Liebherr R 995 User Manual

Page 1
Mining Excavator R 995
Operating Weight with Backhoe Attachment: 441.000 kg / 972,200 lb with Shovel Attachment: 450.000 kg / 992,100 lb Engine Output: 1.600 kW / 2,140 HP Bucket Capacity @ 1,8 t/m Shovel Capacity @ 1,8 t/m3 / 3,000 lb/yd3: 26,50 m3 / 34.7 yd
3
/ 3,000 lb/yd3: 26,50 m3 / 34.7 yd
3
3
Page 2
Technical Data
Engine
1 MTU diesel engine Rating per SAE J 1995 Model Type
Displacement Bore/Stroke Engine cooling system Air cleaner
Fuel tank Electrical system Voltage Batteries Alternator Engine idling Electronic engine control system
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Hydraulic System
Hydraulic pumps for attachment and travel drive Max. flow
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Max. hydr. pressure Hydraulic pumps for swing drive
Max. flow Max. hydr. pressure Pump management
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Hydraulic tank capacity Hydraulic system capacity Hydraulic oil filter
Hydraulic oil cooler
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Electro-Hydraulic Controls
Servo circuit
Emergency control
Power distribution
Flow summation Control functions Attachment and Swing Travel Bottom dump bucket
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1.600 kW/2,140 HP at 1,800 rpm MTU 16 V 4000 E 20 (Tier 1) 16 cylinder turbocharged V-engine,
after-cooled, two separate water cooling circuits, common-rail direct injection system
65 l/3,967 in
3
165/190 mm / 6.5/7.48 in fans driven via hydraulic piston motor dry-type air cleaner with pre-cleaner, with
automatic dust ejector, primary and safety elements
10.000 l/2,640 gal
24 V 8 x 170 Ah/12 V 24 V/240 Amp sensor controlled
engine speed sensing over the entire
engine RPM range. Provides integration of engine with other machine systems
6 variable flow axial piston pumps 6 x 840 l/min. / 6 x 222 gpm
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320 bar/4,640 psi
4 reversible swash plate pumps, closed-
loop circuit
4 x 361 l/min. / 4 x 95.4 gpm
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350 bar/5,076 psi electronically controlled pressure and flow
management with oil flow optimisation
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3.030 l/800 gal
6.400 l/1,690 gal 1 high pressure safety filter after each high
pressure pump + fine filtration of entire return flow (15/5 μm)
2 separate coolers, 3 temperature
controlled fans driven via hydraulic piston motors
independent, electric over hydraulic
proportional controls of each function
via accumulator for all attachment func-
tions with stopped engine
via monoblock control valves with inte-
grated primary relief valves and flanged on secondary valves for travel
to attachment and travel drive
proportional via joystick levers proportional via foot pedals or hand levers
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proportional via foot pedals
Electric System
Electric isolation Working lights
Emergency stop switches
Electrical wiring
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easy accessible battery isolations high brightness halogen lights:
– 4 on working attachment – 2 on LHS of uppercarriage – 2 on RHS of uppercarriage – 2 on counterweight Xenon lights in option
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at ground level, in hydraulic compartment,
in engine compartment and in operator cab
heavy duty execution in IP 65 standard for
operating conditions of – 50 °C to 100 °C/ – 58 °F to 212 °F
Swing Drive
Hydraulic motor Swing gear Swing ring
Swing speed Swing-holding brake
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4 Liebherr axial piston motors 4 Liebherr planetary reduction gears Liebherr, sealed triple roller swing ring,
internal teeth 0 – 3.7 rpm hydraulically released, maintenance-free,
multi-disc brakes integrated in each swing
gear
Uppercarriage
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Design
torque resistant designed upper frame in
box type construction for superior strength
and durability
Attachment mounting
Machine access
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parallel longitudinal main girders in box-
section construction on the cab side with a hydraulically driven
access ladder, additional emergency ladder
in front of the cab
Service Flap
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Design
– fuel fast refill – hydraulic oil refill – engine oil quick change – splitterbox oil quick change – swing gearbox oil quick change – swing ring teeth grease barrel refilling via
– attachment/swing ring bearing grease
– windshield washer water refilling Quick coupler upon request
hydraulically actuated service flap, easily
accessible from ground level to allow:
grease filter
barrel refilling via grease filter
2 R 995
Page 3
Technical Data
Operator’s Cab
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Design
Operator seat
Cabin windows
Heating system/ Air conditioning
Cabin pressurization Controls
Monitoring Rear vision system
Automatic engine shut off
Destroking of main pumps
Safety functions
Noise level (ISO 6396)
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resiliently mounted, sound insulated,
large windows for all-around visibility, integrated falling object protection FOPS
suspended, body-contoured with shock
absorber, adjustable to operator’s weight
20,5 mm/0.8 in tinted armored glass for
front window and 18 mm/0.7 in for right hand side windows, all other windows in tinted safety glass, high pressure windshield-washer-system with 75 l/20 gal watertank, sun louvers on all windows in heavy duty design
heavy duty, high output air conditioner and
heater unit
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ventilation unit with filters joystick levers integrated into armrest of
seat via LCD-Display, data memory camera installation on counterweight and
right-hand side of the uppercarriage dis-
played over an additional LCD-display
in case of low engine oil pressure or low
coolant level
in case of engine overheating or low
hydraulic oil level additional gauges with constant display for:
engine speed, hourmeter, engine oil pres-
sure, coolant temperature, hydraulic oil
temperature
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LpA (inside cab) = 77 dB(A)
with oil/water fans at 100 % and AC fan at
65 %
Central Lubrication System
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Type
Grease pumps
Capacity
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Refill
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Attachment
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Design
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Pivots
Hydraulic cylinders
Hydraulic connections
Kinematics
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Lincoln Centromatic lubrication system for
the entire attachment/swing ring bearing and teeth
2 Lincoln Powermaster pumps with switch
over function, 1 Lincoln Flowmaster pump for swing ring teeth lubrication
600 l/158 gal bulk container for attach-
ment/swing ring bearing, separated 80 l/21 gal container for swing ring teeth
via the service flap for both containers with
grease filters
box type structure with large steel castings
in all high-stress areas
sealed with double side centering with
1 single floating pin per side, all bearings with wear resistant, steel bushings, bolts hardened and chromium-plated
Liebherr design, all cylinders located in well
protected areas
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pipes and hoses equipped with SAE split
flange connections
Liebherr parallel face shovel attachment
geometry
Undercarriage
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Design
Hydraulic motor Travel gear Travel speed Parking brake
Track components
Track rollers/ Carrier rollers Automatic track tensioner
Transport
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3-piece undercarriage,
box type structures for center piece and
side frames,
stress relieved 2 axial piston motors per side frame Liebherr planetary reduction gear 0 – 2,7 km/h / 0 – 1.67 mph spring engaged, hydraulically released wet
multi-disc brakes for each travel motor,
maintenance-free maintenance-free combined pad-link,
shovel style double grouser pad
7/3 per side frame
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pressurized hydraulic cylinder, 1 per side
frame with accumulator, maintenance free undercarriage side frames are removable
R 995 3
Page 4
Dimensions
A1
A
W
C
P
Q
N
S B
mm/ft in A 7.400/24’ 3” A1 8.230/26’11” B 6.960/22’ 9” C 8.820/28’11” D 6.590/21’ 7” E 6.900/22’ 7” F 2.810/ 9’ 2” H 6.025/19’ 9” H1 7.620/24’11” H2 8.170/26’ 9” K 2.600/ 8’ 6”
E D
H2
H1
H
K
OEL
F
L U
V
X
Z
mm/ft in L 6.700/21’11” N 1.200/ 3’11” P 2.505/ 8’ 2” Q 1.186/ 3’10” S 5.600/18’ 4” U 8.877/29’ 1” V 13.200/43’ 4” W 9.100/29’10” X 19.600/64’ 3” Z 11.000/36’ OEL Operator’s Eye Level 7.450/24’ 5”
A1
A
C
W1
P
Q
N
S B
mm/ft in A 7.400/24’ 3” A1 8.850/29’ B 6.960/22’ 9” C 8.820/28’11” D 6.590/21’ 7” E 6.900/22’ 7” F 2.810/ 9’ 2” H 6.025/19’ 9” H1 7.620/24’11” H2 8.170/26’ 9” K 2.600/ 8’ 6”
E D
H2
H1
H
K
OEL
X1
V1
F
L U
Z
mm/ft in L 6.700/21’11” N 1.200/ 3’11” P 2.505/ 8’ 2” Q 1.186/ 3’10” S 5.600/18’ 4” U 8.877/29’ 1” V1 17.000/55’ 9” W1 8.000/26’ 2” X1 22.100/72’ 5” Z 11.000/36’ OEL Operator’s Eye Level 7.450/24’ 5”
4 R 995
Page 5
Backhoe Attachment
with Gooseneck Boom 10,00 m/32’10”
ft
m
60
18
16
50
14
40
12
10
30
8
20
6
Digging Envelope
Stick length 4,50 m/14’9”
Max. reach at ground level 17,80 m/58’4” Max. teeth height 16,30 m/53’5” Max. dump height 10,50 m/34’5” Max. digging depth 8,60 m/28’2”
Max. digging force (ISO 6015) Max. breakout force (ISO 6015)
1.170 kN/263,026 lbf
1.300 kN/292,252 lbf
-10
-20
-30
4
10
2
0
0
-2
-4
-6
-8
-10 20
0 m24681012141618
0 ft102030405060
Operating Weight and Ground Pressure
The operating weight includes the basic machine with back­hoe attachment and a 26,50 m
Pad width mm/ft in 1.200/3’11” Weight kg/lb 441.000/972,200 Ground pressure * kg/cm
* according to ISO 16754
3
/34.7 yd3 bucket.
2
/ psi 2,55/36.16
Buckets
For materials classe according to VOB, Section C, DIN 18300 < 5 < 5 5 – 6 5 – 6 5 – 6 7 – 8 Typical operation according to VOB, Section C, DIN 18300 GP GP HD HD HD XHD Capacity ISO 7451 m yd Suitable for material up to a specific weight of t/m lb/yd Cutting width mm 4.300 4.300 4.300 4.300 4.300 4.250 ft in 14’1” 14’1” 14’1” 14’1” 14’1” 13’11” Weight kg 30.000 27.500 32.000 30.100 27.600 29.500 lb 66,139 60,627 70,548 66,359 60,848 65,036
GP: General purpose bucket with Esco S110 teeth HD: Heavy-duty bucket with Esco S110 teeth XHD: Heavy-duty rock bucket with Esco S130 teeth
3
28,00 25,00 28,00 26,50 24,00 24,00
3
36.6 32.7 36.6 34.7 31.4 31.4
3
1,7 2,0 1,6 1,8 2,1 1,9
3
2,867 3,373 2,698 3,035 3,541 3,204
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Page 6
Shovel Attachment
with Shovel Boom 7,60 m/24’9”
ft
m
20
65
60
18
55
16
50
14
45
T
0ftm246810121416
-10
-15
40
12
35
10
30
8
25
20
6
15
4
10
2
5
0
0
-5
-2
-4
Digging Envelope
Stick length 4,60 m/15’ 1”
Max. reach at ground level 15,15 m/49’ 8” Max. dump height 12,80 m/41’11” Max. crowd length 6,00 m/19’ 8” Bucket opening width T 2,80 m/ 9’ 2”
Crowd force at ground level (ISO 6015) Max. crowd force (ISO 6015) Max. breakout force (ISO 6015)
1.360 kN/305,740 lbf
1.600 kN/359,694 lbf
1.330 kN/298,995 lbf
Operating Weight and Ground Pressure
The operating weight includes the basic machine with shovel attachment and a 26,50 m
Pad width mm/ft in 1.200/3’11” Weight kg/lb 450.000/992,100 Ground pressure * kg/cm
* according to ISO 16754
3
/34.7 yd3 bucket.
2
/ psi 2,59/36.73
51525354555
01020304050
Bottom Dump Buckets
For materials classe according to VOB, Section C, DIN 18300 < 5 5 – 6 5 – 6 7 – 8 Typical operation according to VOB, Section C, DIN 18300 GP HD HD XHD Capacity ISO 7546 m yd Suitable for material up to a specific weight of t/m lb/yd Cutting width mm 4.300 4.300 4.300 4.300 ft in 14’1” 14’1” 14’1” 14’1” Weight kg 45.400 45.200 44.700 47.000 lb 100,090 99,649 98,547 103,617 Wear kit level I II II III
GP: General purpose bucket with Esco S110 teeth HD: Heavy-duty bucket with Esco S110 teeth XHD: Heavy-duty rock bucket with Esco S130 teeth
Level I: For non-abrasive materials, such as limestone, without flint inclusion, shot material or easily breakable rock, i.e., deteriorated rock, soft
limestone, shale, etc. Level II: For preblasted heavy rock, or deteriorated, cracked material (classification 5 to 6, according to DIN 18300) Level III: For highly-abrasive materials such as rock with a high silica content, sandstone etc.
3
28,00 26,50 24,00 24,00
3
36.6 34.7 31.4 31.4
3
1,7 1,8 2,0 1,9
3
2,867 3,035 3,373 3,204
6 R 995
Page 7
Component Dimensions and Weights
L
Cab
L Length mm/ft in 3.215/10’6”
H
H Height mm/ft in 2.885/ 9’5” Width mm/ft in 1.900/ 6’2” Weight kg/lb 2.600/5,732
Cab Elevation with Fuel Tank
H
L Length mm/ft in 4.755/15’ 7” H Height mm/ft in 3.400/11’ 1” Width mm/ft in 3.015/ 9’10”
L
L
Weight kg/lb 10.250/22,597
Powerpack Modules
L Length mm/ft in 5.720/18’9”
H
H Height mm/ft in 4.500/14’9” Width mm/ft in 2.650/ 8’8” Weight kg/lb 24.250/53,462
L
Rotation Deck (with swing ring, swing gears
and control valve bracket)
H
L
L Length mm/ft in 8.700/28’6” H Height mm/ft in 3.900/12’9” Width mm/ft in 4.000/13’1” Weight kg/lb 56.800/125,222
Counterweight
L Length mm/ft in 1.250/ 4’ 1”
H
H Height mm/ft in 3.430/11’ 3” Width mm/ft in 6.970/22’10” Weight kg/lb 44.000/97,003
L
Hydraulic Oil Cooling
L Length mm/ft in 3.650/11’11”
H
H Height mm/ft in 3.150/10’ 3” Width mm/ft in 2.100/ 6’10” Weight kg/lb 7.700/16,976
L
Compartment Panel Right
L Length mm/ft in 3.800/12’5”
H
H Height mm/ft in 3.500/11’5” Width mm/ft in 830/ 2’8” Weight kg/lb 1.500/3,307
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Page 8
Component Dimensions and Weights
L
H
L
H
L
H
L
L
H
H
L
L
H
L
H
L
H
L
H
L
L
H
L
H
L
L
L
L
Compartment Panel Left with Rotary Ladder
L Length mm/ft in 2.650/ 8’ 8”
H
H Height mm/ft in 3.500/11’ 5” Width mm/ft in 860/ 2’ 9” Weight kg/lb 1.800/3,968
L
Miscellaneous
L Length mm/ft in 4.500/14’9”
H
L
H
H Height mm/ft in 2.600/ 8’6” Width mm/ft in 2.000/ 6’6” Weight kg/lb 5.000/11,023
Side Frame (two)
L Length mm/ft in 8.800/28’10” H Height mm/ft in 2.500/ 8’ 2” Width over travel drive mm/ft in 1.800/ 5’10” Width without travel drive mm/ft in 1.650/ 5’ 4” Weight kg/lb 2 x 68.350/2 x 150,686
L
L
Undercarriage Central Girder
L Length mm/ft in 4.020/13’2”
H
H Height mm/ft in 2.557/ 8’4” Width mm/ft in 4.440/14’6” Weight kg/lb 34.200/75,398
Shovel Boom
H
L
L
L Length mm/ft in 8.200/26’10” H Height mm/ft in 3.000/ 9’10” Width mm/ft in 2.750/ 9’ Weight kg/lb 38.000/83,776
Shovel Hoist Cylinder (two)
L Length mm/ft in 5.100/16’8” Ø Diameter mm/ft in 550/ 1’9” Weight kg/lb 2 x 5.000/2 x 11,023
Shovel Stick
H
L Length mm/ft in 5.200/17’ H Height mm/ft in 2.100/ 6’10” Width mm/ft in 2.300/ 7’ 6” Weight kg/lb 20.300/44,754
8 R 995
Page 9
Component Dimensions and Weights
L
L
H
L
H
H
L
L
L
H
L
L
H
L
H
L
L
L
H
L
H
L
L
H
L
H
L
L
H
L
L
Shovel Crowd Cylinder (two)
L Length mm/ft in 3.600/11’9” Ø Diameter mm/ft in 450/ 1’5” Weight kg/lb 2 x 2.000/2 x 4,409
Bottom Dump Bucket
H
L
L
L
H
Application HD Capacity ISO 7451 m L Length mm/ft in 4.650/15’3” H Height mm/ft in 4.800/15’8” Width mm/ft in 4.300/14’1” Weight kg/lb 42.600/93,917
Bucket Tilt Cylinder (two)
L Length mm/ft in 4.300/14’1” Ø Diameter mm/ft in 520/ 1’8” Weight kg/lb 2 x 3.000/2 x 6,614
Gooseneck Boom with Stick Cylinders
L Length mm/ft in 10.600/34’ 9” H Height mm/ft in 4.100/13’ 5” Width mm/ft in 2.700/ 8’10” Weight kg/lb 44.300/97,665
3
/yd3 26,5/34.7
L
L
Backhoe Hoist Cylinders (two)
L Length mm/ft in 5.100/16’8” Ø Diameter mm/ft in 550/ 1’9” Weight kg/lb 2 x 4.900/2 x 10,800
Stick with Bucket Cylinders
H
H
L
L Length mm/ft in 6.400/20’11” H Height mm/ft in 2.200/ 7’ 2” Width mm/ft in 2.150/ 7’ Weight kg/lb 27.500/60,627
Backhoe Bucket
Application HD Capacity ISO 7451 m L Length mm/ft in 4.300/14’1” H Height mm/ft in 3.200/10’5” Width mm/ft in 4.300/14’1” Weight kg/lb 30.220/66,624
3
/yd3 26,5/34.7
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Page 10
The Liebherr Group of Companies
Wide Product Range
The Liebherr Group is one of the largest construction equipment manufacturers in the world. Liebherr’s high-value products and services enjoy a high reputation in many other fields. The wide range includes domestic appliances, aerospace and transportation systems, machine tools and maritime cranes.
Exceptional Customer Benefit
Every product line provides a complete range of models in many different versions. With both their technical excel lence and acknowledged quality, Liebherr products offer a maximum of customer benefits in practical application.
State-of-the-art Technology
To provide consistent, top quality products, Liebherr attaches great importance to each product area, its components and core technologies. Important modules and components are developed and manufactured in-house, for instance the entire drive and control techno logyfor construction equipment.
Worldwide and Independent
Hans Liebherr founded the Liebherr family company in
1949. Since that time, the enterprise has steadily grown to a group of more than 130 companies with over 38,000employees located on all continents. The corporate headquarters of the Group is Liebherr-International AG inBulle, Switzerland. The Liebherr family is the sole owner of the company.
www.liebherr.com
Liebherr-Mining Equipment Colmar SAS
49 rue Frédéric Hartmann, FR-68025 Colmar Cedex +33 369 49 20 00, Fax +33 369 49 23 18 www.liebherr.com, E-Mail: info.lec@liebherr.com www.facebook.com/LiebherrConstruction
Printed in Germany RG-BK-RP LFR/SP 11003232-1-04.13_enGB-US
All illustrations and data may differ from standard equipment. Subject to change without notice. All indicated loads are based in accordance with ISO 9248.
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