95T-XXXXX-01 Treadmill
Customer Support Services
PARTS MANUAL rev 22 May 2008
COMMERCIAL TREADMILL 95T-XXXXX-01
CONTENTS S/N TWT100000 and up
Miscellaneous ........................................................................................................ 3
Rear End Caps........................................................................................................ 4
Anti-slip Pad and Extrusions....................................................................................... 5
Console Assembly ................................................................................................... 6
Uprights and Covers ................................................................................................ 7
Bridge Covers and Activity Zone.................................................................................. 8
Handrails and Covers ............................................................................................... 9
Console Bracket and Covers ......................................................................................10
Ergo Bar Components..............................................................................................11
Motor Pan Covers...................................................................................................12
Motor Pan Brackets ................................................................................................13
Belt, Deck, and Rollers............................................................................................14
Deck Springs, Stride Sensor, and Roller Guards ...............................................................15
Lift Motor and Hardware..........................................................................................16
Lift Frame and Wheels ............................................................................................17
DSP Motor Controller and Comm Port Plate Assembly .......................................................18
On/Off Switch, Home Switch, and Line Filter.................................................................19
Drive Motor Assembly..............................................................................................20
Idler Assembly and Drive Belt ....................................................................................21
Leg Leveler Assembly..............................................................................................22
Cables................................................................................................................23
2
COMMERCIAL TREADMILL 95T-XXXXX-01
Miscellaneous S/N TWT100000 and up
Description Part No.
OPERATION MANUAL M051-00K65-A001
HARDWARE BAG
BAG CONSISTS OF:
C-SAFE Splitter
SCREW – 8-18x12
SCREW – M6x1.00-6G6Gx20
SCREW – M6x1.00-6G6Gx35
SCREW – M12x1.75-6G6Gx30
SCREW – M6x1.00-6G6Gx14
SCREW – 10-16X8
SCREW – M3x.8-6G6Gx10
WASHER – M006.50
WASHER – M012.70
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
LINE CORDS:
Domestic Low Voltage
Domestic High Voltage
International High Voltage (Cont.)
*
UK
Australia
*
China*
Line cord Bracket – (INT only)
SCREW – M4x.07-6G6Gx10 (INT only)
AK65-00025-0000
0017-00021-2740
0017-00101-1769 – 2 PCS.
0017-00101-1902 – 7 PCS.
0017-00101-1954 - 6 PCS.
0017-00101-1984 – 16 PCS.
0017-00101-1953 – 68 PCS.
0017-00101-1776 – 8 PCS.
0017-00101-1995 – 4 PCS.
0017-00104-0488 – 19 PCS.
0017-00104-0489 – 16 PCS.
0017-00008-0204
0017-00008-0205
0017-00008-0206
0017-00003-0980
0017-00003-0781
0017-00003-0696
0017-00003-0890
0017-00003-0996
0017-00003-1014
0K65-01131-0000
0017-00101-1968 – 2 PCS.
This treadmill has both Lifepulse hand sensors and telemetry and is pre-wired for attachable TV.
*
The UK, Australia, and Chinese line cords are included in the 95T-INTHX-01 ship kit.
3
COMMERCIAL TREADMILL 95T-XXXXX-01
6
Rear End Caps S/N TWT100000 and up
Grommets
0017-00042-1147
Right Rear End C ap
0K65-01065-0001
Le ft Rear End C ap
0K65-01065-0002
Rear End Cap
Mounting Screws (4)
0017-00101-177
4
COMMERCIAL TREADMILL 95T-XXXXX-01
d
Anti-slip Pad and Extrusions S/N TWT100000 and up
Right Anti-slip Pa
0K65-01190-0001
Left Anti-slip P ad
0K65-01190-0002
Right Upper Extrusion/Ant-slip Pad Kit
GK65-00002-0003
Left Upper Extrusion/Anti-slip Pad Kit
GK65-00002-0004
Lower Extrusion Spacer
(1 per side)
0K65-01259-0000
RH Lower Frame Extrusion Assembly
AK65-00093-0001
LH Lower Frame Extrusion Assembly
AK65-00093-0002
(Assemblies Include Dual-Lock tape)
5
COMMERCIAL TREADMILL 95T-XXXXX-01
Console Assembly S/N TWT100000 and up
LED TREADMILL CONSOLE – ENGLISH LEDT-DOMXX-01
LED TREADMILL CONSOLE - INTERNATIONAL LEDT-INTXX-01
7-INCH LCD TREADMILL CONSOLE DOM 07DT-DOMXX-01
7-INCH LCD TREADMILL CONSOLE INT 07DT-INTXX-01
15-INCH LCD TREADMILL CONSOLE DOM NTSC 15DT-DOMXN-01
15-INCH LCD TREADMILL CONSOLE NTSC 15DT-INTXN-01
15-INCH LCD TREADMILL CONSOLE PAL 15DT-INTXP-01
Description Part No.
6
COMMERCIAL TREADMILL 95T-XXXXX-01
r
6
Uprights and Covers S/N TWT100000 and up
Cup Holders
Right
0K65-01174-0001
Left
0K65-01174-0002
Right or Left Upright Assembly
GK65-00002-0010
Upright Mounting Bolts (6)
0017-00101-1984
Washers (6 )
0017-00104-0489
Righ t Upright Cove
0K65-01127-0001
Left Upright Cover
0K65-01127-0002
Upright Cover Mounting Screws (2)
0017-00101-1776
Console Support Brackets
Right
0K65-01176-0001
Left
0K65-01176-0000
Plastic Grommets (4)
0017-00042-032
7
COMMERCIAL TREADMILL 95T-XXXXX-01
Bridge Covers and Activity Zone S/N TWT100000 and up
Top Bridge Cover
0K65-01051-0000
Bottom Bridge Cover
0K65-01052-0000
Bezel Access Door
0K65-01053-0000
Bridge A ccess D oor
0K65-01208-0000
Bri d ge Cover Mounti ng Screws (10)
0017-00101-1953
Cupholders
Right
0K65-01174-0001
Left
0K65-01174-0002
Activity Zone Assembly
AK65-00015-0000
Mounting Screws (2)
0017-00101-1954
St op Swi t ch and Tether Assemb l y
(included in the Activity Zone Assembly)
AK65- 00037- 0000
8
COMMERCIAL TREADMILL 95T-XXXXX-01
Handrails and Covers S/N TWT100000 and up
Right Handrail Assembly
AK65-00077-0001
Right Outer Handrail Cover
0K65-01167-0001
Outer Handrail Mounting Screw
(6 per cover)
0017-00101-1953
Left Handrail Assembly
AK65-00077-0002
Left Outer Handrail Cover
0K65-01167-0002
Right Inner Handrail Cover
0K65-01168-0001
Left Inner Handrail Cover
0K65-01168-0002
Inner Handrail Mounting screw
(5 per cover)
0017-00101-1953
Inner Handrail Pl ug
0K65-01225-0000
Bag of 10 plugs
AK65-00101-0000
9
COMMERCIAL TREADMILL 95T-XXXXX-01
A
0
Console Bracket and Covers S/N TWT100000 and up
Console Mounting Screws (4)
Console Br id g e Weldment/AVK
AK65-00130-0000
0017-00101-1995
LCD Access Cover
0K65-01189-0000
Rear Console
Cover w/Decal
K65-00090-000
Neck Spacer Screws (2)
0017-00101-1953
Rear C onsole
Cover Screws (2)
0017-00101-1953
Console Neck Spacer
0K65-01188-0000
10
2
COMMERCIAL TREADMILL 95T-XXXXX-01
Ergo Bar Components S/N TWT100000 and up
HR Sensor Kit: GK65-00002-0002
(kit includes 4 sensors, sensor gasket, mounting screws)
Bridge Weldment
AK65-00129-0000
Bridge Weldment
Mounting Screws (6)
0017-00101-1984
Inner Ergo Bar
Gasket (left)
0K65-01204-0002
Inner Ergo Bar Gasket (right)
0K65-01204-0001
Ergo Bar Assembly
(includes HR sensors kit
and inner Ergo bar gaskets)
AK65-00014-0000
Mounting Screws (4)
0017-00101-1954
Flat Washers (4)
0017-00104-0488
Outer Ergo Bar Gasket (right)
0K65-01203-0001
Heart Rate Electrodes Gaskets
Front
0K65-01133-0001
Outer Ergo Bar Gasket (left)
0K65-01203-000
11
Back
0K65--1133-0002
COMMERCIAL TREADMILL 95T-XXXXX-01
Motor Pan Covers S/N TWT100000 and up
Bottom Motor Cover
0K65-01126-0000
Motor Cover Screws (4 )
0017-00101-1776
Top Motor Cover
0K65-01125-0000
Motor Cover Screws (4)
0017-00101-1776
12
COMMERCIAL TREADMILL 95T-XXXXX-01
e
Motor Pan Brackets S/N TWT100000 and up
Actuator and Frame
Tie Weld ment
AK65-00088-0000
Flat Washers (5)
0017-00104-0334
Mounting Bolts (5)
0017-00101-1983
Lock Washers (5)
0017-00104-0064
Mounting Bolts (2)
0017-00101-1982
Flat Washers (2)
0017-00104-0492
Bar Ti
0K65-01187-0000
Bar Tie Mo unting Hardware
Bolts (4)
0017-00101-1959
Nuts (4)
0017-00103-0333
Washers (4)
0017-00104-0330
Washers (4)
0017-00104-0263
Left Front
Right Front
Motor Cover Brack et
0K65-01134-0001
Mounting S c re w s (3)
0017-00101-1961
Nylon Screw Grommet
0017-00042-1147
Motor Co ver Brack e t
0K65-01134-0002
Mounting S c re w s (4)
0017-00101-1961
13
COMMERCIAL TREADMILL 95T-XXXXX-01
Belt, Deck, and Rollers S/N TWT100000 and up
Striding Belt
0K65-01002-0000
Front Roller As sem bly
Domestic
AK 65- 00067- 0000
International
AK65-00067-0001
Mounting Bolt
0017-00101-0974
Lock Wa sher
0017-00104-0006
Flat Washer
0017-00104-0043
Deck
0K65-01263-0000
Deck Screws (4)
0017-00101-1775
Tinnerm an Cli ps (4)
0017-00103-0198
Drive Pulley
0K58-01105-0000
Rear Roller
Domestic
0K65-01199- 0000
International
0K65-01199-0001
Rear Roller Tension Bolts (2)
0017-00101-1880
Flat W ashers (2)
0017-00104-0334
Hex B ol ts (4)
0017-00101-1632
Lock Washers (4)
0017-00104-0005
Flat Washers (4)
0017-00104-0330
Front Roller
Domestic
0K65-01195- 0000
Internati onal
0K65-01195- 0001
14
COMMERCIAL TREADMILL 95T-XXXXX-01
9
Deck Springs, Stride Sensor, and Roller Guards S/N TWT100000 and up
Deck Springs
(4 on each side)
0K40-01026-0002
Spring Mounting Screw
0017-00101-1652
Flat Washer
0017-00104-0072
Stride Sensor Assembly
AK58-00560-0000
Snap Bushing
0017-00042-1180
Toe Guard
AK65-00080-0000
Toe G uard
Mounting Hardware
Bolts (2)
0017-00101-1967
Washers (2)
0017-00104-0004
Nuts (4)
0017-00103-0333
Washers (2)
0017-00104-046
Roller Gu ard Kit
GK65-00002-0001
(kit includes right roller guard, left
roller guard, grommets, screws)
15
COMMERCIAL TREADMILL 95T-XXXXX-01
Lift Motor and Hardware S/N TWT100000 and up
Ring Gri p Pin
0017-00007-0275
Re a r Mo t or C ov er Bra ck e t s
Right
0K65-01135-0001
Left
0K65-01135-0002
Nylon Screw Grommet
0017-00042-1147
Lift Actuators
115V
GK65-00002-0008
230V
GK65-00002-0009
Bolt
0017-00101-1021
Nut
0017-00103-0025
16
COMMERCIAL TREADMILL 95T-XXXXX-01
Lift Frame and Wheels S/N TWT100000 and up
Lift Frame Assembly
AK65-00035-0000
(includes lift frame, wheels,
snap ring s, end caps)
Tube End Caps (8)
0K60-01092-0000
Lift Wheels (2)
0K65-01245-0000
Snap-Rings (2)
0017-00100-0249
Painted Lift
Frame Weldment
AK65-00089-0001
Lift Frame Mounting Bolts (2)
0017-00101-1964
Lift frame Mounting Nuts (2)
0017-00103-0349
Washers (2)
0017-00104-0259
Sleeve Bushings (2)
0K65-01242-0000
17
COMMERCIAL TREADMILL 95T-XXXXX-01
7
DSP Motor Controller and Comm Port Plate Assembly
S/N TWT100000 and up
Comm Port Plate Assembly
AK65-00082-0000
includ es one of each:
F-ty pe Right Angle Adaptor
0017-00021-2810
F -type Panel Connector
0017-00021-2846
Phone Jack Panel Recept a cle
0017-00021-284
18
DSP Motor Controller wit h Ca b l e
GK65-00002- 0005 100-120V
GK65-00002- 0006 200- 240V
Hex Nut (3)
0017-00103-0350
COMMERCIAL TREADMILL 95T-XXXXX-01
On/Off Switch, Home Switch, and Line Filter S/N TWT100000 and up
Ground Screw s (2)
0017-00101-1968
Home Sw itch
0017-00032-0195
Mounting Nuts (2)
0017-00103-0350
10 amp Line Filter (DOM)
0017-00003-0898
20 amp line Filter (INT)
0017-00003-1015
Line Filter M ounting Screws (2)
0017-00101-1968
IEC Receptacle
0017-00003-0949
IEC Receptacle M ounting Screws (2)
0017-00101-1969
On/Off Switch
0017-00032-0198
19
COMMERCIAL TREADMILL 95T-XXXXX-01
7
Drive Motor Assembly S/N TWT100000 and up
Drive Motor
AK58-00171-0002
Setscrews (2)
0017-00101-0333
Flywheel with Fa n
0K65-01221-0000
Hex Bolt
0017-00101-1885
Drive Pulley
0K58-01057-0001
Hex Nuts (4)
0017-00103-002
Insulating Wa shers (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
20
COMMERCIAL TREADMILL 95T-XXXXX-01
0
Idler Assembly and Drive Belt S/N TWT100000 and up
Idle r Assembly
AK65-00029-0000
(includes idler bracke t plastic
idler, threade d shaft, nut)
Poly-V Drive Belt
0K58-01114-0000
Idler Bracket
0K65-01113-0000
Plastic I dler
0K26-01731-0000
Threade d Shaft
0K58-01084-0002
Nut
0017-00103-0324
Lo ck ing Pin
0017-00007-0248
Mounting N uts (4)
0017-00103-0333
Extension Spring
0K58-01085-0000
Spring Damper
0K26-02055-000
21
COMMERCIAL TREADMILL 95T-XXXXX-01
0
Leg Leveler Assembly S/N TWT100000 and up
Leg Lev ele r A ssem bly
AK58-00370-0000
(includes leveler bracket pivot
pin, stop nut, leveling foot)
Hex Nuts (4)
0017-00103-0333
Level er Br ack e t
0K58-01083-0000
Stop Nut
0K58-01099-0000
Piv o t Pin
0K58-01098-0000
Leveling Foot
0K58-01110-000
22
COMMERCIAL TREADMILL 95T-XXXXX-01
Cables S/N TWT100000 and up
Description Quantity Part No.
Green and yellow ground wire with spade lug on one end and
ring terminal on the other; one goes from the IEC connector
to the frame, the other from the line filter to the frame
External power cable with ferrite 1 AK32-00160-0000
75-inch RG6 coax cable 1 AK65-00062-0000
Main power cable from DSP to console 1 AK58-00034-0001
Mov filter cable with a two-pin connector on one end and a
terminal on the other end of one green wire; it also has two
spade lugs at the end of a varistor spliced to the other green
wire
Hi-pot jumper cable has a two-pin connector with a green
wire looped between the pins.
Cable from MIB in console to Activity Zone 1 AK65-00043-0001
Heart rate Ergo bar cable 1 AK65-00047-0000
20-inch C-SAFE cable; from splitter to console 1 AK65-00051-0000
65-inch C-SAFE upright cable; runs from the base to the
splitter in the bridge assembly
Cable from on/off switch to motor controller (domestic) 1 AK65-00073-0000
Cable from on/off switch to motor controller (international) 1 AK65-00073-0001
Cable assembly; power DSP, high voltage (international) 1 AK65-00073-0002
Home switch cable from home switch to motor controller 1 AK65-00074-0000
AC power cable with an IEC connector on one end and a ring
terminal on the green/yellow wire; spade lugs on the brown
and blue wires
2 AK26-00348-0000
1 AK58-00224-0001
1 AK58-00263-0000
1 AK65-00051-0001
1 AK65-00081-0000
23
COMMERCIAL TREADMILL 95T-XXXXX-01
Cables - Continued S/N TWT100000 and up
Description Quantity Part No.
Black and white wires with spade lug on each end; from
line filter to IEC connector
Line filter to switch cable with a black and white wire
that has spade lugs on one end and flag-type spade lugs
on the other
Harness Assembly 120/60 20A
components:
AK26-00348-0000 Outlet/Gnd Jumper Cable Assembly
AK58-00224-0001 MOV Filter Cable Assembly
AK58-00263-0000 Hi Pot Jumper cable Assembly
AK65-00081-0000 AC Power cable Assembly
AK65-00094-0000 IEC to filter cable Assembly
AK65-00095-0000 Filter to switch cable Assembly
0017-00003-1015 Line filter 20A
Harness Assembly 230/50 10A
components:
AK26-00348-0000 Outlet/Gnd Jumper Cable Assembly
AK58-00224-0001 MOV Filter Cable Assembly
AK58-00263-0000 Hi Pot Jumper cable Assembly
AK65-00081-0000 AC Power cable Assembly
AK65-00094-0000 IEC to filter cable Assembly
AK65-00095-0000 Filter to switch cable Assembly
0017-00003-0898 Line filter 10A
Harness Assembly 220/60 20A
components:
AK26-00348-0000 Outlet/Gnd Jumper Cable Assembly
AK58-00224-0001 MOV Filter Cable Assembly
AK58-00263-0000 Hi Pot Jumper cable Assembly
AK65-00081-0000 AC Power cable Assembly
AK65-00094-0000 IEC to filter cable Assembly
AK65-00095-0000 Filter to switch cable Assembly
0017-00003-1015 Line filter 20A
1 AK65-00094-0000
1 AK65-00095-0000
1 AK65-00011-0001
1 AK65-00011-0002
1 AK65-00011-0003
24
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