EDBCSXE040
.L÷>
Ä.L÷>ä
Operating Instructions
ECS
ECSEExxx / ECSDExxx / ECSCExxx
Power supply module
Please read these instructions before you start working!
Follow the enclosed safety instructions.
This documentation is valid for the ECSxE power supply modules as of version:
ECS x E xxx x 4 x xxx XX xx xx
Device type
Design
E = standard panel−mounted unit, IP20
D = push−through technique (thermally separated)
C = cold−plate technique
Rated current
012 = 12 A
020 = 20 A
040 = 38.5 A
Fieldbus interface
C = system bus CAN
Voltage class
4 = 400 V/480 V
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension réseau
WARNING
Device is live up to 180s
after removing
mains voltage
Technical version
B = standard
V = coated
Variant
Hardware version
VA or higher
Operating software version (B−SW)
1.2 or higher
0Fig. 0Tab. 0
© 2013 Lenze Drive Systems GmbH, Hans−Lenze−Straße 1, 31855 Aerzen
No part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze Drive Systems GmbH.
All information given in this documentation has been selected carefully and complies with the hardware and software described.
Nevertheless, discrepancies cannot be ruled out. We do not take any responsibility or liability for any damage that may occur. Necessary corrections will be included in subsequent editions.
2
EDBCSXE040 EN 7.0
ECSEE_002A
EDBCSXE040 EN 7.0
3
Scope of supply
Position Description Quantity
ECSE... power supply module 1
Accessory kit with fixings according to the design ():
l "E" − panel−mounted device
l "D" − push−through technique
l "C" − cold−plate technique
Mounting Instructions 1
Drilling jig 1
Note!
The ECSZE000X0B connector set must be ordered separately.
Connections and interfaces
Position Description Detailed
X22 Connections
l External brake resistor
l DC−bus voltage
l PE
LEDs: Status and fault display
X1 Automation interface (AIF) for
l Communication module
l Operating module (XT keypad)
X2 PE connection AIF
X3 Not assigned
X4 CAN connection
l System bus (CAN)
l Interface for
– master control and other modules
– PC/HMI for parameterisation and diagnostics
X6 Connections
S1 DIP switch
X21 Mains connection 43
l Low−voltage supply
l Digital inputs and outputs
l Thermostat contacts
l CAN node address (device address in the CAN network)
l CAN baud rate
45
55
76
56
54
82
1
information
Status displays
LED
Red Green
Off On Power supply module is enabled, no fault
Off Blinking Power supply module is inhibited (CINH), switch−on inhibit
Blinking, 1 Hz Off Fault / error (TRIP) / short−circuit braking error (KSB−TRIP) is active
Blinking, 3 Hz Off Message active
Blinking, 1 Hz Blinking Warning active with inhibited module
Blinking, 1 Hz On Warning active with enabled module
4
Description
EDBCSXE040 EN 7.0
Contents i
1 Preface and general information 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 About these Operating Instructions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Terminology used 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Properties of the ECSxE power supply module 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Scope of supply 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Legal regulations 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze power supply modules 14. . . . . . . .
2.2 Residual hazards 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Safety instructions for the installation according to UL 18. . . . . . . . . . . . . . . . . . . . .
2.4 Notes used 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Technical data 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General data and operating conditions 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Rated data 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 External brake resistors 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Mechanical installation 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Important notes 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Mounting with fixing rails (standard installation) 26. . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Dimensions 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Mounting steps 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Mounting with thermal separation (push−through technique) 28. . . . . . . . . . . . . . .
4.3.1 Dimensions 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Mounting steps 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Mounting in cold−plate design 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Dimensions 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Mounting steps 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDBCSXE040 EN 7.0
5
Contentsi
5 Electrical installation 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Installation according to EMC (installation of a CE−typical drive system) 35. . . . . . .
5.2 Drive system on the mains 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Electrical isolation 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Supply forms / electrical supply conditions 39. . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Operation on public supply systems (compliance with EN 61000−3−2) 40.
5.3 Power terminals 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Mains connection 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Connection to the DC bus (+UG, −UG) 45. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Connection plan for mimimum wiring with internal brake resistor 46. . .
5.3.4 Connection plan for mimimum wiring with external brake resistor 47. . .
5.3.5 Connection of an ECSxK... capacitor module (optional) 50. . . . . . . . . . . . . .
5.4 Control terminals 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Digital inputs and outputs 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Automation interface (AIF) 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Wiring of system bus (CAN) 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Commissioning 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Commissioning steps (overview) 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Basic settings with GDC 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Operation via system bus (CAN) with master control 64. . . . . . . . . . . . . . .
7 Parameter setting 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.3 Control via digital inputs 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.4 Operation via EtherCAT with master control 66. . . . . . . . . . . . . . . . . . . . . .
6.2 Setting the mains voltage 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Setting chopper operation and short−circuit braking 68. . . . . . . . . . . . . . . . . . . . . . .
6.4 Configuring power supply enable input 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Operation with external brake resistor 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 After mains switch−on 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 General information 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Parameter setting with "Global Drive Control" (GDC) 74. . . . . . . . . . . . . . . . . . . . . .
7.3 Parameter setting with the XT EMZ9371BC keypad 76. . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Connecting the keypad 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Description of the display elements 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Description of the function keys 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Changing and saving parameters 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
EDBCSXE040 EN 7.0
Contents i
8 Configuring system bus (CAN) 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Setting the CAN node address and baud rate 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Settings via DIP switch 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2 Settings via codes 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Individual addressing 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Determining the boot−up master for the drive system 88. . . . . . . . . . . . . . . . . . . . .
8.4 Setting the mode for process data transfer 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Setting the boot−up time/cycle time 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Node guarding 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Executing a reset node 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 Assignment of the control word 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 Assignment of status words 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10 Diagnostics codes 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.1 CAN bus status (C0359) 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.2 Diagnostics PDO (C0390/1 ... 8) 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Monitoring functions 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Fault responses 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Overview of monitoring functions 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Configuring monitoring functions 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Mains monitoring (LP0, LP1) 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Voltage supply monitoring − control electronics (U15) 105. . . . . . . . . . . . . .
9.3.3 DC bus monitoring (OU, OC1, OC2, OC3) 105. . . . . . . . . . . . . . . . . . . . . . . . .
9.3.4 Temperature monitoring of device heatsink (OH) / inside the device (OH1) . . . .
105
9.3.5 Fan monitoring (FAN1) 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.6 Brake resistor monitoring (OC6, OH3) 106. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.7 Brake chopper IGBT monitoring (OC4) 107. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.8 Device utilisation / I x t monitoring (OC5) 107. . . . . . . . . . . . . . . . . . . . . . . .
9.3.9 Communication monitoring (CE1 ... CE4, node guarding) 108. . . . . . . . . . . .
10 Diagnostics 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Diagnostics with Global Drive Control (GDC) 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Advanced diagnostics via diagnostics PDO (CAN2_OUT) 113. . . . . . . . . . . . . . . . . . . .
10.3 Diagnostics with the XT EMZ9371BC keypad 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Diagnostics with PCAN−View 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.1 Monitoring of telegram traffic on the CAN bus 116. . . . . . . . . . . . . . . . . . . .
10.4.2 Setting all CAN nodes to the "Operational" status 118. . . . . . . . . . . . . . . . .
EDBCSXE040 EN 7.0
7
Contentsi
11 Troubleshooting and fault elimination 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Fault analysis 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.1 Fault analysis via the LED display 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.2 Fault analysis with keypad XT EMZ9371BC 119. . . . . . . . . . . . . . . . . . . . . . .
11.1.3 Fault analysis with the history buffer 120. . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Fault messages 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.1 Causes and remedies 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.2 Reset fault messages (TRIP−RESET) 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Appendix 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Codes 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 Table of attributes 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3 General information about the system bus (CAN) 147. . . . . . . . . . . . . . . . . . . . . . . . .
12.3.1 Structure of the CAN data telegram 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3.2 Communication phases of the CAN network (NMT) 149. . . . . . . . . . . . . . . .
12.3.3 Process data transfer 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3.4 Parameter data transfer 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3.5 Addressing of the parameter and process data objects 164. . . . . . . . . . . . .
12.4 Overview of accessories 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4.1 Connector sets 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4.2 Shield mounting kit 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Index 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4.3 Components for operation and communication 167. . . . . . . . . . . . . . . . . . .
12.4.4 Brake resistor 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4.5 Mains fuses 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4.6 Mains chokes 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4.7 RFI filters 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
EDBCSXE040 EN 7.0
Preface and general information
About these Operating Instructions
1 Preface and general information
1.1 About these Operating Instructions
These Operating Instructions help you with the connection and commissioning of the
ECSxE series power supply modules.
They contain safety instructions which must be observed!
All persons working on and with ECSxE series power supply modules must have the
Operating Instructions available and must observe the information and notes relevant for
their work.
The Operating Instructions must always be in a complete and perfectly readable state.
1
EDBCSXE040 EN 7.0
9
1
Preface and general information
Terminology used
1.2 Terminology used
Term In the following text used for
Power supply module
Standard device
ECSxE...
Capacitor module
ECSxK...
Axis module
Controller
ECSxS...
ECSxP...
ECSxM...
ECSxA ...
Drive system ECS drive system consisting of:
24 V supply
Low−voltage supply
AIF Automation InterFace
System bus (CAN) A Lenze standard bus system based on CANopen for
MotionBus (CAN) The "MotionBus (CAN)" term expresses the functionality of the CAN interface X4 for
GDC Global Drive Control
Cxxxx Code Cxxxx (e.g. C0351)
Cxxxx/y Subcode y of code Cxxxx (e. g. C0470/3 = subcode 3 of code C0470)
Xk/y Terminal y on plug connector Xk (e. g. X6/B+ = terminal B+ on plug connector X6)
ECSxE... power supply module
ECSxK series capacitor module
Axis module of the ECS series:
l ECSxS... − "Speed and Torque"
l ECSxP... − "Posi and Shaft"
l ECSxM... − "Motion"
l ECSxA... − "Application"
l ECSxE... power supply module
l Axis modules ECSxS... / ECSxP... / ECSxM... / ECSxA...
l ECSxK series capacitor module (optional)
l further Lenze drive components (accessories)
Voltage supply of the control card, voltage range 20 ... 30 V DC (±0 V)
l communication with a higher−level host system (PLC) or further controllers.
l parameter setting and diagnostics.
the axis modules ECSxS/P/M.... In case of these devices, communication takes place
with a higher−level master system (PLC) or further controllers exclusively via the
interface X4. Parameter setting and diagnostics are exclusively carried out via
interface X14 (CAN−AUX).
(Lenze software for parameter setting and diagnostics)
Parameter for parameterising or monitoring the controller.
10
EDBCSXE040 EN 7.0
Preface and general information
Properties of the ECSxE power supply module
1.3 Properties of the ECSxE power supply module
ƒ Generation of the DC−bus voltage for an ECS drive system or single drive
ƒ Controlled charging of the DC bus
ƒ Check of the DC bus for earth fault and short circuit during mains connection
ƒ Automatic detection of mains voltage
ƒ Mains failure monitoring
ƒ Single−phase mains current measurement for diagnostics
ƒ Internal brake chopper IGBT
ƒ Mains−voltage dependent adaptation of brake chopper switch−on voltage
ƒ Internal brake resistor with monitoring (not for ECSCE series in cold plate design)
ƒ Connection of external brake resistor with temperature switch possible
ƒ Integrated system bus interface (CAN) for transmitting process data, parameter
setting and diagnostics
1
ƒ EtherCAT connection to the EMF2192IB communication module via the automation
interface (AIF)
ƒ Commissioning, parameter setting and diagnostics with the Lenze parameter
setting and operating program "Global Drive Control" (GDC) or the XT EMZ9371BC
keypad
EDBCSXE040 EN 7.0
11
1
1.4 Scope of supply
Preface and general information
Scope of supply
The scope of supply of the ECSxE... power supply module includes:
ƒ Standard device
ƒ Accessory kit with fixings according to the design:
– "E" − panel−mounted device
– "D" − push−through technique
– "C" − cold−plate technique
ƒ Mounting instructions
ƒ Drilling jig
Accessories
The appendix includes information on the following accessories: ( 166).
ƒ Connector sets for
– Power supply modules: ECSZE000X0B
– Capacitor modules: ECSZK000X0B
– Axis modules: ECSZA000X0B
ƒ Shield mounting ECSZS000X0B001 (EMC accessories)
ƒ Components for operation and communication
ƒ Brake resistors
ƒ Mains fuses
ƒ Mains chokes
ƒ RFI filters
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
12
EDBCSXE040 EN 7.0
1.5 Legal regulations
Preface and general information
Legal regulations
1
Identification
Application as
directed
Liability l The information, data and notes in these Instructions met the state of the art at the time of printing. Claims
Warranty l Terms of warranty: See terms of sales and delivery of the Lenze Automation GmbH.
Nameplate CE designation Manufacturer
Lenze power supply modules are
unambiguously designated by the
contents of the nameplate.
ECSxE series power supply modules
l must only be operated under the conditions prescribed in these Instructions.
l are components
– for the supply of servo inverters with DC bus voltage.
– for installation in a machine.
– for assembly with other components to form a machine.
l are electrical equipment for the installation in control cabinets or similar closed operating areas.
l comply with the protective requirements of the EC Low−Voltage Directive.
l are not machines for the purpose of the EC Machinery Directive.
l are not to be used as domestic appliances, but for industrial purposes only.
Drive systems with ECSxE series power supply modules
l comply with the EC Directive "Electromagnetic compatibility" if they are installed according to the guidelines
of CE−typical drive systems.
l can be used
– at non−public mains.
– in industrial premises.
l The user is responsible for the compliance of his application with the EC Directives.
Any other use shall be deemed inappropriate!
on modifications referring to power supply modules and components which have already been supplied
cannot be derived from the information, illustrations and descriptions given in these Instructions.
l The specifications, processes, and circuitry described in these Instructions are for guidance only and must be
adapted to your own specific application. Lenze does not take responsibility for the suitability of the process
and circuit proposals.
l Lenze does not accept any liability for damage and operating interference caused by:
– Disregarding the Operating Instructions
– Unauthorised modifications to the power supply module
– Operating errors
– Improper working on and with the power supply module
l Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.
l The warranty is void in all cases where liability claims cannot be made.
Conforms to the EC Low−Voltage
Directive
Lenze Automation GmbH
Grünstraße 36
D−40667 Meerbusch
EDBCSXE040 EN 7.0
13
2
Safety instructions
General safety and application notes for Lenze power supply modules
2 Safety instructions
2.1 General safety and application notes for Lenze power supply modules
(acc. to Low−Voltage Directive 2006/95/EC)
For your personal safety
Disregarding the following basic safety measures may lead to severe personal injury and
damage to material assets!
ƒ Only use the product as directed.
ƒ Never commission the product in the event of visible damage.
ƒ Never commission the product before assembly has been completed.
ƒ Do not carry out any technical changes on the product.
ƒ Only use the accessories approved for the product.
ƒ Only use original spare parts from Lenze.
ƒ Observe all regulations for the prevention of accidents, directives and laws
applicable on site.
ƒ Transport, installation, commissioning and maintenance work must only be carried
out by qualified personnel.
– IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC−Report 664 or
DIN VDE 0110 and national regulations for the prevention of accidents must be
observed.
– According to the basic safety information, qualified, skilled personnel are persons
who are familiar with the assembly, installation, commissioning, and operation of
the product and who have the qualifications necessary for their occupation.
ƒ Observe all specifications in this documentation.
– This is the condition for safe and troublefree operation and the achievement of the
specified product features.
– The procedural notes and circuit details described in this documentation are only
proposals. It is up to the user to check whether they can be transferred to the
particular applications. Lenze Drives GmbH does not accept any liability for the
suitability of the procedures and circuit proposals described.
ƒ ˘Depending on their degree of protection ˘, Lenze power supply modules and their
accessory components can be live during operation. Surfaces can be hot.
– Non−authorised removal of the required cover, inappropriate use, incorrect
installation or operation, creates the risk of severe injury to persons or damage to
material assets.
– For more information please see the documentation.
14
ƒ High amounts of energy are produced in the power supply module. Therefore it is
required to wear personal protective equipment (body protection, headgear, eye
protection, ear protection, hand guard).
EDBCSXE040 EN 7.0
Safety instructions
General safety and application notes for Lenze power supply modules
Application as directed
Power supply modules are components which are designed for installation in electrical
systems or machinery. They are not to be used as domestic appliances, but only for
industrial purposes according to EN 61000−3−2.
When installing the power supply modules in machines, commissioning (i.e. starting of
operation as directed) is prohibited until it is proven that the machine complies with the
regulations of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be
observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The power supply modules meet the requirements of the Low−Voltage Directive
2006/95/EC. The harmonised standard EN 61800−5−1 applies to the power supply
modules.
The technical data as well as the supply conditions can be obtained from the nameplate
and the documentation. They must be strictly observed.
2
Warning: The power supply modules are products which can be installed in drive systems
of category C2 according to EN 61800−3. These products can cause radio interference in
residential areas. In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The power supply modules must be installed and cooled according to the instructions
given in the corresponding documentation.
The ambient air must not exceed the degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Power supply modules contain electrostatically sensitive components which can easily be
damaged by inappropriate handling. Do not damage or destroy any electrical components
since this might endanger your health!
EDBCSXE040 EN 7.0
15
2
Safety instructions
General safety and application notes for Lenze power supply modules
Electrical connection
When working on live power supply modules, applicable national regulations (e.g. VBG 4)
must be observed.
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
The documentation contains information about installation in compliance with EMC
(shielding, earthing, filters, and cables). These notes must also be observed for CE−marked
power supply modules. The manufacturer of the system is responsible for compliance with
the required limit values demanded by EMC legislation. The power supply modules must
be installed in housings (e.g. control cabinets) to meet the limit values for radio
interferences valid at the site of installation. The housings must enable an EMC−compliant
installation. Observe in particular that e.g. the control cabinet doors should have a
circumferential metal connection to the housing. Reduce housing openings and cutouts to
a minimum.
Operation
If necessary, systems including power supply modules must be equipped with additional
monitoring and protection devices according the valid safety regulations (e.g. law on
technical equipment, regulations for the prevention of accidents). The controllers can be
adapted to your application. Please observe the corresponding information given in the
documentation.
After the power supply module has been disconnected from the supply voltage, all live
components and power terminals must not be touched immediately because capacitors
can still be charged. Please observe the corresponding stickers on the power supply
module.
All protection covers and doors must be shut during operation.
Note for UL approved systems with integrated controllers: UL warnings are notes which
only apply to UL systems. The documentation contains special information UL notes.
Maintenance and servicing
The power supply modules do not require any maintenance if the prescribed operating
conditions are observed.
Waste disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be
observed!
16
EDBCSXE040 EN 7.0
2.2 Residual hazards
Protection of persons
ƒ Before working on the power supply module, check that no voltage is applied to the
power terminals, because
– the power terminals +UG, −UG, BR0 and BR1 remain live for at least 3 minutes after
mains disconnection.
– because the power terminals +UG, −UG, BR0 and BR1 remain live when the motor
is stopped.
ƒ The operating temperature of the heatsink is > 70 °C:
– Direct skin contact with the heatsink results in burns.
ƒ The leakage current to PE is > 3.5 mA AC or > 10 mA DC.
– According to EN 61800−5−1, a fixed installation is required.
– The PE connection has to conform to EN 61800−5−1.
– Comply with further requirements of EN 61800−5−1 for high leakage currents!
Safety instructions
Residual hazards
2
ƒ Operation of the power supply module with an earth−leakage circuit breaker:
– The power supply modules are provided with an internal mains rectifier. In the
event of a short−circuit to frame, a non−pulsating DC fault current can prevent the
tripping of AC−sensitive or pulse−current−sensitive earth−leakage circuit breakers
and thus block the protective function for all electrical equipment operated on
these earth−leakage circuit breakers.
– If a residual current device (RCD) is used as a protective means in the case of direct
or indirect contact, only a residual current device (RCD) of type B may be used.
Otherwise, another protective measure, such as separation from the environment
through double or reinforced insulation or disconnection from the mains by means
of a transformer must be used.
Device protection
ƒ The power supply module may only be driven from balanced mains supplies. Mains
supplies with earthed phase are not permitted.
ƒ The power supply module contains electrostatic sensitive devices. The personnel
must be free of electrostatic charge prior to assembly and service operations.
ƒ All pluggable connection terminals must only be connected or disconnected when
no voltage is applied!
ƒ The power terminals +UG, −UG and PE are not protected against polarity reversal.
– When wiring, observe the polarity of the power terminals!
EDBCSXE040 EN 7.0
ƒ Observe the max. permissible mains voltage. Higher voltages will damage the power
supply module.
ƒ Operation is not permitted
– without the use of a brake resistor.
– if an internal brake resistor and an external brake resistor are used simultaneously.
– if several power supply modules are connected in parallel.
17
2
Safety instructions
Safety instructions for the installation according to UL
2.3 Safety instructions for the installation according to UL
Warnings!
General markings:
ƒ Use 60/75 °C or 75 °C copper wire only.
ƒ Maximum ambient temperature 55 °C, with reduced output current.
Markings provided for the supply units:
ƒ Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 480 V max, when protected by K5 or H Fuses
(400/480 V devices).
ƒ Alternate − Circuit breakers (either inverse−time, instantaneous trip types or
combination motor controller type E) may be used in lieu of above fuses
when it is shown that the let−through energy (i
) of the inverse−time current−limiting circuit breaker will be less
p
current (I
than that of the non−semiconductor type K5 fuses with which the drive has
been tested.
ƒ Alternate − An inverse−time circuit breaker may be used, sized upon the
input rating of the drive, multiplied by 300 %.
Markings provided for the inverter units:
ƒ The inverter units shall be used with supply units which are provided with
overvoltage devices or systems in accordance with UL840 2nd ed., Table 5.1.
ƒ The devices are provided with integral overload and integral thermal
protection for the motor.
ƒ The devices are not provided with overspeed protection.
2
t) and peak let−through
Terminal tightening torque of lb−in (Nm)
Terminal lb−in Nm
X 21, X 22, X 23, X 24 10.6 ... 13.3 1.2 ... 1.5
X4, X6, X14 1.95 ... 2.2 0.22 ... 0.25
X 25 4.4 ... 7.1 0.5 ... 0.8
Wiring diagram AWG
Terminal AWG
X 21, X 22, X 23, X 24 12 ... 8
X4, X6, X14 28 ... 16
X 25 24 ... 12
18
EDBCSXE040 EN 7.0
2.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger!
Stop!
Safety instructions
Notes used
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
2
Application notes
Pictograph and signal word Meaning
Note!
Tip!
Special safety instructions and application notes for UL and UR
Pictograph and signal word Meaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety or application note for the operation of a UL−approved
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
Safety or application note for the operation of a UR−approved
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
EDBCSXE040 EN 7.0
19
3
Technical data
General data and operating conditions
3 Technical data
3.1 General data and operating conditions
Standards and operating conditions
Conformity CE Low−Voltage Directive (2006/95/EC)
Approvals
Approvals
Packaging (DIN 4180) Shipping package
Installation Installation in control cabinet
Mounting position vertically suspended
Free space
above ³ 65 mm
below ³ 65 mm
to the sides can be mounted directly side by side without any clearance
UL 508C
CSA 22.2 No. 14
with ECSZS000X0B shield mounting kit: > 195 mm
Power Conversion Equipment
Underwriter Laboratories (File No. E132659)
for USA and Canada
Environmental conditions
Climate 3k3 in accordance with IEC/EN 60721−3−3
Condensation, splash water and ice formation
not permissible.
Storage IEC/EN 60721−3−1 1K3 (−25 ... + 55 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (0 ... + 55 °C)
Site altitude 0 ... 4000 m amsl
Pollution EN 61800−5−1, UL840: Degree of pollution 2
Vibration resistance Acceleration resistant up to 0.7 g (Germanischer Lloyd, general conditions)
l Atmospheric pressure: 86 ... 106 kPa
l Above +40 °C: reduce the rated output
current by 2 %/°C.
l Reduce rated output current by
5 %/1000 m above 1000 m amsl.
l Over 2000 m amsl: Use is only permitted in
environments with overvoltage category II
20
EDBCSXE040 EN 7.0
Technical data
General data and operating conditions
General electrical data
EMC Compliance with the requirements acc. to EN 61800−3
Noise emission Compliance with the limit class C2 according to EN 61800−3(achieved with a
Noise immunity
Insulation resistance EN 61800−5−1, UL 840: Overvoltage category III
Discharge current to PE
(Acc. to EN 61800−5−1)
Enclosure IP20 for
Protective measures against l Short circuit in power terminals (short−circuit−proof at mains connection)
Protective insulation of control circuits Protective separation from the mains
1)
The noise immunity with the severities given must be ensured by the control cabinet. The user must check the
compliance of the severities given.
collective filter typical for the application)
Requirements acc. to EN 61800−3
Requirement Standard Severity
1)
ESD
Conducted high frequency EN 61000−4−6 10 V; 0.15 ... 80 MHz
RF interference (housing) EN 61000−4−3 3, i. e. 10 V/m;
Burst EN 61000−4−4 3/4, i. e. 2 kV/5 kHz
Surge (surge voltage on
mains cable)
> 3.5 mA AC
l Standard installation (built−in unit)
l Cold−plate technique
l Mounting with thermal separation (push−through technique), IP54 on heatsink
side
l Short circuit in auxiliary circuits
– Digital outputs: Short−circuit−proof
– Bus and encoder systems: Limited protection against short circuit (if
necessary, monitoring functions can be switched off, in this case, error
messages must be reset:)
l Earth fault (earth−fault protected at mains connection)
l Overvoltage
Double/reinforced insulation acc. to EN 61800−5−1
EN 61000−4−2 3, i. e.
l 8 kV for air discharge
l 6 kV for contact discharge
80 ... 1000 MHz
EN 61000−4−5 3, i. e. 1.2/50 ms
l 1 kV phase/phase
l 2 kV phase/PE
3
EDBCSXE040 EN 7.0
21
3
Technical data
Rated data
3.2 Rated data
Rated data Type ECSxE012 ECSxE020 ECSxE040
Mains voltage V
Rated mains voltage V
Mains frequency f
Rated mains current I
Max. mains current
Rated direct current (effective value) I
Max. connectable DC bus capacitance C [uF] 6600
Low−voltage supply of control electronics
Power loss, total
Velocity of cooling air
(only for ECSDE...)
Mass m [kg] approx. 2.5 approx. 3.2
Internal brake resistor
(not available for ECSCE...)
1)
[V] 3 x 200 −10 % ... 3 x 480 +10 %
mains
[V] 3 x 400 V
mains rated
mains
mains rated
I
mains max
DC rated,RMS
[Hz] 45 ... 66
[A] 9.6 15.9 31.3
5 x I
mains rated
[A]
[A] 12.0 20.0 38.5
2 x I
1.5 x I
mains rated
for 50 ms / 0 x I
mains rated
for 1 s / 0 x I
for 10 s / 0 x I
mains rated
mains rated
mains rated
for 1.2 s
for 3 s
for 12.75 s
U [V] 20 ... 30
I
[A] 0.35
typ.
I
[A] 0.5 A at 24 V
max
1)
50 68 111
Inside the device
Heatsink
PV [W]
20 23 30
30 45 81
VC [m/s] 3
RB [] 39 20
Continuous power
Max. braking power
Max. braking energy
Max. on−time
Required recovery time
For the dimensioning of a 24 V supply it may be necessary to add the current demand of the digital output (0.7 A).
Pd [kW] 0.12 0.15
P
[kW] 13.8 27.0
Bmax
WB [kWs] 2.5 3.0
te [s] 0.15 0.10
ta [s] 20
22
EDBCSXE040 EN 7.0
Technical data
External brake resistors
3
3.3 External brake resistors
Assignment of external brake resistors
Brake resistor W
ERBM039R120W 39 0.12 l l
ERBM020R150W 20 0.15 l
ERBD047R01K2 47 1.20 l l l l l l
ERBD022R03K0 22 3.00 l l l
ERBS039R01K6 39 1.64 l l l l l l
ERBS020R03K2 20 3.20 l l l
PdContinuous power
Brake resistors of type ERBM...
Brake resistors with specifically adapted pulse capability in IP50 design
Rated data Type
Resistance RB [] 39 20
Continuous power Pd [W] 120 150
Amount of heat QB [kWs] 6 13
Max. running time te [s] 5
Required recovery time ta [s] 90
Operating voltage U
Max. braking power P
P
d
[kW]
Power supply module (standard variants)
ECSEE... ECSDE... ECSCE...
012 020 040 012 020 040 012 020 040
Brake resistor
ERBM039R120W ERBM020R150W
[VDC] 800
max
Bmax
[kW]
P
Bmax
WärmemengeQ
+
Einschaltzeit
B
Brake resistors of type ERBD...
Brake resistors with an increased power loss in IP20 design (protection against accidental
contact acc. to NEMA 250 type 1)
Rated data Type
ERBD047R01K2 ERBD022R03K0
Resistance RB [] 47 22
Continuous power Pd [W] 1200 3000
Amount of heat QB [kWs] 174 375
Max. running time te [s] 15
Required recovery time ta [s] 135
Operating voltage U
Max. braking power P
[VDC] 800
max
[kW]
Bmax
Brake resistor
P
Bmax
WärmemengeQ
+
Einschaltzeit
B
EDBCSXE040 EN 7.0
23
3
Technical data
External brake resistors
Brake resistors of type ERBS...
Brake resistors with an increased power loss in IP65 design (NEMA 250 type 4x)
Rated data Type
ERBS039R01K6 ERBS020R03K2
Resistance RB [] 39 20
Continuous power Pd [W] 1640 3200
Amount of heat QB [kWs] 246 480
Max. running time te [s] 15
Required recovery time ta [s] 135
Operating voltage U
Max. braking power P
[VDC] 800
max
[kW]
Bmax
Brake resistor
P
Bmax
WärmemengeQ
+
Einschaltzeit
B
24
EDBCSXE040 EN 7.0
4 Mechanical installation
4.1 Important notes
ƒ ECS power supply modules are provided with IP20 enclosure and can therefore only
be used for installation in control cabinets.
ƒ If the cooling air contains air pollutants (dust, fluff, grease, aggressive gases):
– Take suitable preventive measures , e.g. separate air duct, installation of filters,
regular cleaning.
ƒ Possible mounting positions
– Vertical at the mounting plate
– DC bus connections (X22) at the top
– Mains connection (X21) at the bottom
ƒ Maintain the specified clearances (above and below) to other installations!
– If the ECSZS000X0B shield mounting kit is used, an additional clearance is
required.
– Ensure unimpeded ventilation of cooling air and outlet of exhaust air.
– Several modules of the ECS series can be installed in the control cabinet next to
each other without any clearance.
ƒ The mounting plate of the control cabinet
– must be electrically conductive.
– must not be varnished.
Mechanical installation
Important notes
4
ƒ In case of continuous vibrations or shocks use shock absorbers.
EDBCSXE040 EN 7.0
25
4
Mechanical installation
Mounting with fixing rails (standard installation)
Dimensions
4.2 Mounting with fixing rails (standard installation)
4.2.1 Dimensions
Note!
Mounting with ECSZS000X0B shield mounting kit:
ƒ Mounting clearance below the module > 195 mm
0
g
d
h
d1
176
212 1
³ 65 mm
³ 65 mm
Fig. 4−1 Dimensions for "panel−mounted" design
Power supply module Dimensions [mm]
Type Size a b d d1 e h g
ECSEE012
ECSEE020
ECSEE040 131
1)
max. 212 mm, depending on the communication module attached
e
88.5
240 276 260
h
d
d1
a
b
g
1
g
g
a
)
10
b
ECSXA005
6.5
(M6)
26
EDBCSXE040 EN 7.0
4.2.2 Mounting steps
Proceed as follows to mount the power supply module:
1. Prepare the fixing holes on the mounting surface.
– Use the drilling jig for this purpose.
2. Take the fixing rails from the accessory kit in the cardboard box.
3. Push the rails into the slots of the heatsink:
– From above: push in the long side.
– From below: push in the short side.
4. Attach the power supply module to the mounting surface.
Mechanical installation
Mounting with fixing rails (standard installation)
Mounting steps
4
EDBCSXE040 EN 7.0
27
4
4.3 Mounting with thermal separation (push−through technique)
Mechanical installation
Mounting with thermal separation (push−through technique)
Mounting in push−through technique requires the rear panel of the control cabinet to be
a steel plate with a thickness of at least 3 mm.
The edges of the mounting cutout and the fixing holes for the clamps must be slightly
curved inwards (towards the power supply module).
Cooling
The separated heatsink serves to reduce the heat generation in the control cabinet.
ƒ Distribution of the power loss:
– approx. 65 % via separated cooler
– approx. 35 % inside the power supply module
ƒ Protection class of the separated cooler: IP54
– The sealing surface at the heatsink of the power supply module must rest
completely against the mounting plate.
– Use a liquid thread sealant to bond the screws of the clamps.
ƒ Cooling of the drive system:
– Air flow behind the rear panel of the control cabinet must be ³ 3 m/s (e.g. by
means of a collective fan).
ƒ With sufficient cooling, the ratings of the power supply modules remain valid.
28
EDBCSXE040 EN 7.0
Mechanical installation
Mounting with thermal separation (push−through technique)
Dimensions
4
4.3.1 Dimensions
Note!
Mounting with ECSZS000X0B shield mounting kit:
ƒ Mounting clearance below the module > 195 mm
³ 65 mm
0
a1
g
b1
b
Z
h
d
b1
b
1
a1
g
Z
h
d
c1
³ 65 mm
Fig. 4−2 Dimensions for "push−through design"
Power supply module Dimensions [mm]
Type Size a a1 b b1 c1 d e e1 g h
ECSDE012
ECSDE020
ECSDE040 131 121.5
1)
max. 145 mm, depending on the communication module attached
e
Z Mounting cutout (a1 x b1), 30
e1
88.5 78.5
240 197 75 250
a
g
109
145
c1
a
67 M5 10.5
1)
g
ECSXA007
EDBCSXE040 EN 7.0
29
4
Mechanical installation
Mounting with thermal separation (push−through technique)
Dimensions
Dimensions of mounting cutout
Note!
Installation with shield mounting ECSZS000X0B:
ƒ Clearance below the mounting cutout > 220 mm
a1 a1
g
³ 70 mm
h
b1
g
³ 90 mm
Fig. 4−3 Dimensions of mounting cutout
Power supply module Dimensions [mm]
Type Size a1 b1 c1 d g h
ECSDE012
ECSDE020
ECSDE040 121.5
c1
0
Mounting surface
Mounting cutout for size
Mounting cutout for size
c1
1
78.5
b1
d
2
197 75 250 M5 10.5
ECSXA063
30
EDBCSXE040 EN 7.0