Life Fitness 93XW-0XXX-03 User Manual

ARCTIC SILVER QUIET DRIVE CROSS TRAINER 93XW-0XXX-03
Customer Support Services
PARTS MANUAL revised 30 Jul 2008
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
OPERATION MANUAL M051-00K62-A111 SERVICE MANUAL M051-00K62-A149 TOUCH UP PAINT:
SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN
PLUG IN OPTION 120/60 GK62-00002-0018 PLUG IN OPTION 240/50 UK GK62-00002-0019 PLUG IN OPTION 240v GK62-00002-0020 PLUG IN OPTION 230/50 CONT GK62-00002-0021 POWER CABLE W/BRACKET ASSY.
ASSEMBLY CONSISTS OF:
1) COAX CABLE
2) POWER EXTENSION CABLE
3) ACCESS PANEL BRACKET
4) F TYPE CONNECTOR
5) PLASTIC GROMMET (QTY. 2)
0017-00008-0204 0017-00008-0205 0017-00008-0206
AK62-00210-0000
AK32-00020-0002 AK32-00078-0001 0K62-01179-0001 0017-00021-2846 0017-00042-0754
HARDWARE BAG AK62-00152-0001
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
93XW-0XXX-03 MAKES THE UNIT A 93XER-0XXX-03.
2
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
CONTENTS S/N AXD100000 and up
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPPER FRAME HARDWARE ..........................................................................................7
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8
CRANK COVER AND LOWER CAPS..............................................................................9
LOWER FRAME SHROUDS AND HARDWARE..............................................................10
PEDAL LEVER COMPONENTS.......................................................................................11
PCB, BATTERY, REED SWITCH & BRACKET...............................................................12
BEARING-INSERT ASSEMBLY ...................................................................................... 13
CRANK ARM PULLEY ASSEMBLY.................................................................................14
DRIVE MODULE...............................................................................................................15
DRIVE MODULE HARDWARE.........................................................................................16
CABLES............................................................................................................................17
Note: The 93X has Telemetry only.
3
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Console Support & Deadshaft Covers S/N AXD100000 and up
Right Bullhorn Cover 0K62-01007-0001
Console Support AK62-00123-0000 Console Support Cap 0K62-01030-0000 Console Support Shroud 0K62-01023-0000
Left Bullhorn Cover 0K62-01008-0001
Right Inside Deadshaft Cover 0K62-01010-0000 Left Inside Deadshaft Cover 0K62-0101 1-0000 2-Front Inside Deadshaft Cover 0K62-01009-0000
2-Outside Front Deadshaft Cover 0K62-01013-0000 2-Outside Rear Deadshaft Cover 0K62-01012-0000
4
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Right Bullhorn (See Note) AK62-00053-0001 Left Bullhorn (See Note)
Right Handlebar AK62-00090-0000
AK62-00054-0001
Medallion Bug AK58-00245-0000 Bug Adaptor 0K62-01034-0001
Left Handlebar AK62-00091-0000
NOTE: The Right Bullhorn Assembly consists of: AK62-00057-0001 Bullhorn, 0K62-01136-0000 Grip, and 0K62-01199-0001 Gasket.
NOTE: The Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn, 0K62-01136-0000 Gri p a n d 0K 62-01199- 0001 Gasket
5
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Console & Related components S/N AXD100000 and up
Console Case Screws 0017-00101-1242
PCB Mounting Screws 0017-00101-1650
Programmed PCB A084-92220-A008
Battery Door
Polar W/Latch Cable AK39-00063-0000
0K62-01026-0000
Console Case with decal AK62-00142-0000
Polar PCB with Receive r AK39-00064-0000
Overlay/Bezel/Switch (see chart below)
CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE
AK62-00327-0001 AK62-00190-0001 Eng + Met AK62-00327-0003 AK62-00190-0003 Ger/Met
AK62-00327-0004 AK62-00190-0004 Spn/Met AK62-00327-0006 AK62-00190-0006 Jap/Met AK62-00327-0007 AK62-00190-0007 Frn/Met AK62-00327-0008 AK62-00190-0008 Ital/Met AK62-00327-0009 AK62-00190-0009 Dut/Met AK62-00327-0010 AK62-00190-0010 Port/Met AK62-00327-0014 AK62-00190-0014 Turk/Met
6
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Upper Frame Hardware S/N AXD100000 and up
Items Not Shown Accessory Tray 0K62-01022-0000 Accessory Tray
0017-00101-1846
Mounting Screws (2)
Handlebar Mounting Screws
Console Mounting Screws (4) 0017-00101-1796
Bullh orn Screw Kit (includes 4 screws) GK62-00002-0042
Console Support Mounting Screws (6) 0017-00101-1791 Console Support Shroud Mounting Screws 0017-00101-1796
0017-00101-1791 ( 3 per side)
Bullhorn Cover Screws 0017-00101-1854
Inside Deadshaft Cover Screws 0017-00101-1796 (2 per side)
7
Outside Deadshaft Cover Screws 0017-00101-1796 ( 2 per side )
A
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Rocker Arms & Pedal Levers S/N AXD100000 and up
contents: Rocker Arms (2) Hardened Spacers (2)
Oilite Washers (2) Retaini ng Rings (2)
Loctite 620
Alcoho l pad
Rocker Arms AK62-00002-0070 Shaft Collar w/Screws 0K61-01259-0000
Right Pedal Lever Assembly
K62-00236-0000
Left Pedal Lever Assembly AK62-00235-0000
8
5
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Crank Cover and Lower Caps S/N AXD100000 and up
Stabilizer Caps 4 - 0K62-01003-0000
Front frame Cap 0K62-01004-0000 Mounting Screws (Located on front sides of Ladder Frame Cover) 2- 0017-00101-179
Crank Cover 0K61-03100-0002 2 - Mounting screws 0017-00101-1837
9
A
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Lower Frame Shrouds & Hardware S/N AXD100000 and up
Rear Shr o ud Assy.
AK62-00223-0000 Rocker Cover Kit (includes clip & screw) GK62-00002-0066 Mounting screw 0017-00101-1796 Right Inside Rocker Cover 0K62-01038-0000 Right Inside Lever Joint Cover 0K62-01040-0000 Outside Pedal Joint Cover 0K62-01035-0000 Mounting screw 0017-00101-1836
Right Link Cover w/decal AK62-001 15-0000 Left Link Cover w/de ca l AK62-001 16-0000 Mounti ng screws ( 6 per cover) 0017-00101-1796
Mounting screws
(2 per side)
0017-00101-1796
Leg Levelers
K62-00124-0000
Rocker Cover Kit (includes clip & screw) GK62-00002-0066 Mounting screw 0017-00101-1796 Left Inside Rocker Cover 0K62-01037-0000 Left Inside Lever Joint Cover 0K62-01039-0000 Outside Pedal Joint Cover 0K62-01035-0000 Mounting Screw 0017-00101-1836
Ladder Frame Cover w/decal AK62-00106-0001 4 - Mounting screws 0017-00101-1795
Shroud Panel 0K62-01002-0003 Mounti ng screws (2 per side) 0017-00101-1795
10
Wheel/Bracket Assy . AK62-00102-0000 Mounting Screws ( 3 per assy.) 0017-00101-1789
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Pedal Lever Assembly Components S/N AXD100000 and up
Control Link Kit GK62-00002-0071 (contains 2 control links , part nos. AK62-00384 -0000)
E-Ring 0017-00100-0107 Thrust Washer 0K47-01105-0000 Brass Washer 0K47-01104-0000 Pedal/Rocker Shaft & Be a rings Order Kit GK62-00002-0001
Control Links (2) AK62-00384-0000
Right Inside Pedal Cover 0K62-01015-0000 Left Inside Pedal Cover 0K62-01016-0000 Mounting screws (5) 0017-00101-1796
Washer 0017-00104-0479 Nut 0017-00103-0333
Left Pedal 0K62-01005-0000 Right Pedal 0K62-01006-0000
Hex nut 0017-00103-0333
Pedal Mounting Hardware Screws (4) 0017-00101-1805 Washer (4) 0017-00104-0469
Roller w/bearing AK62-00196-0001 Shaft Collar 0K62-01065-0000 Washer 0017-00104-0474 Brass Washer 0K47-01104-0000 Anti-Lift Roller 0K62-01191-0000
Crank Extension Mounting Bolt 0017-00101-1907
Roller Extrusion AK62-00197-0000 Screws (4) 0017-00101-1789
Anti-Lift T rack 0K62-01208-0000 Screws (2) 0017-00101-1836
Note: Units with serial number AXD100047 or lower will require kit GK62-00002-0015 when replacing either the tie rod assembly or the crank extension for the first time.
11
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
PCB, Battery, Reed Switch & Bracket S/N AXD100000 and up
PCB, Reed Switch Battery Bracket 0K62-01233-0000
Power Control Board B084-92218-D002 PCB Mounting screws 0017-00101-1838
Grommet (4) 0017-00042-0821
Battery Mounting screws 0017-00101-1797
6V Battery 0017-00003-0685
Reed Switch 118E-0000 1-014 0
Reed Switch Mounting screws (2) 0017-00101-1794
12
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Bearing-Insert Assembly -AK62-00299-0000 S/N AXD100000 and up
Service Kit- GK62-00002-0044 Includes: 1- crankshaft 2- bearings 2- sets of bearing flanges 4- nuts and washers
Service Kit- GK62-00002-0045 Includes:
1 - intermediate shaft 2 - bearings 2- sets of bearing flanges 4- nuts and washers
Bearing Flanges (2) 0K62-01220-0000
1” Bearing 0K62-01221-0000
13
A
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Crank Arm Pulley Assembly S/N AXD100000 and up
Crank arm weld Assembly AK62-00205-0000
Retaining Ring 0017-00100-0107
Crank arm mounting bolt 0017-00101-1849 nut - 0017-00103-0334
Poly-V Crank Pulley 0K61-02409-0000
Crankshaft Plate 0K61-02302-0001
Magnet Mounting screw 0017-00101-1835 washer 0017-00104-0144
Magnet-Standoff Assembly
K62-00186-0000
Crankshaft Plate Mounting screws (4) 0017-00101-1834
14
A
n
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Drive Module S/N AXD100000 and up
lternator-Flywheel Crank Arm-Pulley Assembly See Page 13 for breakdown
Crankshaft 0K62-01222-0000
J10 Flexonic Belt 0K62-01135-0000
Assembly AK61-00250-0001 Mando Alternator Brushes 0017-00009-0895
Right Crank Arm Weld Assembly AK62-00204-0000
Intermediate Shaft 0K62-01223-0000
Resistor Assembly Includes Power Control Cable AK62-00260-0000
Bearing-Insert Assembly (4) See Page 13 for breakdow
15
J8 Flexonic Belt 0K62-01134-0000
Poly-V Metric Pulley 0K35-01186-0007 Pulley Set screws 0017-00101-1833
A
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Drive Module Hardware S/N AXD100000 and up
lternator-Flywheel Assembly Mounting bolt
Crankshaft 0K62-01222-0001
Square Machine Key (2) 0K53-01122-0000
0017-00101-0986
Crank Arm Mounting bolt 0017-00101-1849 nut 0017-00103-0334
Alernator-flywheel mounting bolt and nut bolt-0017-00101-1867 nut-0017-00103-0332
Retaining ring 0017-00100-0107
Poly-V pulley mounting screw
Machine Key 0K53-01183-0000
Bearing-Insert Mounting Screw and Nut (refer to Weldnut Kit, part no. GK62-00002-0068)
and washer 0017-00101-1836 0017-00104-0465
16
ARCTIC SILVER QUIET DRIVE 93XW 93XW-0XXX-03
Cables S/N AXD100000 and up
Power Control Board B084-92218-D000
Main Cable AK62-00093-0000
Power Control Cable AK62-00092-0000
Console PCB A084-92220-A008
17
Loading...