Lenze SMD 0-37kW-22kW User Manual

SMD

Frequency Inverter: Full I/O with CANopen 0.37 kw... 22kW

Operating Instructions

(13466183)

All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change without notice. Lenze AC Tech Corporation makes no warranty of any kind with respect to this

material, including, but not limited to, the implied warranties of it’s merchantability and tness for a given

purpose. Lenze AC Tech Corporation assumes no responsibility for any errors that may appear in this manual.

All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsibility nor liability for damages that may occur. Any necessary corrections will be implemented in subsequent editions.

This document printed in the United States

Contents

1 Safety Information ..............................................................................5

1.1 Pictographs used in these Instructions.......................................6

2 Technical Data ....................................................................................8

2.1 Standards and Application Conditions........................................8

2.2 Ratings .......................................................................................9

3 Installation ........................................................................................10

3.1 Mechanical Installation .............................................................10

3.1.1 Dimensions and Mounting ................................................10

3.2 Electrical Installation................................................................. 11

3.2.1 Installation according to EMC Requirements ................... 11

3.2.2 Fuses/Cable Cross-Sections ............................................ 11

3.2.3 Connection Diagram ........................................................12

3.2.4 Control Terminals .............................................................13

4 Commissioning .................................................................................14

4.1 Parameter Setting ....................................................................14

4.2 Electronic Programming Module (EPM) ...................................14

4.3 Parameter Menu.......................................................................15

4.4 CANopen Mapping Details .......................................................26

4.4.1 RPDO Mapping (h66 / h76) ..............................................26

4.4.2 TPDO Mapping (h86 / h96) ..............................................29

4.5 Quick CAN Set-up ....................................................................33

5 Troubleshooting and Fault Elimination .............................................34

Lenze 13466183 EDBSC03 v7 3

About These Instructions

This documentation applies to the smd frequency inverter, and contains important technical data and describes installation, operation, and commissioning.

Please read the instructions before commissioning.

Type: ESMD223C4TXA Id-No: 13xxxxxx

LISTED

IND. CONT. EQ.

5D81

Input Ratings

Output Ratings

After receipt of the delivery, check immediately whether the items delivered match the accompanying papers. Lenze does not accept any liability for

deciencies claimed subsequently.

Claim

• visible transport damage immediately to the forwarder.

• visible deciencies/incompleteness immediately to your Lenze

Made in USA

Inverter

smd

CANopen: Full I/O

Certications

Type

Scope of delivery Important

• 1 smd inverter (ESMD...)

with EPM installed (see Section 4.2)

• 1 Operating Instructions

Input: 3/PE

400/480 V 52/45 A 50-60 Hz

N10104

Z519

representative.

Output: 3/PE

0-400 / 460 V 46/40 A 22 kW 0 - 240 Hz

1341308801234567

For detailed information

refer to instruction

SN: 13xxxxxx012345678 ESMD223C4TXA000XX XX XX

Hardware Version

Software Version

Manual SC03

C0001

4 Lenze 13466183 EDBSC03 v7

Safety information

1 Safety Information

General

Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live, moving and rotating. Some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel or damage to equipment. All operations concerning transport, installation, and commissioning as well as maintenance must be

carried out by qualied, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC

report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be observed).

According to this basic safety information, qualied skilled personnel are persons who are familiar with the installation, assembly, commissioning, and operation of the product and who have the qualications

necessary for their occupation.

Application as directed

Drive controllers are components which are designed for installation in electrical systems or machinery. They are not to be used as appliances. They are intended exclusively for professional and commercial purposes according to EN 61000-3-2. The documentation includes information on compliance with the EN 61000-3-2. When installing the drive controllers in machines, commissioning (i.e. the starting of operation as directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed. Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with the EMC Directive (2004/108/EC). The drive controllers meet the requirements of the Low Voltage Directive 2006/95/EC. The harmonised standards of the series EN 50178/DIN VDE 0160 apply to the controllers. Note: The availability of controllers is restricted according to EN 61800-3.These products can cause radio interference in residential areas. In this case, special measures can be necessary.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport or handling. Do not touch any electronic components and contacts. Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components since this might endanger your health!

Electrical Connection

When working on live drive controllers, applicable national regulations for the prevention of accidents (e.g. VBG 4) must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g. cable crosssections, fuses, PE connection). Additional information can be obtained from the documentation. The documentation contains information about installation in compliance with EMC (shielding,

grounding, lters and cables). These notes must also be observed for CE-marked controllers.

The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation.

Lenze 13466183 EDBSC03 v7 5

Safety information

Operation

Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). You are allowed to adapt the controller to your application as described in the documentation.

DANGER!

• After the controller has been disconnected from the supply voltage, live components and power connection must not be touched immediately, since capacitors could be charged. Please observe the corresponding notes on the controller.

• Do not continuously cycle input power to the controller more than once every three minutes.

• Please close all protective covers and doors during operation.

1.1 Pictographs used in these Instructions

Pictograph Signal Word Meaning Consequences if ignored

DANGER!

WARNING!

Warning of Hazardous Electrical

Impending or possible danger for

Voltage.

persons

Reference to an imminent danger that may result in death or serious

personal injury if the corresponding

measures are not taken.

Death or injury

STOP!

NOTE

Possible damage to equipment Damage to drive system or its

Useful tip: If observed, it will make

using the drive easier

surroundings

6 Lenze 13466183 EDBSC03 v7

Safety Information

Note for UL approved system with integrated controllers

UL warnings are notes which apply to UL systems. The documentation contains special information about UL.

• Integral solid state protection does not provide branch circuit protection. Branch

circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. The use of fuses or circuit breakers is the

Warnings!

only approved means for branch circuit protection.

• When protected by CC and T Class Fuses, suitable for use on a circuit capable of

delivering not more than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive.

• Additionally suitable when protected by a circuit breaker having an interrupting

rating not less than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive. (Excludes ESMD113_4T_, ESMD112_2Y_, ESMD113_2T_, ESMD152_2Y_, ESMD153_2T_, ESMD222_2Y_, ESMD223_4T_, ESMD402_2T_, ESMD552_2T_, ESMD752_2T_, ESMD153_4T_, and ESMD183_4T_).

• Use minimum 75°C copper wire only, except for control circuits.

• For control circuits, use wiring suitable for NEC Class 1 circuits only.

• Torque Requirements are listed in section 3.2.3, Connection diagram.

• Shall be installed in a pollution degree 2 macro-environment.

DANGER!

Risk of Electric Shock! Capacitors retain charge for approximately 180 seconds after power is removed. Disconnect incoming power and wait at least 3 minutes before touching the drive.

DANGER!

Risque de choc électrique! Les condensateurs restent sous charge pendant environ 180 secondes après une coupure de courant. Couper l’alimentation et patienter pendant au moins 3 minutes avant de toucher l’entraînement.

WARNING!

The opening of branch-circuit protective device may be an indication that a fault

has been interrupted. To reduce the risk of re or electric shock, current carrying

parts and other components of the controller should be examined and replaced if damaged.

AVERTISSEMENT!

Le déclenchement du dispositif de protection du circuit de dérivation peut être dû à une coupure qui résulte d’un courant de défaut. Pour limiter le risque d’incendie ou de choc électrique, examiner les pièces porteuses de courant et les autres éléments du contrôleur et les remplacer s’ils sont endommagés

Lenze 13466183 EDBSC03 v7 7

Technical data

2 Technical Data

2.1 Standards and Application Conditions

Conformity

Approvals

Max. permissible motor cable

(1)

length

Input voltage phase imbalance

Humidity

Output frequency

Environmental conditions

Temperature range

Installation height

Vibration resistance

Earth leakage current

Enclosure (EN 60529)

Protection measures against

Operation in public supply networks (Limitation of harmonic currents according to EN 61000-3-2)

(1) For compliance with EMC regulations, the permissible cable lengths may change.

(2) The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2. The machine/system manufacturer is responsible for the compliance with the regulations of the machine!

CE Low Voltage Directive (2006/95/EC)

UL 508C Underwriters Laboratories - Power Conversion Equipment

shielded: 50 m (low-capacitance)

unshielded: 100 m

< 2%

< 95% non-condensing

0...240 Hz

Class 3K3 to EN 50178

Transport -25 … +70 °C

Storage -20 … +70 °C

Operation 0 … +55 °C (with 2.5 %/°C current derating above +40 °C)

0 … 4000 m a.m.s.l. (with 5 %/1000 m current derating above 1000 m a.m.s.l.)

acceleration resistant up to 0.7 g

> 3.5 mA to PE

IP 20

short circuit, earth fault, overvoltage, motor stalling, motor overload

Total power

connected to

the mains

< 0.5 kW With mains choke

0.5 … 1 kW With active lter (in preparation)

> 1 kW Without additional measures

Compliance with the requirements

(2)

8 Lenze 13466183 EDBSC03 v7

2.2 Ratings

Type

ESMD371C2YXA

ESMD751C2YXA

ESMD112C2YXA

ESMD152C2YXA

ESMD222C2YXA

ESMD302C2TXA

ESMD402C2TXA

ESMD552C2TXA

ESMD752C2TXA

ESMD113C2TXA

ESMD153C2TXA

ESMD371C4TXA

ESMD751C4TXA

ESMD112C4TXA

ESMD152C4TXA

ESMD222C4TXA

ESMD302C4TXA

ESMD402C4TXA

ESMD552C4TXA

ESMD752C4TXA

ESMD113C4TXA

ESMD153C4TXA

ESMD183C4TXA

ESMD223C4TXA

Power

[kW]

0.37

0.75 8.4 4.8 4.0 3.7 6.0 5.6

1.1 12.0 6.9 6.0 5.5 9.0 8.3

1.5 12.9 7.9 6.8 6.3 10.2 9.5

2.2 17.1 10.8 9.6 8.8 14.4 13.2

3.0

4.0 17.1 15.2 14.0 23 21

5.5 25 22 20 33 30

7.5 32 28 26 42 39

11 48 42 39 63 58

15 59 54 50 81 75

0.37

0.75 3.0 2.5 2.5 2.1 2.3 1.9 3.8 3.2 3.5 2.9

1.1 4.3 3.6 3.6 3.0 3.3 2.8 5.4 4.5 5.0 4.2

1.5 4.8 4.0 4.1 3.4 3.8 3.1 6.2 5.1 5.7 4.7

2.2 6.4 5.4 5.8 4.8 5.3 4.4 8.7 7.2 8.0 6.6

3.0 8.3 7.0 7.6 6.3 7.0 5.8 11.4 9.5 10.5 8.7

4.0 10.6 8.8 9.4 7.8 8.6 7.2 14.1 11.7 12.9 10.8

5.5 14.2 12.4 12.6 11.0 11.6 10.1 18.9 16.5 17.4 15.2

7.5 18.1 15.8 16.1 14.0 14.8 12.9 24 21 22 19.4

11 27 24 24 21 22 19.3 36 32 34 29

15 35 31 31 27 29 25 47 41 43 37

18.5 44 38 39 34 36 31 59 51 54 47

22 52 45 46 40 42 37 69 60 64 55

Mains Output Current

Voltage, frequency

1/N/PE 230 V OR

3/PE 230 V

(180 V -0%…264 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

3/PE 230 V

(180 V -0%…264 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

3/PE 400/480 V

(320 V -0%…528 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

Technical data

(3)

Current

(3)

[A]

(1)

[A]

(2)

1~ 3~ 3~ 3~ 3~ 3~

4.7 2.7 2.2 2.0 3.3 3.0

13.5 12.0 11.0 18.0 16.5

400V 480V 400V 480V 400V 480V 400V 480V 400V 480V

1.6 1.4 1.3 1.1 1.2 1.0 2.0 1.7 1.8 1.5

[A]

max

(1)

for 60 s

[A]

(2)

(1) For rated mains voltage and carrier frequencies 4, 6, and 8 kHz (2) For rated mains voltage and carrier frequency 10 kHz (3) Maximum current is a function of setting C90 (input voltage selection)

Lenze 13466183 EDBSC03 v7 9

Installation

3 Installation

3.1 Mechanical Installation

3.1.1 Dimensions and Mounting

4 x M4

1.2 Nm 10 lb-in

4 x M6

2.8 Nm 24 lb-in

s2s2

s1 s1

Type

ESMD371C2YXA, ESMD371C4TXA 93 84 146 128 17 100 15 50 0.6

ESMD751C2YXA, ESMD751C4TXA 93 84 146 128 17 120 15 50 0.9

ESMD112C4TXA 93 84 146 128 17 146 15 50 1.0

ESMD112C2YXA 114 105 146 128 17 133 15 50 1.4

ESMD152C4TXA 11 4 105 146 128 17 122 15 50 1.4

ESMD222C4TXA 11 4 105 146 128 17 139 15 50 1.4

ESMD152C2YXA, ESMD222C2YXA ESMD302C2TXA ESMD302C4TXA

ESMD402C2TXA ESMD402C4TXA, ESMD552C4TXA

ESMD552C2TXA, ESMD752C2TXA ESMD752C4TXA, ESMD113C4TXA

ESMD113C2TXA, ESMD153C2TXA ESMD153C4TXA... ESMD223C4TXA

[mm]

114 105 146 128 17 171 15 50 2.0

114 105 146 100 17 171 15 50 2.0

146 137 197 140 17 182 30 100 3.2

195 183 248 183 23 203 30 100 6.4

[mm]b [mm]b1 [mm]b2 [mm]c [mm]

smd402

[mm]s2 [mm]m [kg]

WARNING!

Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive vibration or excessive temperatures. Contact Lenze for more information.

10 Lenze 13466183 EDBSC03 v7

Installation

3.2 Electrical Installation

3.2.1 Installation according to EMC Requirements

EMC

Compliance with EN 61800-3/A11

Noise emission Compliance with limit value class A according to EN 55011 if installed in a control cabinet with the appropriate footprint lter and the motor cable length does not exceed 10m

Screen clamps

Control cable

Low-capacitance motor cable

(core/core < 75 pF/m, core/screen < 150 pF/m)

Electrically conductive mounting plate

Filter

3.2.2 Fuses/Cable Cross-Sections

Type

Fuse Miniature

[A] [A]

ESMD371C2YXA 10 C10 10 2.5 14 ESMD751C2YXA 16 C16 15 2.5 14

1/N/PE

ESMD112C2YXA 20 C20 20 4 12 ESMD152C2YXA 25 C25 25 6 12 ESMD222C2YXA 32 C32 30 4 10

ESMD371C2YXA ... ESMD751C2YXA ESMD371C4TXA ... ESMD222C4TXA

ESMD112C2YXA, ESMD152C2YXA ESMD302C4TXA

ESMD222C2YXA 16 C16 15 2.5 12 ESMD402C4TXA 16 C16 15 2.5 14

ESMD302C2TXA ESMD552C4TXA

3/PE

ESMD402C2TXA ESMD752C4TXA

ESMD552C2TXA, ESMD113C4TXA 40 C40 35 6 8

ESMD752C2TXA, ESMD153C4TXA 50 C50 45 10 8

ESMD183C4TXA 63 C63 60 16 6

ESMD113C2TXA, ESMD223C4TXA 80 C80 70 16 6

ESMD153C2TXA 100 C100 90 16 4

(1) Observe the applicable local regulations. (2) Pulse-current or universal-current sensitive earth leakage circuit breaker. (3) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, required. Bussman KTK-R, JJN, JJS or equivalent. (4) Connection without end ferrules or with attached pin end connectors. (5) Installations with high fault current due to large supply mains may require a type D circuit breaker. (6) Thermomagnetic type breakers preferred.

10 C10 10 2.5 14

16 C16 12 2.5 14

20 C20 20 4 12

25 C25 25 6 10

Recommendations

circuit

(5)

breaker

(3)

Fuse

Breaker

(N. America)

[A]

(1)

Input Power Wiring

(6)

(L1, L2/N, L3, PE)

[mm²] [AWG]

Tmd005

E.l.c.b.

> 30 mA

(2)

Lenze 13466183 EDBSC03 v7 11

Installation

WARNING!

Per UL requirements, use a FUSE (not a circuit breaker) for 240VAC drives requiring >40A protection and for 480VAC & 600VAC drives requiring >32A protection.

Observe the following when using E.l.c.b:

• Installation of E.l.c.b only between supplying mains and controller.

• The E.l.c.b can be activated by:

− capacitive leakage currents between the cable screens during operation (especially with long, screened motor cables)

− connecting several controllers to the mains at the same time

− RFI lters

3.2.3 Connection Diagram

0.2 Nm/ 2 lb-in 6 mm /0.24 in

< 1mm2 /AWG 26…16

L2/N

+12V

E3 7

E1 E2

+12 VDC - 0 %

…

+30 VDC + 0 %

3/PE 180V - 0% … 264V + 0 %

48 Hz … 62 Hz

L1 L2 L3

COM

K14

K12

AOUT

728

3/PE 320V - 0 % … 528V + 0 %

48 Hz … 62 Hz

L1 L2 L3

U V W

M 3~

0.5 Nm/ 4.5 lb-in

PES

6 mm /0.24 in

1.2 Nm/ 10 lb-in 9 mm /0.35 in

1/N/PE 180V - 0% … 264V + 0 %

48 Hz … 62 Hz

L1 L2 L3

L2/N

CAN

GND

0 … 20 mA 4 … 20 mA

2/PE 180V - 0% … 264V + 0 %

48 Hz … 62 Hz

L1 L2 L3

+10V

AIN

COM

2098728

DANGER!

• Hazard of electrical shock! Circuit potentials are up to 240 VAC above earth ground. Capacitors retain charge after power is removed. Disconnect power and wait until the voltage between B+ and B- is 0 VDC before servicing the drive.

• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the drive will result.

• Do not cycle mains power more than once every three minutes. Damage to the drive will result.

2.0 Nm/ 18 lb-in 13 mm /0.5 in

C0002

12 Lenze 13466183 EDBSC03 v7

3.2.4 Control Terminals

Terminal Data for control connections (printed in bold = Lenze setting)

For reliable communication make sure terminal CAN_GND is connected to CAN network

CAN_GND

CAN_L

CAN_H

K14

K12

CAN earth ground

CAN low If controller is located at either end of the network,

CAN high

Digital input Start/Stop

Reference potential

Analog input 0 … 10 V (changeable under C34)

Internal DC supply for setpoint potentiometer +10 V, max. 10 mA

Internal DC supply for digital inputs +12 V, max. 20 mA

Digital input congurable with CE1

Activate ﬁxed setpoint 1 (JOG1)

Digital input congurable with CE2

Direction of rotation

Digital input/output congurable with CE3

Activate DC injection brake (DCB)

Reference potential

Analog output congurable with c08 & c11

Relay output (normally-open contact)

Congurable with C08

Fault (TRIP)

GND/common. If only two wires are used (CAN_H and CAN_L) in the network, connect CAN_GND to chassis/earth ground.

a terminating resistor (120Ω typical) should be connected across CAN_L and CAN_H

LOW = Stop (OFF) HIGH = Run Enable

input resistance: >50 kΩ (with current signal: 250Ω)

HIGH = JOG1 active

LOW = CW rotation HIGH = CCW rotation

HIGH = DCB active

AC 250 V / 3 A DC 24 V / 2 A … 240 V / 0.22 A

Installation

Ri = 3.3 kΩ

LOW = 0 … +3 V, HIGH = +12 … +30 V

Protection against contact

• All terminals have basic isolation (single insulating distance)

• Protection against contact can only be ensured by additional measures (i.e. double insulation)

Lenze 13466183 EDBSC03 v7 13

Commissioning

4 Commissioning

4.1 Parameter Setting

Status/ fault messages Change parameters

NOTE

If the password function is enabled, the password must be entered into C00 to access the parameters. C00 will not appear unless the password function is enabled. See C94.

C0003

4.2 Electronic Programming Module (EPM)

The EPM contains the controller’s memory. Whenever parameter settings are changed, the values are stored in the EPM. It can be removed, but must be installed for the controller to operate (a missing EPM will trigger an F1 fault). The controller ships with

Tmd007

An optional EPM Programmer (model EEPM1RA ) is available that allows: the controller to be programmed without power; OEM settings to be default settings; fast copying of EPMs when multiple

controllers require identical settings. It can also store up to 60 custom parameter les for even faster

controller programming.

14 Lenze 13466183 EDBSC03 v7

protective tape over the EPM that can be removed after installation.

Commissioning

4.3 Parameter Menu

Code Possible Settings

No. Name

Password entry 0 0 999 Visible only when password is active

C00

Setpoint and control

C01

source

Load Lenze setting 0 No action/loading complete • C02 = 1...4 only possible with

C02

Lenze

Selection

(see C94)

0 Setpoint source: Control conguration:

0 Analog input (terminal 8; see C34) Control = terminals

1 Code c40

2 CANopen Control = terminals

3 CANopen Control = CANopen

1 Load 50 Hz Lenze settings

2 Load 60 Hz Lenze settings

3 Load OEM settings (if present)

4 Translate

WARNING!

C02 = 1...3 overwrites all settings! TRIP circuitry may be disabled! Check codes CE1...CE3.

NOTE

If an EPM that contains compatible data from a previous software version is installed, C02 = 4 converts the data to the current version.

Programming = keypad/limited CANopen Monitoring = CANopen Note: RPDOs not processed in these modes

Programming = CANopen/keypad Monitoring = CANopen Note: Only frequency setpoint part of RPDOs are processed in this mode

Programming = CANopen/keypad Monitoring = CANopen

OFF or 1nh

• C02 = 2 : C11, C15 = 60 Hz

IMPORTANT

Lenze 13466183 EDBSC03 v7 15

Commissioning

Code Possible Settings

No. Name

Conguration -

CE1

Digital input E1

Conguration -

CE2

Digital input E2

Conguration -

CE3

Digital input/output E3

Conguration -

C08

Relay output (terminals K14 and K12)

Minimum output

C10

frequency

Lenze

Selection

1 1 Activate xed setpoint 1 (JOG1)

2 Activate xed setpoint 2 (JOG2)

3 DC braking (DCB) See also C36

4 Direction of rotation LOW = CW rotation

5 Quick stop Controlled deceleration to standstill, active

6 CW rotation CW rotation = LOW and CCW rotation =

4 7 CCW rotation

8 UP (setpoint ramp-up) 9 DOWN (setpoint ramp-down) 10 TRIP set

11 TRIP reset See also c70

12 No action can be used if Ex inputs are used only as

3 1...12 (same as above)

13...19 (reserved) 20 Ready 21 Fault 22 Motor is running 23 Motor is running - CW rotation 24 Motor is running - CCW rotation 25 Output frequency = 0 Hz 26 Frequency setpoint reached 27 Threshold (C17) exceeded

28 Current limit reached • in either motor or generator mode

29 Dynamic Braking

30 CANopen Control • output controlled by RPDO (h66,h76 = 4)

NOTE

A CFG fault will occur under the following conditions:

• E1...E3 settings are duplicated (each setting can only be used once)

• One input is set to UP and another is not set to DOWN, or vice-versa

1 Relay is energized if

0 Ready 1 Fault 2 Motor is running 3 Motor is running - CW rotation 4 Motor is running - CCW rotation 5 Output frequency = 0 Hz 6 Frequency setpoint reached 7 Threshold (C17) exceeded

8 Current limit reached in either motor or generator mode

9 CANopen Control Output controlled by RPDO (h66,h76 = 4)

0.0 0.0 {Hz} 240 • Output frequency at 0% analog setpoint

IMPORTANT

• Use C37...C39 to adjust xed setpoints

• Activate JOG3: Both terminals = HIGH

HIGH = CCW rotation

LOW; Set decel rate in C13

LOW: Quick stop; Open-circuit protected UP = LOW and DOWN = LOW: Quick

stop; Use momentary NC contacts Active LOW, triggers EEr (motor coasts

to standstill) NOTE: NC thermal contact from the motor can be used to trigger this input

CANopen digital inputs

• 1...11 congures terminal E3 as an input

• 20...30 congures terminal E3 as a

current-sourcing (PNP) output rated 12 VDC / 50 mA

• C10 not active for xed setpoints or

setpoint selection via c40

16 Lenze 13466183 EDBSC03 v7

Commissioning

Code Possible Settings

No. Name

Maximum output

C11

frequency

Acceleration time 5.0 0.0 {s} 999 • C12 = frequency change 0 Hz...C11

C12

Deceleration time 5.0 0.0 {s} 999

C13

Operating Mode 2 0 Linear characteristic with

C14

V/f reference point 50.0 25.0 {Hz} 999

C15

boost

min

C16

(optimization of torque behavior)

Frequency threshold

C17

)

min

Chopper frequency 2 0 4 kHz • As chopper frequency is increased,

C18

Slip compensation 0.0 0.0 {%} 40.0 Change C21 until the motor speed no

C21

Current limit 150 30 {%} 150

C22

Accel boost 0.0 0.0 {%} 20.0 Accel boost is only active during

C24

Conguration -

C34

analog input

Lenze

Selection

50.0 7.5 {Hz} 240 • Output frequency at 100% analog

WARNING!

Consult motor/machine manufacturer before operating above rated frequency. Overspeeding the motor/machine may cause damage to equipment and injury to personnel!

Auto-Boost

1 Square-law characteristic with

Auto-Boost

2 Linear characteristic with constant

boost

min

3 Square-law characteristic with

constant V

Set the rated motor frequency (nameplate) for standard applications

min

boost

setpoint

• C11 is never exceeded

• C13 = frequency change C11...0 Hz

• For S-ramp accel/decel, adjust c82

• Linear characteristic: for standard

applications

• Square-law characteristic: for fans and pumps with square-law load characteristic

• Auto boost: load-dependent output voltage for low-loss operation

4.0 0.0 {%} 40.0

Set after commissioning: The unloaded motor should run at slip frequency (approx. 5 Hz), increase C16 until motor current (C54) = 0.8 x rated motor current

0.0 0.0 {Hz} 240 See C08, selection 7

1 6 kHz

2 8 kHz

3 10 kHz

Reference: smd rated output current

0 0 0...10 V

Reference: setpoint

motor noise is decreased

• Observe derating in Section 2.2

• Automatic derating to 4 kHz at 1.2 x I

longer changes between no load and maximum load

• When the limit value is reached, either

the acceleration time increases or the output frequency decreases

• When C90 = 2, max setting is 180%

acceleration

1 0...5 V

IMPORTANT

2 0...20 mA

3 4...20 mA

Voltage - DC

C36

injection brake (DCB)

4.0 0.0 {%} 50.0 • See CE1...CE3 and c06

• Conrm motor suitability for use with DC

braking

smd006

Lenze 13466183 EDBSC03 v7 17

Commissioning

Code Possible Settings

No. Name

Fixed setpoint 1

C37

(JOG 1)

Fixed setpoint 2

C38

(JOG 2)

Fixed setpoint 3

C39

(JOG 3)

Frequency setpoint 0.0 {Hz} 240 Display: Setpoint via CANopen, analog

C46

Output frequency 0.0 {Hz} 240 Display

C50

DC bus voltage 0.0 {%} 255 Display

C53

Motor current 0.0 {%} 255 Display

C54

Motor rated speed 1390 300 {RPM} 32000 Set to motor nameplate speed

C87

Motor rated

C89

frequency

Input voltage

C90

selection

User password 0 0 999

C94

Software version Display, format: x.yz

C99

Holding time -

c06

automatic DC injection brake (Auto-DCB)

Analog output

c08

scaling

Conguration -

c11

Analog output (62)

Lenze

Selection

20.0 0.0 {Hz} 240

30.0 0.0 {Hz} 240

40.0 0.0 {Hz} 240

input, or function UP/DOWN

50 10 {Hz} 1000 Set to motor nameplate frequency

0 Auto Automatically sets to Low (1) or High (2)

1 Low For 200 V or 400 V input

2 High For 240 V or 480 V input

NOTE

• To simplify commissioning, the Lenze setting is preset at the factory, depending on

model: C90 = 1 for 400/480 V models C90 = 2 for 230/240 V models

• Upon reset (C02 = 1, 2), C90 = 0. Conrm correct setting after next power-up.

Changing from “0” (no password), value will start at 763

0.0 0.0 {s} 999

0.0 = not active

999 = continuous brake

100 1.0 999 When 10 VDC is output at terminal 62, it

0 0 None

1 Output frequency 0-10 VDC Use c08 to scale signal

2 Output frequency 2-10 VDC

3 Load 0-10 VDC

4 Load 2-10 VDC

5 CANopen Control Value set by RPDO (h66,h76 = 4)

upon next power-up, depending on input voltage

When set to a value other than 0, must enter password at C00 to access parameters

• Automatic motor braking below 0.1 Hz

by means of motor DC current for the entire holding time (afterwards: U, V, W inhibited)

• Conrm motor suitability for use with DC

braking

will equal this value (see c11)

Example: c11 = 1 and c08 = 100: At 50 Hz, terminal 62 = 5 VDC At 100 Hz, terminal 62 = 10 VDC

(c08 not used for scaling)

IMPORTANT

18 Lenze 13466183 EDBSC03 v7

Commissioning

100%

30 f

Code Possible Settings

No. Name

I2t switch-off (thermal

c20

motor monitoring)

Motor Overload Type 00 00 Speed Compensation

c21

Frequency setpoint

c40

via keys

Start condition

c42

(with mains on)

Mode selection

c60

for c61

Present status/error status/error message • Display

c61

Last error error message

c62

Last error but one

c63

Conguration TRIP

c70

reset (error reset)

Lenze

Selection

100 30 {%} 100

100% = smd rated output current

WARNING!

Maximum setting is rated motor current (see nameplate). Does not provide full motor protection!

Reduces the allowable continuous current when operating below 30Hz.

01 No Speed Compensation

Example: Motor is cooled by forced ventilation as apposed to shaft mounted, self cooling fans.

0.0 0.0 {Hz} 240 Only active if C01 = 1

1 0 Start after LOW-HIGH change at

terminal 28

1 Auto start if terminal 28 = HIGH

WARNING!

Automatic starting/restarting may cause damage to equipment and/or injury to personnel! Automatic starting/restarting should only be used on equipment that is inaccessible to personnel.

0 0 Monitoring only

1 Monitoring and editing

0 0 TRIP reset after LOW-HIGH change

at terminal 28, mains switching, or after LOW-HIGH change at digital input “TRIP reset”

1 Auto-TRIP reset • Auto-TRIP reset after the time set in c71

WARNING!

Automatic starting/restarting may cause damage to equipment and/or injury to personnel! Automatic starting/restarting should only be used on equipment that is

Auto-TRIP reset delay 0.0 0.0 {s} 60.0 See c70

c71

Operating time

c78

counter Mains connection

c79

time counter

inaccessible to personnel.

Display: Total time in status “Start” 0...999 h: format xxx

Display: Total time of mains = on

IMPORTANT

• Triggers 0C6 fault when motor current

exceeds c20 for too long

• Correct setting = (motor nameplate

current) / (smd output current rating) X 100%

• Example: motor = 6.4 amps and smd =

7.0 amps; correct setting = 91% (6.4 / 7.0 = 0.91 x 100% = 91%)

60%

Ir: rated current (%), f: motor frequency (Hz)

See also c70

c60 = 1 allows the keys to adjust speed setpoint (c40) while monitoring c61

• Refer to Section 5 for explanation of

status and error messages

• More than 8 errors in 10 minutes will

trigger rSt fault

1000...9999 h: format x.xx (x1000)

10000...99999 h: format xx.x (x1000)

Lenze 13466183 EDBSC03 v7 19

Commissioning

Code Possible Settings

No. Name

Guard time 0 0 {ms} 65535 • h42 x h43 = node life time

h42

Life time factor 0 0 255

h43

Guard time event

h44

reaction

Error behavior 1 0 Transition to pre-operational (only if

h45

Message monitoring

h46

time Message monitoring

h47

time out reaction

Monitoring timeout

h48

status

CAN controller

h49

status value (8-bit value)

(1)

CAN address

h50

(Node ID)

Lenze

Selection

CANopen / System bus parameters

• If RTR frame with ID = 0x700 + Node ID

0 0 Not active

1 Inhibit

2 Quick stop

3 Trip fault FC3

current state is operational)

1 No state change

2 Transition to stopped

0 0 {ms} 65535 • h46 and h47 can be used to monitor

0 0 Not active

1 Inhibit

2 Quick stop

3 Trip fault FC3

Bits: • Read-only

0 Guard time timeout

1 No valid message received

2 RPD01 timeout

3 RPD02 timeout

4 CAN initialization fault

5 reserved Bits 5…7 create a binary number from 0 to

6 reserved

7 reserved

0 Receive/transmit error warning ag

(96 or more errors)

1 Receive error warning ag (96 or

more receive errors)

2 Transmit error warning ag (96 or

more transmit errors)

3 Receive error passive ag (128 or

more receive errors)

4 Transmit error passive ag (128 or

more transmit errors)

5 Bus-off error ag

6 Receive buffer 0 overow ag

7 Receive buffer 1 overow ag

1 1 127 If h53 = 0, 1: maximum setting = 63

(h50) is not received during the node life time, the controller will react according to h44

• If heart beat message is enabled, the

guard function is disabled

• h44 is only active when C01 = 3 and

h42 x h43 > 0

Species action taken by the drive when it

encounters a communication error (ex. Node guarding event or Bus Off)

all valid messages (e.g. SDO, SYNC, PDO...)

• h46 = 0 or h47 = 0 disables message

monitoring function

• h47 is only active when C01 = 3

• Indicates cause of FC3 fault, inhibit, or

quick stop (depending on the settings of h44, h47, h65, h75)

7 indicating the number of overows in the

receive buffers (h49 bits 6 and 7)

• Read-only

• CAN warnings and errors

IMPORTANT

20 Lenze 13466183 EDBSC03 v7

Commissioning

Code Possible Settings

No. Name

(1)

CAN baud rate 5 0 10 kbps (max distance = 5000m)

h51

Lenze

Selection

IMPORTANT

1 20 kbps (max distance = 2500m)

2 50 kbps (max distance = 1000m)

3 125 kbps (max distance = 500m)

4 250 kbps (max distance = 250m)

5 500 kbps (max distance = 100m)

(1)

CAN Boot-up mode 0 0 Pre-operational • h52 = 0: Controller enters pre-

h52

1 Operational

2 Pseudo master

(1)

Parameter channel 2

h53

(SDO#2 support for Lenze Systembus)

(1)

SYNC COB ID 128 0 2047

h54

(1)

Boot up time 3000 0 {ms} 65535 Controller sends “NMT start all nodes”

h55

Heartbeat time 2000 0 {ms} 65535 • Producer heartbeat time

h56

Reset CAN node 0 0 No action On transition from 0 to 1, re-initializes

h58

0 0 Enable: Node ID range (1...63) with

default COB ID for SYNC, RPDO, and TPDO

1 Enable: Node ID range (1...63) with

programmable COB ID using h54, h60, h70, h80, h90

2 Disable: Node ID range (1...127)

with default COB ID for SYNC, RPDO, and TPDO

3 Disable: Node ID range (1...127)

with programmable COB ID using h54, h60, h70, h80, h90

1 Reset CAN communication

WARNING!

CAN re-initialization may activate new RPDO congurations, which can result in

changes to present controller state, including starting.

CANopen status 0 Not initialized • Read-only

h59

1 Initializing

2 Stopped

operational state

• h52 = 1: Controller enters operational

state automatically (Slave with autostart enabled 0x1F80 NMT bootup - bit 2)

• h52 = 2: Controller sends “NMT start

all nodes” after boot-up time (h55) and enters operational state (not NMT master)

• h53 = 0, 1: CAN address 1...63;

64...127 used for SDO2

• SDO#1 COB ID = 1536 + Node ID

• SDO#2 COB ID = 1600 + Node ID (if

enabled)

Note: Controller does not generate SYNC object

message after this delay (active only when h52 = 2)

• h56 = 0 disables heartbeat transmission

CAN controller and activates changes made to parameters marked with

• Note: RPDOs and TPDOs are only

active in operational state (h59 = 5)

3 Pre-operational

4 reserved

5 Operational

(1)

These parameters take effect only after power-up, h58 reset, “NMT reset node”, or “NMT reset communication services”

Lenze 13466183 EDBSC03 v7 21

Commissioning

Code Possible Settings

No. Name

Lenze

Selection

IMPORTANT

RPDO#1 conﬁguration parameters

(1)

RPDO#1 COB ID 513 0 2047 If h53 = 0, 2: Setting will change to

h60

(1)

RPDO#1 enable/

h61

disable

RPDO#1

h62

transmission type

RPDO#1 event

h64

monitoring timer

RPDO#1 time out

h65

reaction

1 0 Disable

1 Enable

255 0 255 • h62 = 0...240: transfer on every SYNC

0 0 {ms} 65535 h64 = 0: monitoring disabled

0 0 Not active Only active when C01 = 3

1 Inhibit

512 + Node ID during power-up or h58 reset.

received.

• h62 = 254, 255: immediate transfer

2 Quick stop

3 Trip fault FC3

(1)

RPDO#1 mapping

h66

(see RPDO mapping details)

RPDO#1 status 0 255 • Read-only

h69

0 0 C0135 control word + C46 signed C46 scaling: + 50 = + 1.0 Hz

1 C0135 control word + C46 unsigned C46 scaling: 10 = 1.0 Hz

2 402 Drives and Motion Control:

PDO Controlword 0x6040

3 402 Drives and Motion Control:

PDO Controlword 0x6040 + vl target velocity 0x6042

4 C0135 Controlword +

C46 signed and scaled + Digital output + analog output

• vl target velocity units = signed RPM

• RPM calculation based on C87 and C89

C46 scaling: +/- 16384 = C11

• Number of received RPDO#1 messages

• Above 255, starts over at 0

(1)

These parameters take effect only after power-up, h58 reset, “NMT reset node”, or “NMT reset communication services”

22 Lenze 13466183 EDBSC03 v7

Commissioning

Code Possible Settings

No. Name

Lenze

Selection

IMPORTANT

RPDO#2 conﬁguration parameters

(1)

RPDO#2 COB ID 769 0 2047 If h53 = 0, 2: Setting will change to

h70

(1)

RPDO#2 enable/

h71

disable

RPDO#2

h72

transmission type

RPDO#2 event

h74

monitoring timer

RPDO#2 time out

h75

reaction

0 0 Disable

1 Enable

255 0 255 • h72 = 0...240: transfer on every SYNC

0 0 {ms} 65535 h74 = 0: monitoring disabled

0 0 Not active Only active when C01 = 3

1 Inhibit

768 + Node ID during power-up or h58 reset.

received

• h72 = 254, 255: immediate transfer

2 Quick stop

3 Trip fault FC3

(1)

RPDO#2 mapping

h76

(see RPDO mapping details)

RPDO#2 status 0 255 • Read-only

h79

0 0 C0135 control word + C46 signed C46 scaling: + 50 = + 1.0 Hz

1 C0135 control word + C46 unsigned C46 scaling: 10 = 1.0 Hz

2 402 Drives and Motion Control:

PDO Controlword 0x6040

3 402 Drives and Motion Control:

PDO Controlword 0x6040 + vl target velocity 0x6042

4 C0135 Controlword +

C46 signed and scaled + Digital output + analog output

• vl target velocity units = signed RPM

• RPM calculation based on C87 and C89

C46 scaling: +/- 16384 = C11

• Number of received RPDO#2 messages

• Above 255, starts over at 0

(1)

These parameters take effect only after power-up, h58 reset, “NMT reset node”, or “NMT reset communication services”

Lenze 13466183 EDBSC03 v7 23

Commissioning

Code Possible Settings

No. Name

Lenze

Selection

IMPORTANT

TPDO#1 conﬁguration parameters

(1)

TPDO#1 COB ID 385 0 2047 If h53 = 0, 2: Setting will change to

h80

(1)

TPDO#1 enable/

h81

disable

1 0 Disable

1 Enable (no RTR)

384 + Node ID during power-up or h58 reset.

2 Enable (with RTR) Enable individual polling of TPDO#1

TPDO#1

h82

transmission type

(1)

TPDO#1 inhibit time 50 0 {0.1 ms} 65535 Sets minimum time between TPDO#1

h83

TPDO#1 event timer 0 0 {ms} 65535 • Sets the xed interval for TPDO#1

h84

(1)

TPDO#1 mapping

h86

(see TPDO mapping details)

TPDO#1 WORD0

h87

bit mask

TPDO#1 status 0 255 • Read-only

h89

255 0 255 • h82 = 0...240: Transmit TPDO#1 after

every nth SYNC received + Event + RTR (if enabled)

• h82 = 253: Event + RTR (if enabled)

• h82 = 254: COS triggered (WORD0 of

TPDO#1) + Event + RTR (if enabled)

• h82 = 255: Event + RTR (if enabled)

transmissions (h83 = 50 = 5.0 ms)

transmission

• h84 = 0: disables event timer

0 0 C0150 + C50 signed C50 scaling: + 50 = + 1.0 Hz

1 C0150 + C50 unsigned C50 scaling: 10 = 1.0 Hz

2 Controller status in C0135 format +

frequency setpoint signed

3 Controller status in C0135 format +

frequency setpoint unsigned

4 402 Device prole: Statusword

0x6041

5 402 Device prole: Statusword

0x6041 + vl control effort 0x6044

6 C0150 + C50 signed and scaled +

digital input + analog input

65535

0 65535 • COS (change of state) bit mask applied

Can be used to control other controllers (see example in section 4.5)

• vl control effort units = signed RPM

• RPM calculation based on C87 and C89

C50 scaling: +/- 16384 = C11

to WORD0 of TPDO selected by h86.

• h87 = 65535: activates all bits of

WORD0 for COS triggering

• h87 = 0: disables COS triggering

• Number of transmitted TPDO#1

messages

• Above 255, starts over at 0

(1)

These parameters take effect only after power-up, h58 reset, “NMT reset node”, or “NMT reset communication services”

24 Lenze 13466183 EDBSC03 v7

Commissioning

Code Possible Settings

No. Name

Lenze

Selection

IMPORTANT

TPDO#2 conﬁguration parameters

(1)

TPDO#2 COB ID 641 0 2047 If h53 = 0, 2: Setting will change to

h90

(1)

TPDO#2 enable/

h91

disable

0 0 Disable

1 Enable (no RTR)

640 + Node ID during power-up or h58 reset.

2 Enable (with RTR) Enable individual polling of TPDO#2

TPDO#2

h92

transmission type

(1)

TPDO#2 inhibit time 50 0 {0.1 ms} 65535 Sets minimum time between TPDO#2

h93

TPDO#2 event timer 0 0 {ms} 65535 • Sets the xed interval for TPDO#2

h94

(1)

TPDO#2 mapping

h96

(see TPDO mapping details)

TPDO#2 WORD0

h97

bit mask

TPDO#2 status 0 255 • Read-only

h99

255 0 255 • h92 = 0...240: Transmit TPDO#2 after

every nth SYNC received + Event + RTR (if enabled)

• h92 = 253: Event + RTR (if enabled)

• h92 = 254: COS triggered (WORD0 of

TPDO#2) + Event + RTR (if enabled)

• h92 = 255: Event + RTR (if enabled)

transmissions (h93 = 50 = 5.0 ms)

transmission

• h94 = 0: disables event timer

0 0 C0150 + C50 signed C50 scaling: + 50 = + 1.0 Hz

1 C0150 + C50 unsigned C50 scaling: 10 = 1.0 Hz

2 Controller status in C0135 format +

frequency setpoint signed

3 Controller status in C0135 format +

frequency setpoint unsigned

4 402 Device prole: Statusword

0x6041

5 402 Device prole: Statusword

0x6041 + vl control effort 0x6044

6 C0150 + C50 signed and scaled +

digital input + analog input

65535

0 65535 • COS (change of state) bit mask applied

Can be used to control other controllers (see example in section 4.5)

• vl control effort units = signed RPM

• RPM calculation based on C87 and C89

C50 scaling: +/- 16384 = C11

to WORD0 of TPDO selected by h96.

• h97 = 65535: activates all bits of

WORD0 for COS triggering

• h97 = 0: disables COS triggering

• Number of transmitted TPDO#2

messages

• Above 255, starts over at 0

Power up state 0 0 Quick stop Selects controller power up state when

n20

(1)

These parameters take effect only after power-up, h58 reset, “NMT reset node”, or “NMT reset communication services”

1 Inhibit

C01 = 3 (CANopen control)

Lenze 13466183 EDBSC03 v7 25

Commissioning

4.4 CANopen Mapping Details

4.4.1 RPDO Mapping (h66 / h76)

Bit h66 / h76 setting = 0

JOG1, JOG2, JOG3

0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active

1 1

3 = JOG3 (C39) active

Direction of rotation

0 = CW (forward) 1 = CCW (reverse)

Quick stop

0 = Quick stop not active 1 = Quick stop active

4 reserved 4 reserved

5 reserved 5 reserved

6 reserved 6 reserved

7 reserved 7 reserved

8 reserved 8 reserved

Controller inhibit

0 = No controller inhibit

WORD0 - C0135 control word

1 = Controller inhibit

10 reserved 10 reserved

TRIP reset

TRIP reset on transition from 0 to 1

12 reserved 12 reserved

13 reserved 13 reserved

DC brake

0 = DC brake not active 1 = DC brake active

15 reserved 15 reserved

• Signed frequency setpoint written to C46

• Frequency setpoint [Hz] = WORD1 value / 50

• Example 1: Requested setpoint = CW at 34.5 Hz

= 34.5 x 50 = 1725 = 0x06BD

• Example 2: Requested setpoint = CCW at 44.5

WORD1

Hz = - (44.5 x 50) = -2225 = 0xF74F

Note: Setpoint sign overrides Bit 2 in WORD0

Bit h66 / h76 setting = 1

WORD0 - C0135 control word

• Unsigned frequency setpoint written to C46

• Frequency setpoint [Hz] = WORD1 value / 10

• Example: Requested setpoint = CW at 34.5 Hz =

34.5 x 10 = 0x0159

• Direction is set by bit 2 in WORD0

WORD1

JOG1, JOG2, JOG3 0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active 3 = JOG3 (C39) active

Direction of rotation 0 = CW (forward) 1 = CCW (reverse)

Quick stop 0 = Quick stop not active 1 = Quick stop active

Controller inhibit 0 = No controller inhibit 1 = Controller inhibit

TRIP reset TRIP reset on transition from 0 to 1

DC brake 0 = DC brake not active 1 = DC brake active

reserved (not evaluated)

WORD2

reserved (not evaluated)

WORD3

26 Lenze 13466183 EDBSC03 v7

Commissioning

Bit h66 / h76 setting = 2

0 = switch off

1 = switch on

0 = disable voltage

1 = enable voltage

0 = execute quick stop

1 = not quick stop

0 = inhibit

1 = enable

(2)

Bit h66 / h76 setting = 3

0 = switch off

1 = switch on

0 = disable voltage

1 = enable voltage

0 = execute quick stop

1 = not quick stop

0 = inhibit

1 = enable

(2)

4 reserved 4 reserved

5 reserved 5 reserved

6 reserved 6 reserved

7 fault reset on transition from 0 to 1 7 fault reset on transition from 0 to 1

0 = execute motion

1 = halt

(2)

0 = execute motion

1 = halt

(2)

9 reserved 9 reserved

10 reserved 10 reserved

WORD0 - Controlword 0x6040

Direction of rotation

0 = CW (forward) 1 = CCW (reverse)

JOG1, JOG2, JOG3

0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active

13 13

3 = JOG3 (C39) active

DC brake

0 = DC brake not active 1 = DC brake active

WORD0 - Controlword 0x6040

Direction of rotation

0 = CW (forward) 1 = CCW (reverse)

JOG1, JOG2, JOG3

0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active 3 = JOG3 (C39) active

DC brake

0 = DC brake not active 1 = DC brake active

15 reserved 15 reserved

• Signed vl target velocity 0x6042 (RPM)

• RPM is calculated based on C87 and C89

• Example 1 (C87 = 1390 RPM, C89 = 50 Hz):

Requested setpoint CW at 25.0 Hz =

25.0 x 1390/50 = 695 = 0x02B7

WORD1

• Example 2 (C87 = 1390 RPM, C89 = 50 Hz):

Requested setpoint CCW 44.5 Hz =

- (44.5 x 1390/50) = - 1237 = 0xFB2B

(2)

Implemented as inhibit; all indicated bits must be in opposite state for controller to be enabled.

Lenze 13466183 EDBSC03 v7 27

Commissioning

Bit h66 / h76 setting = 4

JOG1, JOG2, JOG3

0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active

3 = JOG3 (C39) active

Direction of rotation

0 = CW (forward) 1 = CCW (reverse)

Quick stop

0 = Quick stop not active 1 = Quick stop active

4 reserved

5 reserved

6 reserved

7 reserved

8 reserved

Controller inhibit

WORD0 - C0135 control word

0 = No controller inhibit 1 = Controller inhibit

10 reserved

TRIP reset

TRIP reset on transition from 0 to 1

12 reserved

13 reserved

DC brake

0 = DC brake not active 1 = DC brake active

15 reserved

• Speed signed scaled +/- 16384 == C11

(max frequency)

• Example 1: Requested setpoint = CW at

34.5 Hz and C11 = 50.0Hz: Setpoint = roundup(34.5 * 16384/50) = 11305 = 0x2C29

WORD1

• Example 2: Requested setpoint = CCW at

44.5 Hz and C11 = 50.0Hz: = - roundup(44.5 * 16384/50) = -14582 = 0xC70A

Note: Setpoint sign overrides Bit 2 in WORD0

Digital outputs (RELAY + E3)

• Bit 0 - RELAY - (if C08 set to selection 9)

• Bit 1 - E3 (if CE3 set to selection 30)

WORD2

Analog output 0-1000 -- corresponds to 0-10V ex. 600 -> 6.0V (if c11 set to selection 5)

WORD3

28 Lenze 13466183 EDBSC03 v7

4.4.2 TPDO Mapping (h86 / h96)

Commissioning

Bit h86 / h96 setting = 0

0 reserved 0 reserved

0 = Pulses to power stage enabled

1 = Pulses to power stage Inhibited

0 = Current limit not reached

1 = Current limit reached

3 reserved 3 reserved

0 = Actual frequency < > setpoint

1 = Actual frequency = setpoint

0 = Not above threshold (C17)

1 = Above threshold (C17)

0 = Actual frequency < > 0 Hz

1 = Actual frequency = 0 Hz

0 = No controller inhibit

1 = Controller inhibit

Controller status

9 9

0 = no fault

WORD0 - C0150 Status word

10 10

8 = fault present

11 11

0 = No overtemperature warning

1 = Overtemperature warning

0 = No DC bus overvoltage

1 = DC bus overvoltage

Direction of rotation

0 = CW (forward) 1 = CCW (reverse)

0 = Not ready

1 = Ready (no faults)

• Signed output frequency read from C50

• Scaling = C50 x 50

• Example 1: CW at 34.5 Hz = 34.5 x 50 = 1725 =

0x06BD

WORD1

• Example 2: CCW at 44.5 Hz = - (44.5 x 50) = -

2225 = 0xF74F

Bit h86 / h96 setting = 1

WORD0 - C0150 Status word

• Unsigned output frequency read from C50

• Scaling = C50 x 10

• Example: CW at 34.5 Hz = 34.5 x 10 = 345 =

0x0159

WORD1

• Direction is indicated by bit 14 in WORD0

0 = Pulses to power stage enabled 1 = Pulses to power stage Inhibited

0 = Current limit not reached 1 = Current limit reached

0 = Actual frequency < > setpoint 1 = Actual frequency = setpoint

0 = Not above threshold (C17) 1 = Above threshold (C17)

0 = Actual frequency < > 0 Hz 1 = Actual frequency = 0 Hz

0 = No controller inhibit 1 = Controller inhibit

Controller status 0 = no fault 8 = fault present

0 = No overtemperature warning 1 = Overtemperature warning

0 = No DC bus overvoltage 1 = DC bus overvoltage

Direction of rotation 0 = CW (forward) 1 = CCW (reverse)

0 = Not ready 1 = Ready (no faults)

reserved

WORD2

reserved

WORD3

Lenze 13466183 EDBSC03 v7 29

Commissioning

Bit h86 / h96 setting = 2

JOG1, JOG2, JOG3

0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active

1 1

3 = JOG3 (C39) active

Direction of rotation

0 = CW (forward) 1 = CCW (reverse)

Quick stop

0 = Quick stop not active 1 = Quick stop active

4 reserved 4 reserved

5 reserved 5 reserved

6 reserved 6 reserved

7 reserved 7 reserved

8 reserved 8 reserved

Controller inhibit

0 = No controller inhibit 1 = Controller inhibit

WORD0 - Controller status in C0135 format

10 reserved 10 reserved

TRIP reset

0 = No TRIP reset 1 = TRIP reset

12 reserved 12 reserved

13 reserved 13 reserved

DC brake

0 = DC brake not active 1 = DC brake active

15 reserved 15 reserved

• Signed frequency setpoint [Hz]

• Scaling = frequency setpoint [Hz] x 50

• Example 1: CW at 34.5 Hz = 34.5 x 50 = 1725 =

0x06BD

WORD1

• Example 2: CCW at 44.5 Hz = - (44.5 x 50) = -

2225 = 0xF74F

Bit h86 / h96 setting = 3

WORD0 - Controller status in C0135 format

• Unsigned frequency setpoint [Hz]

• Scaling = frequency setpoint [Hz] x 10

• Example: CW at 34.5 Hz = 34.5 x 10 = 345 =

0x0159

WORD1

• Direction is indicated by bit 2 in WORD0

JOG1, JOG2, JOG3 0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active 3 = JOG3 (C39) active

Direction of rotation 0 = CW (forward) 1 = CCW (reverse)

Quick stop 0 = Quick stop not active 1 = Quick stop active

Controller inhibit 0 = No controller inhibit 1 = Controller inhibit

TRIP reset 0 = No TRIP reset 1 = TRIP reset

DC brake 0 = DC brake not active 1 = DC brake active

reserved

WORD2

reserved

WORD3

30 Lenze 13466183 EDBSC03 v7

Commissioning

Bit h86 / h96 setting = 4

0 = Not ready to switch on

1 = Ready to switch on

0 = Not switched on

1 = Switched on

0 = operation disabled

1 = operation enabled

0 = No fault

1 = Fault

0 = Voltage disabled 1 = Voltage enabled

Note: On smd controller, this is always enabled

0 = Quick stop active

1 = Quick stop not active

Switch on disabled

On smd controller this is always 0 (switch on enabled)

0 = No warning

1= Warning

8 Manufacturer specic 8 Manufacturer specic

WORD0 - Statusword 0x6041

Remote

0 = C01 < > 2 and 3 1 = C01 = 2 or 3

Target reached

0 = Setpoint not reached 1 = Setpoint reached

Internal limit

0 = Internal limit not active 1 = Internal limit active

12 reserved 12 reserved

13 reserved 13 reserved

14 reserved 14 reserved

15 reserved 15 reserved

Bit h86 / h96 setting = 5

0 = Not ready to switch on

1 = Ready to switch on

0 = Not switched on

1 = Switched on

0 = operation disabled

1 = operation enabled

0 = No fault

1 = Fault

0 = Voltage disabled 1 = Voltage enabled

Note: On smd controller, this is always enabled

0 = Quick stop active

1 = Quick stop not active

Switch on disabled

On smd controller this is always 0 (switch on enabled)

0 = No warning

1= Warning

WORD0- Statusword 0x6041

Remote

0 = C01 < > 2 and 3 1 = C01 = 2 or 3

Target reached

0 = Setpoint not reached 1 = Setpoint reached

Internal limit

0 = Internal limit not active 1 = Internal limit active

• Signed output frequency read from C50

• RPM is calculated based on C50, C87, and C89

• Example 1 (C87 = 1390 RPM, C89 = 50 Hz):

CW at 25.0 Hz = 25.0 x 1390/50 = 695 = 0x02B7

• Example 2 (C87 = 1390 RPM, C89 = 50 Hz):

WORD1

CCW at 44.5 Hz = - (44.5 x 1390/50) = - 1237 = 0xFB2B

Lenze 13466183 EDBSC03 v7 31

Commissioning

Bit h86 / h96 setting = 6

0 reserved

0 = Pulses to power stage enabled

1 = Pulses to power stage Inhibited

0 = Current limit not reached

1 = Current limit reached

3 reserved

0 = Actual frequency < > setpoint

1 = Actual frequency = setpoint

0 = Not above threshold

1 = Above threshold (C17)

0 = Actual frequency < > 0 Hz

1 = Actual frequency = 0 Hz

0 = No controller inhibit

1 = Controller inhibit

Controller status

0 = no fault

WORD0 - C0150 Status word

8 = fault present

0 = No overtemperature warning

1 = Overtemperature warning

0 = No DC bus overvoltage

1 = DC bus overvoltage

Direction of rotation

0 = CW (forward) 1 = CCW (reverse)

0 = Not ready

1 = Ready (no faults)

• Signed output frequency read from C50

signed scaled +/- 16384 = C11 (max frequency)

• Scaling = C50*16384/C11

• Example 1: WORD1 = 0x2C29, C11 = 50.0Hz

Direction = Sign(0x2C29) = CW

Frequency = ABS(0x2C29) * C11 /16384 = 11305*50/16384 = 34.5 Hz CW

WORD1

• Example 2: WORD1 = 0xC70A, C11 = 50.0Hz

Direction = Sign(0xC70A) = CCW

Frequency = ABS(0xC70A) * C11 /16384 = 14582*50/16384 = 44.5 Hz CCW

Digital inputs status (TB28,E1,E2,E3)

• Bit 0 - TB28 state (1 - asserted)

• Bit 1 - E1 state (1 - asserted)

• Bit 2 - E2 state (1 - asserted)

WORD2

• Bit 3 - E3 state (1 - asserted)

Analog input value 0-1000 -- corresponds to 0-10V ex. 400 -> 4.00V

WORD3

32 Lenze 13466183 EDBSC03 v7

Commissioning

4.5 Quick CAN Set-up

1. Power up the controller and set h50 (CAN address) and h51 (CAN baud rate) to appropriate values.

2. Power down the controller and connect the communication cable. For reliable communication make sure terminal CAN_GND is connected to CAN network GND/common. If only two wires are used (CAN_H and CAN_L) in the network, connect CAN_GND to chassis/earth ground.

3. Power up the controller.

4. Use Global Drive Control Software to congure the required operation of the controller.

Example: Controller #2 needs to follow the operation of controller #1 (start/stop, speed, etc). Controller #1 can be controlled by CANopen or traditional control elements (relays, etc).

Controller #1 conﬁguration Controller #2 conﬁguration

No. Name Setting No. Name Setting

CAN address (Node ID) 1

h50

CAN baud rate 5 500 kbps

h51

System bus participant

h52

Parameter channel 2

h53

(SDO#2)

TPDO#1 event timer 10 ms

h84

TPDO#1 mapping

h86

1 Slave with

autostart enabled

0 Enable with default

COB ID

3 Controller status

in C0135 format + frequency setpoint unsigned

Setpoint source 3 CANopen control

C01

Error behavior 1 No state change

h45

CAN address (Node ID) 2

h50

CAN baud rate 5 500 kbps

h51

System bus participant

h52

Parameter channel 2

h53

(SDO#2)

RPDO#1 COB ID

h60

RPDO#1 event

h64

monitoring timer

RPDO#1 time out

h65

reaction

RPDO#1 mapping

h66

1 Slave with

autostart enabled

1 Enable with prog.

COB ID

385 (h80 from controller #1)

50 ms

1 Inhibit

1 C0135 control word

+ C46 frequency setpoint unsigned

After setting the parameters, perform Node reset using parameter h58 or cycle the power.

After these controllers are congured as above, controller #2 will follow the operation of controller

#1 including: Inhibit state, Quick Stop, DC brake, JOG speed selections, direction, and speed. For additional safety, controller #2 will transition to inhibit state if valid PDO is not received from controller #1 within 50ms.

Lenze 13466183 EDBSC03 v7 33

Troubleshooting and fault elimination

5 Troubleshooting and Fault Elimination

e.g.

50.0

OFF

1nh

stP

CL LU

dEC

nEd

Status Cause Remedy

Present output frequency Trouble free operation

Stop (outputs U, V, W inhibited)

Inhibit (outputs U, V, W inhibited)

Output frequency = 0 Hz (outputs U, V, W inhibited)

DC-injection brake active DC-injection brake activated

Current limit reached Controllable overload Automatically (see C22)

Undervoltage on DC bus Mains voltage too low Check mains voltage

Overvoltage on DC bus during deceleration (warning)

No access to code Can only be changed when the

LOW signal at terminal 28 Set terminal 28 to HIGH

Controller is set up for CANopen operation (see C01)

Setpoint = 0 Hz (C31 = 0) Setpoint selection

Quick stop activated through digital input

• via digital input

• automatically

Excessively short deceleration time (C13)

controller is in OFF or 1nh

Start the controller via CANopen

Deactivate Quick stop

Deactivate DC-injection brake

• digital input = LOW

• automatically after holding time

c06 has expired

Automatically if overvoltage < 1 s, OU, if overvoltage > 1 s

Set terminal 28 to LOW or inhibit through CANopen

Error Cause Remedy

Data on EPM not valid

CF GF

EPM error EPM missing or defective Power down and replace EPM

Digital inputs not

CFG

uniquely assigned

Dynamic braking fault Dynamic braking resistors are

External error Digital input “TRIP set” is active Remove external error

EEr

Internal fault Please contact Lenze

F2...F0,

Data not valid for controller

Data error

OEM data not valid

E1...E3 assigned with the same digital signals

Either just “UP” or “DOWN” used Assign the missing digital signal to

overheating

• Use EPM providing valid data

• Load Lenze setting

Each digital signal can only be used once

a second terminal

Increase deceleration time (C13)

(1)

CAN communication timeout Monitored CAN messages not

FC3

CAN initialization failed CAN controller failure • Perform CAN reset (h58)

FC5

Automatic start inhibited c42 = 0 LOW-H IGH signal change at

(1) The drive can only be restarted if the error message has been reset; see c70

received

• Check h48 for cause

• Increase timeout settings

• Check CAN wiring

• Cycle power

terminal 28

34 Lenze 13466183 EDBSC03 v7

Troubleshooting and fault elimination

Error Cause Remedy

Short-circuit or overload Short-circuit Find reason for short-circuit; check

0C1

Excessive capacitive charging current of the motor cable

Acceleration time (C12) too short • Increase acceleration time

Defective motor cable Check wiring

Internal fault in motor Check motor

Frequent and long overload Check controller selection

Earth fault Grounded motor phase Check motor/motor cable

0C2

Motor overload (I2t overload) Motor is thermally overloaded,

0C6

Controller overtemperature Controller too hot inside • Reduce controller load

Overvoltage on DC bus Mains voltage too high Check mains voltage

Faulty auto-TRIP reset More than 8 errors in 10 minutes Depends on the error

rSt

Single phase fault A mains phase has been lost Check mains voltage

(1) The drive can only be restarted if the error message has been reset; see c70

NOTE

In the event of an “OC6” (Motor Overload) failure there is a 3-minute delay before resetting is possible. This is a requirement of UL508C. This delay is intended to allow time for the motor to cool.

If power is removed when the drive is in an “OC6” fault state, when the power is restored the “OC6” fault will still be present and the delay will still be active even if power was removed for longer than 3 minutes.

Excessive capacitive charging current of the motor cable

due to:

• impermissable continuous current

• frequent or too long acceleration

processes

Excessively short deceleration time or motor in generator mode

Earth leakage on the motor side Check motor/motor cable

motor cable

Use shorter motor cables with lower charging current

• Check controller selection

Use shorter motor cables with lower charging current

• Check controller selection

• Check setting of c20

• Improve cooling

Increase deceleration time or use dynamic braking option

(separate motor from controller)

(1)

Lenze 13466183 EDBSC03 v7 35

Lenze 13466183 EDBSC03 v7

Lenze Americas Corporation 630 Douglas Street Uxbridge, MA 01569 USA

800 217-9100

508 278-7873

marketing@lenzeamericas.com

www.Lenze.com

Service Lenze AC Tech Corporation 630 Douglas Street Uxbridge, MA 01569 USA

508 278-9100

508 278-6620

repair@lenzeamericas.com

Lenze SMD 0-37kW-22kW User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual