Life Fitness 95L User Manual

ARCTIC SILVER SUMMIT
TRAINER 95L-0XXX-01
Customer Support Services
PARTS MANUAL rev 15 Jan 2008
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
CONTENTS S/N LXX100000 AND UP
MISCELLANEOUS ......................................................................................... 3
CONSOLE SUPPORT & DEADSHAFT COVERS.......................................................... 4
USER ARMS AND HARDWARE ........................................................................... 5
MONOCOLUMN, HANDRAIL AND VERTICAL UPRIGHTSS............................................. 6
CONSOLE AND RELATED COMPONENS ................................................................ 7
SHROUDS, BOOT AND REAR STEP ASSEMBLY ........................................................ 8
ROCKER ARMS AND CONTROL LINK ASSY’S .......................................................... 9
ROCKER ARM/CONTROL LINK COVERS...............................................................10
PEDAL TRACK COVERS AND HARDWARE.............................................................11
PEDALS, TRUCKS AND ROLLERS ASSEMBLY .........................................................12
RESISTOR ASSEMBLY AND CROSSOVER PULLEY.....................................................13
FLEXONIC BELTS AND TENDSIONER BRACKET ......................................................14
CLUTCH SHAFT AND SPROCKETS.....................................................................15
CLUTCH PULLEY AND SHAFT ASSEMBLY.............................................................16
TIMING BELTS AND SPRINGS ..........................................................................17
POWER CONTROL BOARD, BATTERY & ALTERNATOR .............................................18
ACCESS PANEL, WHEELS AND LEG LEVELERS.......................................................19
LOWER TRACK COVER AND HARDWARE .............................................................20
CABLES...................................................................................................21
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ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
REFERENCES S/N LXX100000 AND UP
OPERATION MANUAL – (ENG) OPERATION MANUAL – (F/S/P)
OPERATION MANUAL – (G/D/I) OPERATION MANUAL – (JAP)
SERVICE MANUAL M051-00K68-A030 TOUCH UP PAINT:
SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN
PCB/ACCESS PANEL ASSY. ASSEMBLY CONSISTS OF:
1) POWER CONTROL BOARD
2) DC POWER CABLE
3) 120” COAX CABLE
4) 120” POWER EXTENSION CABLE
5) ACCESS PANEL BRACKET
6) F-TYPE PANEL CONNECTOR
7) PLASTIC GROMMET ( QTY. 4 )
M051-00K68-A001 M051-00K68-A002
M051-00K68-A003 M051-00K68-A004
0017-00008-0204 0017-00008-0205 0017-00008-0206
AK68-00107-0000
B084-92218-D002 AK47-00063-0000 AK32-00020-0002 AK32-00078-0001 0K68-01031-0000 0017-00021-2846 0017-00042-0821
HARDWARE BAG AK68-00198-0000
Note: When this model is ordered with an attachable LCD TV it becomes a 95LER-XXXX-01. See the Entertainment parts list marked LCD_0XXX-02 for the part numbers and descriptions for the attachable LCD TV, remote and hardware for this product. The 95Li comes with both Telemetry and Life Pulse sensors and is pre-wired for the attachable LCD TV.
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6
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Console Support & Deadshaft Covers S/N LXX100000 AND UP
Console Support Cap 0K62-01030-0000
Accessory Tray 0K62-01022-0000 (2) Mounting Screws 0017-00101-1846
Console Support Assembly AK62-00123-0000 (6) Console Support Mtg. Screws 0017-00101-1791 Console Support Cover 0K62-01023-0000 (2) Cover Screws 0017-00101-1796.
(2) Front Outside Deadshaft Cover 0K62-01012-0000 (2) Rear Outside Deadshaft Cover 0K62-01013-0000 (2) Front Inside Deadshaft Cover 0K62-01009-0000 Right Rear Inside Deadshaft Cover
Right Bullhorn Cover 0K62-01007-0001 Left Bu llhorn Cover 0K62-01008-0001 Bullhorn Cove r Screws (1 per bullhorn cover) 0017-00101-1854
0K62-01010-0000
NOTE: All Deadshaft
Left R ear Insi de Deadshaft Cover
and Bullhorn Covers
0K62-01011-0000 Deadshaft Cover Screws (2 per set of covers) 0017-00101-179
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have their respective part number molded into the plastic.
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
User Arms and Hardware S/N LXX100000 AND UP
Right User Arm with grip AK68-00143-0001 Left User Arm with grip AK68-00143-0002 Grip 0K62-01138-0000 (3) User Arm Mtg. Screws 0017-00101-1791
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5
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Monocolumn, Handrail and Vertical Uprights S/N LXX100000 AND UP
Electrode Kit GK20-00002-0005 HR Bullhorn Cable ( 1 per bullhorn)
Monocolumn with inserts GK68-00002-0002 (3) Mounting Bolts 0017-00101-1881 (3) Washers 0017-00104-0469
AK47-00029-0000
Handrail Assembly AK68-00206-0000
(4) Up p e r Handrail Mounting Screws 0017-00101-1805
(4) Lower Handrail Mounting Screws 0017-00101-1760
(2) Vertical Upright Tube 0K68-01032-0000
Upright Tube Screws ( 1 per upright) 0017-00101-163
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ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Console & Related components S/N LXX100000 AND UP
Console Case with decal AK62-00142-0000
Programmed PCB A084-92219-A029 A084-92221-A020 - (Jap only)
Lower Display Cable AK63-00038-0000
Polar Cable AK39-00063-0000
(6) Console Case Screws 0017-00101-1242
Battery Door 0K62-01026-0000
Upper and Lower
Polar PCB
PCB mounting screws 0017-00101-1650
with receiver AK39-00064-0000
Overlay/Bezel/Switch
Lower PCB B084-92222-B000
(see chart below)
CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE
AK68-00183-0001 AK68-00184-0001 Eng/LED AK68-00183-0002 AK68-00184-0001 Eng + Met
AK68-00183-0003 AK68-00184-0003 Ger/Met AK68-00183-0004 AK68-00184-0004 Spn/Met AK68-00183-0006 AK68-00184-0006 Jap/Met AK68-00183-0007 AK68-00184-0007 Frn/Met AK68-00183-0008 AK68-00184-0008 Ital/Met AK68-00183-0009 AK68-00184-0009 Dut/Met AK68-00183-0010 AK68-00184-0010 Port/Met AK68-00183-0014 AK68-00184-0014
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Eng/Tur
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Shrouds, Boot and Rear Step Assy. S/N LXX100000 AND UP
Monocolumn Boot 0K68-01061-0000
Right Shroud Assembly AK68-00176-0000 Left Shroud Assembly AK68-00176-0001 Shroud Mtg. Screws ( 6 per shroud) 0017-00101-1796
Rear Step (plastic only) 0K68-01020-0000 Rear Step Assembly AK68-00136-0000 (3) Rear Step Mounting Screws 0017-00101-1903
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ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Rocker Arms & Control Link Assy’s S/N LXX100000 AND UP
Rocker Arm W asher 0017-00104-0418 Retaining Ring 0017-00100-0178
Rocker Arm Assembly AK68-00125-0000
Control Lin k Assembly AK68-00147-0000
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Control Link Mounting Screw 0017-00101-1881 and Washer 0017-00104-0479
A
A
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Rocker Arm/Control Link Covers S/N LXX100000 AND UP
Inner Link Cover
ssembly with Bracket AK68-00207-0000 (2) Bracket t o Rocker Arm Mtg .Screws 0017-00101-1846
.
Outer Cover Kit with Seal and Screw GK62-00002-0066
Cap 0K61-01283-0001
Right Clevis Cover Assy. AK68-00154-0001
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Left Clevis Cover Assy.
K68-00154-0002
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Pedal Track Covers and Hardware S/N LXX100000 AND UP
Left Pedal Track Cover
Upper Track Cover Mounting Bracket 0K68-01087-0000 (4) Bracket Mo un ti ng Screws 0017-00101-1881
AK68-00165-0000 Right Pedal Track Cover AK68-00166-0000 Center Cover Assembly AK68-00167-0000 (6) Cover Mounti ng Sc re ws 0017-00101-1902
Lower Track Cover Mounting Bracket 0K68-01088-0000 (4) Bracket Moun ti ng Screws 0017-00101-1881
.
(2) 2 00” Trimlok 0K68-01105-0000
.
1250” Trimlok 0K68-01106-0000
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3
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Pedals, Truck and Rollers Assembly S/N LXX100000 AND UP
Pedal ( Left and Right) 0K53-01027-0002 (4) Pedal Mtg. Screws 0017-00101-1912
Truck and Roller Assembly AK68-00110-0000 (4) Mounting Screws 0017-00101-1906
Right Pedal A daptor AK68-00129-0000 Left Pedal Adaptor AK68-00127-0000
(6) Pedal Adaptor Mounting Screws 0017-00101-1903
(3) Mono Roller & Shaft Assy AK47-00071-0000 Mtg. Screws ( 1 per Roller) 0017-00101-1730 Nut (1 per Roller) 0017-00103-0324 (4) Mini Mono & Shaft Assy. AK68-00217-0000 Mtg. Screws ( 1 per Roller) 0017-00101-1908 Nut ( 1 per Roller) 0017-00103-033
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ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Resistor Assembly and Crossover Pulley S/N LXX100000 AND UP
Crossover Pulley AK68-00104-0000 Mtg. Bolt 0017-00101-1911 Nut 0017-00103-0332
Resi stor Assy . AK68-00108-0000 Resistor 100E-00002-0091 (2) Re sistor As sy. Mtg. Screws 0017-00101-1797
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ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Flexonic Belts and Tensioner Bracket S/N LXX100000 AND UP
Flexonic Belts 0K62-01134-0000
Reed Switch AK68-00159-0000
Tensioner Bracket AK68-00130-0000 Tensioner Screw 0017-00101-1905 Tensioner Nut 0017-00103-0333 (3) Bracket Screw 0017-00101-1906 (3) Bracket Washer 0017-00104-0469
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A
2
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Clutch Shaft and Sprockets S/N LXX100000 AND UP
Poly-V Pulley 0K35-01186-0007 (2) Set Screws 0017-00101-1833 Hex Key 0K53-01183-0000
(3) Hardened Washer
Thrust washer 0K47-01104-0000
0K47-01105-0000 (3) Thrust washer 0K47-01104-0000
Retaining Ring 0017-00100-0107 (2) Hardened Washer 0K47-01105-0000
Users Right Clutch Sprocket
K68-00102-0001 Clutch Shaft 0K47-01024-0000
Bearing Housing AK68-00157-0000 (3) Mounting Screw 0017-00101-1909 (3) Nut 0017-00103-033
Users Left Clutch Sprocket AK68-00102-0000
Retaining Ring 0017-00100-0107
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A
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Clutch Pulley and Shaft Assembly S/N LXX100000 AND UP
Clutch Pulley & Shaft Assembly AK68-00105-0000 Assembly includes: (2) Bearings, Bearing Housing, Intermediate Shaft, Bearing Retainer, Retaining Rings and Bearing Retainer mounting screws.
Pulley with magnet
K68-00212-0000
Screw 0017-00101-1836 Washer 0017-00104-0465
Hex Key 0K53-01183-0000 (2) Set Screws 0017-00101-1833
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A
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Timing Belts and Springs S/N LXX100000 AND UP
NOTE: The following parts are used on each end of both Timing belts: Belt Terminator 0K35-01105-0000 Bracket 0K35-01142-0000 (2) Screws 0017-00101-1904 Washers 0017-00104-0469
Upper Timing Belt AK68-00210-0000
Upper Spring 0K68-01051-0000 Lower Spring 0K68-01081-0000 Mounting screw ( 1 per Spring) 0017-00101-1902 W asher ( 1 per Spring) 0017-00104-0465
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Crossover Pulle y AK68-00104-0000 Pulley Mtg. Screw 0017-00101-1911 Nut 0017-00103-0332 Lower Timing Belt
K68-00211-0000
8
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Lower PCB, Battery and Alternator S/N LXX100000 AND UP
Alternator with flywheel Assembly AK68-00213-0001 Alternator 0017-00009-08 41 Alternator Brush Kit 0017-00009-08 95 Mtg. Hardware (1) - 0017-00101-0986 (1) -0017-00101-1867 (1) -0017-00103-0332
6 Volt Battery 0017-00003-06 85 (2) Battery Mtg. Screws 0017-00101-17 97
Power Control Board B084-92218- D002 (4) PCB Mtg. Screws 0017-00101-183
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ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Access Panel, Wheels and Leg Levelers S/N LXX100000 AND UP
End Cap 0K62-01003-0000
Leg Leveler 0K68-01047-0000 Nut 0017-00103-0330
Access Panel Assembly AK68-00107-0000 (See Miscellaneous page for Panel Assembly parts breakdown) Panel Mtg. Screw 0017-00101-1838
Wheel 0017-00042-0674 Wheel Shaft 0K68-01045-0000 Push On Cap 0017-00042-1066 (Note: It is recommended that a push on cap be ordered whenever replacing one or both wheels.)
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y
9
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Lower Track Cover and Hardware S/N LXX100000 AND UP
Lower Track Cover Assembl AK68-00220-0000 Mounting Screw (3) 0017-00101-1906 Washer, Nylon (3) 0017-00104-0485 Flat Washer (3) 0017-00104-047
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A
A
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Cables S/N LXX100000 AND UP
Power Control Cable AK47-00063-0002
ORANGE
RED/BLK RED/BLK
FIELD RTN
RED/BLK
Valt
GND
BLK/WHT
AC TAP
FIELD EXC
YELLOW
User Arm HR Cables AK47-00029-0000
WHITE
BLACK BLACK
WHITE
Conso le HR Cable AK47-00028-0000
P11 10POS. BACKGROUND DEBUG HOR.
BLK BLK
BLK
P9 RJ45 CSAFE
P10 RJ45 CARDIO TH.
POWER RES. 2 x .75 OHM 240W
GREEN GREEN GREEN
4POS. MINI FIT JR. P4
RT SIGNAL GND GND
LT SIGNAL
NC NC RXD TXD
Vcardio CTS GND Vsysc
NC NC
RXD
TXD
Vcardio
CTS GND Vsysc
DS BERR GND
BKPT
GND FREEZE RESET
Dsi Vcc Dsc
P2 12POS.MNL
6V
RED
RPM_ALT VoltR
VoltR
VoltR Volt Volt
GND GND GND GND
FIELD
BLK/PURPLE
START
GND
GND
IO
St2
I3 I1
St2
I2
St3
I4
St1
I5
St3
I6
St1
Upper Console Board A084-92219-A029
P1 17POS. LOWER KEYPAD
Power Control Board B084-92218-D002
RPM_REED
P1 13POS.KK-156
GND St4
I3 St5 St6 IO St4 I2 St6 I4 I5
St8
I6
St5
START GND
I1
St6
GND
P12 19 POS. UPPER KEYPAD
GND Vbat
3 POS. MINI FIT
P3
S98
S108
S118 S128 S138 S148 S158
LWR-CNSL
D08 D18
D28 D38 D48
D58 D68 D78
D88 D98
D108
D118 D128 D138 D148
D158
Vce
GND
N.C.
N.C.
COM
REED SWITCH
Main Cable
K62-00093-0001
Lower Console Cable AK63-00038-0000
POLAR RECEIVER
P1 24POS. MICROFIT
S9 S10 S11 S12 S13 S14
S15
S15
D0 D1 D2 D3 D4
D5 D6
D7 D8 D9 D10 D11 D12
D13 D14
D15
P5 24POS. MICROFIT
RED
WHITE
BLACK
P7 3POS. MINI FIT JR.
RED BLUE
YELLOW
GREEN
WHITE BLACK BROWN ORANGE GREY RED BLUE YELLOW GREEN WHITE BLACK BROWN
ORANGE
GREY RED BLUE
YELLOW GREEN WHITE BLACK
Polar w/lat ch Conn.C able AK39-00063-0000 PolarPCB w/header Cable
K39-00064-0000
MAGNET
Lower Console Board B084-92222-B000
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