Life Fitness Cross-Trainer User Manual

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ARCTIC SILVER QUIET DRIVE CROSS TRAINER 95Xe
Customer Support Services
PARTS MANUAL revised 30 Jul 2008
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REFERENCES S/N AXG100000 and up
OPERATION MANUAL M051-00K62-A095 SERVICE MANUAL M051-00K62-A149 HARDWARE BAG AK62-00152-0001 TOUCH UP PAINT:
SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN
ACCESS PANEL ASSEMBLY AK62-00172-0000 COAX CABLE AK32-00020-0000
POWER SUPPLY w/CORD, 12v DC POWER CABLE, 80 IN. AK32-00075-0004
LiNE CORD: DOM 10A 125V 0017-00003-0704 LINE CORD: CON 10A 250V 0017-00003-0691 LINE CORD: 10A UK 0017-00003-0889 LINE CORD: AUSTRALIA 0017-00003-0918
0017-00008-0204 0017-00008-0205 0017-00008-0206
118E-00001-0161
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CONTENTS S/N AXG100000 and up
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CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
COMPLETE CONSOLE ASSEMBLY...............................................................................6
CONSOLE COMPONENTS ..............................................................................................7
UPPER FRAME HARDWARE ..........................................................................................8
ROCKER ARMS AND PEDAL LEVERS ..........................................................................9
CRANK COVER AND LOWER CAPS..............................................................................10
LOWER FRAME SHROUDS AND HARDWARE..............................................................11
PEDAL LEVER COMPONENTS.......................................................................................12
PCB, BATTERY, REED SWITCH & BRACKET...............................................................13
BEARING INSERT ASSEMBLY ......................................................................................14
CRANK ARM PULLEY ASSEMBLY.................................................................................15
DRIVE MODULE………………………………………………………………………………….16
DRIVE MODULE HARDWARE.........................................................................................17
CABLES............................................................................................................................18
Note: The 95Xe comes with both Telemetry and LifePulse Sensors.
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Console Support & Deadshaft Covers S/N AXG100000 and up
Bullhorn Cover, RT 0K62-01007-0001 Bullhorn Cover, LT 0K62-01008-0001
Console Support AK62-00123-0000 Console Support Cap 0K62-01030-0000 Console Support Shroud 0K62-01023-0000
Front Outside
Right Inside Deadshaft Cover 0K62-01010-0000 Left Inside Deadshaft Cover 0K62-01011-0000 Front Inside Deadshaft Covers 0K62-01009-0000
Deadshaft Covers 0K62-01013-0000
Rear Outside Deadshaft Covers 0K62-01012-0000
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Handlebars and Bullhorns S/N AXG100000 and up
Right Bullhorn Assembly AK62-00053-0001
K62-00057-0001 Bullhorn 0K62-01136-0000 Grip 0K62-01199-0000 Gasket
Left Bullhorn Assembly AK62-00054-0001
K62-00058-0001 Bullhorn 0K62-01136-0000 Grip
Right Handlebar AK62-00086-0000 User Arm Heart Rate Cable AK61-00051-0001
0K62-01199-0000 Gasket
HR Sensor Kit GK20-00002-0005
Medallion Bug AK58-00245-0000 Bug Adapto r 0K62-01034-0001
Left Handlebar AK62-00087-0000 User Arm Heart Rate Cable AK61-00051-0001
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Complete Console Assembly S/N AXG100000 and up
GK62-00002-0047 KIT: SERVICE LCD CONSOLE NTSC; ENG GK62-00002-0048 KIT: SERVICE LCD CONSOLE NTSC; SPN GK62-00002-0049 KIT: SERVICE LCD CONSOLE NTSC; JAP
GK62-00002-0050 KIT: SERVICE LCD CONSOLE NTSC; FRN GK62-00002-0051 KIT: SERVICE LCD CONSOLE NTSC; POR GK62-00002-0052 KIT: SERVICE LCD CONSOLE NTSC; CHI GK62-00002-0053 KIT: SERVICE LCD CONSOLE NTSC; KOR GK62-00002-0054 KIT: SERVICE LCD CONSOLE PAL; ENG GK62-00002-0055 KIT: SERVICE LCD CONSOLE PAL; GER GK62-00002-0056 KIT: SERVICE LCD CONSOLE PAL; SPN GK62-00002-0057 KIT: SERVICE LCD CONSOLE PAL; FRN GK62-00002-0058 KIT: SERVICE LCD CONSOLE PAL; ITL GK62-00002-0059 KIT: SERVICE LCD CONSOLE PAL; DUT GK62-00002-0060 KIT: SERVICE LCD CONSOLE PAL; POR GK62-00002-0061 KIT: SERVICE LCD CONSOLE PAL; CHI GK62-00002-0062 KIT: SERVICE LCD CONSOLE PAL; KOR GK62-00002-0063 KIT: SERVICE LCD CONSOLE PAL; RUS
CONSOLE ASSEMBLY
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Console Components S/N AXG100000 and up
084-92247-A011 NTSC
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Upper Frame Hardware S/N AXG100000 and up
Bullhorn Scre w Kit
Console Mounting Screws(4) 0017-00101-1796
Console Support Mounting Screws(6) 0017-00101-1791 Shroud Mounting Screws 0017-00101-1796
(includes 4 screws) GK62-00002-0042
Handlebar Mounting Screws(6) 0017-00101-1791
Accessory Tray (not shown) 0K62-01022-0000 Mounting Screws(2) 0017-00101-1846
Inside Deadshaft Cover Screws(2) 0017-00101-1796
Bullhorn Cover Screws 0017-00101-1854
Outside Deadshaft Cover Screws(4) 0017-00101-1796
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Rocker Arms & Pedal Levers S/N AXG100000 and up
contents: Rocker Arms (2) Hardened Spacers (2)
Oilite Washers (2) Retaining Rings (2)
Loctite 620
Alcohol pad
Rocker Arms AK62-00002-0070 Shaft Collar w/Screws 0K61-01259-0000
LF Bug Medallion Assembly AK58-00245-0000
Right Pedal Lever Assembly
K62-00236-0000
Left Pedal Lever Assembly
K62-00235-0000
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Crank Cover and Lower Caps S/N AXG100000 and up
Front frame Cap 0K62-01004-0000 Mounting Screws 0017-00101-1795(2)
Crank Cover 0K61-03100-0002 Mounting screws(2) 0017-00101-1837
Stabilizer Caps 0K62-01003-0000(4)
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Lower Frame Shrouds & Hardware S/N AXG100000 and up
Rocker Cover Kit (includes clip & screw) GK62-00002-0066 Mounting screw 0017-00101-1796 Right Inside Rocker Cover 0K62-01038-0000 Right Inside Lever Joint Cover 0K62-01040-0000 Outside Pedal Joint Cover 0K62-01035-0000 Mounting screw 0017-00101-1836
Right Link Cover w/decal AK62-0011 1-0000 Left Link Cover w/decal AK62-001 12-0000 Mounting screws(12) 0017-00101-1796
Rear Shroud Assy. AK62-00223-0000 Mounting screws(4) 0017-00101-1796
Leg Levelers
K62-00124-0000
Rocker Cover Kit (includes clip & screw) GK62-00002-0066 Mounting screw 0017-00101-1796 Left Inside Rocker Cover 0K62-01037-0000 Left Inside Lever Joint Cover 0K62-01039-0000 Outside Pedal Joint Cover 0K62-01035-0000 Mounting Screw 0017-00101-183
Ladder Frame Cover w/Decal AK62-00106-0000 Mounting Screws(4) 0017-00101-1795
Shroud Panel 0K62-01002-0003 Mounting screws(4) 0017-00101-1795
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Wheel/Bracket Assy AK62-00102-0000 Mounting Screws(6) 0017-00101-1789
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Pedal Lever Assembly Components S/N AXG100000 and up
Co ntrol Link Kit GK62-00002-0071 (contains 2 control links, part nos. A K 62-00384-0000)
Pedal/ Ro c k er S haft and Bearing A s s em bly GK62-00002-0001 E-Ring
0017-00100-0107 Thrust Washer
0K47-01105-0000 Brass Washer 0K47-01104-0000
Co ntrol Links (2) AK 62-00384-0000
Left Pedal 0K62-01005-0000
Right P edal 0K62-01006-0000
Hex Nut 0017-00103-0333
Inside Pedal Cover, RT 0K62-01015-0000 Inside Pedal Cover, LT 0K62-01016-0000 Mount ing S c r ews ( 5) 0017-00101-1796
Washer 0017-00104-0479 Nut 0017-00103-0333
Crank Extension Mounting Bolt 0017-00101-1907
Pedal Moun ting Har dwar e Screws(4) 0017-00101-1805 Washer(4) 0017-00104-0469
Roller w/ B ear ing AK62-00196-0001 Shaft Collar 0K62-01065-0000 Washer 0017-00104-0474 Bras s Washer 0K47-01104-0000 Ant i-L if t Roller 0K62-01191-0000
Note: Units with serial number AXG100308 or lower will require kit G K 62- 00002-0015 when replacing e it h er the t ie r od as s em bly or t he c r ank ex tens ion for the f ir s t t im e
Anti-Lift Track 0K62-01208-0000 Screws(2) 0017-00101-1836
Roller Ex trus ion AK62-00197-0000 Screws(2) 0017-00101-1789
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
PCB, Battery, Reed Switch & Bracket S/N AXG100000 and up
PCB, Reed Switch Battery Bracket 0K62-01233-0000
Power Control Board B084-92280-A000 PCB Mounting screws (4) 0017-00101-1838
Grommet (4) 0017-00042-0821
Reed Switch Mounting screws (2) 0017-00101-1794
Reed Switch 118E-00001-0140
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Bearing Insert Assembly – AK62-00299-0000 S/N AXG100000 and up
Bearing Flanges (2
Service Kit- GK62-00002-0044
0K62-01220-0000
Includes: 1- crankshaft 2- bearings 2- sets of bearing flanges 4- nuts and washers
Service Kit- GK62-00002-0045 Includes:
1 - intermediate shaft 2 - bearings 2- sets of bearing flanges 4- nuts and washers
1” Bearing 0K62 -01221-0000
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Crank Arm Pulley Assembly S/N AXG100000 and up
Crank arm weld Assembly AK62-00205-0000
Retaining Ring 0017-00100-0107
Poly-V Crank Pulley 0K61-02409-0000
Crank ar m mounting bolt 0017-00101-1849
Crankshaft Plate 0K61-02302-0001
nut - 0017-00103-0334
Magnet Mounting screw 0017-00101-1835 washer 0017-00104-0144
Magnet-Standoff
Crankshaft Plate Mounting screws (4)
Assembly
0017-00101-1834
AK62-00186-0000
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Drive Module S/N AXG100000 and up
lternator-Flywheel
Crank Arm -Pulley Assembly See Page 15 for breakdown
Crankshaft 0K62-01222-0000
J10 Flexonic Belt 0K62-01135-0000
Assembly AK61-00250-0001 Mando Alternato r Brushes 0017-00009-0895
Right Crank Arm Weld Assembly AK62-00204-0000
Intermediate Shaft 0K62-01223-0000
Resistor Assembly Includes Power Control Cable AK62-00260-0000
Bearing-Insert Assembly (4) See Page 14 for breakdown
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J8 Flexonic Belt 0K62-01134-0000
Poly-V Metric Pulley 0K35-01186-0007 Pulley Set Screws 0017-00101-1833
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Drive Module Hardware S/N AXG100000 and up
lternator-Flywheel Assembly Mounting bolt
Crankshaft 0K62-01222-0000
Square Machine Key (2) 0K53-01122-0000
0017-00101-0986
Crank Arm Mounting bolt 0017-00101-1849 nut 0017-00103-0334
Alernator-flywheel mounting bolt and nut bolt-0017-00101-1867 nut-0017-00103-0332
Machine Key 0K53-01183-0000
Use Weld-Nut Kit GK62-00002-006
Retaining ring 0017-00100-0107
Poly-V pulley mounting screw and washer 0017-00101-1836 0017-00104-0465
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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Cables S/N AXG100000 and up
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Heart Rate Cable in User Arm L or R AK61-00051-0001
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Coax Cabl
00020-0000
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