SCREWS 8 to 10 inch-pounds.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 7
P/N required: 1 each Power Transformer (see Table 1) 4 each 30-06-0832 HEX NUT 8-32 WITH STAR WASHER
Torque NUTS to 8 – 10 inch-pounds. Apply loctite to each hex nut. Align the POWER TRANSORMER such that the cables are located as shown.
Table 1
AC Voltage POWER TRANSFORMER part number
100 VAC (JA) 11-30-0030 120 VAC (US) 11-30-0030 240 VAC (AU, UK, EU) 11-30-0031
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(Step 7 is continued on the next page.)
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STEP 7 (continued)
Primary Wires
Secondary Wires
Torque HEX NUTS to
8 - 10 inch-pounds. Apply Loctite.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 8A
P/N required: 1 each 50-00-0001 AC RECEPTACLE ASSEMBLY 1 each 30-00-0043 SCREW 6-32 x 5/16” WITH STAR WASHER
Secure the cable from the AC RECEPTACLE ASSEMBLY to the threaded insert shown with a SCREW 6-32 x 5/16” WITH STAR WASHER. Torque SCREW to 8 – 10 inch­pounds and apply loctite. The cable from the AC RECEPTACLE ASSEMBLY shall be installed completely within the CHASSIS.
Torque SCREW to 8 – 10 inch-pounds. Apply Loctite.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 8B
P/N required: 1 each 40-25-0015 GROUND SYMBOL STICKER.
Place ground label (P/N 40-25-0015) next to standoff.
Ground Label
40-25-0015
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STEP 9
P/N required: 1 each Fuse (see Table 2)
Open and remove fuse holder. Install correct fuse value. Install fuse holder back into AC receptacle.
Table 2
AC Voltage FUSE part number
100 VAC (JA) 24-19-0500 (5A/250V) 120 VAC (US) 24-19-0500 (5A/250V) 240 VAC (AU, UK, EU)24-19-0250 (2.5A/250V)
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STEP 10
P/N required: 1 each 30-51-0113 JEWEL LENS WITH NUT
Torque nut to 6 inch-pounds.
Torque nut to 6 inch-pounds.
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STEP 11
P/N required: 2 each 24-03-0003 TOGGLE SWITCH 4 each 30-03-0038 NYLON WASHER
Remove the hex nut from each of the TOGGLE SWITCHES. Slide two NYLON WASHERS onto the threaded barrel of each TOGGLE SWITCH. Finger-tighten the round nut onto the threaded barrel of each TOGGLE SWITCH to secure the two NYLON WASHERS.
Insert the TOGGLE SWITCH into the CHASSIS hole. Be sure to align the notch in the CHASSIS hole with the keyway in the TOGGLE SWITCH. Secure the TOGGLE SWITCH to the chassis using the hex nut.
Torque the hex nuts to 6 inch-pounds.
Round nut (included with the TOGGLE SWITCH)
30-03-0038 NYLON WASHER
30-03-0038 NYLON WASHER
24-03-0003 TOGGLE SWITCH
(Step 11 is continued on the next page.)
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STEP 11 (continued)
A15-2, SV50, SV212 shown.
A15-2, SV50, SV212 shown.
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Hex nuts (included with the TOGGLE SWITCH)
(Step 11 is continued on the next page.)
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 11 (continued)
A15-1, SV40, SV112 shown.
A15-1, SV40, SV112 shown.
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Hex nuts (included with the TOGGLE SWITCH)
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 12
P/N required: 1 each 50-02-0247 UI LEFT PCBA 5 each 30-27-0265 BUTTON
Secure the BUTTONS to the UI LEFT PCBA by heat-staking the posts on the BUTTONS.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 13
P/N required: 5 each 30-27-0266 LIGHT PIPE
Secure the LIGHT PIPES to the UI LEFT PCBA by heat-staking the posts on the LIGHT PIPES.
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STEP 14
P/N required: 1 each 30-27-0217-1 4-WAY BUTTON TOP 1 each 30-27-0218 4-WAY BUTTON BOTTOM 1 each 30-63-0028 4-WAY BUTTON RETAINER RING 1 each 30-27-0269 4-WAY BUTTON FRAME
Assemble the 4-WAY BUTTON TOP to the 4-WAY BUTTON BOTTOM by snapping them through the DOUBLE BUTTON RIGHT and 4-WAY BUTTON RETAINER RING as shown.
Be sure that the 4-WAY BUTTON TOP snap features expand fully when assembled.
The 4-WAY BUTTON TOP snap features shall be fully expanded when assembled.
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STEP 15
P/N required: 1 each 50-02-0247-1 UI RIGHT PCBA 1 each 30-27-0221 4-WAY PIVOT PIN
Be sure that the snap features on the 4-WAY PIVOT PIN are expanded fully after installation.
Note: UI LEFT PCBA not shown.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 16
Secure the 4-WAY BUTTON FRAME to the UI RIGHT PCBA by heat-staking the four posts on the 4-WAY BUTTON FRAME. Align the 4-WAY BUTTON FRAME as shown.
Note: UI LEFT PCBA not shown.
Note the alignment of the features on the 4-WAY BUTTON BOTTOM.
Heat stake the four posts on the 4-WAY BUTTON FRAME.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 17
P/N required: 5 each 30-63-0031 FOAM RING
Adhere five FOAM RINGS around indicated surface mount LEDs. Center each FOAM
RING around the LED as shown below.
FOAM RING
Center FOAM RING around indicated surface mount LEDs.
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 18
Break the UI LEFT PCBA, JEWEL LIGHT PCBA, and UI RIGHT PCBA apart. Install as shown.
Press firmly on the UI PCBA. PCBA snaps completely onto the standoffs in the CHASSIS.
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STEP 19
P/N required: 4 each 30-00-0043 SCREW 6-32 x 5/16” WITH STAR WASHER
Torque SCREWS to 8 – 10 inch-pounds. Apply loctite to each screw.
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STEP 20
P/N required: 6 each 30-00-0043 SCREW 6-32 x 5/16” WITH STAR WASHER
Torque SCREWS to 8 – 10 inch-pounds. Apply loctite to each screw.
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STEP 21
P/N required: 1 each 50-02-0250-3 PCBA MAIN SV HD100 A15-3 1 each 21-30-0003 CABLE 50-PIN 1 each 21-34-0093 CABLE 1-COND 1 each 21-34-0095 CABLE 3-COND 1 each 21-34-0100-1 CABLE SHIELDED
Connect each cable as shown.
(Step 21 is continued on the next page.)
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
21-30-0003 Cable to the H1 Header
21-34-0095 Cable to the H3 Header
21-34-0100-1 Cable to the H2 Header
21-34-0093 Cable to the H7 Header
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 22
Place Main PCBA (with cables) into chassis. Connect the free end of the 21-30-0003 CABLE 50-PIN to the U/I RIGHT PCBA header H5.
Connect Here
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STEP 23
P/N required: 5 each 30-00-0043 SCREW 6-32 x 5/16” WITH STAR WASHER
Install the Main PCBA as shown using 5 SCREWS. Torque each screw to 8-10 in-lbs and apply loctite.
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STEP 24
P/N required: 1 each 50-02-0250-1 GUITAR-IN PCBA 1 each 30-15-0004 JACK SPACER
Install the GUITAR-IN PCBA into the CHASSIS as shown. Be sure to align the tab on the GUITAR-IN PCBA with the small hole in the CHASSIS.
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STEP 24 CONT’D
Torque the ¼” jack nut to 5 - 6 inch-pounds.
Torque the ¼” jack nut to 5 - 6 inch-pounds.
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STEP 25
P/N required: 1 each 50-02-0250-2 REAR PANEL PCBA 2 each 30-15-0004 JACK SPACER 2 each 30-00-0042 SCREW #4 x 3/8” BLK 1 each 30-00-0375 SCREW 6-32 x 3/8” BLK
Install the REAR PANEL PCBA into the CHASSIS as shown. Torque the ¼” jack nuts to 5 - 6 inch-pounds.
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(Step 25 is continued on the next page.)
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STEP 25 CONT’D
Torque the SCREWS #4 x 3/8” 6 – 8 inch-pounds.
Torque the SCREW 6-32 x 3/8” 8 – 10 inch-pounds.
Torque the SCREW 8 – 10 inch-pounds. (SCREW not shown)
Torque the SCREWS 6 – 8 inch-pounds.
Torque the ¼” jack nuts to 5 - 6 inch-pounds.
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STEP 26
P/N required: 1 each 21-34-0094-1 CABLE 2-COND 1 each 50-02-0252 PCBA SPEAKER OUT
Connect the CABLE to the ‘Feedback’ header H2.
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STEP 27
Insert the PCBA SPEAKER OUT into the Chassis.
Connect the 21-34-0093 CABLE 1-COND to the H1 ‘Jack Sense’ header on the Speaker Out PCBA.
Connect here
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STEP 28
Twist OUTPUT TRANSFORMER secondary header and connect as shown.
Connect here
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Twist Cables
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STEP 29
P/N required: 5 each 30-15-0004 JACK SPACER
Install spacers and insert jacks thru the holes in the chassis. Secure board with Hex Nuts, 5 PL. Torque the ¼” jack nuts to 5 - 6 inch-pounds.
Torque the ¼” jack nuts to 5 - 6 inch-pounds.
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STEP 30
P/N required: 1 each 50-02-0245 PCBA POWER AMP/SUPPLY 13 each 30-00-0043 SCREW 6-32 x 5/16” WITH STAR WASHER
Install the PCBA POWER AMP/SUPPLY to chassis using SCREWS, 13 PL. Torque each screw to 8-10 in-lbs and apply Loctite.
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STEP 31
P/N required: 1 each 50-02-0245-1 PCBA A/C PRIMARY 3 each 30-00-0043 SCREW 6-32 x 5/16” WITH STAR WASHER
Install A/C Power PCBA to chassis using three (3) SCREWS. PCBA shall be oriented as shown.
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STEP 32
Connect primary wires (blue, black and white) to the appropriate header on the A/C POWER PCBA as shown.
Table 1
AC Voltage Header on AC PCBA
100 VAC (JA) H2 120 VAC (US) H3 220 VAC (EU) H2 240 VAC (AU, UK) H3
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SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 33
P/N required: 1 each 21-34-0135-3 CABLE ASSY
Connect the header to the A/C POWER PCBA.
Connect the white cable to the middle tab on the A/C Receptacle.
Connect the black cable to the top tab on the ‘Power’ toggle switch.
NOTE – Cable will be BLACK and white
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Connect
To Middle Tab on A/C
Socket
Connect Heade
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STEP 34
Connect the free end of the 21-34-0095 CABLE 3-COND to the H8 Header on the Power Amp.
Connect
Here
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STEP 35
Connect the free end of the 21-34-0094-1 CABLE 2-COND to the CON1 “Feedback’ Header on the Power Amp.
Connect
Here
Connect
Here
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STEP 36
Twist and connect the primary (red, brown and blue) wire bundle from the OUTPUT TRANSFORMER to the H10 Header on the Power Amp PCBA.
Connect
Here
Blue Wire
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STEP 37
Connect the Output transformer wire bundles as shown, 3 PL.
3
1
2
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STEP 38
P/N required: 1 each 21-48-0004 FUSEHOLDER 1 each 24-19-0010 FUSE 1.0A 250V 3AG SLO-BLO
Insert the FUSEHOLDER into the hole in the CHASSIS as shown. Secure the FUSEHOLDER with the included nut. Torque the nut to 4 – 6 inch-pounds.
Torque nut 4-6 in-lbs.
(step 39 is cont’d on next page)
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STEP 38 CONT’D
Use a flathead screwdriver to remove the cap from the FUSEHOLDER by turning it ¼ turn counterclockwise. Install the FUSE 1.0A 250V 3AG SLO-BLO into the cap and reinstall it into the FUSEHOLDER.
Remove Cap
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STEP 39
P/N required: 21-34-1117 CBL 1-COND STRND 18AWG 4.0IN .250-RCPT/TND-END WHT (soldered on POWER SUPPLY PCBA)
Connect each CABLE to the fuse terminals. Each cable cab be connected to either fuse terminal.
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STEP 40
Route the free end of the 21-34-0100-1 CABLE SHIELDED around the Main PCBA standoffs and under the 21-30-0003 CABLE 50-PIN as shown. Connect the free end of the cable onto the CON6 Header on the Power Supply PCBA.
Route around standoffs
Connect here
Route around standoffs
Route under
Ribbon Cable
Route around
standoffs
Route around
standoffs
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STEP 41
P/N required: 1 each 21-34-1022 CABLE 1-COND
Connect the CABLE to the bottom tab on the ‘Power’ Toggle Switch.
Black Wire
Connect to
Bottom Tab on
the ‘Power’
Toggle Switch
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Black Wire
(step 42 is cont’d on next page)
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STEP 41 Cont’d
Connect the CABLE to the bottom tab on the A/C RECEPTACLE.
Connect to Bottom
Tab on the A/C
Receptacle
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STEP 42
P/N required: 1 each 21-34-0135-3 CABLE
NOTE – Cable color - BLACK and white
Connect the CABLE header to the ‘Standby Switch’ H9 Header on the POWER SUPPLY PCBA.
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(step 43 is cont’d on next page)
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STEP 42 Cont’d
Connect the black cable to the top tab on the ‘Standby’ Toggle Switch.
Connect Black
cable to top tab
on the ‘Standby’
Toggle Switch
Connect the white cable to the bottom tab on the ‘Standby’ Toggle Switch.
Connect White cable to
bottom tab on the
‘Standby’ Toggle Switch
Confidential Page 57 of 84 11/2/2007
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STEP 43
P/N required: 1 each 21-34-0097-1 CBL ASSY 3-PIN SIL 2 COND 7.0" 26AWG SHLD
Connect the CABLE from the H1 header on the PCBA U/I RIGHT to the CON4 ‘Presence’ Header on the Power Supply PCBA.
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STEP 44
P/N required: 1 each 21-34-0101-1 CBL ASSY 2-PIN SIL 8.0" 26AWG SHLD A15-3
Connect the CABLE from the H4 header on the PCBA U/I RIGHT to the CON5 ‘MAST. VOL. POT.’ Header on the Power Supply PCBA.
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STEP 45
P/N required: 2 each 21-34-0076-3 CBL SIL 2-COND 26AWG 2mm x 14. 5" JST PHR-2 BLK
Connect each CABLE end to the H2 and H3 Headers on the U/I PCBA.
Confidential Page 60 of 84 11/2/2007
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STEP 46
P/N required: 6 each 30-24-0003 CABLE-TIE 4" CLEAR
Install CABLE TIES as shown, 6 PL.
Clip off excess material from the CABLE TIES after installation.
4
3
2
1
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STEP 46 CONT’D
2
1
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STEP 46 CONT’D
3
4
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STEP 46 CONT’D
Pull Cable tight
before installing
cable tie
5
5
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Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 46 CONT’D
Route Cable underneath
50-Pin Cable
Pull Cable tight
before installing
cable tie
6
Confidential Page 65 of 84 11/2/2007
6
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STEP 47
P/N required: 11 each 30-45-0020 KNOB
Press one KNOB fully onto the shaft of each potentiometer.
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STEP 48
P/N required: 8 each 30-00-0126 SCREW #5-40 x 0.300 SELF-TAPPING
Use fixture shown below to support PCBA during screw installation.
Install SCREWS, 2 PL each socket. Turn each SCREW until it is fully seated.
Kwanasia Fixture
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STEP 49
P/N required: 2 each 11-02-0000 TUBE 12AX7 1 each 11-02-0002 TUBE 5881/6L6 (MATCHED QUARTET)
Push one TUBE 12AX7 into each small tube socket on the bottom of the CHASSIS. Push one TUBE 5881/6L6 into each large tube socket on the bottom of the CHASSIS.
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STEP 50
P/N required: 1 each 50-03-0048 CABINET ASSY 1 each 30-27-0279 LOGO PANEL
Insert LOGO PANEL into CABINET ASSY as shown.
CAUTION – wear protective gloves during this step to avoid getting fingerprints on the LOGO PANEL.
Insert from back under rear cleats
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STEP 50 CONT’D
Lay LOGO PANEL
flat and push up to
cabinet top panel
Center CLEAT shall be behind
LOGO PANEL
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STEP 51
P/N required: 2 each 50-02-0249 PCBA SV LED BOARD 8 each 30-00-0812 SCREW #8 x 0.75 WOOD BLK 1 each 30-00-8102 SCREW #8 x 1.5 WOOD BLK 9 each 30-03-0031 WSHR FL .50 OD x .28 ID x .08 STL BLK OXIDE
Secure the LOGO PANEL using the following fastening scheme. Torque each screw to 8-10 in-lbs.
30-00-8102
SCREW
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R
R
SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172
STEP 51 CONT’D
30-00-0812 SCREW
&
30-03-0031 WASHE
30-00-8102 SCREW
&
30-03-0031 WASHER
30-00-0812 SCREW
&
30-03-0031 WASHE
Support Baffle front face
while installing screws
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STEP 51 CONT’D
50-02-0249 PCBA SV LED BOARD
30-00-0812 SCREW
&
30-03-0031 WASHER
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STEP 52
Insert the CHASSIS ASSY into the CABINET ASSY as shown.
Temporarily tape the ends of the 21-34-0076-3 CABLE 2-COND to the CHASSIS while installing as shown below.
Hold transformer
USE tape to hold
end of CABLE
Hold transformer
USE tape to hold
end of CABLE
Hold transformer
during insertion
Hold transformer
during insertion
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STEP 52 CONT’D
Reference views.
Front Isometric View
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Rear Isometric View
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STEP 53
REMOVE tape to hold cables.
Connect the free ends of the 21-34-0076-3 CABLE 2-COND to the H1 header on each LED PCBA.
For better access to the LED PCBA on the POWER TRANSFORMER side, You may remove the nearest 11-02-0002 TUBE.
After connecting the CABLE, install the 11-02-0002 TUBE.
CAUTION – the cable is keyed to register on header. Be sure the cable key is aligned with the header while installing.
CAUTION – wear protective gloves during this step to avoid getting fingerprints on the LOGO PANEL.
Connect CABLE
Confidential Page 76 of 84 11/2/2007
OUTPUT TRANSFORMER SIDE
Step 54 is continued on next page
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