Liebherr R 995 User Manual

Mining Excavator R 995
Operating Weight with Backhoe Attachment: 441.000 kg / 972,200 lb with Shovel Attachment: 450.000 kg / 992,100 lb Engine Output: 1.600 kW / 2,140 HP Bucket Capacity @ 1,8 t/m Shovel Capacity @ 1,8 t/m3 / 3,000 lb/yd3: 26,50 m3 / 34.7 yd
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/ 3,000 lb/yd3: 26,50 m3 / 34.7 yd
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Technical Data
Engine
1 MTU diesel engine Rating per SAE J 1995 Model Type
Displacement Bore/Stroke Engine cooling system Air cleaner
Fuel tank Electrical system Voltage Batteries Alternator Engine idling Electronic engine control system
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Hydraulic System
Hydraulic pumps for attachment and travel drive Max. flow
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Max. hydr. pressure Hydraulic pumps for swing drive
Max. flow Max. hydr. pressure Pump management
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Hydraulic tank capacity Hydraulic system capacity Hydraulic oil filter
Hydraulic oil cooler
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Electro-Hydraulic Controls
Servo circuit
Emergency control
Power distribution
Flow summation Control functions Attachment and Swing Travel Bottom dump bucket
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1.600 kW/2,140 HP at 1,800 rpm MTU 16 V 4000 E 20 (Tier 1) 16 cylinder turbocharged V-engine,
after-cooled, two separate water cooling circuits, common-rail direct injection system
65 l/3,967 in
3
165/190 mm / 6.5/7.48 in fans driven via hydraulic piston motor dry-type air cleaner with pre-cleaner, with
automatic dust ejector, primary and safety elements
10.000 l/2,640 gal
24 V 8 x 170 Ah/12 V 24 V/240 Amp sensor controlled
engine speed sensing over the entire
engine RPM range. Provides integration of engine with other machine systems
6 variable flow axial piston pumps 6 x 840 l/min. / 6 x 222 gpm
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320 bar/4,640 psi
4 reversible swash plate pumps, closed-
loop circuit
4 x 361 l/min. / 4 x 95.4 gpm
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350 bar/5,076 psi electronically controlled pressure and flow
management with oil flow optimisation
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3.030 l/800 gal
6.400 l/1,690 gal 1 high pressure safety filter after each high
pressure pump + fine filtration of entire return flow (15/5 μm)
2 separate coolers, 3 temperature
controlled fans driven via hydraulic piston motors
independent, electric over hydraulic
proportional controls of each function
via accumulator for all attachment func-
tions with stopped engine
via monoblock control valves with inte-
grated primary relief valves and flanged on secondary valves for travel
to attachment and travel drive
proportional via joystick levers proportional via foot pedals or hand levers
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proportional via foot pedals
Electric System
Electric isolation Working lights
Emergency stop switches
Electrical wiring
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easy accessible battery isolations high brightness halogen lights:
– 4 on working attachment – 2 on LHS of uppercarriage – 2 on RHS of uppercarriage – 2 on counterweight Xenon lights in option
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at ground level, in hydraulic compartment,
in engine compartment and in operator cab
heavy duty execution in IP 65 standard for
operating conditions of – 50 °C to 100 °C/ – 58 °F to 212 °F
Swing Drive
Hydraulic motor Swing gear Swing ring
Swing speed Swing-holding brake
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4 Liebherr axial piston motors 4 Liebherr planetary reduction gears Liebherr, sealed triple roller swing ring,
internal teeth 0 – 3.7 rpm hydraulically released, maintenance-free,
multi-disc brakes integrated in each swing
gear
Uppercarriage
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Design
torque resistant designed upper frame in
box type construction for superior strength
and durability
Attachment mounting
Machine access
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parallel longitudinal main girders in box-
section construction on the cab side with a hydraulically driven
access ladder, additional emergency ladder
in front of the cab
Service Flap
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Design
– fuel fast refill – hydraulic oil refill – engine oil quick change – splitterbox oil quick change – swing gearbox oil quick change – swing ring teeth grease barrel refilling via
– attachment/swing ring bearing grease
– windshield washer water refilling Quick coupler upon request
hydraulically actuated service flap, easily
accessible from ground level to allow:
grease filter
barrel refilling via grease filter
2 R 995
Technical Data
Operator’s Cab
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Design
Operator seat
Cabin windows
Heating system/ Air conditioning
Cabin pressurization Controls
Monitoring Rear vision system
Automatic engine shut off
Destroking of main pumps
Safety functions
Noise level (ISO 6396)
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resiliently mounted, sound insulated,
large windows for all-around visibility, integrated falling object protection FOPS
suspended, body-contoured with shock
absorber, adjustable to operator’s weight
20,5 mm/0.8 in tinted armored glass for
front window and 18 mm/0.7 in for right hand side windows, all other windows in tinted safety glass, high pressure windshield-washer-system with 75 l/20 gal watertank, sun louvers on all windows in heavy duty design
heavy duty, high output air conditioner and
heater unit
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ventilation unit with filters joystick levers integrated into armrest of
seat via LCD-Display, data memory camera installation on counterweight and
right-hand side of the uppercarriage dis-
played over an additional LCD-display
in case of low engine oil pressure or low
coolant level
in case of engine overheating or low
hydraulic oil level additional gauges with constant display for:
engine speed, hourmeter, engine oil pres-
sure, coolant temperature, hydraulic oil
temperature
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LpA (inside cab) = 77 dB(A)
with oil/water fans at 100 % and AC fan at
65 %
Central Lubrication System
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Type
Grease pumps
Capacity
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Refill
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Attachment
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Design
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Pivots
Hydraulic cylinders
Hydraulic connections
Kinematics
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Lincoln Centromatic lubrication system for
the entire attachment/swing ring bearing and teeth
2 Lincoln Powermaster pumps with switch
over function, 1 Lincoln Flowmaster pump for swing ring teeth lubrication
600 l/158 gal bulk container for attach-
ment/swing ring bearing, separated 80 l/21 gal container for swing ring teeth
via the service flap for both containers with
grease filters
box type structure with large steel castings
in all high-stress areas
sealed with double side centering with
1 single floating pin per side, all bearings with wear resistant, steel bushings, bolts hardened and chromium-plated
Liebherr design, all cylinders located in well
protected areas
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pipes and hoses equipped with SAE split
flange connections
Liebherr parallel face shovel attachment
geometry
Undercarriage
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Design
Hydraulic motor Travel gear Travel speed Parking brake
Track components
Track rollers/ Carrier rollers Automatic track tensioner
Transport
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3-piece undercarriage,
box type structures for center piece and
side frames,
stress relieved 2 axial piston motors per side frame Liebherr planetary reduction gear 0 – 2,7 km/h / 0 – 1.67 mph spring engaged, hydraulically released wet
multi-disc brakes for each travel motor,
maintenance-free maintenance-free combined pad-link,
shovel style double grouser pad
7/3 per side frame
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pressurized hydraulic cylinder, 1 per side
frame with accumulator, maintenance free undercarriage side frames are removable
R 995 3
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