LG 32SL80YD, 42SL80YD Schematic

LCD TV

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS : LJ91T

MODEL : 32SL80YD

42SL80YD-SA

North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com

Internal Use Only

Printed in KoreaP/NO : MFL61862414 (0911-REV01)

Only for training and service purposes

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CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ..................................................................................3

SPECIFICATION........................................................................................6

ADJUSTMENT INSTRUCTION ...............................................................14

TROUBLE SHOOTING............................................................................17

BLOCK DIAGRAM...................................................................................58

EXPLODED VIEW .................................................................................. 59

SVC. SHEET ...............................................................................................

Only for training and service purposes

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SAFETY PRECAUTIONS

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.

It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1MΩ and 5.2MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check.

Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to

0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

1.5 Kohm/10W

To Instrument’s exposed METALLIC PARTS

Good Earth Ground such as WATER PIPE, CONDUIT etc.

AC Volt-meter

When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1

*Base on Adjustment standard

IMPORTANT SAFETY NOTICE

0.15uF

Ω

Only for training and service purposes

- 4 -

CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the

SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the

following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board

module or any other receiver assembly.

b. Disconnecting or reconnecting any receiver electrical plug or

other electrical connection.

c. Connecting a test substitute in parallel with an electrolytic

capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.

8. Use with this receiver only the test fixtures specified in this

service manual.

CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the

unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

General Soldering Guidelines

1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500

°F to 600°F.

2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.

3. Keep the soldering iron tip clean and well tinned.

4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.

5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.

(500

°F to 600°F)

b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-

type solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the circuit board printed foil.

6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature

(500

°F to 600°F)

b. First, hold the soldering iron tip and solder the strand against

the component lead until the solder melts.

c. Quickly move the soldering iron tip to the junction of the

component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.

d. Closely inspect the solder area and remove any excess or

splashed solder with a small wire-bristle brush.

SERVICING PRECAUTIONS

Only for training and service purposes

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IC Remove/Replacement

Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.

Removal

1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.

2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.

Replacement

1. Carefully insert the replacement IC in the circuit board.

2. Carefully bend each IC lead against the circuit foil pad and solder it.

3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).

"Small-Signal" Discrete Transistor Removal/Replacement

1. Remove the defective transistor by clipping its leads as close as possible to the component body.

2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.

3. Bend into a "U" shape the replacement transistor leads.

4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.

Power Output, Transistor Device Removal/Replacement

1. Heat and remove all solder from around the transistor leads.

2. Remove the heat sink mounting screw (if so equipped).

3. Carefully remove the transistor from the heat sink of the circuit board.

4. Insert new transistor in the circuit board.

5. Solder each transistor lead, and clip off excess lead.

6. Replace heat sink.

Diode Removal/Replacement

1. Remove defective diode by clipping its leads as close as possible to diode body.

2. Bend the two remaining leads perpendicular y to the circuit board.

3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.

4. Securely crimp each connection and solder it.

5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.

Fuse and Conventional Resistor Removal/Replacement

1. Clip each fuse or resistor lead at top of the circuit board hollow stake.

2. Securely crimp the leads of replacement component around notch at stake top.

3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.

Circuit Board Foil Repair

Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.

At IC Connections

To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).

1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).

2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.

3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.

4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.

At Other Connections

Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.

1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.

2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.

3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.

Only for training and service purposes

- 6 -

SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

4. Electrical specification

4.1 General Specification

1. Application range

This specification is applied to the LCD TV used LJ91T chassis.

2. Requirement for Test

Each part is tested as below without special appointment.

1) Temperature : 25±5ºC (77±9ºF), CST : 40±5ºC

2) Relative Humidity : 65±10%

Power Voltage : Standard input voltage(100~240V@50/60Hz)

* Standard Voltage of each products is marked by models.

4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM.

5) The receiver must be operated for about 5 minutes prior to the adjustment.

3. Test method

1) Performance: LGE TV test method followed

2) Demanded other specification

- Safety: CE, IEC specification

- EMC: CE, IEC specification

No Item Specification Remark

Receiving System

1) SBTVD / NTSC / PAL-M / PAL-N

Available Channel 1) VHF : 02~13

2) UHF : 14~69

3) DTV : 02-69

4) CATV : 01~135

3. Input Voltage 1) AC 100 ~ 240V 50/60Hz Mark : 110V, 60Hz

4. Market Cent 32 inch Wide(1920x1080)

42 inch Wide(1920x1080) 47 inch Wide(1920x1080) 55 inch Wide(1920x1080)

LC320WUD-SBA1(Vitaz 4) LC420WUD-SBT1(Vitaz 4) LC470WUD-SAT1(Vitaz 4)

32SL80YD-SA 42SL80YD-SA 47SL80YD-SA 55SL80YD-SA

32LH70YD-SH 42LH70YD-SE 47LH70YD-SE

ral and South AMERICA

Screen Size

6. Aspect Ratio 16:9

7. Tuning System FS

Module

Operating Environment 1) Temp : 0 ~ 40 deg

2) Humidity : ~ 80 %

10.

Storage Environment 1) Temp : -20 ~ 60 deg

2) Humidity : ~ 85 %

- 7 -

Only for training and service purposes

5. Chromiance & Luminance spec.

No Item Min Typ Max Unit Remark

Module cd/m

1. Max Luminance

(Center 1-point / Full White Pattern)

Set

480(TBD) 540(TBD) 32SL80YD-SA

42SL80YD-SA 47SL80YD-SA 55SL80YD-SA 32SL80YD-SA

32SL80YD-SA

42SL80YD-SA

47SL80YD-SA

55SL80YD-SA

cd/m

470(TBD) 590(TBD)

cd/m

480 600

cd/m

400 500

cd/m

400 450

cd/m

400 500

cd/m

400 500

cd/m

480 600

2. 3.Luminance uniformity 77 % Full white

0.638

0.334

RED

0.291

0.607

GREEN

0.145

0.062

BLUE

0.279

10.

Color coordinate

WHITE

Typ.

-0.03

0.292

Typ.

+0.03

0.638

0.334

RED

0.290

0.606

GREEN

0.144

0.064

BLUE

0.279 WHITE

Typ.

-0.03

0.292

Typ.

+0.03

0.636

0.334

RED

0.290

0.608

GREEN

0.145

0.064

BLUE

0.279 WHITE

Typ.

-0.03

0.292

Typ.

+0.03

0.637

0.333

RED

0.287

0.605

GREEN

0.145

0.064

BLUE

0.279 WHITE

Typ.

-0.03

0.292

Typ.

+0.03

- 8 -

Only for training and service purposes

6. Component Input (Y, CB/PB, CR/PR)

No Resolution H-freq(kHz) V-freq.(kHz) Pixel clock Proposed

1. 720*480 15.73 60 13.5135 SDTV ,DVD 480I

2. 720*480 15.73 59.94 13.5 SDTV ,DVD 480I

3. 720*480 31.47 60 27.027 SDTV 480P

4. 720*480 31.47 59.94 27.0 SDTV 480P

5. 1280*720 45.00 60.00 74.25 HDTV 720P

6. 1280*720 44.96 59.94 74.176 HDTV 720P

7. 1920*1080 33.75 60.00 74.25 HDTV 1080I

8. 1920*1080 33.72 59.94 74.176 HDTV 1080I

9. 1920*1080 67.500 60 148.50 HDTV 1080P

10. 1920*1080 67.432 59.939 148.352 HDTV 1080P

11. 1920*1080 27.000 24.000 74.25 HDTV 1080P

12. 1920*1080 26.97 23.94 74.176 HDTV 1080P

13. 1920*1080 33.75 30.000 74.25 HDTV 1080P

14. 1920*1080 33.71 29.97 74.176 HDTV 1080P

15. 1920*1080 56.25 50.000 148.5 HDTV 1080P

16. 1920*1080 28.125 25.000 74.25 HDTV 1080P

11.

12.

Color coordinate uniformity N/A

800:1 1200:1 Contrast ratio 40000:1 (DCR)

50000:1 (DCR)

32SL80YD-SA

1000:1 1200:1 40000:1 (DCR)

50000:1 (DCR)

42SL80YD-SA

800:1 1200:1 40000:1 (DCR)

50000:1 (DCR)

47SL80YD-SA

900:1 1300:1 40000:1 (DCR)

50000:1 (DCR)

55SL80YD-SA

Cool

-0.015

Typ.

0.269

0.273

Typ. +0.015

Standard

-0.015

Typ.

0.285

0.293

Typ. +0.015

13. Color Temperature

Warm

-0.015

0.313

0.329

Typ. +0.015

<Test Condition> 85% Full white pattern

** The W/B Tolerance is –0.015 for Adjustment

Dynamic contrast : off Dynamic color : off OPC : off

14. Color Distortion, DG 10.0 %

15. Color Distortion, DP 10.0 deg

16. Color S/N, AM/FM 43.0 dB

17. Color Killer Sensitivity -80 dBm

- 9 -

Only for training and service purposes

7. RGB Input (PC)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed

PC DDC

1. 640*350 31.468 70.09 25.17 EGA X O O O O O O O O O O

2. 720*400 31.469 70.08 28.32 DOS

3. 640*480 31.469 59.94 25.17 VESA(VGA)

4. 800*600 35.156 56.25 36.00 VESA(SVGA)

5. 800*600 37.879 60.31 40.00 VESA(SVGA)

6. 1024*768 48.363 60.00 65.00 VESA(XGA)

7. 1280*768 47.776 59.870 79.5 CVT(WXGA)

8. 1360*768 47.712 60.015 85.50 VESA (WXGA)

9. 1280*1024 63.981 60.020 108.00 VESA

10. 1600*1200 75.00 60.00 162 VESA (UXGA)

11 1920*1080 67.5 60 148.5 HDTV 1080P

** RGB PC Monitor Range Limits

- Min Vertical Freq - 56 Hz

- Max Vertical Freq - 62 Hz

- Min Horiz. Freq - 30 kHz

- Max Horiz. Freq - 80 kHz

- Pixel Clock - 170 MHz

8. HDMI Input (PC/DTV)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed

PC DDC

1 640*350 31.468 70.09 25.17 EGA X

O O O O O O O O O O

2 720*400 31.469 70.08 28.32 DOS 3 640*480 31.469 59.94 25.17 VESA(VGA) 4 800*600 35.156 56.25 36.00 VESA(SVGA) 5 800*600 37.879 60.31 40.00 VESA(SVGA) 6 1024*768 48.363 60.00 65.00 VESA(XGA) 7 1280*768 47.776 59.870 79.5 CVT(WXGA) 8 1360*768 47.712 60.015 85.50 VESA (WXGA) 9 1280*1024 63.981 60.020 108.00 VESA (SXGA) 10 1600*1200 75.00 60.00 162 VESA (UXGA) 11 1920*1080 66.587 59.934 138.5 HDTV 1080P DTV 1 720*480 31.47 60 27.027 SDTV 480P 2 720*480 31.47 59.94 27.00 SDTV 480P 3 1280*720 45.00 60.00 74.25 HDTV 720P 4 1280*720 44.96 59.94 74.176 HDTV 720P 5 1920*1080 33.75 60.00 74.25 HDTV 1080I 6 1920*1080 33.72 59.94 74.176 HDTV 1080I 7 1920*1080 67.500 60 148.50 HDTV 1080P 8 1920*1080 67.432 59.939 148.352 HDTV 1080P 9 1920*1080 27.000 24.000 74.25 HDTV 1080P 10 1920*1080 26.97 23.94 74.176 HDTV 1080P 11 1920*1080 33.75 30.000 74.25 HDTV 1080P 12 1920*1080 33.71 29.97 74.176 HDTV 1080P

17. 1920*1080 56.25 50.000 148.5 HDTV 1080P

18. 1920*1080 28.125 25.000 74.25 HDTV 1080P

** HDMI Monitor Range Limits

- Min Vertical Freq - 56 Hz

- Max Vertical Freq - 62 Hz

- Min Horiz. Freq - 30 kHz

- Max Horiz. Freq - 80 kHz

- Pixel Clock - 170 MHz

- 10 -

Only for training and service purposes

9. Consignment Setting (OUTGOING CONDITION)

No Item Condition

1. Input Mode TV02CH

2. Volume Level 10

3. Mute Off

4. Aspect Ratio 16:9

5. System Color PAL-M

6 Booster On

Picture Mode Vivid

Backlight Contrast Brightness Sharpness Color 70

100 100 50

Tint

Color Temperature Cool

7. Picture

Picture Reset Sound Mode Standard Auto Volume Off Clear Voice Off SRS TruSurround XT Off Balance

8. Audio

TV Speaker On

Clock Auto9. Time Off Timer / On Timer Sleep Timer / Auto Sleep

Off

Language (Menu/Audio) Portugues SimpLink Key Lock Off

Off

Caption

10. Option

Set ID 1

11. Channel Memory RF : 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13,

14, 30, 51, 63 CATV : 15, 16, 17

- 11 -

Only for training and service purposes

10. Mechanical Specification

Product Dimension

No. Item Content Unit Remark

Width (W) Length (D) Height (H) mm

550.2764.8 224.8

764.8 49.8 910 137

With Stand W/O Stand

W/O Stand

W/O Packing

With Packing

490.4

488 mm

With Stand

12.9 With Stand

11.2

Product Weight

15 Kg

W/O Stand

With Stand

32SL80YD-SA

Product Dimension

No. Item Content Unit Remark

Width (W) Length (D) Height (H) mm

689.71001.2 261

1001.2 45 910 228

With Stand W/O Stand

W/O Stand

W/O Packing

With Packing

623.2

770 mm

With Stand

21 With Stand

18.7

Product Weight

22.5 Kg

W/O Stand

With Stand

42SL80YD-SA

Product Dimension

No. Item Content Unit Remark

Width (W) Length (D) Height (H) mm

751.71109.6 320.2

1109.6 45.5

1195.0 253.0

With Stand W/O Stand

W/O Stand

W/O Packing

With Packing

685.3

860.0 mm mm

With Stand

TBD With Stand

23.6

Product Weight

TBD Kg

W/O Stand

With Stand

47SL80YD-SA

Product Dimension

No. Item Content Unit Remark

Width (W) Length (D) Height (H) mm

854.31279 320.2 1279 45.5 1395 464

With Stand W/O Stand

W/O Stand

W/O Packing

With Packing

780.5

965 mm

With Stand

35.2 With Stand

32.0

Product Weight

39 Kg

W/O Stand

With Stand

55SL80YD-SA

+ 23 hidden pages