Liebherr ER 954 C User Manual

Excavators Electric Material Handlers
ER 934 C - ER 954 C
ER 934 C Operating Weight: 38,050 – 39,450 kg ER 944 C Operating Weight: 52,050 – 53,750 kg ER 954 C Operating Weight: 63,900 – 76,200 kg
ER 934 C
ER 944 C
Operating Weight: 38,050 – 39,450 kg Engine Capacity: 160 kW / 218 PS
ER 954 C
Operating Weight: 63,900 – 76,200 kg Engine Capacity: 250 kW / 340 PS
Operating Weight: 52,050 – 53,750 kg Engine Capacity: 200 kW / 272 PS
ER 934 C ER 944 C ER 954 C Material Handlers
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These new electric Material Handlers have been designed to meet the specific needs of industrial handling. A wide range of equipment and uppercarriages optimized for long working radius provide the ideal answer to all the demands which arise in the industry. The performance of the kinematic chain formed from com­ponents from our in-house production, combined with the power of the electric motor, maximize the performance of the machine when it comes to lifting power, precision, and speed of operation. The equipment’s performance is enhanced by the mobility provided by the crawler under­carriage.
Comfort
Helping the operator to concentrate on his work and get the best out of his machine is achieved by providing a comfortable driving position, good visibility, and a highly ergonomic layout of the controls. The new electric Mate­rial Handlers offer the same level of comfort as on the mobile excavators (arrangement of the controls, driver’s seat, climate control, large window areas, etc.). The elec­tric motor system adds a further layer of comfort thanks to the low noise emissions and absence of vibration. For Liebherr, comfort also means ease of daily maintenance of the machine in terms of access to the service and in­spection points, so as to minimize down time.
Reliability
Backed by more than 30 years experience in the con­struction of electric excavators, Liebherr designed the new ER 934 C, ER 944 C and ER 954 C with the aim of providing top performance whatever the challenge might be. The structure of the machine, using components from our own manufacture for the electric drive, has been completely rethought, and so moves away from simply being an adaptation of a diesel-engine machine. Being intended for key functions in the organization of industrial
sites, Liebherr electric Material Handlers provide a very
high level of reliability. The service life of the hydraulic
components has also been increased, thanks to
the smoother movement of the electric drive. The
concept of the single actuator (one single elec-
tric motor for all the hydraulic functions) allows
all the low-voltage functions to be concentrated
in a single box.
Economy
Investing in the acquisition of an electric Material Handler is a great long-term advantage. Constant increases in the costs of conventional energy sources are pushing up op­erating charges, and reducing profi t margins consider­ably. Environmental criteria, in particular CO2 emissions, are also playing a constantly greater part in the choice of power systems and working methods. With the electric drive, Liebherr offers an economical alternative to con­ventional diesel-engine machines, and a solution with real respect for the environment. Also, the excavator is permanently available, with no need to refill. There are no constraints (e.g. DPF or AdBlue).
ER 934 C ER 944 C ER 954 C Material Handlers
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ER 934 C ER 944 C ER 954 C Material Handlers
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Side or rear cable opening for freely positioning the cable on the ground
•Powersupplythroughmulticorewiring cable entrance (funnel-shaped) especially designed for travelling machines
•Forlongerdistancesacablereelcan be proposed as an option
•Heavydutyconnectingboxttedonthemiddle
piece of the undercarriage with switching system
Performance
These new electric Material Handlers have been designed to meet the specifi c needs of industrial handling. A wide range of equipment and uppercarriages opti­mized for long working radius provide the ideal answer to all the demands which arise in the industry. The performance of the kinematic chain formed from com­ponents from our in-house production, combined with the power of the electric motor, maximize the performance of the machine when it comes to lifting power, precision, and speed of operation. The equipment’s performance is enhanced by the mobility provided by the crawler undercarriage.
Exceptional lift capacity
Excellent Working Radius
Fast work cycles
Precision
Thanks to optimized kinematics and uppercarriage, the machines offer extended reach and balance with a better absorption of mechanical forces.
Designed for the most demanding applications, the machines offer extended reach and lift capacity in wide working radius.
The ER 934 C, ER 944 C and ER 954 C electric excavators are fitted with the Liebherr Torque Con­trol system. The hydraulic guidance system on the excavator operates as a closed circuit, and does not affect the speed of movement of the equip­ment during the working cycle. The high torque and high oil delivery from the guide pump maximize the excavator swing speed. A two-pump hydraulic system allows for operating speeds to be reached which are unequalled any­where. Regeneration on the circuits for the equip­ment allows for optimization of the hydraulic power available and minimizing response time to the opera­tor’s commands.
The hydraulic control allows for exceptional preci­sion - even at extended reach - contributing to the confidence of the operator and achieving high perfor­mance as a result.
Distributor
•Fineresponseofhydrauliccontrol for maximum working precision
•Immediateresponsetooperator‘s
commands
•Three-pumphydraulicsystem,oneof
which is a closed circuit dedicated to uppercarriage swing
High strenght structure
•Highstrengthsteelsheetatpoints
subject to severe stress.
•Stablemountingofequipment elements
•Exceptionalstrength,evenunder
intense loading
ER 934 C ER 944 C ER 954 C Material Handlers
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ER 934 C ER 944 C ER 954 C Material Handlers
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Reliability - Safety
•AutomaticPowercutoffif
the cabinet doors are opened
•Automaticpowercutoffin
the event of any anomalies (electric motor or its bearings overheating)
•Activesafetyon the transformers in the electric cabinet
•Possibletolockwithpadlock
Reliability
Backed by more than 30 years experience in the construction of electric excava­tors, Liebherr designed the new ER 934 C, ER 944 C and ER 954 C with the aim of providing top performance whatever the challenge might be. The structure of the machine, using components from our own manufacture for the electric drive, has been completely rethought, and so moves away from simply being an adaptation of a diesel-engine machine. Being intended for key functions in the organization of industrial sites, Liebherr electric Material Handlers provide a very high level of reliability. The service life of the hydraulic components has also been increased, thanks to the smoother movement of the electric drive. The concept of the single actuator (one single electric motor for all the hydraulic functions) allows all the low-voltage functions to be concentrated in a single box.
Electrical system
Protected electric cabinet
Electric motor
Totally integrated into the structure of the uppercarriages and accommodated in a metal container, the electric cabinet provides a three-fold level of protection to the components of the electrical system:
- Mechanical (insulation from vibrations and from the pos­sible impact of falling objects)
- Heat (maintains a constant temperature thanks to the heat­ing resistors which prevent corrosion from condensation)
- Electrical earthing of the structure and disconnection from current is controlled from the cab by way of a motorised circuit-breaker.
The electric cabinet, such as the collecting pipe, provides IP55 class protection. A filtered ventilation system which avoids any dust penetration and, with permanent ventila­tion, ensures the thermal balance of all the components.
Liebherr electric excavators are equipped with motors espe­cially designed for really tough applications. The dimensions of the motor allow for the full power to be drawn from the kinematic chain, and so maximises the performance of the machine especially in the combined movements. The motor can resist a momentary overload of up to +25 % of its rated capacities. Protected against penetration by water and dust, its properties correspond to protection class IP55. The temperature of the roller bearings and other bearing elements is constantly monitored, and, in the event of over­heating, the operator is warned of malfunction on the con­sole at the driving position.
Cooling system
•Generousdimensions for high cooling capacity
•Verticalarrangementforincreased
efficiency and minimal incursion of foreign bodies
•Poweredbyathermostatically
regulated hydraulic motor
•Hingedtoallowforcomplete cleaning
•Reversibleactuationofthefan
(without time limit) as option
Undercarriage
•TheundercarriagesarethoseoftheEW or S-EW diesel machines for industrial applications, flat or ribbed tiles
•Theundercarriagesaredesignedand built especially for electric excavators:
- side cable opening
- armoured junction box
- electrical collecting pipe
ER 934 C ER 944 C ER 954 C Material Handlers
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ER 934 C ER 944 C ER 954 C Material Handlers
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Cab with control panel
•Thecommandarrangementfor
putting the electrical system under voltage is progressive (3 functions) and the emergency stop button al­lows for the general cutting of the electric cabinet supply
•Availableasanoptionisacutoff
system deriving from one source point, which can be activated from the driving position via an addi­tional rotating joint
Comfort
Helping the operator to concentrate on his work and get the best out of his ma­chine is achieved by providing a comfortable driving position, good visibility, and a highly ergonomic layout of the controls. The new electric Material Handlers offer the same level of comfort as on the mobile excavators (arrangement of the controls, driver’s seat, climate control, large window areas, etc.). The electric mo­tor system adds a further layer of comfort thanks to the low noise emissions and absence of vibration. For Liebherr, comfort also means ease of daily maintenance of the machine in terms of access to the service and inspection points, so as to minimize down time.
Driving position
Low noise emissions
Carbon gas emission
Mounted as standard on a fixed platform of 1,200 mm ( 2,000 mm or hydraulic platform on re­quest), the new cab on the electric excavators
meetsallsafetystandardsinforce(24 Vsupplyin
the operator’s compartment), comfort, panoramic visibility, and ergonomic arrangement of the con­trols for perfect control of the machine.
Liebherr electric excavators are really quiet in op­eration. Their measured acoustic level is from 4 to 5 dB lower than an equivalent diesel-engine version. The level of noise intensity from a Liebherr electric excavator represents less than a third of the noise generated by a diesel-engine unit.
Zero grams of CO
emitted per tonne of product
2
handled!
Climate control entirely automatic
•Automaticclimatecontrolensuresa level of comfort similar to a private car
•Twosensorsforprecisetemperature
regulation
•Ventilationapscanbeadjusted at the touch of a button
•Rapiddemistinganddefrosting of the windscreen thanks to the «reheat“ function
Parallelogram hydraulic lift
•Improvedvisibilityoftheoperator over his workspace
ER 934 C ER 944 C ER 954 C Material Handlers
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ER 934 C ER 944 C ER 954 C Material Handlers
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Wide range of solutions
•Modulararrangement for rapid changeover
•Liebherrquick-couplingsystem,
mechanical and hydraulic, for efficient equipment changeover
•Quick-couplingarrangementfor
hydraulic lines (Multi-Coupler)
•Completerangeofgrapples
•Rangeofdifferentwoodgrapples
and grab buckets from Liebherr
Economy
Investing in the acquisition of an electric Material Handler is a great long-term advantage. Constant increases in the costs of conventional energy sources are pushing up operating charges, and reducing profit margins considerably. En­vironmental criteria, in particular CO2 emissions, are also playing a constantly greater part in the choice of power systems and working methods. With the elec­tric drive, Liebherr offers an economical alternative to conventional diesel-engine machines, and a solution with real respect for the environment. Also, the excava­tor is permanently available, with no need to refill. There are no constraints (e.g. DPF or AdBlue).
Flexibility and versatility
Energy costs cut
Increased service life
Maximum availability
Liebherr electric Material Handlers are multi-tasking machines. With a wide range of tools, which can be combined with Liebherr quick-coupling systems, they can create a degree of flexibility and versatility which has no comparison anywhere.
The energy yield from an electric motor is greater than that of a diesel-engine. Delivering the same kW output in hydraulic power costs three to five times less with an electric excavator than with a diesel-en­gine unit. Liebherr excavators deliver the full power from their kinematic chain and at a lot less cost.
The smooth actuation of the electric drive and the reliability of Liebherr hydraulic components mean that the maintenance costs of the excavator can be reduced considerably. The absence of vibrations and variations in output from a motor, which operates on a torque principle and at constant output, means that the stress on the kinematic chain can be reduced and the option­al pre-heating of the hydraulic system allows for the hydraulic oil to be kept at an optimum temperature right from the start.
The costs associated with maintenance operations are reduced to a minimum, and that also cuts down­times. The electric motor does not require any main­tenance beyond lubrication of the bearings every 3,000 hours. No filters (air, oil) to be changed and no draining of engine oil throughout the entire service life of the machine.
Kinematic chain made by Liebherr
•Constantprovisionofpower for the kinematic chain
•Reducedwearofhydraulic components
•Optimumexploitationofthehydraulic
power potential of the system
Backhoe stick with sorting grapple
•Numerouscombinationsareassocia­ted with Liebherr’s wide range of tools (straight and angled mono boom, sticks and industrial sticks, etc.)
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