Lenze SMD 0-37kW-22kW User Manual

SMD

Frequency Inverter: Full I/O with CANopen 0.37 kw... 22kW

Operating Instructions

(13466183)

All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change without notice. Lenze AC Tech Corporation makes no warranty of any kind with respect to this

material, including, but not limited to, the implied warranties of it’s merchantability and tness for a given

purpose. Lenze AC Tech Corporation assumes no responsibility for any errors that may appear in this manual.

All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsibility nor liability for damages that may occur. Any necessary corrections will be implemented in subsequent editions.

This document printed in the United States

Contents

1 Safety Information ..............................................................................5

1.1 Pictographs used in these Instructions.......................................6

2 Technical Data ....................................................................................8

2.1 Standards and Application Conditions........................................8

2.2 Ratings .......................................................................................9

3 Installation ........................................................................................10

3.1 Mechanical Installation .............................................................10

3.1.1 Dimensions and Mounting ................................................10

3.2 Electrical Installation................................................................. 11

3.2.1 Installation according to EMC Requirements ................... 11

3.2.2 Fuses/Cable Cross-Sections ............................................ 11

3.2.3 Connection Diagram ........................................................12

3.2.4 Control Terminals .............................................................13

4 Commissioning .................................................................................14

4.1 Parameter Setting ....................................................................14

4.2 Electronic Programming Module (EPM) ...................................14

4.3 Parameter Menu.......................................................................15

4.4 CANopen Mapping Details .......................................................26

4.4.1 RPDO Mapping (h66 / h76) ..............................................26

4.4.2 TPDO Mapping (h86 / h96) ..............................................29

4.5 Quick CAN Set-up ....................................................................33

5 Troubleshooting and Fault Elimination .............................................34

Lenze 13466183 EDBSC03 v7 3

About These Instructions

This documentation applies to the smd frequency inverter, and contains important technical data and describes installation, operation, and commissioning.

Please read the instructions before commissioning.

Type: ESMD223C4TXA Id-No: 13xxxxxx

LISTED

IND. CONT. EQ.

5D81

Input Ratings

Output Ratings

After receipt of the delivery, check immediately whether the items delivered match the accompanying papers. Lenze does not accept any liability for

deciencies claimed subsequently.

Claim

• visible transport damage immediately to the forwarder.

• visible deciencies/incompleteness immediately to your Lenze

Made in USA

Inverter

smd

CANopen: Full I/O

Certications

Type

Scope of delivery Important

• 1 smd inverter (ESMD...)

with EPM installed (see Section 4.2)

• 1 Operating Instructions

Input: 3/PE

400/480 V 52/45 A 50-60 Hz

N10104

Z519

representative.

Output: 3/PE

0-400 / 460 V 46/40 A 22 kW 0 - 240 Hz

1341308801234567

For detailed information

refer to instruction

SN: 13xxxxxx012345678 ESMD223C4TXA000XX XX XX

Hardware Version

Software Version

Manual SC03

C0001

4 Lenze 13466183 EDBSC03 v7

Safety information

1 Safety Information

General

Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live, moving and rotating. Some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel or damage to equipment. All operations concerning transport, installation, and commissioning as well as maintenance must be

carried out by qualied, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC

report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be observed).

According to this basic safety information, qualied skilled personnel are persons who are familiar with the installation, assembly, commissioning, and operation of the product and who have the qualications

necessary for their occupation.

Application as directed

Drive controllers are components which are designed for installation in electrical systems or machinery. They are not to be used as appliances. They are intended exclusively for professional and commercial purposes according to EN 61000-3-2. The documentation includes information on compliance with the EN 61000-3-2. When installing the drive controllers in machines, commissioning (i.e. the starting of operation as directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed. Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with the EMC Directive (2004/108/EC). The drive controllers meet the requirements of the Low Voltage Directive 2006/95/EC. The harmonised standards of the series EN 50178/DIN VDE 0160 apply to the controllers. Note: The availability of controllers is restricted according to EN 61800-3.These products can cause radio interference in residential areas. In this case, special measures can be necessary.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport or handling. Do not touch any electronic components and contacts. Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components since this might endanger your health!

Electrical Connection

When working on live drive controllers, applicable national regulations for the prevention of accidents (e.g. VBG 4) must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g. cable crosssections, fuses, PE connection). Additional information can be obtained from the documentation. The documentation contains information about installation in compliance with EMC (shielding,

grounding, lters and cables). These notes must also be observed for CE-marked controllers.

The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation.

Lenze 13466183 EDBSC03 v7 5

Safety information

Operation

Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). You are allowed to adapt the controller to your application as described in the documentation.

DANGER!

• After the controller has been disconnected from the supply voltage, live components and power connection must not be touched immediately, since capacitors could be charged. Please observe the corresponding notes on the controller.

• Do not continuously cycle input power to the controller more than once every three minutes.

• Please close all protective covers and doors during operation.

1.1 Pictographs used in these Instructions

Pictograph Signal Word Meaning Consequences if ignored

DANGER!

WARNING!

Warning of Hazardous Electrical

Impending or possible danger for

Voltage.

persons

Reference to an imminent danger that may result in death or serious

personal injury if the corresponding

measures are not taken.

Death or injury

STOP!

NOTE

Possible damage to equipment Damage to drive system or its

Useful tip: If observed, it will make

using the drive easier

surroundings

6 Lenze 13466183 EDBSC03 v7

Safety Information

Note for UL approved system with integrated controllers

UL warnings are notes which apply to UL systems. The documentation contains special information about UL.

• Integral solid state protection does not provide branch circuit protection. Branch

circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. The use of fuses or circuit breakers is the

Warnings!

only approved means for branch circuit protection.

• When protected by CC and T Class Fuses, suitable for use on a circuit capable of

delivering not more than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive.

• Additionally suitable when protected by a circuit breaker having an interrupting

rating not less than 200,000 rms symmetrical amperes, at the maximum voltage rating marked on the drive. (Excludes ESMD113_4T_, ESMD112_2Y_, ESMD113_2T_, ESMD152_2Y_, ESMD153_2T_, ESMD222_2Y_, ESMD223_4T_, ESMD402_2T_, ESMD552_2T_, ESMD752_2T_, ESMD153_4T_, and ESMD183_4T_).

• Use minimum 75°C copper wire only, except for control circuits.

• For control circuits, use wiring suitable for NEC Class 1 circuits only.

• Torque Requirements are listed in section 3.2.3, Connection diagram.

• Shall be installed in a pollution degree 2 macro-environment.

DANGER!

Risk of Electric Shock! Capacitors retain charge for approximately 180 seconds after power is removed. Disconnect incoming power and wait at least 3 minutes before touching the drive.

DANGER!

Risque de choc électrique! Les condensateurs restent sous charge pendant environ 180 secondes après une coupure de courant. Couper l’alimentation et patienter pendant au moins 3 minutes avant de toucher l’entraînement.

WARNING!

The opening of branch-circuit protective device may be an indication that a fault

has been interrupted. To reduce the risk of re or electric shock, current carrying

parts and other components of the controller should be examined and replaced if damaged.

AVERTISSEMENT!

Le déclenchement du dispositif de protection du circuit de dérivation peut être dû à une coupure qui résulte d’un courant de défaut. Pour limiter le risque d’incendie ou de choc électrique, examiner les pièces porteuses de courant et les autres éléments du contrôleur et les remplacer s’ils sont endommagés

Lenze 13466183 EDBSC03 v7 7

Technical data

2 Technical Data

2.1 Standards and Application Conditions

Conformity

Approvals

Max. permissible motor cable

(1)

length

Input voltage phase imbalance

Humidity

Output frequency

Environmental conditions

Temperature range

Installation height

Vibration resistance

Earth leakage current

Enclosure (EN 60529)

Protection measures against

Operation in public supply networks (Limitation of harmonic currents according to EN 61000-3-2)

(1) For compliance with EMC regulations, the permissible cable lengths may change.

(2) The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2. The machine/system manufacturer is responsible for the compliance with the regulations of the machine!

CE Low Voltage Directive (2006/95/EC)

UL 508C Underwriters Laboratories - Power Conversion Equipment

shielded: 50 m (low-capacitance)

unshielded: 100 m

< 2%

< 95% non-condensing

0...240 Hz

Class 3K3 to EN 50178

Transport -25 … +70 °C

Storage -20 … +70 °C

Operation 0 … +55 °C (with 2.5 %/°C current derating above +40 °C)

0 … 4000 m a.m.s.l. (with 5 %/1000 m current derating above 1000 m a.m.s.l.)

acceleration resistant up to 0.7 g

> 3.5 mA to PE

IP 20

short circuit, earth fault, overvoltage, motor stalling, motor overload

Total power

connected to

the mains

< 0.5 kW With mains choke

0.5 … 1 kW With active lter (in preparation)

> 1 kW Without additional measures

Compliance with the requirements

(2)

8 Lenze 13466183 EDBSC03 v7

2.2 Ratings

Type

ESMD371C2YXA

ESMD751C2YXA

ESMD112C2YXA

ESMD152C2YXA

ESMD222C2YXA

ESMD302C2TXA

ESMD402C2TXA

ESMD552C2TXA

ESMD752C2TXA

ESMD113C2TXA

ESMD153C2TXA

ESMD371C4TXA

ESMD751C4TXA

ESMD112C4TXA

ESMD152C4TXA

ESMD222C4TXA

ESMD302C4TXA

ESMD402C4TXA

ESMD552C4TXA

ESMD752C4TXA

ESMD113C4TXA

ESMD153C4TXA

ESMD183C4TXA

ESMD223C4TXA

Power

[kW]

0.37

0.75 8.4 4.8 4.0 3.7 6.0 5.6

1.1 12.0 6.9 6.0 5.5 9.0 8.3

1.5 12.9 7.9 6.8 6.3 10.2 9.5

2.2 17.1 10.8 9.6 8.8 14.4 13.2

3.0

4.0 17.1 15.2 14.0 23 21

5.5 25 22 20 33 30

7.5 32 28 26 42 39

11 48 42 39 63 58

15 59 54 50 81 75

0.37

0.75 3.0 2.5 2.5 2.1 2.3 1.9 3.8 3.2 3.5 2.9

1.1 4.3 3.6 3.6 3.0 3.3 2.8 5.4 4.5 5.0 4.2

1.5 4.8 4.0 4.1 3.4 3.8 3.1 6.2 5.1 5.7 4.7

2.2 6.4 5.4 5.8 4.8 5.3 4.4 8.7 7.2 8.0 6.6

3.0 8.3 7.0 7.6 6.3 7.0 5.8 11.4 9.5 10.5 8.7

4.0 10.6 8.8 9.4 7.8 8.6 7.2 14.1 11.7 12.9 10.8

5.5 14.2 12.4 12.6 11.0 11.6 10.1 18.9 16.5 17.4 15.2

7.5 18.1 15.8 16.1 14.0 14.8 12.9 24 21 22 19.4

11 27 24 24 21 22 19.3 36 32 34 29

15 35 31 31 27 29 25 47 41 43 37

18.5 44 38 39 34 36 31 59 51 54 47

22 52 45 46 40 42 37 69 60 64 55

Mains Output Current

Voltage, frequency

1/N/PE 230 V OR

3/PE 230 V

(180 V -0%…264 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

3/PE 230 V

(180 V -0%…264 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

3/PE 400/480 V

(320 V -0%…528 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

Technical data

(3)

Current

(3)

[A]

(1)

[A]

(2)

1~ 3~ 3~ 3~ 3~ 3~

4.7 2.7 2.2 2.0 3.3 3.0

13.5 12.0 11.0 18.0 16.5

400V 480V 400V 480V 400V 480V 400V 480V 400V 480V

1.6 1.4 1.3 1.1 1.2 1.0 2.0 1.7 1.8 1.5

[A]

max

(1)

for 60 s

[A]

(2)

(1) For rated mains voltage and carrier frequencies 4, 6, and 8 kHz (2) For rated mains voltage and carrier frequency 10 kHz (3) Maximum current is a function of setting C90 (input voltage selection)

Lenze 13466183 EDBSC03 v7 9

Installation

3 Installation

3.1 Mechanical Installation

3.1.1 Dimensions and Mounting

4 x M4

1.2 Nm 10 lb-in

4 x M6

2.8 Nm 24 lb-in

s2s2

s1 s1

Type

ESMD371C2YXA, ESMD371C4TXA 93 84 146 128 17 100 15 50 0.6

ESMD751C2YXA, ESMD751C4TXA 93 84 146 128 17 120 15 50 0.9

ESMD112C4TXA 93 84 146 128 17 146 15 50 1.0

ESMD112C2YXA 114 105 146 128 17 133 15 50 1.4

ESMD152C4TXA 11 4 105 146 128 17 122 15 50 1.4

ESMD222C4TXA 11 4 105 146 128 17 139 15 50 1.4

ESMD152C2YXA, ESMD222C2YXA ESMD302C2TXA ESMD302C4TXA

ESMD402C2TXA ESMD402C4TXA, ESMD552C4TXA

ESMD552C2TXA, ESMD752C2TXA ESMD752C4TXA, ESMD113C4TXA

ESMD113C2TXA, ESMD153C2TXA ESMD153C4TXA... ESMD223C4TXA

[mm]

114 105 146 128 17 171 15 50 2.0

114 105 146 100 17 171 15 50 2.0

146 137 197 140 17 182 30 100 3.2

195 183 248 183 23 203 30 100 6.4

[mm]b [mm]b1 [mm]b2 [mm]c [mm]

smd402

[mm]s2 [mm]m [kg]

WARNING!

Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive vibration or excessive temperatures. Contact Lenze for more information.

10 Lenze 13466183 EDBSC03 v7

Installation

3.2 Electrical Installation

3.2.1 Installation according to EMC Requirements

EMC

Compliance with EN 61800-3/A11

Noise emission Compliance with limit value class A according to EN 55011 if installed in a control cabinet with the appropriate footprint lter and the motor cable length does not exceed 10m

Screen clamps

Control cable

Low-capacitance motor cable

(core/core < 75 pF/m, core/screen < 150 pF/m)

Electrically conductive mounting plate

Filter

3.2.2 Fuses/Cable Cross-Sections

Type

Fuse Miniature

[A] [A]

ESMD371C2YXA 10 C10 10 2.5 14 ESMD751C2YXA 16 C16 15 2.5 14

1/N/PE

ESMD112C2YXA 20 C20 20 4 12 ESMD152C2YXA 25 C25 25 6 12 ESMD222C2YXA 32 C32 30 4 10

ESMD371C2YXA ... ESMD751C2YXA ESMD371C4TXA ... ESMD222C4TXA

ESMD112C2YXA, ESMD152C2YXA ESMD302C4TXA

ESMD222C2YXA 16 C16 15 2.5 12 ESMD402C4TXA 16 C16 15 2.5 14

ESMD302C2TXA ESMD552C4TXA

3/PE

ESMD402C2TXA ESMD752C4TXA

ESMD552C2TXA, ESMD113C4TXA 40 C40 35 6 8

ESMD752C2TXA, ESMD153C4TXA 50 C50 45 10 8

ESMD183C4TXA 63 C63 60 16 6

ESMD113C2TXA, ESMD223C4TXA 80 C80 70 16 6

ESMD153C2TXA 100 C100 90 16 4

(1) Observe the applicable local regulations. (2) Pulse-current or universal-current sensitive earth leakage circuit breaker. (3) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, required. Bussman KTK-R, JJN, JJS or equivalent. (4) Connection without end ferrules or with attached pin end connectors. (5) Installations with high fault current due to large supply mains may require a type D circuit breaker. (6) Thermomagnetic type breakers preferred.

10 C10 10 2.5 14

16 C16 12 2.5 14

20 C20 20 4 12

25 C25 25 6 10

Recommendations

circuit

(5)

breaker

(3)

Fuse

Breaker

(N. America)

[A]

(1)

Input Power Wiring

(6)

(L1, L2/N, L3, PE)

[mm²] [AWG]

Tmd005

E.l.c.b.

> 30 mA

(2)

Lenze 13466183 EDBSC03 v7 11

+ 25 hidden pages