Leuze BCL358i TECHNICAL DESCRIPTION
BCL358i
Bar code reader
en 02- 01/2013 50120726
TECHNICAL DESCRIPTION
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Sales and Service
Worldwide
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© All rights reserved, especially the right of reproduction, distribution and translation. Copying or
reproductions in any form require the written consent of the manufacturer.
Product names used without guarantee of free usability.
Changes reflecting technical improvements may be made.
Table of contents
1 General information........................................................................................... 9
1.1 Explanation of symbols..................................................................................................... 9
1.2 Declaration of conformity ................................................................................................. 9
2 Safety notices .................................................................................................. 10
2.1 General safety notices..................................................................................................... 10
2.2 Safety standards .............................................................................................................. 10
2.3 Approved purpose ........................................................................................................... 10
2.4 Working safely ................................................................................................................. 11
3Fast commissioning / operating principle..................................................... 14
3.1 Mounting the BCL 358i .................................................................................................... 14
3.2 Device arrangement and selection of the mounting location ...................................... 14
3.3 Electrical connection BCL 358i ...................................................................................... 15
3.4 Preparatory EtherNet/IP settings.................................................................................... 17
3.4.1 BCL 358i on EtherNet/IP ............................................................................................................. 17
3.4.2 Manually setting the IP address...................................................................................................18
3.4.3 Configure the participant..............................................................................................................19
3.4.4 Transfering the data to the control (RSLogix 5000 specific)........................................................ 20
3.5 Further settings................................................................................................................ 20
3.6 Starting the device........................................................................................................... 21
3.7 Bar code reading.............................................................................................................. 23
4 Device description........................................................................................... 24
4.1 About the bar code readers of the BCL 300i series...................................................... 24
4.2 Characteristics of the bar code readers of the BCL 300i series.................................. 25
4.3 Device construction......................................................................................................... 27
4.4 Reading techniques ......................................................................................................... 30
4.4.1 Line scanner (single line).............................................................................................................30
4.4.2 Line scanner with oscillating mirror..............................................................................................31
4.4.3 Raster scanner (raster line) .........................................................................................................32
4.5 Fieldbus systems ............................................................................................................. 33
4.5.1 EtherNet/IP .................................................................................................................................. 33
4.5.2 Ethernet – star topology............................................................................................................... 34
4.5.3 Ethernet – linear topology............................................................................................................35
4.6 Heater................................................................................................................................ 35
Leuze electronic BCL 358i 1
Table of contents
4.7 autoReflAct....................................................................................................................... 36
4.8 Reference codes .............................................................................................................. 36
4.9 autoConfig ........................................................................................................................ 37
5 Specifications .................................................................................................. 38
5.1 General specifications of the bar code readers............................................................ 38
5.1.1 Line scanner / raster scanner.......................................................................................................38
5.1.2 Oscillating-mirror scanner ............................................................................................................40
5.1.3 Line scanner / raster scanner with deflection mirror.....................................................................40
5.2 Heating models of the bar code readers ....................................................................... 41
5.2.1 Line scanner / raster scanner with heater ....................................................................................42
5.2.2 Oscillating-mirror scanner with heating ........................................................................................42
5.2.3 Line scanner / raster scanner with deflection mirror and heating.................................................43
5.3 Dimensioned drawings.................................................................................................... 44
5.3.1 Dimensioned drawing of complete overview of the BCL 358i with MS3xx / MK 3xx...................44
5.3.2 Dimensioned drawing of line scanner with / without heating........................................................45
5.3.3 Dimensioned drawing of deflection mirror scanner with / without heating....................................46
5.3.4 Dimensioned drawing of oscillating-mirror scanner with / without heating...................................47
5.3.5 Dimensioned drawing of MS3xx connector hood / MK 3xx terminal hood ..................................48
5.4 Reading field curves / optical data................................................................................. 49
5.4.1 Bar code characteristics ...............................................................................................................49
5.4.2 Raster scanner .............................................................................................................................50
5.5 Reading field curves........................................................................................................ 51
5.5.1 High Density (N) - optics: BCL 358i S/R1 N 102 (H)....................................................................52
5.5.2 High Density (N) - optics: BCL 358i S/R1 N 100 (H)....................................................................52
5.5.3 Medium Density (M) - optics: BCL 358i S/R1 M 102 (H)..............................................................53
5.5.4 Medium Density (M) - optics: BCL 358i S/R1 M 100 (H)..............................................................53
5.5.5 Medium Density (M) - optics: BCL 358i OM 100 (H)....................................................................54
5.5.6 Low Density (F) - optics: BCL 358i S/R1 F 102 (H) .....................................................................55
5.5.7 Low Density (F) - optics: BCL 358i S/R1 F 100 (H) .....................................................................55
5.5.8 Low Density (F) - optics: BCL 358i OF 100 (H)............................................................................56
5.5.9 Ultra Low Density (L) - optics: BCL 358i S L 102 (H)...................................................................57
5.5.10 Ultra Low Density (L) - optics: BCL 358i S L 100 (H)...................................................................57
5.5.11 Ultra Low Density (L) - optics: BCL 358i OL 100 (H) ...................................................................58
6Installation and mounting ............................................................................... 59
6.1 Storage, transportation ................................................................................................... 59
6.2 Mounting the BCL 358i .................................................................................................... 60
6.2.1 Fastening with M4 x 5 screws ......................................................................................................60
6.2.2 BT 56 mounting device ................................................................................................................61
6.2.3 BT 59 mounting device ................................................................................................................63
2BCL358i Leuze electronic
Table of contents
6.3 Device arrangement......................................................................................................... 64
6.3.1 Selecting a mounting location...................................................................................................... 64
6.3.2 Avoiding total reflection – line scanner ........................................................................................ 65
6.3.3 Avoiding total reflection – deflection mirror scanner....................................................................65
6.3.4 Avoiding total reflection – oscillating-mirror scanner ...................................................................66
6.3.5 Mounting location......................................................................................................................... 66
6.3.6 Devices with integrated heating...................................................................................................67
6.3.7 Possible reading angles between BCL 358i and bar code..........................................................67
6.4 Cleaning............................................................................................................................ 68
7 Electrical connection....................................................................................... 69
7.1 Safety notices for the electrical connection.................................................................. 70
7.2 Electrical connectionBCL 358i ....................................................................................... 71
7.2.1 MS358 connector hood with 3 integrated M12 connectors......................................................... 71
7.2.2 MK 358 terminal hood with spring-loaded terminals .................................................................... 72
7.3 Detailed description of the connections ........................................................................ 74
7.3.1 PWR / SW IN/OUT - Voltage supply and switching input/outputs 1 and 2 .................................. 74
7.3.2 SERVICE – USB interface (Mini-B type) ..................................................................................... 77
7.3.3 HOST/BUS IN for BCL 358i....................................................................................................... 78
7.3.4 BUS OUT for the BCL 358i..........................................................................................................79
7.4 Ethernet topologies ......................................................................................................... 80
7.4.1 Ethernet wiring.............................................................................................................................81
7.5 Cable lengths and shielding ........................................................................................... 82
8Display elements and display......................................................................... 83
8.1 LED indicators BCL 358i ................................................................................................. 83
8.2 MS 358/MK 358 LED indicators ....................................................................................... 85
8.3 Display BCL 358i.............................................................................................................. 86
9 Leuze webConfig tool...................................................................................... 88
9.1 Connecting the SERVICE USB interface........................................................................ 88
9.2 Installing the required software...................................................................................... 89
9.2.1 System requirements ...................................................................................................................89
9.2.2 Installing the USB driver .............................................................................................................. 89
9.3 Starting the webConfig tool ............................................................................................ 90
9.4 Short description of the webConfig tool........................................................................ 91
9.4.1 Module overview in the Configuration menu................................................................................91
Leuze electronic BCL 358i 3
Table of contents
10 Commissioning and configuration ................................................................ 93
10.1 Measures to be performed prior to the initial commissioning .................................... 93
10.2 Starting the device........................................................................................................... 94
10.3 Setting the communication parameters ........................................................................ 94
10.3.1 Manually setting the IP address ...................................................................................................95
10.4 Configuration steps for a Rockwell control without EDS support .............................. 96
10.4.1 Integrating the hardware into the PLC using the generic Ethernet module..................................96
10.5 Configuration steps for a Rockwell control with EDS support ................................... 97
10.5.1 Integrating the hardware into the PLC and installing the EDS file................................................97
10.6 EDS file - general info...................................................................................................... 98
10.7 Detailed EDS description ................................................................................................ 99
10.7.1 Class 1 - Identity object................................................................................................................99
10.7.2 Class 4 - Assembly ....................................................................................................................101
10.7.3 Class 103 - I/O status and control..............................................................................................108
10.7.4 Class 106 - Activation ................................................................................................................110
10.7.5 Class 107 - Result data ..............................................................................................................112
10.7.6 Class 108 - Entry data ................................................................................................................114
10.7.7 Class 109 - Device status and device control ............................................................................117
10.8 Configuration example .................................................................................................. 118
10.8.1 Example 1 - activation & result...................................................................................................119
10.8.2 Example 2 - activation & result & I/Os........................................................................................122
10.8.3 Example 3 - activation & fragmented result................................................................................125
10.8.4 Example 4 - entry data & result..................................................................................................128
10.9 Additional settings for the BCL 358i ............................................................................ 131
10.9.1 Decoding and processing the read data ....................................................................................131
10.9.2 Control of the decoding..............................................................................................................133
10.9.3 Control of the switching outputs .................................................................................................134
10.10 Transmitting configuration data ................................................................................... 135
10.10.1 Via the webConfig tool ...............................................................................................................135
10.10.2 Replacing a defective BCL 358i .................................................................................................135
11 Online commands.......................................................................................... 136
11.1 Overview of commands and parameters ..................................................................... 136
11.1.1 General ’online’ commands ........................................................................................................137
11.1.2 ’Online’ commands for system control .......................................................................................144
11.1.3 ’Online’ commands for configuration of switching inputs/outputs...............................................145
11.1.4 ’Online’ commands for the parameter set operations.................................................................148
4BCL358i Leuze electronic
Table of contents
12 Diagnostics and troubleshooting................................................................. 155
12.1 General causes of errors............................................................................................... 155
12.2 Interface errors............................................................................................................... 155
13 Type overview and accessories................................................................... 157
13.1 Part number code .......................................................................................................... 157
13.2 Type overview BCL 358i ................................................................................................ 158
13.3 Accessory connection hoods....................................................................................... 159
13.4 Accessory connectors .................................................................................................. 159
13.5 Accessory USB cable .................................................................................................... 159
13.6 Accessory mounting device .........................................................................................159
13.7 Reflector accessories for autoReflAct ......................................................................... 159
13.8 Accessory ready-made cables for voltage supply...................................................... 160
13.8.1 Contact assignment of PWR connection cable..........................................................................160
13.8.2 Specifications of the cables for voltage supply..........................................................................160
13.8.3 Order codes of the cables for voltage supply ............................................................................ 160
13.9 Accessory ready-made cables for bus connection ....................................................160
13.9.1 General information ...................................................................................................................160
13.9.2 Contact assignments M12 EtherNet/IP connection cables KB ET… ........................................161
13.9.3Specifications of the M12 EtherNet/IP connection cables KB ET…..........................................161
13.9.4 Order codes for M12 EtherNet/IP connection cables KB ET….................................................162
14 Maintenance ................................................................................................... 163
14.1 General maintenance information ................................................................................ 163
14.2 Repairs, servicing .......................................................................................................... 163
14.3 Disassembling, packing, disposing ............................................................................. 163
15 Appendix ........................................................................................................ 164
15.1 Declaration of Conformity ............................................................................................. 164
15.2 ASCII character set ........................................................................................................ 166
15.3 Bar code samples .......................................................................................................... 170
15.3.1 Module 0.3 .................................................................................................................................170
15.3.2 Module 0.5................................................................................................................................. 171
Leuze electronic BCL 358i 5
Figures and tables
Figure 2.1: Attachment of the stick-on labels with warning notices at the BCL 358i ............................ 13
Figure 3.1: BCL 358
Figure 3.2: BCL 358
Figure 3.3: Cable fabrication for MK 358 terminal hood ....................................................................... 16
Figure 4.1: Line scanner, line scanner with deflection mirror and oscillating-mirror scanner ............... 24
Figure 4.2: Possible bar code orientation ............................................................................................. 26
Figure 4.3: BCL 358i device construction - line scanner ...................................................................... 27
Figure 4.4: BCL 358i device construction - line scanner with deflection mirror .................................... 27
Figure 4.5: BCL 358i device construction - oscillating-mirror scanner.................................................. 28
Figure 4.6: Device construction MS 358 connector hood ..................................................................... 29
Figure 4.7: Device construction MK 358 terminal hood ........................................................................ 29
Figure 4.8: Deflection principle for the line scanner.............................................................................. 30
Figure 4.9: Deflection principle for the line scanner with oscillating mirror add-on ............................... 31
Figure 4.10: Deflection principle for the raster scanner .......................................................................... 32
Figure 4.11: Ethernet with star topology ................................................................................................. 34
Figure 4.12: Ethernet with linear topology .............................................................................................. 35
Figure 4.13: Reflector arrangement for autoReflAct ...............................................................................36
Table 5.1: Specifications of the BCL 358
Table 5.2: Specifications of the BCL 358i oscillating-mirror scanners without heating ....................... 40
Table 5.3: Specifications of the BCL 358
Table 5.4: Specifications of the BCL 358i line/raster scanners with heating....................................... 42
Table 5.5: Specifications of the BCL 358i oscillating-mirror scanners with heating ............................ 42
Table 5.6: Specifications of the BCL 358
Figure 5.1: Dimensioned drawing of complete overview of the BCL 358i with MS 3xx / MK 3xx ......... 44
Figure 5.2: Dimensioned drawing BCL 358i line scanner S…102 ........................................................ 45
Figure 5.3: Dimensioned drawing BCL 358i deflection mirror scanner S…100.................................... 46
Figure 5.4: Dimensioned drawing BCL 358i oscillating mirror scanner O…100 ................................... 47
Figure 5.5: Dimensioned drawing of MS 3xx connector hood / MK 3xx terminal hood......................... 48
Figure 5.6: The most important characteristics of a bar code............................................................... 49
Table 5.7: Raster line cover as a function of the distance ................................................................... 50
Figure 5.7: Zero position of the reading distance.................................................................................. 51
Table 5.8: Reading conditions ............................................................................................................. 51
Figure 5.8: "High Density" reading field curve for line scanner without deflection mirror...................... 52
Figure 5.9: "High Density" reading field curve for line scanner with deflection mirror........................... 52
Figure 5.10: "Medium Density" reading field curve for line scanner without deflection mirror ................ 53
Figure 5.11: "Medium Density" reading field curve for line scanner with deflection mirror ..................... 53
Figure 5.12: "Medium Density" reading field curve for oscillating-mirror scanners................................. 54
Figure 5.13: Lateral "Medium Density" reading field curve for oscillating-mirror scanners..................... 54
Figure 5.14: "Low Density" reading field curve for line scanner without deflection mirror ...................... 55
Figure 5.15: "Low Density" reading field curve for line scanner with deflection mirror ........................... 55
Figure 5.16: "Low Density" reading field curve for oscillating-mirror scanners ....................................... 56
Figure 5.17: Lateral "Low Density" reading field curve for oscillating-mirror scanners ........................... 56
Figure 5.18: "Ultra Low Density" reading field curve for line scanner without deflection mirror.............. 57
i - MS 358 connector hood with M12 connectors ................................................. 15
i - MK 358 terminal hood with spring-loaded terminals......................................... 16
i line/raster scanners without heating .................................. 38
i deflection mirror scanners without heating ........................ 40
i deflection mirror scanners with heating ............................. 43
6BCL358i Leuze electronic
Figures and tables
Figure 5.19: "Ultra Low Density" reading field curve for line scanner with deflection mirror ...................57
Figure 5.20: "Ultra Low Density" reading field curve for oscillating-mirror scanners ............................... 58
Figure 5.21: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners................... 58
Figure 6.1: Device name plate BCL 358i .............................................................................................. 59
Figure 6.2: Fastening options using M4x5 threaded holes ................................................................... 60
Figure 6.3: BT 56 mounting device ....................................................................................................... 61
Figure 6.4: Mounting example of BCL 358i with BT 56......................................................................... 62
Figure 6.5: BT 59 mounting device ....................................................................................................... 63
Figure 6.6: Total reflection – line scanner ............................................................................................. 65
Figure 6.7: Total reflection – line scanner ............................................................................................. 65
Figure 6.8: Total reflection – BCL 358i with oscillating mirror ............................................................... 66
Figure 6.9: Reading angle for the line scanner ..................................................................................... 67
Figure 7.1: Location of the electrical connections ................................................................................. 69
Figure 7.2: BCL 358
Figure 7.3: BCL 358i - MK 358 terminal hood with spring-loaded terminals......................................... 72
Figure 7.4: Cable fabrication for MK 358 terminal hood........................................................................ 73
Table 7.1: Pin assignment PWR / SW IN/OUT .................................................................................... 74
Figure 7.1: Switching input connection diagram SWIO_1 and SWIO_2 ............................................... 75
Figure 7.2: Switching output connection diagram SWIO_1 / SWIO_2 .................................................. 76
Table 7.2: Pin assignment SERVICE – Mini-B type USB interface...................................................... 77
Table 7.3: Pin assignment HOST / BUS IN BCL 358
Figure 7.3: HOST / BUS IN cable assignments on RJ-45..................................................................... 78
Table 7.4: Pin assignment BUS OUTBCL 358
Figure 7.4: Ethernet with star topology ................................................................................................. 80
Figure 7.5: Ethernet with linear topology............................................................................................... 81
Table 7.5: Cable lengths and shielding ................................................................................................ 82
Figure 8.1: BCL 358i - LED indicators................................................................................................... 83
Figure 8.2: MS 358/MK 358 - LED indicators........................................................................................ 85
Figure 8.3: BCL 358i - Display .............................................................................................................. 86
Figure 9.1: Connecting the SERVICE USB interface............................................................................ 88
Figure 9.2: The start page of the webConfig tool .................................................................................. 90
Figure 9.3: Module overview in the webConfig tool............................................................................... 91
Figure 10.4: Connection between Data acceptance/Data rejection/Error code attributes..................... 115
Figure 10.5: Configuration of example 1 - module definition with generic module................................ 119
Figure 10.6: Configuration of example 1 - module definition with the EDS file ..................................... 119
Figure 10.7: Data exchange sequence diagram - example 1................................................................ 121
Figure 10.8: Configuration of example 2 - module definition with generic module................................ 122
Figure 10.9: Configuration of example 2 - module definition with the EDS file ..................................... 122
Figure 10.10: Data exchange sequence diagram - example 2................................................................ 124
Figure 10.11: Configuration of example 3 - module definition with generic module................................ 125
Figure 10.12: Configuration of example 3 - module definition with the EDS file ..................................... 125
Figure 10.13: Data exchange sequence diagram - example 3................................................................ 127
Figure 10.14: Configuration of example 4 - module definition with generic module................................ 128
i - MS 358 connector hood with M12 connectors.................................................. 71
i ......................................................................... 78
i ................................................................................... 79
Leuze electronic BCL 358i 7
Figures and tables
Figure 10.15: Configuration of example 4 - module definition with the EDS file ..................................... 128
Figure 10.16: Data exchange sequence diagram - example 4 ............................................................... 130
Figure 10.17: Storing configuration data in the webConfig tool .............................................................. 135
Table 12.1: General causes of errors .................................................................................................. 155
Table 12.2: Interface error ................................................................................................................... 155
Table 13.2: Type overview BCL 358
Table 13.3: Connection hoods for the BCL 358i.................................................................................. 159
Table 13.4: Connectors for the BCL 358i ............................................................................................ 159
Table 13.5: Service cable for the BCL 358i ......................................................................................... 159
Table 13.6: Mounting devices for the BCL 358i................................................................................... 159
Table 13.7: Reflector for autoReflAct operation................................................................................... 159
Table 13.8: PWR cables for the BCL 358i ........................................................................................... 160
Figure 13.9: Cable structure of EtherNet/IP connection cables ............................................................ 161
Table 13.10: Bus connection cables for the BCL 358i........................................................................... 162
Figure 15.1: Declaration of conformityBCL 358i ................................................................................... 164
Figure 15.2: Connection hood / connector unit declaration of conformity............................................. 165
Figure 15.3: Bar code sample labels (module 0.3) ............................................................................... 170
Figure 15.4: Bar code sample labels (module 0.5) ............................................................................... 171
i................................................................................................... 158
8 BCL 358i Leuze electronic
1 General information
1.1 Explanation of symbols
The symbols used in this technical description are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to comply with
this information results in injuries to personnel or damage to the equipment.
Attention Laser!
This symbol warns of possible danger caused by hazardous laser radiation.
Notice!
This symbol indicates text passages containing important information.
1.2 Declaration of conformity
The bar code readers of the BCL 300i series have been developed and manufactured in
accordance with the applicable European standards and directives.
General information
Notice!
You can find the Declaration of Conformity of the devices in the appendix of the manual on
page 164.
The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen,
possesses a certified quality assurance system in accordance with ISO 9001.
U
L
C
US
LISTED
Leuze electronic BCL 358i 9
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Safety notices
2 Safety notices
2.1 General safety notices
Documentation
All entries in this technical description must be heeded, in particular the present chapter
"Safety notices". Keep this technical description in a safe place. It should be available at all
times.
Safety regulations
Observe the locally applicable regulations and the rules of the employer's liability insurance
association.
Repair
Repairs must only be carried out by the manufacturer or an authorized representative.
2.2 Safety standards
The bar code readers of the BCL 300i series were developed, manufactured and tested in
accordance with the applicable safety standards. They correspond to the state of the art.
2.3 Approved purpose
Attention!
The protection of personnel and the device cannot be guaranteed if the device is operated
in a manner not corresponding to its intended use.
Bar code readers of the BCL 300i series are conceived as stationary, high-speed scanners
with integrated decoders for all current bar codes used for automatic object detection.
In particular, unauthorized uses include:
• in rooms with explosive atmospheres
•operation for medical purposes
10 BCL 358i Leuze electronic
Areas of application
The bar code readers of the BCL 300i series are especially designed for the following areas
of application:
• Storage technology and materials handling, in particular for object identification on
fast-moving transport systems
•Pallet transport systems
•Automobile sector
• Omnidirectional reading
2.4 Working safely
Attention!
Access and changes to the device, except where expressly described in this operating manual, are not authorized.
Safety regulations
Observe the locally applicable legal regulations and the rules of the employer's liability insur-
ance association.
Qualified personnel
Mounting, commissioning and maintenance of the device must only be carried out by qualified personnel.
Electrical work must be carried out by a certified electrician.
Safety notices
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Safety notices
ATTENTION, LASER RADIATION!
If you look into the beam path over a longer time period, the retina of your eye may
be damaged! Never look directly into the beam path!
Do not point the laser beam of the BCL 358i at persons!
When mounting and aligning the BCL 358i, avoid reflections of the laser beam off
reflective surfaces! Adhere to the applicable legal and local regulations regarding
protection from laser beams acc. to EN 60825 (IEC 60825) in its latest version.
CAUTION: Use of controls or adjustments or performance of procedures other than
specified herein may result in hazardous light exposure! The use of optical
instruments or devices with the product will increase eye hazard!
The glass optics cover is the only aperture through which laser radiation may be
observed on this product. The device must not be tampered with and must not be
changed in any way. There are no user-serviceable parts inside the device.
A failure of the scanner motor while the laser diode continues to emit a laser beam
may cause the emission level limit to be exceeded. The device has safeguards to
prevent this occurrence. If, however, a stationary beam is emitted, the failing bar code
reader should be disconnected from the voltage supply immediately.
The BCL 358i fulfills the EN 60825-1 (IEC 60825-1) safety regulations for a product in
laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to Laser Notice No. 50 from June 24th, 2007.
The BCL 358i uses a laser diode with low power in the visible red light range with an
emitted wavelength of approx. 655 nm. The output power of the laser beam at the exit
window is max. 1.8mW in accordance with EN 60825-1 (IEC 60825-1). The average
laser power is less than 1mW in accordance with laser class 2 acc. to EN 60825-1
(IEC 60825-1).
Located inside the protective housing of the BCL 358i is a laser diode of laser
class 3B. The laser diode can emit a maximum output power of 12mW CW (data sheet
value, absolute maximum rating).
If the device is opened, there is a risk of injury to the retina. Therefore, the device must
not be opened. Repairs must only be performed by Leuze electronic GmbH + Co. KG.
Notice!
It is important that you attach the stick-on labels supplied to the device (A in figure 2.1)! If
the signs are concealed as a result of the mounting situation of the BCL 358i, attach the
signs in the vicinity of the BCL 358i such that reading the signs cannot lead to looking into
the laser beam!
12 BCL 358i Leuze electronic
Safety notices
B
BCL 358i
Line scanner and
M12 MS 3xx connection hood
BCL 358i
with oscillating mirror and
M12 MS 3xx connection hood
C
A Stick-on labels supplied
B Warning: laser aperture
C Name plate
BCL 358i
with deflection mirror and
M12 MS 3xx connection hood
A
The housing of the BCL 358i is provided with warning notices B and C above and next
to the reading window as shown in the following figure:
Figure 2.1: Attachment of the stick-on labels with warning notices at the BCL 358i
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Fast commissioning / operating principle
3Fast commissioning / operating principle
Below you will find a short description for the initial commissioning of the BCL 358i. Detailed
explanations for all listed points can be found throughout this technical description.
3.1 Mounting the BCL 358i
The BCL 358i bar code readers can be mounted in two different ways:
•Via four M4x6 screws on the bottom of the device.
•Via a BT 56 mounting device in the fastening groove on the bottom of the housing.
3.2 Device arrangement and selection of the mounting location
In order to select the right mounting location, several factors must be considered:
• Size, orientation, and position tolerance of the bar codes on the objects to be
scanned.
• The reading field of the BCL 358i in relation to the bar code module width.
• The resulting minimum and maximum reading distance from the respective reading
field.
• The permissible cable lengths between the BCL 358i and the hos
on which interface is used.
• The correct time for data output. The BCL 358i should be positioned in such a way
that, taking into consideration the time required for data processing and the conveyor
belt speed, there is sufficient time to e.g. initiate sorting operations on the basis of the
read data.
• The display and control panel should be very vi
• For configuring and commissioning with the webConfig tool, the USB interface should
be easily accessible.
For specific information, please refer to chapter 6 and chapter 7.
sible and accessible.
t system depending
Notice!
The beam exits the BCL 358i as follows for the respective devices:
- line scanner parallel to the housing base
- deflection mirror 105 degrees to the housing base
- oscillating mirror perpendicular to the housing base.
The black areas in figure 6.2 are the housing base. The best read results are obtained when:
• The BCL 358i is mounted in such a way that the scanning beam is incident on the bar
code
at an angle of inclination greater than ±10° … 15° to vertical.
• The reading distance lies in the middle area of the reading field.
• The bar code labels are of good print quality and have good contrast ratios.
• Yo u do not use high-gloss labels.
• There is no direct sunlight.
14 BCL 358i Leuze electronic
Fast commissioning / operating principle
PWR / SW IN/OUT
SWIO_2
SWIO_1
3
2
1
4
5
GNDIN VIN
FE
SERVICE
21354
GNDD+D-VB ID
BUS OUTHOST / BUS IN
TD+
1
2
3
4
RD+
RD-
TD-
TD+
1
2
3
4
RD+
RD-
TD-
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
M12 socket
(D-coded)
Ethernet 0
M12 socket
(D-coded)
Ethernet 1
Hood with integrated connectors
MS358
Ethernet 1 LED
(split, two-colored):
ACT1 / LINK1
Ethernet 0 LED
(split, two-colored):
ACT0 / LINK0
3.3 Electrical connection BCL 358i
For the electrical connection of the BCL 358i, 2 connection variants are available.
The voltage supply (18 … 30VDC) is connected acc. to the connection type selected.
2 freely programmable switching inputs/outputs for individual adaptation to the respec-
tive application are also available here. Detailed information on this topic can be found in
chapter 7.3.3.
MS 358 hood with 2 integrated M12 connectors
Figure 3.1: BCL 358i - MS358 connector hood with M12 connectors
Notice!
The shielding connection is done via the M12 connector housing.
Notice!
The integrated parameter memory for the simple replacement of the BCL 358i is located in
the MS 358. In the integrated parameter memory, both the settings and the network address
are saved and transmitted to a new device.
Leuze electronic BCL 358i 15
Notice!
In the case of Ethernet line topology, the network is interrupted when the BCL 358i is
removed from the MS 358.
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Fast commissioning / operating principle
Terminal hood
MK 358
SERVICE
21354
GNDD+D-VB ID
Mini-B USB socket
(behind protective cap)
Terminal block
PWR / SW IN/OUT
Terminal block
HOST / BUS IN
(Ethernet 0)
Terminal designation
MK 358
Terminal block
BUS OUT
(Ethernet 1)
Ethernet 1 LED
(split, two-colored):
ACT1 / LINK1
Ethernet 0 LED
(split, two-colored):
ACT0 / LINK0
LEDs
MK 358
MK 358 terminal hood with spring-loaded terminals
Figure 3.2: BCL 358i - MK 358 terminal hood with spring-loaded terminals
Notice!
The integrated parameter memory for simple exchange of the BCL 358i is located in the
MK 358. In the integrated parameter memory, both the settings and the network address are
saved and transmitted to a new device.
Notice!
In the case of Ethernet line topology, the network is interrupted when the BCL 358i is
removed from the MK 358.
Cable fabrication and shielding connection
Remove approx. 78mm of the connection cable sheathing. 15 mm of sheath of the shielded
line must be freely accessible.
≈ 55 mm ≈ 8 mm ≈ 15 mm
Figure 3.3:Cable fabrication for MK 358 terminal hood
The shield is automatically contacted when the cable is
fastened when the cord grip is closed. Then lead the individual wires into the terminals
according to the diagram. Wire end sleeves are not necessary.
16 BCL 358i Leuze electronic
lead into the metal screw fitting and
Fast commissioning / operating principle
3.4 Preparatory EtherNet/IP settings
Connect the +18 … 30VDC supply voltage (typ. +24VDC); the BCL 358i starts up.
3.4.1 BCL 358i on EtherNet/IP
Commissioning on the EtherNet/IP is performed according to the following scheme:
1. Address assignment
• automatic via DHCP, BootP or
•manual via webConfig (with a USB connection)
2. Configuration of the participant depending on the version of the control software:
• either with the generic Ethernet module or
•installation of the EDS file
3. Tra nsfering the data to the control
4. Adapting the device parameters via webConfig
5. Use explicit messaging services
Notice!
On delivery, the automatic address assignment via DHCP server is defined as the standard
setting of the BCL 358i and the IP address is set to 0.0.0.0.
The BCL 358i can be configured in the planning tool/control using the EDS file (Electronic
Data Sheet) if the control supports this. PLC software RSLogix 5000 from Rockwell offers
EDS support for EtherNet/IP from software version 20.00 and up.
Without PLC support of the EDS integration, the settings are made via the generic Ethernet
module. In this case, the respective configuration must be entered and ad
for each device. The parameter download from the control to the BCL 358i is performed
during every establishment of connection. Since the parameters are stored centrally in the
control, this helps during device exchange.
apted manually
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Fast commissioning / operating principle
3.4.2 Manually setting the IP address
If your system does not include a DHCP server or if the IP addresses of the devices are to
be set permanently, proceed as follows:
•Have the network administrator specify the data for IP address, net mask and gate-
way address of the BCL 358i.
• Set the IP address manually via the BootP/DHCP server tool and deactivate the
DHCP operation in the BCL 358i. The BCL
A restart is not required.
358i automatically adopts these settings.
Figure 3.1: Manually setting the IP address
Alternatively, you can set the IP address manually via the webConfig tool. Proceed as
follows:
•Have the network administrator specify the data for IP address, net mask and gate-
way address of the BCL 358i.
• Connect the BCL 358i to your comp
• Set these values on the BCL 358i. Via webConfig:
Configuration -> Communication -> Ethernet interface
Notice!
If the IP address is set via the webConfig tool, then it becomes active after transfer to the
device. A restart is not required.
18 BCL 358i Leuze electronic
uter using the service cable.
3.4.3 Configure the participant
Configuration with the generic Ethernet module
In the RSLogix 5000 configuration tool (up to software version 20.00), a so-called g eneric
Ethernet module is created under the Communication path for the BCL 358i.
Figure 3.2: Generic Ethernet module
The input mask for the generic module describes the following parameters to be set:
• The name of the participant (can be selected freely; e.g. BCL 358i).
• The format of I/O data (data - SINT =
• The IP address of the participant.
• The address and length of the input assembly (instance 100, instance 101 or
instance 102; min 1 byte - up to max. 266 bytes for the default input assembly of the
read results).
• The address and length of the output assembly (instance 120, instance 121 or
instance 122; min 1 byte - up to max. 263
• The address and length of the configuration assembly (instance 190; 3 bytes).
For the exact description of the assemblies for input/output and configuration, pleas e refer
to chapter 10.
Fast commissioning / operating principle
8 bits).
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bytes for the default output assembly).
Leuze electronic BCL 358i 19
Fast commissioning / operating principle
Configuration of the participant using the EDS file
From software version 20.00 and up, proceed as follows in the RSLogix 5000 configuration
tool to create the BCL 358i as an EtherNet/IP participant in your system:
•First, load the EDS file for the device via EDS wizard into the PLC database.
Notice!
You can find the EDS file at: www.leuze.com.
• After it has downloaded, select the device from the device list.
• Open the input dialog for setting the address and additional parameters b
clicking on the device symbol and make the desired entries here.
•Finally, transmit the values to the control via download.
3.4.4 Transfering the data to the control (RSLogix 5000 specific)
•Activate online mode
• Select the Ethernet communication port
• Select the processor onto which the project is to be transferred
• Set the control to PROG
• Start the download
• Set the control to RUN
3.5 Further settings
After the basic configuration of the operating mode and the communication parameters, you
need to carry out further settings:
• Decoding and processing the read data
Define at least one code type with the desired settings.
•Via webConfig:
Configuration -> Decoder
• Control of the decoding
Configure the connected switching inputs according to your requirements. To do
this, first set the I/O mode to Input and then configure the switching behavior:
•Via webConfig:
Configuration -> Device -> Switching inputs/outputs
• Control of the switching outputs
Configure the connected switching outputs according to your requirements. To do
this, first set the I/O mode to Output and then configure the switching behavior:
•Via webConfig:
Configuration -> Device -> Switching inputs/outputs
y double-
20 BCL 358i Leuze electronic
3.6 Starting the device
Connect the +18 … 30VDC supply voltage (typ. +24VDC).
The BCL 358i starts up, the PWR and NET LEDs display the operating state. If there is a
display, the bar code reading window appears in it.
PWR LED
off Device OFF, no supply voltage
green flashing Device ok, initialization phase
green continuous light Power On, device OK
green, briefly off - on Good read, successful reading
green, briefly off - briefly red - on No read, reading not successful
orange continuous light Service mode
red flashing Warning set
Fast commissioning / operating principle
red continuous light Error, device error
NET LED
off Device OFF, no supply voltage, no IP
address assigned
green flashing LED self test, no EtherNet/IP
communication, no master assignment
green continuous light Bus communication ok
red flashing LED self test, time out in the bus
communication
red continuous light Double IP address
green/red flashingSelf test
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Fast commissioning / operating principle
LED ACT0 / LINK0 (on the MS 358/MK 358)
green continuous light Ethernet connected (LINK)
yellow flashing Data communication (ACT)
LED ACT1 / LINK1 (on the MS 358/MK 358)
green continuous light Ethernet connected (LINK)
yellow flashing Data communication (ACT)
Notice!
The detailed description of the LED states can be found in chapter 8.
If a display is available, the following information appears successively during startup:
• Startup
• Device designation e.g. BCL 358i SM 102 D
• Reading Result
If Reading Result is displayed, the device is ready.
Operation of BCL 358i
After voltage (18 … 30 V DC) has been connected to the switching input, a read process is
activated. In the standard setting, all common code types for decoding are released; only
the 2/5 Interleaved code type is limited to 10 digits of code content.
If a code is moved through the reading field, the code content is decoded and forwarded to
the superior system (PLC/PC) via the Ethernet.
22 BCL 358i Leuze electronic
3.7 Bar code reading
Modul 0,5
6677889900
To test, you can use the following bar code in the 2/5 Interleaved format. The bar code
module here is 0.5:
Provided your BCL 358i model has a display, the read information appears on this display.
The PWR LED goes off briefly and then turns green again. Simultaneously, the read
information is forwarded to the superior system (PLC/PC) via the Ethernet.
Please check the incoming dat
Alternatively, you can use a switching input for read activation (switching signal of a
photoelectric sensor or 24VDC switching signal).
Fast commissioning / operating principle
a of the bar code information there.
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Device description
Line scanner
Line scanner with deflection mirror
Oscillating-mirror scanner
4Device description
4.1 About the bar code readers of the BCL 300i series
Bar code readers of the BCL 300i series are high-speed scanners with integrated decoder
for all commonly used bar codes, e.g. 2/5 Interleaved, Code 39, Code 128, EAN 8/13 etc.,
as well as codes from the GS1DataBar family.
Bar code readers of the BCL 300i series are available in various optics models as well as
line scanner
heated models.
s, line scanners with deflection mirrors, oscillating mirrors and also optionally as
Figure 4.1: Line scanner, line scanner with deflection mirror and oscillating-mirror scanner
The extensive options for device configuration enable adaptation to a multitude of reading
tasks. Due to the large reading distance combined with the great depth of field, a large
opening a
and storage technology market.
The interfaces (RS 232, RS 485 and RS 422) integrated in the various device models and
the fieldbus systems (PROFIBUS DP, PROFINET-IO, Ethernet TCP/IP UDP and
EtherNet/IP) offer optimum connection to the superior host system.
24 BCL 358i Leuze electronic
ngle and a very compact construction, the device is ideally suited for the conveyor
Device description
4.2 Characteristics of the bar code readers of the BCL 300i series
Performance characteristics:
• Integrated fieldbus connectivity = i -> Plug-and-Play fieldbus coupling and easy
networking
•Numerous interface variants facilitate connection to the superior systems
•RS 232, RS 422
•RS 485 and multiNet plus slave
alternatively, various fieldbus systems, such as
•PROFIBUS
•PROFINET-IO
• Ethernet TCP/IP UDP
• EtherNet/IP
• Integrated code fragment technology (CRT) enables the identification of soiled or
damaged bar codes
•Maximum depth of field and reading distances from 30mm to 700 mm
•Large optical opening angle and, thus, large reading field width
• High scanning rate of 1000 scans/s for fast reading tasks
•On request with display to easily detect and activate functions
• Integrated USB service interface, Mini-B type
•Easy alignment- and diagnostics functions
•Up to four possible connection technologies
• Two freely programmable switching inputs/outputs for the activation or signaling of
states
•Automatic monitoring of the read quality with autoControl
•Automatic recognition and setting of the bar code type using autoConfig
• Reference code comp
•Optional heating models to -35°C
•Heavy-duty housing of protection class IP 65
DP
and status messages
arison
Notice!
Information on technical data and characteristics can be found in chapter 5.
General information
The integrated fieldbus connectivity = i contained in the bar code readers of the BCL 300i
series facilitates the use of identification systems which function without connector unit or
gateways. The integrated fieldbus interface considerably simplifies handling. The Plug-andPlay concept enables easy networking and very simple commissioning: Directly connect the
respective fieldbus and all configuration is performed with no
For decoding bar codes, the bar code readers of the BCL 300i series make available the
proven CRT decoder with code fragment technology:
The proven code fragment technology (CRT) enables bar code readers of the BCL 300i
series to read bar codes with a small bar height, as well as bar codes with a damaged or
soiled print image.
Leuze electronic BCL 358i 25
additional software.
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Device description
With the aid of the CRT decoder, bar codes can also be read without problem in other
demanding situations, such as with a large tilt angle (azimuth angle or even twist angle).
Figure 4.2: Possible bar code orientation
The BCL 358i can be operated and configured using the integrated webConfig tool via the
USB service interface; alternatively, the bar code rea
tion commands via the host/service interface.
The BCL 358i needs a suitable activation to start a read process as soon as an object is in
the reading field. This opens a time window ("reading gate") in the BCL 358i for the read
process during which the bar code reader has time to detect
In the basic setting, triggering takes place through an external reading cycle signal. Alterna-
tive activation options include online commands via the host interface and the autoReflAct
function.
Through the read operation, the BCL 358i collects additional useful pieces of data for diagnosis which can also be tran
inspected using the alignment mode which is integrated in the webConfig tool.
An optional display in English with buttons is used to operate the BCL 358i as well as for
visualization purposes. Two LEDs provide additional optical information on the current operating state of the device.
The two freely configurable switching inputs/output
various functions and control e.g. activation of the BCL 358i or external devices, such as a
PLC.
System, warning and error messages provide assistance in setup/troubleshooting during
commissioning and read operation.
ders can be adjusted using configura-
and decode a bar code.
smitted to the host. The quality of the read operation can be
s SWIO1 and SWIO2 can be assigned
26 BCL 358i Leuze electronic
4.3 Device construction
Connection side for:
MK 3xx terminal hood
MS3xx connector hood
Reading window
Dovetail mounting
and 4 mounting
threads
Display, LEDs
and buttons
Line scanner
Connection side for:
MK 3xx terminal hood
MS3xx connector hood
Reading window
Dovetail mounting
and 4 mounting
threads
Display, LEDs
and buttons
Line scanner with deflection mirror
BCL 358i bar code readers
Figure 4.3:BCL358i device construction - line scanner
Device description
Leuze electronic BCL 358i 27
Figure 4.4: BCL 358i device construction - line scanner with deflection mirror
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Device description
Connection side for:
MK 3xx terminal hood
MS3xx connector hood
Reading window
Dovetail mounting
and 6 mounting
threads
Display, LEDs
and buttons
Oscillating-mirror scanner
Figure 4.5: BCL 358i device construction - oscillating-mirror scanner
28 BCL 358i Leuze electronic
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