Life Fitness 90T-XXXX-04 User Manual

ARCTIC SILVER 90T-XXXX-04 TREADMILL
Customer Support Services
PARTS MANUAL rev 17 Sep 2008
Miscellaneous ........................................................................................................ 3
Console Assembly ................................................................................................... 4
Motor Cover, Leveler, and End Caps ............................................................................. 7
Ergo Bar and Upright Assembly ................................................................................... 8
Accessory Trays...................................................................................................... 9
Belt, Deck, and Rollers............................................................................................10
LifeSprings and Anti-static Tinsel................................................................................11
Lift Frame Assembly ...............................................................................................12
Lift Motor and Home Switch......................................................................................13
Drive Motor Assembly..............................................................................................14
Wax Motor, Wax Bag, Wax Nozzle, and Bracket ..............................................................15
Speed Sensor and Sensor Wheel Assembly .....................................................................16
Rear Roller Guards.................................................................................................17
DC Controller and On/Off Switch................................................................................18
Line Cord and Line Filter..........................................................................................19
Cables................................................................................................................20
2
Language
Operation
Manual*
Assembly
Instruction*
Instruction
Bag Assembly
Service
Manual
English M051-00K60-A028 M051-00K60-B024 French
Portuguese
Spanish
Dutch
German
Italian
Japanese M051-00K60-A031 M051-00K60-A027
*If available, operation manuals and assembly instructions are available only in PDF form
AK60-00161-0000 HDWR-BAG ASSY: MFG; 90TW BM
Item Description Qty
0K60-01098-0001 END-CAP: SPHERE 4 0017-00021-2846 CONN FTYPE PNL F01S RD GP F B 1 0017-00042-1151 RIVET: PLASTIC; REMOVABLE 5 0017-00101-1256 3/8 -16X80 UNS HEX BLT G5 ZN B 4
M051-00K60-A029 M051-00K60-B025
M051-00K60-A030 M051-00K60-B026
N/A
N/A
M051-00K60-A023
N/A
N/A
0017-00101-1767 1/4 -20X28 TRX BUT L CS G8 ZS B 4 0017-00101-1768 1/4 -20X32 TRX BUT L CS G8 ZS B 2 0017-00101-1776 VMI 10-16X 8 PHL PAN B ST ZB B 10 0017-00103-0188 NUT 3/8 -16 LOCK-FLNGE D ST CD B 4 0017-00104-0464 WSH 406-.734-064 FL-D ST ZS B 4
Touch-up Paint
Item Description Qty
0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER B 1 0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER B 1 0017-00008-0206 PAINT: STEALTH GREY; .6OZ. BTL. B 1
Pre-Wire Cables for LCD Entertainment
Item Description Qty
AK32-00020-0002 CBL-ASSY: COAX; 120 IN. S/C-B 1 AK32-00078-0001 CBL-ASSY: PWR EXT; 120" S/C-C 1
3
Stop Key Tether Assembly AK60-00101-0000
Disc Magnet 0K40-01070-0000
Language Console*
Eng+Met AK60-00112-0001 AK60-00109-0001
German AK60-00112-0003 AK60-00109-0003
Spanish AK60-00112-0004 AK60-00109-0004
Japanese AK60-00112-0006 AK60-00109-0006
French AK60-00112-0007 AK60-00109-0007
Italian AK60-00112-0008 AK60-00109-0008
Dutch AK60-00112-0009 AK60-00109-0009
Portuguese AK60-00112-0010 AK60-00109-0010
*Some console and overlay/bezel assemblies may be unavailable
Screw 0017-00101-1275
Overlay/Bezel
Assembly*
4
6-Pin Connector
Polar/Emergency Stop Cable Assembly
AK60-00043-0000
(Note: The 6-p in connector,
2-Pin Connector
2-Pin Connector
connects to the PCB As s y . The 2-pin connector,
connects to the Stop Swi tch conn ector .)
Receiver Isolator Tub e 0K36-01059-0002
Side Foa m 0K36-01060-0000
Polar Receiver SK40-00045-0001
Receiver I s ola tor Cub e 0K36-01059-0001
Stop Swi tch Assembly AK58-00036-0000
Note: 2-p in connector, connects to the Polar/Emergency Stop 2-pin connector.
Phillips Screw 0017-00101-0969
Phillips Screw(4) 0017-00101-1275
Console PCB A084-92236-A001
5
Left Wire Cover 0K60-01041-0003
Phillips Screw(9) 0017-00101-1288
Right Wire Cover 0K60-01041-0004
Rear Decal 0K60-01176-0000
Console Rear Case 0K60-01072-0001
6
r
Motor Cover, Leveler, and End Caps S/N ATY100000 and up
Motor Cov e AK60-00033-0002
Mot o r Co v er Screws (4) 0017-00101-1621
Grommets (4) 0017-00042-0326
Anti Skid 0K60-01096-0001
End Cap (4) 0K60-01018-0001
End Cap Sc re ws (8) 0017-00101-1776
Grommets (8) 0017-00042-0326
Ha ndra il Bolt 0017-00101-1256
Flat Wash er 0017-00104-0464
Locking Nut 0017-00103-0188
Jam N ut 0017-00103-0323
Leveler 0K60-01033-0000
7
g
8
ERGO Bar and Upright Assembly S/N ATY100000 and up
Main Wirin Cable
ERGO Bar
Mount ing Screw 0017-00101-1768
0K60-01081-0001
Left Upright Assembly AK60-00117-0003
Mounti ng Screw 0017-00101-176
LF Bug Medallion Assy AK58-00245-0000
End Cap 0K60-01098-0001
Right Upright Assembly AK60-00116-0003
8
Accessory Tray RT 0K60-01008-0003
Accessory Tray LT 0K60-01008-0004
Mounting Screws(4) 0017-00101-1767
Push R i vots(2) 0017-00042-1151
9
Striding Belt 0K60-01024-0000 (All International) 0K60-01024-0002 (Only 90T-0100 and 90T-0300)
Rear Roller 0K60-01011-0000
Front Roller AK60-00029-0000
Deck Screws (4) 0017-00101-1775
Decal 0K60-01190-0000
Deck 0K60-01022-0000
10
l
LifeSprings and Anti-Static Tinsel S/N ATY100000 and up
Tinnerm an Clip(4) 0017-00103-0198
Tinsel Extension Spring 0017-00009-0901
Allen Screw(8) 0017-00101-1652
Anti-Static Tinse 0K60-01055-0000
Tinsel Screw 0017-00101-1193
Lifespring( 8) 0K40-01026-0002
Washer(8) 0017-00104-0072
11
1
8
Lift Frame Assembly S/N ATY100000 and up
Wheel As sembly 0K60-01020-0000
Cap 0K60-01092-0000
Cotter Pin 0017-00007-0208
Clevis Pin 0017-00007-027
Cotter Pin
0017-00007-020 Clevis Pin 0017-00007-0270
Lift Frame Assembly AK60-00065-0000
12
Lift Motor 0K60-01094-0000 (120v)
0K60-01166-0000(220v/60Hz)
Cott er Pins 0017-00007-0208
Ground Screw 0017-00101-0883
Ground Washer 0017-00104-0004
Cl evis Pi ns 0017-00007-0215
Cl evis Pi ns 0017-00007-0214
Home Swi tch 0017-00032-0195
Ground Screw 0017-00101-0883
13
ARCTIC SILVER 90T 90T-XXXX-04
9
Drive Motor Assembly S/N ATY100000 and up
Driv e Mo to r As s embly AK60-00081-0001 Motor Brush K it GK60-00002-0007
Tensioning Bolt 0017-00101-1283
Locking Nuts (4) 0017-00103-0025
Wide Washers ( 4) 0K60-01121-0000
Isolation Mounts 0K60-01119-0000
Isolation Mounting Plate 0K60-01123-0000
Motor Mount Sp acer 0K60-01120-0000
Speed Sensor Bracket Screws (2 )
0017-00101-1193
Motor; B leed Cable AK60-00098-0000
Drive Belt 0K60-01025-0000
Mounting Nuts (4) 0017-00103-0132
Washer 0017-00104-015
14
2
Not applicable for models 90T-0100 or 90T-0300
Wax M otor 0K60-01122-0000 (120v) AK60-00099-0000(220v)
Wax Bag GK60-00002-0001
Wax Spray Nozzle 0017-00009-1138
Support Wax B ag 0K60-01035-0001
Push Ri vets 0017-00042-1151
Wax Hose 0017-00041-0880
Nozzle Elbow 0017-00042-112
Wax Bracket Assembly AK60-00017-0000
15
y
)
(If Equippe d STAM P MUST FACE
EACH OTHER
Setscrews(2) 0017-00101-0333
Moun ting Screws 0017-00101-0776
Speed Sens o r w/o Bracket
AK60-00093-0000
Drive Motor Pulle
0K60-01097-0000
Ch opper P ulley Wheel Assembly AK60-00120-0001
Sensor Wheel 0K60-01051-0000
Backer Plate 0K60-01189-0000
Screw 0017-00101-1017
Bracket 0K60-01054-0001
OPTO Speed Sensor w/Bracket
AK60-00048-0001
16
)
Rear Roller Guards LT 0K60-01085-0002
Roller Guard Screws(2 0017-00101-1776
Rear Roll er Guards RT 0K60-01085-0001
Washer(2) 0017-00104-0334
Rea r Roller Adjusting Bolt(2) 0017-00101-1714
17
z
DC Controller To p Mounti ng Screws(2)
0017-00101-0168
Lock Washers(2) 0017-00104-0460
DC Controller Bottom Mounting Screws(2)
0017-00101-0162
ON/OFF Switch 0017-00032-0198
DC Controller GK60-00002-0002
100-120 Volts/50-60 H GK60-00002-0003
200+ Vol ts /50-60 Hz
18
)
Line Cord and Line Filter S/N ATY100000 and up
Scr ews (2 0017-00101-0162
Line Filter Assembly (20A) 0017-00003-1015
Line Filter Assembly (220v, 10Amp) 0017-00003-0898
Strain Relief 0017-00042-1150
Line Cord AK60-00067-0000 Domestic 120/60 0017-00003-0696 220v/50Hz Conti nental 0017-00003-0890 220v/50Hz UK 0017-00003-0951 220v/60Hz U.S. 0017-00003-0996 230v/50Hz Austra lian
Aluminum FlexDeck Decal 0K58-01365-0000
19
ARCTIC SILVER 90T 90T-XXXX-04 Cables S/N ATY100000 and up
)
0
d
0
n
r
0
g
0
(
-
8
y
4
s
s
3
0
A
)
0
k
-
e
l
6
0
c
b
2
0
a
l
K
a C
0
B
0
A
(
-
6
y
s
4
s
3
0
A
0
-
e
l
6
b
2
a
K A
C
) e
t
i
0
h
0
0
W
0
(
-
7
y
s
4
s
3 0
A
0
-
e
l
6
b
2
a
K
C
A
C
E
n
C
e
e
t
D
A
i
e
r
h
V
k
G
0
W
/
c
/
2
l
d
a
1
l
a
n
r
B
t
u
/
u
t
o
r
e
o H
G
N
e
e
l b a
C r
0
e
0
l
l
0
o
0
r
-
t
3
n
0
o
1 0
C
0
r
-
e
0
6
w
K
o
A
P
l b a C
r e
l
l o
r
t n o
C r e
w o P
C
B
n
C
e
e
t
A
A
i
e
r
V
h
k
G
0
W
c
/
/
2
l
d
a
2
l
a
n
r
B
t
u
/
t
u
o
r
o
e
H
N
G
0
0 0
0
­4
0 1
0 0
-
0 6
K A
0 0
e
l
0
0
b
-
a
7 3
C
0
e
0
l
0
-
o
s
0
n
6
o
K A
C
e
l b
0
a
0
C
0
0
h
-
c
8
t
i
3 0
w
0
S
0
-
e
0
m
6
K
o H
A
20
e
l
0
b
0
0
a
0
C
-
1
p
4 0
m
0
u
0
P
-
0
x
6
a
K
W
A
Loading...