Life Fitness 8500 3 User Manual

5 (1)

8500 3-STACK MULTI-GYM

ASSEMBLYINSTRUCTIONS

Part # 6866301

1

Revision:3/15/00

IMPORTANT NOTES

Please note:

*Thank you for purchasing the LIFE FITNESS 8500 MULTI-GYM. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.

*We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your LIFE FITNESS customer service representative at (800) 328-9714.

There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules:

1.Inspect equipment daily. Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury.

2.Do not allow minors or children to play on or around this equipment.

3.Exercise with care to avoid injury.

4.If unsure of proper use of equipment, call your local LIFE FITNESS STRENGTH distributor or call the LIFE FITNESS STRENGTH customer service department at (800) 328-9714.

5.Consult your physician before beginning any exercise program.

Tools Required for Assembly

*Rubber mallet or hammer

*3/4” wrench, 9/16” wrench

*Ratchet with 3/4” and 9/16” sockets

*5/32”, 3/16”, 7/32” Allen wrenches

*Adjustable wrench

*Tape measure

Bolt Length Ruler

NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.

BOLT LENGTH

BOLT LENGTH RULER:

 

1/2

 

1/2

 

1/2

 

1/2

 

1/2

 

 

1/2

 

0

 

 

1

 

 

2

 

 

3

 

 

4

 

 

5

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Life Fitness 8500 3 User Manual

PARTS LIST

KEY

PART #

DESCRIPTION

QTY

KEY

PART #

DESCRIPTION

QTY

1

6617103

REAR UPRIGHT

1

59

3118401

4” VINYL CAP

1

2

6779802

LEG BACK PAD ADJUST

1

60

6140701

1 X 1” GLIDE

5

3

6625502

LEG BACK PAD SUPPORT

1

61

6177001

2-1/2 X 5-1/2 NON-SKID STRIP

4

4

6624202

BACK PAD ANGLE LEFT

1

62

6412001

3/8 X 2-3/4” DIA. SPRING PIN

6

5

6624302

BACK PAD ANGLE RIGHT

1

63

6466901

1/2 X 3-1/2” DIA. SPRING PIN

1

6

6622903

PEC ARM RIGHT

1

64

6427101

KEYHOLE CLEVIS

1

7

6623003

PEC ARM LEFT

1

65

6692601

3 X 2” END CAP

2

8

6623503

PRESS ARM

1

66

6781601

1/2 X 7-7/8” SPRING PIN

1

9

6624502

CALF/LOW ROW

1

67

6757701

2-7/8 X 1” CABLE CLIP

12

10

6622503

BEARING HOUSING

1

68

3103801

5/16” SNAP LINK

4

11

6620903

FLOATING PULLEY STOP

1

69

6480301

3/8” FLANGE SPACER

24

12

6691803

SEAT SUPPORT

1

70

6020601

1/2” FLANGE BEARING

4

13

6692402

PAD SUPPORT

1

71

3104901

3/4” FLANGE BEARING

6

14

6623702

WOLFFSLEEVE

1

72

6619501

3/4” SLEEVE BEARING

2

15

6662203

LEG EXT HANDLE RIGHT

1

73

3109602

1/2” PAL NUT

1

16

6662303

LEG EXT HANDLE LEFT

1

74

6075906

12 LINK CHAIN

1

17

6628302

2 X 8” PLATE

1

75

6214401

WEIGHT STACK PIN

3

18

6275302

LAT BAR

1

76

6406401

HINGE TAB

4

19

6523401

72-3/8” GUIDE ROD

6

77

6695001

3/4” DIA. TAPPED SHAFT

1

20

6765203

PRESS G.R. SUPPORT

1

78

3103302

13/16” SHAFT COLLAR

6

21

6765303

LEG G.R. SUPPORT

1

79

3103304

1-5/16” SHAFT COLLAR

8

22

6769903

PEC G.R. SUPPORT

1

80

3102501

3/8”WASHER

79

23

6768003

LEG WT. STACK BASE

1

81

3114502

3/8” LOCK WASHER

5

24

6767903

PRESS WT. STACK BASE

1

82

3102802

3/8” LOCK NUT

41

25

6769003

BASE

1

83

3102807

3/8” LOW HEIGHT LOCK NUT

3

26

6769702

PULLEY BRACKET

1

84

3102502

1/2”WASHER

21

27

6769803

CENTER PULLEY BRACKET

1

85

3102801

1/2” LOCK NUT

24

28

6772102

PEC CAM

2

86

3102804

1/2” LOW HEIGHT LOCK NUT

8

29

6768803

FRONT UPRIGHT

1

87

3202401

3/8 X 1” BTTN HD CAP SCREW

4

30

6768503

TOP BOOM

1

88

3102901

3/8 X 1-1/4” BOLT

15

31

6769203

REAR BASE LEG

1

89

3102933

3/8 X 2” BOLT

13

32

6867203

LEG CURL/EXTENSION

1

90

3102922

3/8 X 2-3/4” BOLT

18

33

6872502

PAD SLEEVE

2

91

3102915

3/8 X 3-1/4” BOLT

14

34

6771003

LEG FRAME

1

92

3102906

3/8 X 4” BOLT

4

35

6770102

SWIVEL PULLEY BRACKET

1

93

3202101

1/2 X 1-1/4” BOLT

2

36

6871702

PRESS ARM ADJUST

1

94

3102910

1/2 X 3” BOLT

7

37

6768303

PRESS FRAME

1

95

3102918

1/2 X 3-1/4” BOLT

8

38

6770703

PRESS BASE

1

96

3102917

1/2 X 4” BOLT

10

39

6772201

19-1/4” TUBE

1

97

3202107

1/2 X 6-1/2” BOLT

2

40

6772301

21-1/2” TUBE

1

98

3202109

1/2 X 7-1/2” BOLT

1

41

6764901

4 X 7” ROLLER PAD

8

99

6780101

PEC ARM PAD

2

42

6773101

LAT CABLE ASSEMBLY

1

100

6780001

PRESS SEAT PAD

1

43

6773201

LEGCABLEASSEMBLY

1

101

6780301

PRESS BACK PAD

1

44

6773301

PRESSCABLEASSEMBLY

1

102

6780201

LEG SEAT PAD

1

45

6773401

AB CRUNCH CABLE ASSEMBLY

1

103

6780401

LEG BACK PAD

1

46

6773501

PEC DEC CABLE ASSEMBLY

1

104

6780601

PEC SEAT PAD

1

47

3108002

WEIGHT STACK CUSHION

8

105

6780501

PEC BACK PAD

1

48

3116101

4-1/2” PULLEY

24

106

6214501

WEIGHT PLATE

60

49

3202301

PILLOW BLOCK BEARING

2

107

6703801

WEIGHT PLATE LABELS (LBS.)

1

50

6284501

20 HOLE SELECTOR SHAFT

3

108

6189501

WEIGHT PLATE LABELS (1-25)

1

51

6389701

LOW ROW CHROME BAR

1

109

6382301

WEIGHT PLATE BUSHING (10 CT)

12

52

6619301

U-PIN

1

110

6375801

AB CRUNCH STRAP

1

53

6714601

HEAD PLATE

3

111

6764803

LEG SHROUD

1

54

3116001

1-1/4” SQ. RUBBER BUMPER

3

112

6764803

PEC SHROUD

1

55

6594702

FLOATING PULLEY BRACKET

1

113

6779601

PRESS SHROUD

1

56

6651602

2 X 15-1/2” PLATE

2

114

3102909

3/8 X 1” BOLT

13

57

6868703

4-1/2 X 8” PLATE

1

115

3108404

3/8 X 3” COUNTERSUNK BOLT

2

58

6122702

3/8 X 1/2” SPACER

2

116

6827001

2-7/8 X 2-1/4” CABLE CLIP

8

3

23

1/2 X 3-1/4” 95

25

61

24

 

85

FIGURE 1

STEP 1:

LOOSELY assemble the LEG WEIGHT STACK BASE (23) and the PRESS WEIGHT STACK BASE (24) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 1.

Apply two NON-SKID STRIPS (61) to the BASE (25) as shown in FIGURE 1.

 

1/2

 

1/2

 

1/2

 

1/2

 

1/2

 

 

1/2

 

0

 

 

1

 

 

 

2

 

 

 

3

 

 

 

4

 

 

 

5

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

96 1/2 X 4””

84

30

85

85

95 1/2 X 3-1/4”

1

29

85

84

94 1/2 X 3”

85

25

95 1/2 X 3-1/4”

FIGURE 2

STEP 2:

LOOSELY assemble the FRONT UPRIGHT (29) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 2.

LOOSELY assemble the REAR UPRIGHT (1) to the BASE (25) using one 1/2 X 3” BOLT (94), two 1/2” WASHERS (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 2.

LOOSELY assemble the TOP BOOM (30) to the REAR UPRIGHT (1) using two 1/2 X 4” BOLTS (96), two 1/2” WASHERS (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 2.

LOOSELY assemble the TOP BOOM (30) to the FRONT UPRIGHT (29) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 2.

TIGTEN ALL LOOSE FRAME CONNECTIONS MADE TO THIS POINT! 5

105

29

104

13

80

3/8 X 1-1/4” 88

1/2 X 4” 96 12

62

92 3/8 X 4”

80

1/2” LOW

HEIGHT 86 11

FIGURE 3

STEP 3:

SECURELY assemble the FLOATING PULLEY STOP (11) and the SEAT SUPPORT (12) to the FRONT UPRIGHT (29) using two 1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86) as shown in FIGURE 3.

SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the SEAT SUPPORT (12) as shown in FIGURE 3.

SECURELY assemble one PEC SEAT PAD (104) to the PAD SUPPORT (13) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS

(80)as shown in FIGURE 3.

CAREFULLY insert the PAD SUPPORT (13) into the SEAT SUPPORT (12) and engage the SPRING PIN into one of the holes.

SECURELY assemble one PEC BACK PAD (105) to the FRONT UPRIGHT (29) using two 3/8 X 4” BOLTS (92) and two 3/8” WASHERS

(80)as shown.

 

1/2

 

 

1/2

 

 

1/2

 

1/2

 

1/2

 

 

1/2

 

0

 

 

1

 

 

2

 

 

3

 

 

 

4

 

 

 

5

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

60

1/2 X 4” 96

10

29

27

86

1/2” LOW HEIGHT

 

79

72

41

 

40

28

7

71

71

84

6

 

85

 

62

99

 

 

80

3/8 X 3-1/4” 91

FIGURE 4

STEP 4:

SECURELY assemble the BEARING HOUSING (10) and the CENTER PULLEY BRACKET (27) to the FRONT UPRIGHT (29) using two 1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86).

Assemble the RIGHT PEC ARM (6) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two 3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 4. (NOTE: SECURELY tighten, then back nut off 1/4 turn to allow the PEC ARM to rotate freely.)

Assemble the LEFT PEC ARM (7) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two 3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 4. (NOTE: SECURELY tighten, then back nut off 1/4 turn to allow the PEC ARM to rotate freely.)

SECURELY assemble a 3/8 X 2-3/4” SPRING PIN (62) to the to the RIGHT & LEFT PEC ARM (6 & 7). See FIGURE 4.

Apply two 1” X 1” GLIDES (60) to the BEARING HOUSING (10) where the PEC CAMS (28) come in contact with the BEARING HOUSING (10) as shown.

SECURELY assemble one PEC ARM PAD (99) to both the RIGHT & LEFT PEC ARMS (6 & 7) using four 3/8 X 3-1/4” BOLTS (91) and four 3/8” WASHERS (80). See FIGURE 4.

SECURELY assemble two 4 X 7” ROLLER PADS (41) to the FRONT UPRIGHT (29) using one 21-1/2” TUBE (40) and two 1-5/16” SHAFT COLLARS (79). SECURELY tighten set screws on SHAFT COLLARS (79). See FIGURE 4.

7

73

14

37

59

62

52

FIGURE 5

STEP 5:

SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the WOLFF SLEEVE (14) as shown in FIGURE 5.

Assemble one U-PIN (52) to the WOLFF SLEEVE (14) using one 1/2” PAL NUT (73).

Slide one 4” VINYL SLEEVE (59) onto the U-PIN (52) as shown in FIGURE 5.

CAREFULLY slide the WOLFF SLEEVE (14) onto the PRESS FRAME (37) until the SPRING PIN engages in one of the holes.

 

1/2

 

 

1/2

 

 

1/2

 

1/2

 

1/2

 

 

1/2

 

0

 

 

1

 

 

2

 

 

3

 

 

 

4

 

 

 

5

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

94 1/2 X 3”

38

1

84

85

86 1/2” LOW HEIGHT

94 1/2 X 3”

35

84

85

25

FIGURE 6

STEP 6:

SECURELY assemble the PRESS BASE (38) to the BASE (25) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and two 1/2” LOCK NUTS (85), and to the REAR UPRIGHT (1) using one 1/2 X 3” BOLT (94), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 6.

Assemble the SWIVEL PULLEY BRACKET (35) to the PRESS BASE (38) using one 1/2” LOW HEIGHT LOCK NUT (86) as shown in FIGURE 6. (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET to rotate freely.)

9

Loading...
+ 20 hidden pages