Life Fitness 95T User Manual

ARTIC SILVER 95T CPO HUNGARY TREADMILL

Customer Support Services

PARTS MANUAL rev. 15 NOV 2010

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Contents S/N THS100374 -

Page

REFERENCES.................................................................................................... 3

CONSOLE, OVERLAY ASSEMBLY & OVERLAY ............................................................... 5

CONSOLE COMPONENTS ...................................................................................... 6

UPRIGHTS & HANDRAILS...................................................................................... 7

ERGO BAR, HEART RATE SENSORS & ACTIVITY ZONE .................................................... 8

A-Z MODULE WITH OVERLAY ASSY .......................................................................... 9

REAR ENDCAPS & CUP HOLDERS ............................................................................ 10

MOTOR COVER, FRONT COVER & ENDCAPS................................................................ 11

SCUFF PAD & TINSEL.......................................................................................... 12

ON-OFF SWITCH, ACCESS PLATE & GROMMETS ........................................................... 13

BELT, DECK & REAR ROLLER................................................................................. 14

LIFT FRAME, LIFT MOTOR & IEC RECEPTACLE............................................................. 15

IDLER ARM ASSEMBLY ......................................................................................... 16

LEG LEVELER ASSEMBLY ...................................................................................... 17

FRONT ROLLER ASSEMBLY.................................................................................... 18

DRIVE MOTOR ASSEMBLY ..................................................................................... 19

STRIDE SENSOR ASSY & STRIDE SENSOR PCB ASSY........................................................ 20

DSP-CONTROLLER ASSEMBLY ................................................................................ 21

LINE-CORDS & LINE-CORD OPTIONS ........................................................................ 22

BLOCK DIAGRAM – CONSOLE VIEW .......................................................................... 23

BLOCK DIAGRAM – DSP VIEW................................................................................. 24

BLOCK DIAGRAM – LINE FILTER VIEW....................................................................... 25

2

ARCTIC SILVER 95T CPO 95T-XXXX-XX

REFERENCES S/N THS100374 -

LANGUAGE

ENGLISH M051-00K58-A272 M051-00K58-A322 AK58-00578-0000

FRENCH

PORTUGUESE

SPANISH

DUTCH

GERMAN

ITALIAN

JAPANESE M051-00K58-A275 M051-00K58-A325 AK58-00578-0003

EUR M051-00K58-A272 M051-00K58-A322 AK58-00578-0004

OPERATION

MANUAL

M051-00K58-A273 M051-00K58-A323 AK58-00578-0001

M051-00K58-A274 M051-00K58-A324 AK58-00578-0002

INSTRUCTION

ASSEMBLY

INSTRUCTION

BAG ASSY.

*All Operation, Instruction Assembly & Instruction Bag Assembly may not be available

AK58-00226-0000 Hardware Bag Assembly: MFG;95T/97T

Item Description Qty

0K58-01305-0002 PLUG: UPRIGHT S/C-C 2

SERVICE

MANUAL

M051-00K58-A253

0K58-01347-0000 GASKET: ERGOBAR C 2
0017-00009-1049 WRENCH: TORX; T27 B 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-0840 CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B 5
0017-00101-1770 8-15X 8 PHL PAN A SS NO B 6
0017-00101-1772 10-16X 8 PHL PAN B ST ZS B 6
0017-00101-1773 1/4 -20X 8 TRX BUT CS SS NO B 6
0017-00101-1774 5/16-18X40 TRX FLT CS ST ZS B 4
0017-00101-1778 1/2 -13X16 UNS HEX CS G5 ZB B 4
0017-00101-1780 8- X20 PHL TRS AB SS NO B 8
0017-00104-0325 WSH 516-.873-125 SL-D ST ZN B 4
0017-00103-0327 NUT 5/16-18 HEX; JAM D ST ZS B 4

3

ARCTIC SILVER 95T CPO 95T-XXXX-XX

CONTENTS S/N THS100374 -

GK58-00002-0095 KIT: SERV; ROLLER-GUARDS; 93/95Ti BM

Part Number Description Qty

AK58-00360-0001 GUARD-ASSY: MFG; RT; 3.50 B 1
AK58-00360-0002 GUARD-ASSY: MFG; LT; 3.50 B 1

M051-00K58-B128 INSTR: SERV; ROLLER-GUARDS + 1

0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-1147 GROMMET: NYLON; SCREW B 2
0017-00101-1776 10-16X 8 PHL PAN B ST ZB B 4

GK58-00002-0071 KIT: SERV; ANTI-SLIP RAIL BM

Part Number Description Qty

Only available in the kit INSTR:TEMPLT; ANTI-SLIP RAIL B 4
Only available in the kit INSTR: KIT; ANTI-SLIP RAIL + 1

0K58-01376-0000 RAIL: ANTI-SLIP;STEALTH-GREY E 2

Only available in the kit PAD: WIPE; ALCOHOL/DRY B

TOUCH UP PAINT:

0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER
0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER ( .5 OZ )
0017-00008-0206 PAINT: PEN; ARCTIC SILVER ( .33 OZ )

INK TRANSFER TOUCH-UP PAINT: SB No. GN05032101N

0017-00008-0210 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ BTL.
0017-00008-0211 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ. PEN

4

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Console, Overlay Assembly & Overlay S/N THS100374 -

LANGUAGE CONSOLE OVERLAY/BEZEL ASSY OVERLAY

ENG/ENG AK58-00580-0001 AK58-00203-0001 0K58-01298-0001
ENG+MET AK58-00580-0002 AK58-00203-0002 0K58-01298-0001

GERMAN AK58-00580-0003 AK58-00203-0003 0K58-01298-0003
SPANISH AK58-00580-0004 AK58-00203-0004 0K58-01298-0004

JAPANESE AK58-00582-0006 AK58-00202-0006 0K58-01296-0006

FRENCH AK58-00580-0007 AK58-00203-0007 0K58-01298-0007
ITALIAN AK58-00580-0008 AK58-00203-0008 0K58-01298-0008

DUTCH AK58-00580-0009 AK58-00203-0009 0K58-01298-0009

PORTUGUESE AK58-00580-0010 AK58-00203-0010 0K58-01298-0010

*All Console, Overlay/Bezel Assembly or Overlay may not be available

5

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Console Components S/N THS100374 -

6

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Uprights & Handrails S/N THS100374 -

Cons o le/ C up H ol der
Mount ing Sc rew (8)
0017-00101-1780

Bottom RT

Cons ole M ounting
Screw (4)
0017-00101-1773

Top LT Handrail Boot
0K58-01303-0002

Upright , Plug (2)
0K58-01305-0002

Upright, LT
AK58-00311-0004

Handrail M ounti ng
Screw (4)
0017-00101-1774

Bottom LT
Handrail Boot

0K58-01304-0002

Handrail Tube Cap (2)
0K58-01323-0000

Handrail Boot
0K58-01304-0001

Handrail Boot
Screws (6)

0017-00101-1770

Upright Plug (2)
0K58-01305-0002

Handrail C ollar (2)
0K58-01348-0000

Grommet (2)
0017-00042-0326

Handrail H ex Nut (4)
0017-00103-0327

Top RT Handrail Boot
0K58-01303-0001

Handrail-Assy : Box ed
AK58-00256-0000

Handrail Sc rew (2)
0017-00101-1773

Upright, RT
AK58-00311-0003

Upright M ount ing
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)

Upright Tube C ap (2)
0K58-01302-0000

Upr i g h t Tube
Cap Sc rew (2)
0017-00101-1772

7

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Ergo Bar, Heart Rate Sensors & Activity Zone S/N THS100374 -

ERGO-BAR OVERMOLD ASSY: PURCH. D
AK58-00376-0000

8-16X18 PHL PAN PLT ST BO B ( 2 )
0017-00101-0824

ACTIVITY-ZONE MODUL E ASSY
AK58-00554-0000

SEE NEXT PAGE

Heart Rate Sensor Kit
KIT: SERV; MF G; EL ECTRO DES; LARGE
GK20-00002-0005

GASKET: ERGOBAR ( 2 )
0K58-01347-0000

8

ARCTIC SILVER 95T CPO 95T-XXXX-XX

A-Z Module With Overlay Assembly S/N THS100374 -

LANGUAGE ACTIVITY ZONE ASSY AZ OVERLAY

ENG/ENG AK58-00555-0001 0K58-01459-0001

THS100000 - THS102085 *

ENG/MET AK58-00555-0002 0K58-01459-0002

GERMAN AK58-00554-0000 0K58-01459-0003
SPANISH AK58-00554-0000 0K58-01459-0004

JAPANESE

FRENCH AK58-00554-0000 0K58-01459-0007
ITALIAN AK58-00554-0000 0K58-01459-0008

DUTCH AK58-00554-0000 0K58-01459-0009

* LENS COVER APPLIED AFTER THE INDICATED SERIAL RANGES

AK58-00554-0000 0K58-01459-0006

THS100000 - THS102028 *

Lens Cover

0K58-01103-0000

9

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Rear End Caps & Cup Holders S/N THS100374 -

CUP-COVER ASSY, LT
AK58-00247-0002

CUP-COVER ASSY, RT
AK58-00247-0001

ENDCAP: REAR
0K58-01268-0000

Qty needed ( 4 )
10-16X 8 PHL PAN
B ST ZS B
0017-00101-1772

ENDCAP: R EAR
0K58-01268-0000

10

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Motor Cover, Front Cover & Front End Caps S/N THS100374 -

ENDCAP: FRONT
0K58-01267-0000

FRONT-PANEL
W/MEDALLION ASSY

AK58-00272-0000

10-32x10 PHL PAN
M S ST ZS B ( 4 )

AK58-00360-0001

GU ARD-ASSY: MFG;
RT; 3.50 B

AK58-00360-0001

10-16X 8 PHL PAN
B ST ZS B ( 4 )
0017-00101-1772

ENDCAP: FRONT
0K58-01267-0000

10-16X 8 PHL PAN
B ST ZS B ( 4 )

0017-00101-1772

MEDALLION-ASSY:
PURCH;LF-BUG B

AK58-00245-0000

10-16X 8 PHL PAN
B ST ZB B
0017-00101-1776

GUARD-ASSY: MFG;
LT; 3.50 B
AK58-00360-0002

MOTO R-SHROUD ASSY:
MFG; 95Ti D
AK58-00397-0000

11

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Scu Pad & Tinsel S/N THS100374 -

RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000

RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000

SPRING: EXTENSION; TINSEL
0017-00009-0901

THESE ITEMS NOT INCLUDED FROM SERIAL: THS102220

TINSEL:
0K58-01102-0001

8-32X 6 SLT HXW
TT ST ZN B
0017-00101-0975

12

ARCTIC SILVER 95T CPO 95T-XXXX-XX

On-O Swich, Acess Plate & Gromets

GROMMET: PLASTI; .
130/.005 S/C#13-B ( 4 )
0017-00042-0326

S/N THS100374 -

Ink transfer decal can not
be replaced in the field,
it can only be touched up.
( See SB No. GN05032101N )

ACCES PANEL COVER (2): 0K58-01279-0000
SCREWS (4): 0017-00101-1772
ACCESS PANEL DECAL LT: 0K58-01334-0002
ACCESS PANEL DECAL RT: 0K58-01334-0001

OR
DECAL: FRAME; LF-LOGO

0K60-01193-0000
CAN BE DIFFERENT PER MODEL

CLIP: WIRE; PUSH­MTG; 3/4"; S/C#80-B

0017-00042-0840

SWITCH: ROCKER;
22A DPST

0017-00032-0198

FRONT VIEW

CLAMP: WIRE; 5/8"
0017-00042-1072

GROMMET: PLASTI; .
130/.005 S/C#13-B ( 8 )
0017-00042-0326

GROMMET: PLASTI; .
130/.005 S/C#13-B ( 2 )

0017-00042-0326

BACK VIEW

GROMMET:
NYLON; SCREW ( 2 )
0017-00042-1147

13

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Belt, Deck & Rear Roller S/N THS100374 -

BELT: WALKI NG; BLK;
W/LOGO; NP7131 C
0K58-01400-0000

LBL: BELT-LIMIT; LT.
M051-00K58-A101

DECK: TREADMILL;
0K65-01263-0000

1/4 -20x20 HXS FLT L
CS ST ZB B (4)
0017-00101-1775

LBL: CAUTION;
NUT 1/4 -20 TINNERMAN
D ST ZN B (4)

0017-00103-0198

HI-VOLT;ENG+FRN B

M051-00K58-A014

LBL: BELT-LIMIT; RT.
M051-00K58-A100

SPRING: TECSPAK,
BLACK S/C-B (8)
0K40-01026-0002

1/4 -20X16 HXS BUT
L CS G8 BO B ( 8)
0017-00101-1652

WSH 255-.562-046
FL-D ST ZN B (8)

0017-00104-0072

ROLLER: REAR; 3.5"
0K58-01002-0000

Rear Roller Adjusting Bolt ( 2 )
3/8 -16X48 HEX SOC L CS ST SS B
0017-00101-1880

14

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Lift Frame, Lift Motor & IEC Receptacle S/N THS100374 -

Frame Screws
0017-00101-1723

IEC Receptacle *
0017-00003-0949

Frame Screws *
0017-00101-1723

Line-Cord Socket Brkt *
0017-01419-0000

Clevis Pin
0017-00007-0214

Line-Cord

Lower Receptacle Brkt
0K58-01420-0000

* RECEPTACLE-ASSY:
MFG; RECESS B

AK58-00514-0000

Lift Motor
0K58-01062-0000

Cotter Pin
0017-00007-0208

Frame Screws
0017-00101-1723

Line Cord Clip
0017-00042-0840

Wheel (2)
0K58-01071-0000
Phillips Screw (2)
0017-00101-1612
Washer (2)
0017-00104-0189

Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000

COVER: PIVOT;
LIFT-FRAME (2)
0K58-01322-0000

Lift Frame End Cap (4)
0017-00042-1076

Lift Motor Hex Bolt
0017-00101-1021

Lock Nut
0017-00103-0025

Vinyl Cap
0017-00042-1075

Lift Frame
0K58-01066-0000

15

Lock Nut (2)
0017-00103-0285

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Idler Arm Assembly S/N THS100374 -

Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw( 2)
0017-00101-119 3

Grommet
0017-00042-0326

Drive Belt
0K58-01114-0000

Idler Pulley
0K26-01731-0000

Idler Arm Assembly
AK58-00053-0002

Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333

Idler Pin
0017-00007-0248

Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

2A CIRCUIT
BREAKER
0017-00003-0626

4A CIRCUIT
BREAKER
0017-00003-0950

Threaded Idler
0K58-0108 4-0002
Lock Nut: Idler
0017-00103-0324

Shaft

Wire Clamp
0017-00042-1072
Screw
0017-00101-119 3

Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000

Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000

16

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Leg Leveler Assembly – AK58-00370-0000 S/N THS100374 -

Bracket Leveler
0K58-01083-0000

Pivot Pin

Flat Washer (4)
0017-00104-0190

Lock Was her (4)
0017-00104-0333

0K58-01098-0000

Hex Nut (4)
0017-00101-1652

Stop Nu t
0K58-01099-0000

Leveling Foot
0K58-01110-0000

17

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Front Roller Assembly – AK58-00066-0000 S/N THS100374 -

Lock Washer
0017-00104-0005

Hex Bolt
0017-00101-1632

Polley V Pulley 8”
0K58-01105-0000

Flat Washer
0017-00104-0330

Mounting Bolt
0017-00101-0974

Flat Washer
0017-00104-0043

ROLLER: FRONT; 3.5"
0K58-01001-0001

18

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Drive Motor Assembly S/N THS100374 -

NOTE: # TR07060101NPLEASE SEE SERVICE BULLETIN

TO ORDER CORRECT DR IVE MOTOR & FLYWHEEL

FOR SERIAL NUMBER.

DUAL CABLE
DRIVE MOTOR-ASY:
AK58-00171-0001

DUAL CABLE MOTOR
FLYWHEEL: CAST-IRON
0K58-01092-0002

DUAL CABLE MOTOR
USE SET SCRE WS
0017-00101-0975

Set Screw(2)
0017-00101-0333

Poly-V Pulley
0K58-01057-0001

Locking Nut (4)
0017-00103-0027

Washe r (4)
0017-00104-0409

TAPERED SHAFT
DRIVE MOTOR-ASY:

AK58-00171-0002
TAPERED

FLYWHEEL: CAST-IRON
0K58-01092-0004

TAPERED SHAFT MOTOR
USE BOLT
0017-00101-1885

Insulating Shoulder
Washe r (4)

0K58-01255-0000

Insulating Pad (2 )
0K58-01256-0001

Key is part of Driv e
Motor only, can not
get it separate.

19

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Stride Sensor Assembly & Stride Sensor PCB Assembly S/N THS100374 -

NO STRIDE SENSOR ASSY AND PCB APPLIED FROM SERIAL: THS102153

SUPPORT: PCB; 3/8"
0017-00042-1057

PCB-ASSY: STRIDE SENSE ISO
B084-92329-0000

BUSHING: SNAP; 1.75"
0017-00042-1180

STRIDE-SENSOR ASSY
AK58-00560-0000

20

ARCTIC SILVER 95T CPO 95T-XXXX-XX

DSP-Controller Assembly S/N THS100374 -

VOLTAGE PART NUMBER PART DESCRIPTION

200-240 AK58-00518-0002 KIT: NC; DSP CONTROLLER ASSY; LED + LCD

21

ARCTIC SILVER 95T CPO 95T-XXXX-XX

Circuit Breaker, Line Cords & Line Cord Options S/N THS100374 -

MODEL # MODEL DESCRIPTION STANDARD LINE CORDS

95T-0101-02 95T ENG+MET 230/50 CON
95T-0201-02 95T GER/MET 230/50 CON
95T-0301-02 95T FRN/MET 230/50 CON
95T-0401-02 95T SPN/MET 230/50 CON
95T-0501-02 95T ITL/MET 230/50 CON
95T-0601-02 95T DUT/MET 230/50 CON
95T-0801-02 95T POR/MET 230/50 CON
95T-1601-02 95T ENG/TUR 230/50 CON
95T-0102-02 95T ENG+MET 240/50 UK
95T-0109-02 95T ENG+MET 230/50 UK

95T-0104-02 95T ENG+MET 240V+ AUS

OPTIONAL LINE CORDS

0017-00003-0947 LINE-CORD: 120V; 20A; 12'
0017-00003-0915 LINE-CORD: R/A 120V 8'
0017-00003-0980 LINE-CORD: R/A; NEMA 5-20 144" 12'
0017-00003-0981 LINE-CORD: R/A; W/PLUG 220/60 7.5'
0017-00003-0948 LINE-CORD: 220V; 15A; 12'

0017-00003-0696

LINE-CORD: R/A; CEE7; 103" 10A 250V D

0017-00003-0890

LINE-CORD: U.K; R/A

0017-00003-0996

LINE-CORD: IEC; AUSTRALIAN; 230/50 C

22

ARCTIC SILVER 95T CPO 95T-XXXX-XX

BLOCK DI AGRAM – CONSOLE VIEW S/N THS100374 -

N
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23

ARCTIC SILVER 95T CPO 95T-XXXX-XX

BLOCK DIAGRAM - DSP VIEW S/N THS100374 -

CBL-ASSY:
CONSOLE; PWR; UPR
AK58-00034-0001

O

T

L

C

O

CBL-ASSY:
JUMPER ; POWER;

LED-CONS
AK58-00522-0000

E

N

O

S

P

1

CBL-ASSY:
AUTO-XFRMR; 20"

AK58-0000527-0000

XFR MR-BR KT A SSY :
AK58-00210-0000

200-240V

ONLY

CBL-ASSY:
CONSOLE; PWR; UPR
AK58-00034-0001

93T & 95T

UNI TS W I TH NEGATIVE

DECLINE ONL Y

97T

ATTACHED

TO LIFT
MOTOR

CBL-ASSY:
ZERO-NEGATIVE SW; 15"

AK58-00034-0001

P5

P9

JUMPER FOR
LED CONSOLE

DSP

CONTROLLER

P4

P10

P8

P1

P2

D

R

I

V

E

M

O

T

O

CBL-ASSY:
THERMAL ADAPTER

AK58-00524-0000

R

NOTE:
REMOVE IF USING TAPER SHAFT
DRIVE MOTOR AK58-00171-0002

P11

P12

P15

P6

L

I

F

T

M

O

T

O

R

P3

CBL-ASSY:
EXT ISO SENSOR

AK58-00597-0000

P13

P7

ISOLATION

T

P1

BOARD

T

O

O

I

L

E

N

I

F

L

CBL-ASSY:
ISO POWER
AK58-00598-0000

P2

CIRCUIT-BREAKER

T

E

R

STRIDE

SENSOR

24

ARCTIC SILVER 95T CPO 95T-XXXX-XX

BLOCK DIAGRAM - LINE FILTER VIEW S/N THS100374 -

200-240V ONLY

FILTER: LINE; 20A
CBL-ASSY:
POWER; 230-240V; LED
AK58-00596-0001

0017-00003-1015

FILTER: LINE; 10A

0017-00003-0898

CBL-ASSY:
JUMPER; BLK; 4"
AK58-00081-0000

GRN/YLW

POWER CABLE PLUGS INTO

1
2

P7 ON THE DSP CONTROLLER

BLACK

WHITE

CBL-ASSY:
MOV; FILTER

AK58-00224-0001

CBL-ASSY:
HI-POT JUMPER

AK58-00263-0000

MOV

1 2

21

L

LOAD

N
LINE FILTER

CBL-ASSY:
JUMPER; WHT; 6"

AK58-00082-0000

BLK

L

LINE

GRN/YLW
WHT

N

BLK

WHT

ON/OFF
SWITCH

CBL-ASSY:
JUMPER; GR/YL; 5"

AK58-00083-0000

NEU

HOT

GND

25