Lenze 8400 User Manual

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EDS84DPS424

.M^h

Ä.M^hä

L−force Drives

Hardware Manual

8400 protec 0.75 ... 7.5 kW

E84Dxxxxxxx HighLine/StateLine/EMS

Decentralised frequency inverter



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0Fig. 0Tab. 0

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Contents i

1 About this documentation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Document history 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Conventions used 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Terms and abbreviations used 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Notes used 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety instructions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 General safety and application notes for Lenze controllers 13. . . . . . . . . . . . . . . . . .

2.2 General safety and application instructions for Lenze motors 16. . . . . . . . . . . . . . . .

2.3 Residual hazards 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Product description 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Device features 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Identification 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Type code 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Overview of standard devices 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 Communication 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.1 CAN port 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.2 Infrared remote control receiver 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.3 Extensions in EMS version 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.4 Infrared interface 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 Concepts for the mains connection 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6.1 Concepts for the connection of individual axes 30. . . . . . . . . . . . . . . . . . . .

3.6.2 Concepts for the connection of the power bus 32. . . . . . . . . . . . . . . . . . . . .

3.7 EMS mains connection concepts 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.1 Half wave (coded) 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.2 Power wave 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.3 DECA bus 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7.4 Inductive 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Technical data 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 General data and operating conditions 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Rated data 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Overview 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.2 Operation at rated mains voltage 400 V 48. . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.3 Operation at a rated mains voltage of 500 V 51. . . . . . . . . . . . . . . . . . . . . .

4.3 Current characteristics 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Overcurrent operation 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Terminal description 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4.6 Supply concept of control voltage 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6.1 Internal 24 V supply voltage 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6.2 External supply voltage 24 V 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Control terminals 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.1 Digital inputs 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.2 Digital outputs 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.3 Analog inputs 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.4 Synchronous serial interface (SSI) 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.5 Remote control (IrRC) 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.6 Interfaces of the EMS version 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7.7 Motor holding brake connection 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Mechanical installation 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Important notes 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Dimensions 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Mounting clearance 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Electrical installation − HighLine/StateLine version 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Important notes 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1 Electrical isolation 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.2 Device protection 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.3 Maximum motor cable length 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.4 Motor protection 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Safety instructions for the installation according to UL or UR 78. . . . . . . . . . . . . . . .

6.3 Safety instructions for the installation according to UL or UR 79. . . . . . . . . . . . . . . .

6.4 Installation according to EMC (installation of a CE−typical drive system) 80. . . . . . .

6.4.1 Shielding 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.2 Motor cable 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.3 Control cables 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.4 Wiring 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4.5 Detecting and eliminating EMC interferences 85. . . . . . . . . . . . . . . . . . . . .

6.5 Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V) 86. . . . . . . . . . . . . . . . . .

6.5.1 Example circuits 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.2 Terminal assignment of the power connections 87. . . . . . . . . . . . . . . . . . .

6.6 Control terminals 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.1 Diagnostics 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.2 Analog input 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.3 Digital inputs and outputs 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.4 Synchronous serial interface (SSI) 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6.7 Communication 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.1 PROFINET® / EtherNet/IP 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.2 PROFIBUS® 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.3 CANopen® 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.4 CAN on board 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8 Safety engineering 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Electrical installation − EMS version 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 Important notes 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1 Electrical isolation 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.2 Device protection 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.3 Maximum motor cable length 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.4 Motor protection 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Safety instructions for the installation according to UL or UR 110. . . . . . . . . . . . . . . .

7.3 Safety instructions for the installation according to UL or UR 111. . . . . . . . . . . . . . . .

7.4 Installation according to EMC (installation of a CE−typical drive system) 112. . . . . . .

7.4.1 Shielding 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.2 Motor cable 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.3 Control cables 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.4 Wiring 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.5 Detecting and eliminating EMC interferences 117. . . . . . . . . . . . . . . . . . . . .

7.5 Devices in a power range of 0.75 ... 4 kW (3/PE AC 400 V) 118. . . . . . . . . . . . . . . . . . . .

7.5.1 Example circuits 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.2 Terminal assignment of the power connections 121. . . . . . . . . . . . . . . . . . .

7.6 Control terminals 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.1 Diagnostics 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.2 Digital inputs and outputs 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.3 Synchronous serial interface (SSI) 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.4 Interfaces RS485/422 PLC 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.5 Interfaces RS485 PLC 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.6 Interfaces RS422 PLC 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7 Communication 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7.1 CANopen 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7.2 CANopen master PLC 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Commissioning 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Before switching on 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Preparing the commissioning procedure 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 Quick commissioning 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3.1 Keypad control 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3.2 Terminal control 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9 Braking operation 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Braking operation without additional measures 148. . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Braking operation with external brake resistor 151. . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1 Selection of the brake resistors 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.2 Wiring of brake resistor 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Operation with spring−applied brake 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3.1 Introduction 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3.2 Wiring 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Diagnostics 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 Display of operating data, diagnostics 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.1 Status display via controller LEDs 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.2 Extensions in EMS version 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.3 Status display of the safety system via LEDs at the controller 162. . . . . . . .

10.1.4 Drive diagnostics via the integrated display 165. . . . . . . . . . . . . . . . . . . . . . .

10.1.5 Drive diagnostics 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 Safety engineering 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1 Introduction 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2 Important notes 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3 Overview of safety options 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 Accessories (overview) 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1 Overview 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2 System cables 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2.1 Motor cable 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2.2 Incremental HTL encoder 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2.3 Connection of external brake resistor 180. . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2.4 Connection of safety sensors and actuators 181. . . . . . . . . . . . . . . . . . . . . . .

12.3 Memory module 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.3.1 E84AYM10S 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.3.2 E84AYM30S 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.4 Diagnosis terminal 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.5 Infrared remote control (IrRC) 185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.6 External brake resistors 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.7 Power supply units 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.8 EMS accessories 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 Appendix 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1 Declarations and certificates 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2 Total index 195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 6

EDS84DPS424 EN 5.0

Page 7

1 About this documentation

Contents

The hardware manual contains the complete information on the intended use of the 8400 protec controllers in the StateLine and HighLine versions.

Validity

These instructions apply to decentralised 8400 protec frequency inverters with the following type designation:

Type designation From HW From SW

E84DSxxx... (StateLine) VA 01.01

E84DHxxx... (HighLine) VA 02.02

E84DDxxx... (EMS) VA 01.00

E84DExxx... (EMS) VA 01.00

E84DFxxx... (EMS) VA 01.00

E84DLxxx... (EMS) VA 01.00

E84DPxxx... (EMS) VA 01.00

About this documentation

Document history

Further information on the type code can be obtained from the "Product description" chapter.

Target group

This hardware manual is intended for all persons who design, install, commission, and set 8400 protec controllers.

 Tip!

Information and auxiliary devices related to the Lenze products can be found in the download area at

http://www.Lenze.com

1.1 Document history

Material number Version Description

.M^h 5.0 10/2013 TD15 Additions by UL

13428102 4.1 04/2013 TD15 Expansion up to 7.5 kW and corrections

13398992 3.0 05/2012 TD15 Additions and corrections

13384749 2.0 06/2011 TD15 Extended by EMS version

13368848 1.1 05/2011 TD15 General revision

13337296 1.0 04/2010 TD15 First edition

EDS84DPS424 EN 5.0



Page 8

About this documentation

Conventions used

1.2 Conventions used

This documentation uses the following conventions to distinguish between different types of information:

Spelling of numbers

Decimal separator

Warnings

UL warnings

UR warnings

Text

Program name » « PC software

Icons

Page reference  Reference to another page with additional

Documentation reference  Reference to another documentation with

Point In general, the decimal point is used.

For instance: 1234.56

 

Given in English and French

For example: »Engineer«, »Global Drive Control« (GDC)

information For instance:  16 = see page 16

additional information For example:  EDKxxx = see documentation EDKxxx



EDS84DPS424 EN 5.0

Page 9

About this documentation

Terms and abbreviations used

1.3 Terms and abbreviations used

Axis, drive Lenze controller combined with a motor or geared motor and other

Basic insulation Insulation providing basic protection against hazardous shock

Controller Any frequency inverter, servo inverter, or DC speed controller

Device size Used as generic term for a group of devices which have the same

Double insulation Basic insulation and additional insulation

Functional insulation Insulation ensuring perfect operation

Holding brake See motor holding brake

Motor holding brake The motor holding brake serves to statically hold e.g. a position during

Reinforced insulation Uniform insulation system, same protection as double insulation

Spring−applied brake Design type of a (motor) holding brake

Standard device Used as generic term when actions and features are described which

EMS Electrified Monorail System, e.g. monorail overhead conveyors,

Half wave (coded) Process for transmitting control signals via contact conductor

Power wave Process for transmitting control signals with mains voltage

DECA BUS Process for transmitting control signals via rail bus

PLC Programmable logic controller, compatible with IEC 61131

IrRC Infrared remote control

IrDA Infrared data interface

Cxxxxx/y Subcode y of code Cxxxx

Lenze drive components

currents

dimensions (depth, height and width) but different power ratings.

the downtimes of a robot, travelling, synchronous, or hoist drive.

(electromechanically released, spring−applied operation)

are very similar or the same for different versions or device sizes, e.g.

 mechanical installation or  power terminals

automated guided vehicle systems

Control bar and message bar, also with coding

(e.g. C0410/3 = subcode 3 of code C0410)

EDS84DPS424 EN 5.0

Xk/y Terminal y on terminal strip Xk (e.g. X3/28 = terminal 28 on terminal

strip X3)



Page 10

About this documentation

Terms and abbreviations used

AC AC current or AC voltage

DC DC current or DC voltage

[V]

[A]

[mA]

[kW]

[W]

[kW]

[kVA]

[Nm]

[Hz]

max

L [mH] Inductance

R [] Resistor

Rated mains voltage

DC voltage

Output voltage / voltage at the motor terminals

Rated mains current

Rated output current

Maximum output current

Discharge current

Rated motor power

Inverter power loss

Power at the DC voltage end

Apparent output power of the controller

Rated torque

Maximum frequency

DIN Deutsches Institut für Normung

EMC Electromagnetic compatibility

EN European standard

IEC International Electrotechnical Commission

IP International Protection Code

NEMA National Electrical Manufacturers Association

VDE Verband deutscher Elektrotechniker

CE Communauté Européene

UL Underwriters Laboratories



EDS84DPS424 EN 5.0

Page 11

About this documentation

Terms and abbreviations used

Terms and abbreviations of the safety system

Abbreviation Meaning

24O 24 V voltage supply for non−safe monitoring

Cat. Category according to EN 954−1 (valid until 30 November 2009)

DO Non−safe feedback output

F−PLC Safety PLC

GSDML File containing device−specific data to establish PROFINET communication

GSE File containing device−specific data to establish PROFIBUS communication

OFF state Signal status of the safety sensors when they are activated or respond

ON state Signal status of the safety sensors during normal operation

Opto supply Optocoupler supply for controlling the drivers

OSSD Output Signal Switching Device, tested signal output

PELV Protective Extra Low Voltage

PL Performance Level according to EN ISO 13849−1

PM P/N switching signal paths

PP P/P switching signal paths

PS PROFIsafe

PWM Pulse Width Modulation

S−Bus Safety bus

SD−In Safe input (Safe Digital Input)

SD−Out Safe output (Safe Digital Output)

SELV Safety Extra Low Voltage

SIA, SIB Safe Input, channel A or B, respectively

SIL Safety Integrity Level according to IEC 61508

SO Integrated safety option

Abbreviation Safety function

AIE Error acknowledgement (Acknowledge In Error)

AIS Restart acknowledgement (Acknowledge In Stop)

ES Safe enable switch

OMS Operation Mode Selector

SS1 Safe Stop 1

SSE Safe Stop Emergency

STO Safe Torque Off

Formerly: Safe standstill

EDS84DPS424 EN 5.0



Page 12

About this documentation

Notes used

1.4 Notes used

The following pictographs and signal words are used in this documentation to indicate dangers and important information:

Safety instructions

Structure of safety instructions:

 Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous situations)

Pictograph and signal word Meaning

 Danger!

 Danger!

 Stop!

Danger of personal injury through dangerous electrical voltage.

Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.

Danger of personal injury through a general source of danger.

Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.

Danger of property damage.

Reference to a possible danger that may result in property damage if the corresponding measures are not taken.

Application notes

Pictograph and signal word Meaning

 Note!  Tip! 

Special safety instructions and application notes

Pictograph and signal word Meaning

 Warnings!  Warnings!

Important note to ensure troublefree operation

Useful tip for simple handling

Reference to another documentation

Safety note or application note for the operation according to UL or CSA requirements.

The measures are required to meet the requirements according to UL or CSA.



EDS84DPS424 EN 5.0

Page 13

Safety instructions

General safety and application notes for Lenze controllers

2 Safety instructions

2.1 General safety and application notes for Lenze controllers

(in accordance with Low−Voltage Directive 2006/95/EC)

For your personal safety

Disregarding the following safety measures can lead to severe injury to persons and damage to material assets:

ƒ Only use the product as directed.

ƒ Never commission the product in the event of visible damage.

ƒ Never commission the product before assembly has been completed.

ƒ Do not carry out any technical changes on the product.

ƒ Only use the accessories approved for the product.

ƒ Only use original spare parts from Lenze.

ƒ Observe all regulations for the prevention of accidents, directives and laws

applicable on site.

ƒ Transport, installation, commissioning and maintenance work must only be carried

out by qualified personnel. – Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or

DIN VDE 0110 and all national regulations for the prevention of accidents.

– According to this basic safety information, qualified, skilled personnel are persons

who are familiar with the assembly, installation, commissioning, and operation of the product and who have the qualifications necessary for their occupation.

ƒ Observe all specifications in this documentation.

– This is the condition for safe and trouble−free operation and the achievement of

the specified product features.

– The procedural notes and circuit details described in this documentation are only

proposals. It’s up to the user to check whether they can be transferred to the particular applications. Lenze Drives GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.

ƒ Depending on their degree of protection, some parts of the Lenze controllers

(frequency inverters, servo inverters, DC speed controllers) and their accessory components can be live, moving and rotating during operation. Surfaces can be hot.

– Non−authorised removal of the required cover, inappropriate use, incorrect

installation or operation, creates the risk of severe injury to persons or damage to material assets.

– For more information, please see the documentation.

EDS84DPS424 EN 5.0

ƒ High amounts of energy are produced in the controller. Therefore it is required to

wear personal protective equipment (body protection, headgear, eye protection, ear protection, hand guard).



Page 14

Safety instructions

General safety and application notes for Lenze controllers

Application as directed

Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000−3−2.

When controllers are installed into machines, commissioning (i.e. starting of the operation as directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of the operation as directed) is only allowed when there is compliance with the EMC Directive (2004/108/EC).

The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The harmonised standard EN 61800−5−1 applies to the controllers.

The technical data and supply conditions can be obtained from the nameplate and the documentation. They must be strictly observed.

Warning: Controllers are products which can be installed in drive systems of category C2 according to EN 61800−3. These products can cause radio interferences in residential areas. In this case, special measures can be necessary.

Transport, storage

Please observe the notes on transport, storage, and appropriate handling. Observe the climatic conditions according to the technical data.

Installation

The controllers must be installed and cooled according to the instructions given in the corresponding documentation.

The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1. Ensure proper handling and avoid excessive mechanical stress. Do not bend any

components and do not change any insulation distances during transport or handling. Do not touch any electronic components and contacts.

Controllers contain electrostatic sensitive devices which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components since this might endanger your health!

Electrical connection

When working on live controllers, observe the applicable national regulations for the prevention of accidents (e.g. VBG 4).

The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained from the documentation.

The documentation provides notes on EMC−compliant installation (shielding, earthing, filter arrangement, and laying of cables). Please also observe these notes when installing CE−labelled controllers. The manufacturer of the machine or plant is responsible for the compliance with the required limit values associated with EMC legislation.

Lenze controllers may cause a DC current in the PE conductor. If a residual current device is used as a protective means in the case of direct or indirect contact with a three−phase controller, a residual current device of type B must be used on the current supply side of the controller. If the controller has a single−phase supply, it is also permissible to use a residual current device of type A. Apart from the use of a residual current device, other protective measures can also be taken, such as isolation from the environment by double or reinforced insulation, or separation from the supply system by means of a transformer.



EDS84DPS424 EN 5.0

Page 15

Safety instructions

General safety and application notes for Lenze controllers

Operation

If necessary, systems including controllers must be equipped with additional monitoring and protection devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the prevention of accidents). The controllers can be adapted to your application. Please observe the corresponding information given in the documentation.

After the controller has been disconnected from the supply voltage, all live components and power terminals must not be touched immediately because capacitors can still be charged. Please observe the corresponding stickers on the controller.

All protection covers and doors must be shut during operation. Notes for UL−approved systems with integrated controllers: UL warnings are notes that

only apply to UL systems. The documentation contains special UL notes.

Safety functions

Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe standstill") according to the requirements of the EC Directive "Machinery" 2006/42/EC. The notes provided in the documentation on drive−based safety must be strictly observed.

Maintenance and servicing

The controllers do not require any maintenance if the prescribed operating conditions are observed.

Disposal

Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.

The product−specific safety and application notes given in these instructions must be observed!

EDS84DPS424 EN 5.0

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Page 16

2.2 General safety and application instructions for Lenze motors

Safety instructions

General safety and application instructions for Lenze motors

(According to: Low−Voltage Directive 2006/95/EC)

General

Low−voltage machines have hazardous live and rotating parts and possibly also hot surfaces.

Synchronous machines induce voltages at open terminals during operation.

All operations concerning transport, connections, commissioning and maintenance must be carried out by qualified, skilled personnel (EN 50110−1 (VDE 0105−100) and IEC 60364 must be observed). Inappropriate use creates the risk of severe injury to persons and damage to material assets.

Low−voltage machines may only be operated under the conditions that are indicated in the section "Application as directed".

The conditions at the place of installation must comply with the data given on the nameplate and in the documentation.

Application as directed

Low−voltage machines are intended for commercial installations. They comply with the harmonised standards of the series EN60034 (VDE 0530). Their use in potentially explosive atmospheres is prohibited unless they are expressly intended for such use (follow additional instructions).

Low−voltage machines are components for installation into machines as defined in the Machinery Directive 2006/42/EC. Commissioning is prohibited until the conformity of the end product with this directive has been established (follow i.a. EN 60204−1)

Low−voltage machines with IP23 protection or less are only intended for outdoor use when applying special protective features.

The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors which cannot be influenced, such as oil ingress due to a defective A−side shaft seal, cause a brake torque reduction.

Transport, storage

Damages must be reported immediately upon receipt to the forwarder; if required, commissioning must be excluded. Tighten screwed−in ring bolts before transport. They are designed for the weight of the low−voltage machines, do not apply extra loads. If necessary, use suitable and adequately dimensioned means of transport (e. g. rope guides).

Remove transport locking devices before commissioning. Reuse them for further transport. When storing low−voltage machines, ensure a dry, dust−free and low−vibration (v

 0.2 mm/s) environment (damages while being stored).

eff



EDS84DPS424 EN 5.0

Page 17

Safety instructions

General safety and application instructions for Lenze motors

Installation

Ensure an even surface, solid foot and flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises. Check the direction of rotation when the clutch is not active (observe section "Electrical connection").

Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover them with a touch guard. Avoid impermissible belt tensions.

The machines are half−key balanced. The clutch must be half−key balanced, too. The visible jutting out part of the key must be removed.

If required, provide pipe connections. Designs with shaft end at bottom must be protected with a cover which prevents the ingress of foreign particles into the fan. Free circulation of the cooling air must be ensured. The exhaust air − also the exhaust air of other machines next to the drive system − must not be taken in immediately.

Electrical connection

All operations must only be carried out by qualified and skilled personnel on the low−voltage machine at standstill and deenergised and provided with a safe guard to prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder, blower).

Check safe isolation from supply!

If the tolerances specified in EN 60034−1; IEC 34 (VDE 0530−1) − voltage ±5 %, frequency ±2 %, waveform, symmetry − are exceeded, more heat will be generated and the electromagnetic compatibility will be affected.

Observe the data on the nameplate, operating notes, and the connection diagram in the terminal box.

The connection must ensure a continuous and safe electrical supply (no loose wire ends); use appropriate cable terminals. The connection to the PE conductor must be safe. The plug−in connector must be bolt tightly (to stop).

The clearances between blank, live parts and to earth must not fall below 8 mm at U

 550 V, 10 mm at Ur  725 V, 14 mm at Ur  1000 V.

The terminal box must be free of foreign particles, dirt and moisture. All unused cable entries and the box itself must be sealed against dust and water.

EDS84DPS424 EN 5.0



Page 18

Safety instructions

General safety and application instructions for Lenze motors

Commissioning and operation

Before commissioning after longer storage periods, measure the insulation resistance. In case of values  1 k per volt of rated voltage, dry winding.

For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run.

Check the correct operation of the brake before commissioning low−voltage machines with brakes.

Integrated thermal detectors do not provide full protection for the machine. If necessary, limit the maximum current. Parameterise the controller so that the motor will be switched off with I > I

Vibrational severities v if the clutch is activated.

If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations, find the cause and, if required, contact the manufacturer. In case of doubt, switch off the low−voltage machine.

after a few seconds of operation. especially at the risk of blocking.

 3.5 mm/s (Pr  15 kW) or 4.5 mm/s (Pr > 15 kW) are acceptable

eff

If the machine is exposed to dirt, clean the air channels regularly.

Shaft sealing rings and roller bearings have a limited service life.

Regrease bearings with relubricating devices while the low−voltage machine is running. Only use the grease recommended by the manufacturer. If the grease drain holes are sealed with a plug, (IP54 drive end; IP23 drive and non−drive end), remove plug before commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing) after approx. 10,000 h − 20,000 h, at the latest however after 3 − 4 years.

The product−specific safety and application notes given in these instructions must be observed!



EDS84DPS424 EN 5.0

Page 19

2.3 Residual hazards

Protection of persons

ƒ Before working on the controller, check if no voltage is applied to the power

terminals.

ƒ The operating temperature of the heatsink at the controller is very high. Skin

contact with the heatsink causes burns. If required, provide for protective covers.

ƒ Before working on the controller, check if no voltage is applied to the power

terminals because – depending on the device − the power terminals U, V, W, Rb1, and Rb2 remain live

for at least 3 ... 20 minutes after disconnecting the mains.

– the power terminals L1, L2, L3; U, V, W, Rb1, and Rb2 remain live when the motor is

stopped.

Device protection

ƒ Frequent switching on of the mains voltage (e.g. inching mode via mains contactor)

may overload or destroy the controller.

Safety instructions

Residual hazards

Motor protection

ƒ Frequent switching on may overheat the connected motor.

ƒ Use PTC thermistors or thermostats with PTC characteristics to monitor the motor. ƒ Depending on the controller settings, the connected motor can be overheated by:

– For instance, longer DC−braking operations. – Longer operation of self−ventilated motors at low speed.

Protection of the machine/system

ƒ Drives can reach dangerous overspeeds (e.g. setting of high output frequencies in

connection with motors and machines unsuitable for such conditions): – The controllers do not offer any protection against such operating conditions. Use

additional components for this purpose.

ƒ Switch contactors in the motor cable only if the controller is inhibited.

When switching contactors in the motor cable while the controller is enabled, you can activate monitoring functions of the controller. If no monitoring function is activated, switching is permissible.

ƒ All unused connectors must be closed with protection covers or blanking plugs.

EDS84DPS424 EN 5.0



Page 20

Product description

Device features

3 Product description

3.1 Device features

Decentralised 8400 protec frequency inverter Version

Features HighLine StateLine EMS

Power range 0.75 ... 7.5 kW 0.75 ... 4 kW 0.75 ... 7.5 kW

Mounting type Wall−mounted device

Brake management Control of a mechanical motor holding brake

24 V supply

Internal (depending on mains voltage)   

24 V buffer voltage possible (for maintaining the control functionality in the case of mains failure)

Interfaces

Digital inputs, 6 6 14

can be configured as outputs 2 2 2 or 4

Analog inputs

or optionally synchronous serial interface (SSI)

Optional: RS485 or/and RS422 − − 2 x RS485

Remote control, infrared (IrRC)  (from SW V12) − 

Data interface, infrared (IrDA) − − 

Optional:

Drive−based safety Safety option (SO) 10, 20 or 30 −

Operation in generator mode Internal or external brake resistor

Control element

Operation

200 % overload current for 3 s   

S ramps for jerk−free acceleration and deceleration

Protection against restart for cyclic mains switching

Technology applications

Speed actuating drive   

Switch−off positioning   

Absolute positioning  − 

Table positioning  − 

EMS−specific communication

Half wave − − 

Half wave coded − − 

Power wave − − 

DECA BUS − − 

Inductive energy transmission − − 

PLC functionality − − 

  −

Various service switches

  

−

2 x RS422

1 x RS485 / RS422

each

Rocker switch



EDS84DPS424 EN 5.0

Page 21

3.2 Identification

Product description

Identification



Inverter Drives 8400 protec

Type:

SW:

Input



Output

 Type designation  Version

E84DWAK001

Note

The type designation serves to identify detailed device properties with the following type code. The listing of the type code, features, and device properties does not consider any limitations of possible combinations.

In the HighLine and StateLine versions, certain combinations are not possible:

Possible ...

either or

Safety option 30 < > CAN on board

Analog input

< > SSI

Impossible ...

with/in

PROFIBUS < > Push−pull

CANopen < > Push−pull

SSI < > StateLine

EtherNet/IP < > Safety option 20 or 30

EDS84DPS424 EN 5.0



Page 22

Product description

Type code

3.3 Type code

StateLine, HighLine

Product range

Inverter Drives 8400 protec

Version

S = StateLine H = HighLine

Connection system for mains and 24 V supply

M = 2 hybrid plugs, type Q4/2 P = 1 hybrid plug, type Q4/2 H = circular connector Molex (Brad Mini−Change)

Motor holding brake control

(with connection system for motor)

"Fast switch":

B = plug type Modular

Integrated half−wave brake rectifier:

F = plug type Q8/0

"Cold brake":

C = plug type Q8/0

Series

C = 24 V internal

Power, e.g. 152 = 15 x 10

Voltage class

4 = 400/500 V, 3/PE AC

Communication (fieldbus)

C = CANopen P = PROFIBUS® R = PROFINET® G = EtherNet/IP

Configuration of input and output range

see table "Possible combinations",  27

Extension module

S = None

Drive−based safety

N = none J = safety option 10 K = safety option 20 L = safety option 30

Control element

N = none C = service switch with protective function W = service switch with operating unit

Brake resistor

N = none R = internal E = external connection option

W = 1.5 kW



E84D x x x x xxx x x x x x x x



EDS84DPS424 EN 5.0

Page 23

Product description

EMS version



E84D x x x x xxx x x x x x x x

Product range

Inverter Drives 8400 protec EMS

Special communication version for monorail overhead conveyor applications

E = half wave L = coded half wave P = power wave D = DECA bus F = inductive system

Connection system for mains and 24−V supply of the brake control in case of inductive systems

M = 2 hybrid plugs, type Q4/2 P = 1 hybrid plug, type Q4/2

Motor holding brake control

(with connection system for motor)

"Fast switch":

B = plug type Modular

Integrated half−wave brake rectifier:

K = plug type Q8/0 H = plug type Han 10E

24 V DC:

V = plug type Q8/0 (for version F only)

Series

for half wave version:

D = half wave 400 V AC / reference phase L1 // 24 V DC internal E = half wave 400 V AC / reference phase L3 // 24 V DC internal

for coded half wave version:

F = half wave 230 V AC / reference phase L1 // 24V DC internal G = half wave 230 V AC / reference phase L3 // 24V DC internal

for power wave version or DECA bus:

E = half wave 400 V AC / reference phase L3 // 24 V DC internal

for inductive system version:

C = 24 V DC internal

Power, e.g. 152 = 15 x 10

Voltage class

4 = 400/500 V, 3/PE AC

Communication (fieldbus)

C = CANopen

Configuration of input and output range

1 = CANopen and analog input via M12 plug 5 = CANopen and SSI via M12 plug

Extension module

B = digital I/O, CAN, 2 x RS485 C = digital I/O, CAN, RS485, RS422 D = digital I/O, CAN, 2 x RS422

Drive−based safety

N = none

W = 1.5 kW

Type code

EDS84DPS424 EN 5.0



Page 24

Product description

Type code

xxxxxxxxxxxxxxE84D

Control element

N = none C = service switch with protective function R = rocker switch for EMS (without mains disconnection)

Brake resistor

N = none R = internal E = external connection option



EDS84DPS424 EN 5.0

Page 25

3.4 Overview of standard devices

StateLine, HighLine

Product description

Overview of standard devices

E84DWGA010

Control elements and overview of connections

Pos. Description/function Page(s)

 Control element, various versions, optional 22

 Display for values and messages, 5 characters 165

 LED status display 159

 Warning symbols See below

 Motor and brake resistor connections

 Connections for mains and 24 V supply voltage

 Fieldbus connections

 Input and output connections

 Connections for safety system and/or CAN on board

 PE connections, M6 thread −

 only E84DHxxx7524: External fan

 Operating voltage for the external fan −

Pos. Icon Description











Long discharge time: All power terminals remain live for up to 3 minutes after mains disconnection!

High discharge current: Carry out fixed installation and PE connection according to EN 61800−5−1!

Electrostatic sensitive devices: Before working on the device, the personnel must be free of electrostatic charge!

Hot surface: Risk of burns! Hot surfaces should not be touched without wearing protective gloves.

From 87

From 64

EDS84DPS424 EN 5.0



Page 26

Product description

Overview of standard devices

EMS version

E84DWGA015 b

Control elements and connection overview of the EMS version

Pos. Description/function Page(s)

 Control element, various versions, optional 23

 Display for values and messages, 5 characters 165

 LED status display 159

 Warning symbols See below

 Motor and brake resistor connections

 Mains connections and EMS−specific communication

 Fieldbus connections

 Input and output connections

 EMS extension connection 22

 Infrared receiver/transmitter 165

 PE connections, M6 thread −

Pos. Icon Description











Long discharge time: All power terminals remain live for up to 3 minutes after mains disconnection!

High discharge current: Carry out fixed installation and PE connection according to EN 61800−5−1!

Electrostatic sensitive devices: Before working on the device, the personnel must be free of electrostatic charge!

Hot surface: Risk of burns! Hot surfaces should not be touched without wearing protective gloves.

From 87

From 64



EDS84DPS424 EN 5.0

Page 27

3.5 Communication

The available combinations of communication and connection system can be seen from the table.

Type code characteristics Connection system version

Communication

(fieldbus)

CANopen

PROFIBUS

PROFINET / EtherNet/IP

R / G

Product description

Communication

CAN port

Input /

output area

configuration

1 −  −  −

5 −   − −

1 −  −  −

3 −  −  

5 −   − −

7 −   − 

1 −  −  −

2  − −  −

3 −  −  

4  − −  

5 −   − −

6  −  − −

7 −   − 

8  −  − 

Push−pull M12 M12 M12 M12

Fieldbus SSI

Analog input CAN on board

3.5.1 CAN port

Detailed information on CAN can be found in the software manual.

CAN on board

"CAN on board" is only suited for short point−to−point connections between two controllers, e.g. for synchronisation. Pay attention to notes on EMC−compliant wiring and short cable lengths as there is no isolation towards the control electronics of the controller.

Node address and baud rate must be parameterised using the »Engineer«.

CANopen

CANopen is executed as isolated fieldbus and suited for multiple−node networks.

In case of fieldbuses, node address and baud rate can be set using the DIP switch under the service hatch or parameterised using the »Engineer«.

 designed

cannot be combined with safety options 20 and 30

cannot be combined with safety option 30

not in StateLine version

− impossible

EDS84DPS424 EN 5.0



Page 28

Product description

Communication Infrared remote control receiver

3.5.2 Infrared remote control receiver

For remote control, the devices are equipped with an infrared receiver (IrRC) (supported from SW version 12 onwards).

The actions enabled by the infrared remote control (LDEZIRRC) are freely programmable. For more information see the software manual and the online help for the LS_IRInterface system block.

 Note!

A trouble−free operation of the optical interface requires:

ƒ Clear line of sight between transmitter and receiver

– Maximum distance IrRC: ~ 5 m – Maximum distance IrDA: ~ 1 m – Angle of incidence: ~ 30 ° – Avoid direct solar radiation – Environment without interfering transmitter (e.g. from adjacent stations)

ƒ Clean and scratch−free service hatch

3.5.3 Extensions in EMS version

For EMS device versions, additional interfaces are implemented for control :

ƒ Additional digital inputs and outputs

ƒ Infrared data interface (IrDA)

ƒ RS485 and/or RS422 serial interface

The type designation indicates which extensions are implemented in a device ( 23).

Overview of EMS extensions

Indicator in the type code

C 1 x 1 x 

D − 2 x 

 designed

− impossible

Digital I/O RS485 RS422 CANopen master PLC

X45, X46, X47, X48 X81, X82 X34

M12, 5−pole, A−coded M12, 8−pole, A−coded M12, 5−pole, A−coded

6 x DI

2 x DI/O

(X46 configurable)

Connection

2 x − 



EDS84DPS424 EN 5.0

Page 29

3.5.4 Infrared interface

The EMS versions come with an implemented infrared interface for data transfer (IrDA).

The actions enabled via the interface or the reading of parameter data (codes) are freely programmable in the PLC program.

 Note!

A trouble−free operation of the optical interface requires:

ƒ Clear line of sight between transmitter and receiver

ƒ Clean and scratch−free service hatch

Product description

Communication

Infrared interface

EDS84DPS424 EN 5.0



Page 30

3.6 Concepts for the mains connection

Product description

Concepts for the mains connection Concepts for the connection of individual axes

8400 protec controllers support the implementation of various concepts for the mains connection. Here, a distinction is drawn between wiring using a:

ƒ Standard cable − commercially available cable

ƒ Hybrid cable − special cable for mains voltage and buffer/control voltage, including

shielding if required

The following must be observed when selecting the wiring:

ƒ Permissible back−up fuse: max. 32 A

ƒ Permissible current for plug contacts 24 V supply: max. 10 A

ƒ Select the cable cross−sections in compliance with applicable standards and

directives. – Mains/PE: max. 6 mm – 24 V supply: max. 2.5 mm

3.6.1 Concepts for the connection of individual axes

The following versions are possible according to device version (see type code for mains connection system):

Standard cable 

The mains voltage is connected to the controller by means of a standard cable (plug X10).

The 24 V supply of the controller is generated inside the device (mains−operated supply). After the mains voltage has been switched off, all device functions including the control electronics are deactivated. The switch function of Ethernet fieldbuses is also inactive.

Hybrid cable with external 24 V buffer voltage 

The mains voltage and an external 24 V buffer voltage are fed using a hybrid cable (plug X10). Depending on the state of the external 24 V supply, it is possible for the control electronics to remain active even if the mains is switched off.

Standard cable with external 24 V buffer voltage 

Since the connector housings only allow for one cable access per Q4/2 connector, the E84DxM... device version (loop−through technique) can be used to implement this concept for connection.

Here, the mains voltage is connected to the controller by means of a standard cable (plug X10). The external 24 V buffer voltage is connected by means of a standard cable (plug X11). Depending on the state of the external 24 V supply, it is possible for the control electronics to remain active even if the mains is switched off.

 Note!

This concept for connection implies that the mains voltage at plug X10 is also applied at plug X11 at the same time.



EDS84DPS424 EN 5.0

Page 31

Wiring principle

Product description

Concepts for the mains connection

Concepts for the connection of individual axes

3/PE AC



E84Dx ...P

~~~

===

X10

 8400 protec in version E84DxP... X10 Mains connection 3/PE AC with standard cable

 8400 protec in version E84DxP... X10 Mains connection 3/PE AC with 24 V DC buffer voltage and hybrid cable

 8400 protec in version E84DxM... X10 Mains connection 3/PE AC with standard cable X11 24 V DC buffer voltage with standard cable

3/PE AC 24 V DC



E84D ...xP

X10

3/PE AC

24 V DC



E84D ...xM

X10

X11

E84DVK001

EDS84DPS424 EN 5.0



Page 32

3.6.2 Concepts for the connection of the power bus

Product description

Concepts for the mains connection Concepts for the connection of the power bus

Spacious plants are often organised in lines. A clearly structured cable routing leads to a typical line topology. Two connection types are used:

ƒ Loop−through technique from device to device

– Here, the mains voltage and the 24 V buffer voltage are applied at X10 and X11 at

the same time.

ƒ Branch of power distributors

Depending on the type of cables and the 24 V supply, the following implementations are possible.

Possible loop−through arrangements:

Standard cable 

The mains voltage is distributed among the devices by means of a standard cable (plugs X10 and X11). The 24 V supply of the controller is generated inside the device (mains−operated supply). After the mains voltage has been switched off, all device functions including the control electronics are deactivated. The switch function of Ethernet fieldbuses is also inactive.

Hybrid cable with external 24 V buffer voltage 

The mains voltage and an external 24 V buffer voltage (self−contained) are distributed among the devices using a cable (plugs X10 and X11). Depending on the state of the external 24 V supply, it is possible for the control electronics to remain active even if the mains is switched off.

Arrangements including power distributors:

Standard cable including power distributors

The mains voltage is carried in a cable and distributed to the device by power distributors (plug X10). The 24 V supply of the controller is generated inside the device (mains−operated supply). After the mains voltage has been switched off, all device functions including the control electronics are deactivated. The switch function of Ethernet fieldbuses is also inactive.

Hybrid cable with power distributors and external 24 V buffer voltage 

The mains voltage and the 24 V buffer voltage are carried in a cable and distributed to the device by power distributors (plug X10). Depending on the state of the external 24 V supply, it is possible for the control electronics to remain active even if the mains is switched off.



EDS84DPS424 EN 5.0

Page 33

Product description

Concepts for the mains connection

Concepts for the connection of the power bus

Standard cable with power distributors and external 24 V buffer voltage 

Isolated cable routing for mains voltage and 24 V buffer voltage.

Here, the mains voltage is connected to the controller by means of a standard cable (plug X10). The external 24 V buffer voltage (self−contained) is connected by means of a standard cable (plug X11). Depending on the state of the external 24 V supply, it is possible for the control electronics to remain active even if the mains is switched off.

EDS84DPS424 EN 5.0



Page 34

Product description

Concepts for the mains connection Concepts for the connection of the power bus

Wiring principle



X10 X10

X11 X11

3/PE AC



X10 X10

X11 X11

3/PE AC 24 V DC



E84D ...xP E84D ...xPE84D ...xM E84D ...xM

X10 X10

3/PE AC



E84D ...xP E84D ...xPE84D ...xM E84D ...xM

X10 X10

3/PE AC 24 V DC



E84D ...xM E84D ...xM

X10 X10

X11 X11

3/PE AC

24 V DC

 Loop−through technique with 8400 protec in version E84DxM... X10, X11 Mains connection 3/PE AC with standard cable

 Loop−through technique with 8400 protec in version E84DxM... X10, X11 Mains connection 3/PE AC with 24 V DC supply voltage and hybrid cable

 Power distributor with 8400 protec in version E84DxP... X10 Mains connection 3/PE AC with standard cable

 Power distributor with 8400 protec in version E84DxP... X10 Mains connection 3/PE AC with 24 V DC supply voltage and hybrid cable

 Power distributor with 8400 protec in version E84DxM... X10 Mains connection 3/PE AC with standard cable X11 24 V DC buffer voltage with standard cable

E84DVK002



EDS84DPS424 EN 5.0

Page 35

3.7 EMS mains connection concepts

The mains connection concepts can also be realised with 8400 protec EMS, e.g.

ƒ Loop−through technique from device to device for multi−axis applications

Moreover, 8400 protec EMS controllers support the following (depending on the device version):

ƒ Contact conductor connection for mains, control bar and message bar (half wave

and coded half wave)

ƒ Control signals via mains voltage (power wave)

ƒ Control signals via rail bus

ƒ Inductive transmission of energy and signals

For establishing a drive system, more adjusted components are required.

3.7.1 Half wave (coded)

Product description

EMS mains connection concepts

Half wave (coded)





E84D .../EP E84D .../EM

E84D ...LP E84D ...LM

X10

3/PE AC

SS/MS SS/MS

L1 ... L3, PE Sliding bar conductors for mains and PE conductor SS Control bar SS1, SS2 ms Message bar MS1

 8400 protec EMS controller for single−axis drive  8400 protec EMS controller for multi−axis drive

X10 Mains X11 Mains loop−through technique CAN CANopen communication  Controller, e.g. 8400 motec, as auxiliary drive X1 Mains (with accessory plug−in module E84DZEVB...: X10)

3/PE AC 3/PE AC

CAN

X10 X1

X11



E84D ...G

E84DVK004_A

EDS84DPS424 EN 5.0



Page 36

Product description

EMS mains connection concepts Power wave

3.7.2 Power wave

3/PE AC

SS SS



E84D ...PP



E84D ...PM E84D ...G

CAN

X10

L1 ... L3, PE Sliding bar conductors for mains and PE conductor SS Control bar Data±, SS1

 8400 protec EMS controller for single−axis drive  8400 protec EMS controller for multi−axis drive

X10 Mains X11 Mains loop−through technique CAN Communication of CANopen master PLC  Controller, e.g. 8400 motec, as auxiliary drive X1 Mains (with accessory plug−in module E84DZEVB...: X10)

X10 X1

X11

3/PE AC 3/PE AC

E84DVK004_B



EDS84DPS424 EN 5.0

Page 37

Product description

EMS mains connection concepts

DECA bus

3.7.3 DECA bus

Data



E84D ...DP



E84D ...DM E84D ...G

CAN

X10

3/PE AC

2 Data 2 Data

L1 ... L3, PE Sliding bar conductors for mains and PE conductor Data Signal rails Data±, SS1

 8400 protec EMS controller for single−axis drive  8400 protec EMS controller for multi−axis drive

X10 Mains X11 Mains loop−through technique CAN Communication of CANopen master PLC  Controller, e.g. 8400 motec, as auxiliary drive X1 Mains (with accessory plug−in module E84DZEVB...: X10)

X10 X1

X11

3/PE AC 3/PE AC

E84DVK004_C

EDS84DPS424 EN 5.0



Page 38

Product description

EMS mains connection concepts Inductive

3.7.4 Inductive

Power1

Power2

Data

Data Data



E84D ...FP

X10

560 V DC 560 V DC 560 V DC 24 V DC 24 V DC

Power1/2 Inductive energy transmission

(24 V DC for controlling a motor holding brake)

Data Inductive data transfer

 8400 protec EMS controller for single−axis drive  8400 protec EMS controller for multi−axis drive

X10 Mains X11 Mains loop−through technique CAN Communication of CANopen master PLC  Controller, e.g. 8400 protec, as auxiliary drive X10 DC mains voltage



E84D ...FM

CAN

X10 X10

X11

E84D ...xP

E84DVK004_D



EDS84DPS424 EN 5.0

Page 39

General data and operating conditions

4 Technical data

4.1 General data and operating conditions

General data

Conformity and approval

Conformity

Approval

CULUS

2006/95/EC Low−Voltage Directive  13.1

UL 508C CSA 22.2 No. 14

− No UL approval for control element W

Technical data

Power Conversion Equipment, File No. 132659

EDS84DPS424 EN 5.0



Page 40

Technical data

General data and operating conditions

Protection of persons and equipment

Enclosure EN 60529

NEMA Type 4X, indoor only

(Earth) leakage current EN 61800−5−1 > 3.5 mA AC, > 10 mA DC Observe the regulations and

Total fault current < 100 mA

additional equipotential bonding

Protective insulation of control circuits

Insulation resistance EN 61800−5−1

Short−circuit strength EN 61800−5−1

Protective measures for  Short circuit on the motor side at switchon and during

Cyclic mains switching  3 switching/minute

Installation EN 60204−1 Cable protection on the supply side is max. 32 A with

EN 61800−5−1 Safe isolation from mains by double (reinforced) insulation

IP65

Deviating enclosure by options:

IP64 with control element C

IP54 with control element W

IP55 with external fan for

7.5 kW devices

Earth−leakage circuit breakers of type B can be used. M6 thread outside at the housing for connecting a 16mm@ PE

cable

< 2000 m site altitude: Overvoltage category III

> 2000 m site altitude: Overvoltage category II

Motor connection: Limited, controller is inhibited, error acknowledgement required

Phase/phase not earth−fault−proof

Motor holding brake connection: no

Brake resistor connection: no

PTC connection: not earth−fault−proof

Control terminals: full

operation

 Earth fault at switchon  Motor stalling  Motor overtemperature

– Input for PTC or thermal contact

t monitoring

–I

 maximally 20 switching/hour

A circuit that can be reset automatically protects the device against destruction.

 cable cross−section (L1, L2, L3): 6 mm  laying system B2

max. short−circuit current: < 10 kA

All unused connectors must be closed with protection covers or blanking plugs.

safety instructions!

Max. short−circuit current to be expected: 10 kA



EDS84DPS424 EN 5.0

Page 41

General data and operating conditions

Operating conditions

Ambient conditions

Climatic

Storage

Transport EN 60721−3−2 2K3 (−25 ... +75 °C)

Operation EN 60721−3−3

Site altitude 0 ... 4000 m amsl

Pollution EN 61800−5−1 Degree of pollution 2

Mechanical

Vibration resistance (9.81 m/s

Transport

Operation

EN 60721−3−1

= 1 g)

EN 60721−3−2 2M2

EN 61800−2

Germanischer Lloyd General conditions: Acceleration resistant up to 2 g

EN 60721−3−3 3M4

EN 61800−5−1

1K3 (−25 ... +60 °C) < 6 months

1K3 (−25 ... +60 °C) > 6 months

3K3 (−25 ... +55 °C) "K" or "L" safety system included: −25 ... +45 °C

Operation at 2/4 kHz: > +45 °C: Reduce the rated output current by 2.5 %/°C. Operation at 8/16 kHz: > +40 °C: Reduce the rated output current by 2.5 %/°C.

Above 1000 ... 4000 m amsl: Reduce the rated output current by 5 %/ 1000 m.

2 ... 9 Hz: Amplitude 3.5 mm

10 ... 200 Hz: Acceleration resistant up to 10 m/s

200 ... 500 Hz: Acceleration resistant up to 15 m/s

10 ... 57 Hz: Amplitude 0.075 mm

57 ... 150 Hz: Acceleration resistant up to 1 g

Technical data

> 2 years: Anodise DC bus capacitors

Supply conditions

Mains connection

Power system

TT, TN (with earthed neutral)

IT Only permitted with devices of voltage class "E" (see type

Motor connection

Motors EN 60034 Only use motors suitable for inverter operation. Insulation

Length of the motor cable

Operation is permitted without any restrictions.

code).

resistance: min. û 1.5 kV, min. du/dt 5 kV/s

< 20 m (Lenze system cable, shielded)

EDS84DPS424 EN 5.0



Page 42

Technical data

General data and operating conditions

Mounting conditions

Mounting place Wall

Ensure convection cooling in the niches.)

Mounting position

Standard mounting

Free space  72

Requirements on the motor cable

Capacitance per unit length

 1.5 mm

 2.5 mm2/AWG 12 C

Electric strength

/AWG 16 C

VDE 0250−1 U0/U

UL U  600 V

Display to the front Vertically suspended, −30 ... +30 °

In case of greater angles of tilt: Operation at 2/4 kHz: > +40 °C: Reduce the rated output current by 2.5 %/°C. Operation at 8/16 kHz: > +35 °C: Reduce the rated output current by 2.5 %/°C.

Core/core/CCore/shield

core/core/CCore/shield

0.6/1.0 kV

 75/150 pF/m

 100/ 150 pF/m

(U0 = r.m.s. value external − conductor/PE, U = r.m.s. value − external conductor/external conductor)

(U = r.m.s. value external conductor/external conductor)



EDS84DPS424 EN 5.0

Page 43

Technical data

General data and operating conditions

EMC

Noise emission

Cable−guided

Radiation Category C2

Noise immunity (according to requirements of EN 61800−3)

Electrostatic discharge (ESD)

Radio frequency

Cable−guided EN 61000−4−6 150 kHz ... 80 MHz, 10 V/m 80 % AM (1kHz)

Interference (housing) EN 61000−4−3 80 MHz ... 1000 MHz, 10 V/m 80 % AM (1kHz)

Burst

Power terminals and interfaces

Signal interfaces EN 61000−4−4 1 kV/5 kHz

Control terminals EN 61000−4−4 2 kV/5 kHz

Surge

Power terminals EN 61000−4−5 1.2/50 s,

Control terminals EN 61000−4−5 1.2/50 s, 1 kV

Operation on public supply systems

EN 61800−3

EN 61000−4−2 8 kV with air discharge,

EN 61000−4−4 2 kV/5 kHz

EN 61000−3−2 EN 61000−3−12

EN 61000−3−2

EN 61000−3−12 Mains current > 16 A: further measures are required for

Up to 20 m shielded motor cable (Lenze system cable): category C2

4 kV with contact discharge against housing

1 kV phase/phase, 2 kV phase/PE

The devices are intended for use in an industrial environment. When being used on public network, additional measures must be taken to limit the expected radio interference. The compliance with the requirements for the machine/plant is the responsibility of the manufacturer of the machine or system!

< 0.5 kW: with mains choke

0.5 ... 1 kW: with active filter

> 1 kW at mains current  16 A: No limit values for harmonic currents

compliance with the standard

EDS84DPS424 EN 5.0



Page 44

Technical data

General data and operating conditions

Open and closed loop control

Open and closed loop control processes

VFCplus:

 V loop (linear or square−law)  V/f closed loop

SLVC:

 Sensorless vector control (torque/speed)

Only for HighLine device version

from SW version 12 VFCplus eco:

Switching frequency

Torque behaviour

Setting range 1 : 10 In a setting range of 3 ... 50 Hz

Sensorless vector control (speed)

Minimum output frequency

Setting range 1 : 10 Based on 50 Hz and M

Accuracy 0.5 %

Smooth running 0.1 Hz

Output frequency

Range −1000 Hz ... +1000 Hz

Absolute resolution 0.2 Hz

Standardised resolution

Digital setpoint selection

Accuracy 0.01 %

Analog setpoint selection

Accuracy  % Based on the final value

SC:

 Servo control (torque/speed)

 Energy−efficient V/f characteristic

SL PSM:

 Sensorless synchronous control (torque/speed)

2 kHz, 4 kHz, 8 kHz, 16 kHz, Optionally noise optimised or power−loss optimised

0.5 Hz (0 ... M

Parameter data: 0.01 %, process data: 0.006 % (= 214)

rated

)

rated

In a setting range of 3 ... 50 Hz



EDS84DPS424 EN 5.0

Page 45

Technical data

General data and operating conditions

EMS version

Half−wave system

E84DE..., E84DL...

Control bar

Z system No

Number 2

Signal level

Reference voltage or switched voltage

Rated voltage

Switching threshold 50 Hz: 270 V AC (243 ... 297 V AC)

Power input 1.5 W (400 V AC) for 1 x half wave

Signalling bar

Number 1

Signal level

Reference voltage or switched voltage

Short circuit protection PTC protection (500  connected in series)

Reference voltage 400 ... 480 V

Switching current max. 28 mA AC

Full wave

Positive half wave

Negative half wave

Coded half wave

L3 L1 possible with different hardware configuration

400−480 V AC, 50−60 Hz

Coded half wave: 230 V AC, 50−60 Hz

60 Hz: 330 V AC (297 ... 363 V AC)

Full wave

Positive half wave

Negative half wave

L3 L1 possible with different hardware configuration

EDS84DPS424 EN 5.0



Page 46

Technical data

Rated data Overview

4.2 Rated data

4.2.1 Overview

Basis of the data

Mains Voltage Voltage range Frequency range

3/PE AC 400 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 500 400 − 0 % ... 550 + 0 % 45 − 0 % ... 65 + 0 %

Output switching frequency f = 4 kHz

Input data

[V] U

Lrated

[V] f [Hz]

Lrated

Voltage Frequency Rated current [A]

[V] [Hz] up to +45 °C  up to +55 °C 

E84Dxxxx7514 400/500 50/60 4.1/3.2 3.0/2.4 3

E84Dxxxx1524 400/500 50/60 5.5/4.4 3.5/3.1 3

E84Dxxxx3024 400/500 50/60 9.7/7.9 7.3/6.0 3

E84Dxxxx4024 400/500 50/60 12.9/11.0 9.5/8.1 3

E84DHxxx7524 400/500 50/60 20.8/16.6 15.6/12.5 3

 Ambient temperature during operation

Number of

phases

Rated data of the 24−V buffer voltage (preserves the control functionality in the event of a mains failure):

Supply voltage for control electronics of the controller

(safely separated power supply unit SELV/PELV)

Typ Voltage range UDC [V DC] Current consumption at + 24 V DC [A]

E84Dxxxx7514

E84Dxxxx1524

E84Dxxxx3024

E84Dxxxx4024

E84DHxxx7524

according to optional equipment, digital inputs and outputs are not wired

digital inputs and outputs are completely wired

(+19.2 − 0 % ... +28.8 + 0 %)

+ 24

Min.

0.2 ... 0.6 2

Max.

 Note!

The maximum total current of the 24 V voltage supply for external actuators and encoders is 1 A, e.g. ports

ƒ Digital inputs/outputs at X4x, ƒ Analog input at X50 or SSI at X80, and ƒ Serial interfaces RS485/RS422 at X81/X82.



EDS84DPS424 EN 5.0

Page 47

Output data

Technical data

Rated data

Overview

Voltage Frequency Rated current [A]

[V] [Hz] up to +45 °C  up to +55 °C 

E84Dxxxx7514 0 ... 400/500 0 ... 1000 2.4/1.9 1.8/1.4 3

E84Dxxxx1524 0 ... 400/500 0 ... 1000 3.9/3.1 2.9/2.3 3

E84Dxxxx3024 0 ... 400/500 0 ... 1000 7.3/5.8 5.5/4.4 3

E84Dxxxx4024 0 ... 400/500 0 ... 1000 9.5/7.6 7.1/5.7 3

E84DHxxx7524 0 ... 400/500 0 ... 1000 16.0/12.8 12.0/9.6 3

 Ambient temperature during operation

Number of

phases

Power losses

Power loss PV [W]

Type when operating with rated output current I

E84Dxxxx7514 66

E84Dxxxx1524 84

E84Dxxxx3024 127

E84Dxxxx4024 155

E84DHxxx7524 232

arated

when controller is inhibited

EDS84DPS424 EN 5.0



Page 48

Technical data

Rated data Operation at rated mains voltage 400 V

4.2.2 Operation at rated mains voltage 400 V

Basis of the data

Mains Voltage Voltage range Frequency range

[V] U

Lrated

3/PE AC 400 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 %

Mains current Output power Motor power

at I

arated

Type I

E84Dxxxx7514 4.1 1.5 0.75

E84Dxxxx1524 5.5 2.4 1.5

E84Dxxxx3024 9.7 4.6 3.0

E84Dxxxx4024 12.9 5.9 4.0

E84DHxxx7524 20.8 10.0 7.5

2 kHz 4 kHz 8 kHz 16 kHz

Type I

arated2

E84Dxxxx7514 2.4 4.8 2.4 4.8 2.4 4.8 1.6 4.0

E84Dxxxx1524 3.9 7.8 3.9 7.8 3.9 7.8 2.3 6.4

E84Dxxxx3024 7.3 14.6 7.3 14.6 7.3 14.6 4.9 9.5

E84Dxxxx4024 9.5 19.0 9.5 19.0 9.5 17.0 6.3 9.5

E84DHxxx7524 16.0 32.0 16.0 32.0 16.0 30.0 10.7 21.3

[A] S

Lrated

Output currents [A] at switching frequency

aM2

arated4

[V] f [Hz]

Lrated

U, V, W 4 pol. ASM

[kVA] P

arated

aM4

arated8

aM8

arated16

arated

[kW]

aM16

aNx

aMx

Switching frequency

Rated value of continuous output current Maximum output current (overload current)

 Periodic load change of 3 s with I

the tables under chapter  4.4

 Can be obtained in the setting "x kHz fixed/..." in C00018

and recovery time of 12 s according to

aMx

If the maximum heatsink temperature is reached, the switching frequency is reduced to 4 kHz.

In the setting "x kHz var./..." in C00018 the switching frequency is reduced depending on the output current.

Depending on the switching frequency and e.g. the ambient temperature, it may be required to reduce the output current (chapter 4.1, operating conditions).



EDS84DPS424 EN 5.0

Page 49

Operation at rated mains voltage 400 V

Rated data for internal brake chopper

Technical data

Rated data

Switching threshold V

Bmin

Type

[]

: 725 V, adjustable

BRmax

[A]

BRmax

[kW]

[A]

BRd

[kW]

[s]

Internal brake resistor

E84Dxxx7514 E84Dxxx1524

220 3.3 2.4 0.5 0.05

− − −

E84Dxxx3024 E84Dxxx4024

− − − − − − − −

E84Dxxx7524

External brake resistor

E84Dxxx7514 150 4.8 3.5 1.4 0.9 300 60 −

E84Dxxx1524 150 4.8 3.5 2.9 2.0 300 60 −

E84Dxxx3024 47 15.4 11.2 5.7 3.9 300 60 −

E84Dxxx4024 47 15.4 11.2 7.5 5.2 300 60 −

E84Dxxx7524 47 15.4 11.2 14.1 9.8 300 60 −

Bmin

BRmax

BRd

− t

Minimum brake resistance, nominal value ±10 % Peak current Peak braking power Continuous current RMS − important for the dimensioning of the cables Continuous braking power Cycle time, periodic load change with running time and recovery time Running time Recovery time Maximum running time without initial load and compliance with the recovery

time

Max. heat QB: 3 kWs

Max. power loss in the internal brake resistor P

: see table

Bdav

[s]

E84Dxxx7514

E84Dxxx1524

f I

Bdav

amb

[kHz] [A] T

2.4 50 47 − 27

1.4 50 41 − 21

2.4 48 34 21 −

1.4 36 23 10 −

3.9 42 28 − 8

2.34 50 47 − 27

3.9 22 9 0 −

2.34 48 34 21 −

Output switching frequency Motor current Permissible power loss in the internal brake resistor, averaged over 60 s and

dependent on T

amb

(Linear interpolation/extrapolation via T application must limit the power loss in the brake resistor to P

Ambient temperature

[W]

Bdav

20 °C 30 °C 40 °C 45 °C

amb

is permissible. Here, the

amb

Bdav

 PBd.)

EDS84DPS424 EN 5.0



Page 50

Technical data

Rated data Operation at rated mains voltage 400 V

Fuses and cable cross−sections

Operation without external mains choke/mains filter

Type Installation according to EN 60204−1

  L1, L2, L3 − Laying system  L1, L2, L3

B2 C F

[A] [A] [mm2] [mm2] [mm2] [A] [AWG] [mA]

E84Dxxxx7514 32 32 6 − − 30 8  300

E84Dxxxx1524 32 32 6 − − 30 8  300

E84Dxxxx3024 32 32 6 − − 30 8  300

E84Dxxxx4024 32 32 6 − − 30 8  300

E84DHxxx7524 32 32 6 − − 30 8  300

These values are recommendations only. Other dimensioning values/laying systems are possible (e.g. according to VDE 0298−4). The cable cross−sections apply under the following conditions: Use of PVC−insulated copper cables, conductor temperature < 70 °C, ambient temperature < 45°C, no bundling of cables or cores, three loaded cores.

Use UL−approved cables, fuses and fuse holders only. UL fuse: voltage  500 V, tripping characteristic for example "H", "K5" or "CC". The cable cross−sections apply under the following conditions: conductor temperature < 75 °C, ambient temperature < 45°C.

Universal−current sensitive earth−leakage circuit breaker, short−time delay If cables are longer than 50 m, the protective circuit−breaker may respond, depending on the cable type and switching frequency.

 Circuit breaker  Fuse of gG/gL utilisation category or semiconductor fuses of gRL utilisation category  Fuse

Observe national and regional regulations

Installation according

to UL



EDS84DPS424 EN 5.0

Page 51

Technical data

Rated data

Operation at a rated mains voltage of 500 V

4.2.3 Operation at a rated mains voltage of 500 V

Basis of the data

Mains Voltage Voltage range Frequency range

[V] U

Lrated

3/PE AC 500 400 − 0 % ... 550 + 0 % 45 − 0 % ... 65 + 0 %

Mains current Output power Motor power

at I

arated

Type I

E84Dxxxx7514 3.2 1.5 0.75

E84Dxxxx1524 4.4 2.4 1.5

E84Dxxxx3024 7.9 4.6 3.0

E84Dxxxx4024 11.0 5.9 4.0

E84DHxxx7524 16.6 10.0 7.5

2 kHz 4 kHz 8 kHz 16 kHz

Type I

arated2

E84Dxxx7514 1.9 4.8 1.9 4.4 1.9 4.4 1.3 3.1

E84Dxxx1524 3.1 7.8 3.1 7.2 3.1 7.2 1.7 3.4

E84Dxxx3024 5.8 14.6 5.8 13.5 5.8 13.5 3.9 7.4

E84Dxxx4024 7.6 19.0 7.6 17.6 7.6 13.4 5.1 7.3

E84DHxx7524 12.8 25.6 12.8 25.6 12.8 24.0 8.5 17.1

[A] S

Lrated

Output currents [A] at switching frequency

aM2

arated4

[V] f [Hz]

Lrated

U, V, W 4 pol. ASM

[kVA] P

arated

aM4

arated8

aM8

arated16

arated

[kW]

aM16

aNx

aMx

Switching frequency

Rated value of continuous output current Maximum output current (overload current)

 Periodic load change of 3 s with I

the tables under chapter  4.4

 Can be obtained in the setting "x kHz fixed/..." in C00018

and recovery time of 12 s according to

aMx

If the maximum heatsink temperature is reached, the switching frequency is reduced to 4 kHz.

In the setting "x kHz var./..." in C00018 the switching frequency is reduced depending on the output current.

Depending on the switching frequency and e.g. the ambient temperature, it may be required to reduce the output current (chapter 4.1, operating conditions).

EDS84DPS424 EN 5.0



Page 52

Technical data

Rated data Operation at a rated mains voltage of 500 V

Rated data for internal brake chopper

Switching threshold V

Bmin

Type

[]

: 790 V, adjustable

BRmax

[A]

BRmax

[kW]

[A]

BRd

[kW]

[s]

Internal brake resistor

E84Dxxx7514 E84Dxxx1524

220 3.6 2.8 0.5 0.05

− − −

E84Dxxx3024 E84Dxxx4024

− − − − − − − −

E84Dxxx7524

External brake resistor

E84Dxxx7514 150 5.3 4.2 1.4 1.2 300 60 −

E84Dxxx1524 150 5.3 4.2 2.9 2.5 300 60 −

E84Dxxx3024 47 16.8 13.3 5.7 4.9 300 60 −

E84Dxxx4024 47 16.8 13.3 14.1 12.2 300 60 −

Bmin

BRmax

BRd

− t

time

Max. heat QB: 3 kWs

Max. power loss in the internal brake resistor P

: see table

Bdav

[s]

E84Dxxx7514

E84Dxxx1524

f I

Bdav

amb

[kHz] [A] T

1.9 50 47 − 27

1.14 50 41 − 21

1.9 48 34 21 −

1.14 36 23 10 −

3.1 42 28 − 8

1.86 50 47 − 27

3.1 22 9 0 −

1.86 48 34 21 −

Output switching frequency Motor current Permissible power loss in the internal brake resistor, averaged over 60 s and

dependent on T

amb

(Linear interpolation/extrapolation via T application must limit the power loss in the brake resistor to P

Ambient temperature

[W]

Bdav

20 °C 30 °C 40 °C 45 °C

amb

is permissible. Here, the

amb

Bdav

 PBd.)



EDS84DPS424 EN 5.0

Page 53

Technical data

Rated data

Operation at a rated mains voltage of 500 V

Fuses and cable cross−sections

Operation without external mains choke/mains filter

Type Installation according to EN 60204−1

  L1, L2, L3 − Laying system  L1, L2, L3

B2 C F

[A] [A] [mm2] [mm2] [mm2] [A] [AWG] [mA]

E84Dxxxx7514 32 32 6 − − 30 8  300

E84Dxxxx1524 32 32 6 − − 30 8  300

E84Dxxxx3024 32 32 6 − − 30 8  300

E84Dxxxx4024 32 32 6 − − 30 8  300

E84DHxxx7524 32 32 6 − − 30 8  300

 Circuit breaker  Fuse of gG/gL utilisation category or semiconductor fuses of gRL utilisation category  Fuse

Observe national and regional regulations

Installation according

to UL

EDS84DPS424 EN 5.0



Page 54

Technical data

Current characteristics

4.3 Current characteristics

The controller limits its maximally possible motor current under the following operating conditions ("current derating"):

ƒ If the maximum heatsink temperature is exceeded

– In this case, the controller switches independently from switching frequency mode

of 16 kHz to 8 kHz and from 8 kHz to 4 kHz (but not from 4 kHz to 2 kHz). This function can be deactivated via C00144. When the heatsink temperature continues to rise, the inverter output will be inhibited and the error message "Trip" occurs. This also occurs when the switching frequency reduction is deactivated.

ƒ In case of output frequencies f

out

< |5 Hz|

ƒ As a function of the switching frequency modes "fixed" or "variable"

OUT

aM02

aM04

aM08

aM016

0055

f [Hz]

out

aM2

aM4

aM8

aM16

Fig. 4−1 Current derating characteristics

 Derating curve depending on the fixed switching frequency  Derating curve depending on the variable switching frequency

out

aMx

aM0x

aMv

aM0v

out

Output current Maximum output current (overload current) Maximum output current (overload current) at different switching frequencies: 2kHz,

4kHz, 8kHz and 16kHz Maximum output current (overload current) at f

frequencies: 2kHz, 4kHz, 8kHz, 16kHz Maximum output current (overload current) at a variable switching frequency Maximum output current (overload current) at f

frequency Field frequency at the output U, V, W

OUT

aM0v

aMv

f [Hz]

out

= 0Hz and different switching

out

= 0Hz and a variable switching

out

8400GG084

 54

EDS84DPS424 EN 5.0

Page 55

Technical data

Current characteristics

Maximum output currents [A]1) at a fixed switching frequency and ULN = 400V

2 kHz 4 kHz 8 kHz 16 kHz

Type I

E84Dxxxx7514 4.8 4.8 4.8 4.8 2.8 4.8 1.8 4.0

E84Dxxxx1524 5.9 7.8 5.9 7.8 4.1 7.8 2.5 6.4

E84Dxxxx3024 11.0 14.6 11.0 14.6 9.5 14.6 5.5 9.5

E84Dxxxx4024 14.3 19.0 13.8 19.0 9.5 17.1 5.7 9.5

E84DHxxx7524 16.0 32.0 16.0 32.0 17.0 30.0 10.7 21.3

Type I

E84Dxxxx7514 4.8 4.8 4.4 4.4 2.1 4.4 1.4 3.1

E84Dxxxx1524 5.9 7.8 5.9 7.2 3.2 7.2 1.9 3.4

E84Dxxxx3024 11.0 14.6 10.6 13.5 7.4 13.5 4.2 7.4

E84Dxxxx4024 14.3 19.0 10.7 17.6 7.3 13.4 4.3 7.3

E84DHxxx7524 16.0 25.6 12.8 25.6 13.6 24.0 8.5 17.1

The shown values apply to the operation with ambient temperatures of up to +45°C for 2/4kHz and up to +40°C for 8/16kHz. For ambient temperatures between +40/45°C and +55°C, a derating from 2.5 %/K to the given values must be observed.

aM02

aM2

aM04

aM4

aM08

aM8

aM016

Maximum output currents [A]1) at a fixed switching frequency and ULN = 500V

2 kHz 4 kHz 8 kHz 16 kHz

aM02

aM2

aM04

aM4

aM08

aM8

aM016

aM16

EDS84DPS424 EN 5.0

 55

Page 56

Technical data

Overcurrent operation

4.4 Overcurrent operation

The controllers are designed for an overcurrent limited in time. The load due to defined, cyclic operation is determined by the "Ixt" monitoring function. The "Ixt" function comprises two moving averaging procedures which are checked in parallel:

ƒ temporary moving averaging of the apparent motor current for pulse loads

ƒ continuous moving averaging of the apparent motor current for permanent loads

Type of utilisation Utilisation cycle

Pulse utilisation 15 s I

Permanent utilisation 180 s The monitoring function is

If the maximum value in code C00064/1 exceeds 100%, a "warning" will be generated or a "trip" will be triggered (according to setting).

Monitoring function

Condition Code

> 160 %  Display in C00064/2

aNx

permanently active.

 Display of the maximum

value in C00064/1

 Display in C00064/3  Display of the maximum

value in C00064/1



EDS84DPS424 EN 5.0

Page 57

Technical data

Overcurrent operation

The curves of typical load functions and the simulation of the "Ixt" function are shown in the following illustration:

I [%]

aN8





100

Fig. 4−2 Overcurrent capacity at 45° C

 Pulse load (15 s cycle) Calculation equation:

 Peak current  Unloading current

 Permanent load (180 s cycle) Calculation equation:

 Peak current  Unloading current

arx

Peak current period Unloading current period

Peak current period Unloading current period Rated value of continuous output

current

A @ Dt1)B @ Dt

Dt1)Dt

C @ Dt3)D @ Dt

Dt3)Dt

x 100%

8400IZ180

EDS84DPS424 EN 5.0



Page 58

Technical data

Overcurrent operation

Type

E84Dxxx7514

E84Dxxx1524

E84Dxxx3024

E84Dxxx4024

E84Dxxx7524

amax/IaR8

f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz

       

200

75 200 75 200 75

[%] in 15−s cycle 

133 50

120 45

133 50

Type

E84Dxxx7514

E84Dxxx1524

E84Dxxx3024

E84Dxxx4024

E84Dxxx7524

 Tip!

For calculations of application−specific cycles please contact your Lenze contact person.

amax/IaR8

f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz

       

150 75 150 75 150 75

[%] in 180−s cycle 

100 50

90 45

100 50



EDS84DPS424 EN 5.0

Page 59

4.5 Terminal description

Overview

StateLine, HighLine

Technical data

Terminal description

Operational controls and connections

Pos. Function Description

 Control element Optional

 PE connection for M6 ring cable lug

X10 Mains and 24−V buffer voltage DESINA Q4/2, pins

Optional: Molex ( 87)

X11 Optional: Loop−through technique − mains and 24−V

buffer voltage

X20 Optional: For external brake resistor Q5/0, sockets (optional)

X21 Motor, temperature monitoring and motor holding

brake

X31 Fieldbus input Socket RJ45 or M12, A−coded, male

X32 Fieldbus output Socket RJ45 or M12, A−coded, female

X35 CAN on board M12, 5−pole sockets, A−coded

X41 Digital inputs DI1 and DI2

X42 Digital inputs DI3 and DI4, also configurable as digital

outputs DO1 and DO2

X43 Digital inputs DI5 and DI6

X50 Analog input AI, AU M12, 5−pole sockets, A−coded

X61 Safety system, option 10 M12, 5−pole pins, A−coded

X62

X63

Safety system, option 30

X64

X70 Diagnostics Socket RJ69

X80 Synchronous serial interface (SSI) M12, 8−pole sockets, A−coded

 only E84DHxxx7524: External fan

 Operating voltage for the external fan −

DESINA Q4/2, sockets (optional) Optional: Molex

Optional: Molex Q8/0, Modular or 10E, sockets

M12, 5−pole sockets, A−coded

M12, 8−pole sockets, A−coded

E84DWGA010

EDS84DPS424 EN 5.0



Page 60

Technical data

Terminal description

EMS version

Operational controls and connections

Pos. Function Description

 Control element Optional

 PE connection for M6 ring cable lug

X10 Mains and 24−V buffer voltage DESINA Q4/2, pins

X11 Optional: Loop−through technique − mains and 24−V

buffer voltage

X20 Optional: For external brake resistor Q5/0, sockets (optional)

X21 Motor, temperature monitoring and motor holding

brake

X31 Fieldbus input M12, A−coded, pins

X32 Fieldbus output M12, A−coded, sockets

X34 CANopen master PLC M12, 5−pole, A−coded, sockets

X41 Digital inputs DI1 and DI2

X42 Digital inputs DI3 and DI4, also configurable as digital

outputs DO1 and DO2

X43 Digital inputs DI5 and DI6

Digital inputs DI7 and DI8

X45

Digital inputs DI9 and DI10, also configurable as digital

X46

outputs DO3 and DO4

Digital inputs DI11 and DI12

X47

Digital inputs DI13 and DI14

X48

X50 Analog input AI, AU M12, 5−pole sockets, A−coded

X70 Diagnostics Socket RJ69

X80 Synchronous serial interface (SSI) M12, 8−pole sockets, A−coded

X81

RS485/RS422 M12, 8−pole, A−coded, sockets

X82

DESINA Q4/2, sockets (optional) Optional: Molex

Optional: Molex Q8/0, Modular or 10E, sockets

M12, 5−pole sockets, A−coded

M12, 5−pole, A−coded, sockets

E84DWGA015 a



EDS84DPS424 EN 5.0

Page 61

4.6 Supply concept of control voltage

8400 protec controllers generate the 24 V supply voltage of the control electronics from the mains voltage by means of an integrated power supply unit (mains−operated supply).

An external 24 V buffer voltage from a safely separated power supply unit (SELV/PELV) must be connected in order to implement a self−contained supply of the control electronics.

The 24 V supply voltage is required for the control electronics and other components such as fieldbus communication and/or drive−based safety. In addition, the supply voltage is available at the terminals, irrespective of the fact whether it is fed internally or externally. Information on the supply voltage at the digital and analog terminals is provided under:

ƒ Digital inputs( 64)

ƒ Digital outputs( 65)

ƒ Analog inputs( 66)

Technical data

Supply concept of control voltage

Internal 24 V supply voltage

ƒ Synchronous serial interface (SSI) ( 66)

The supply voltage is preferentially used for:

ƒ Connecting potential−free contacts to digital inputs

ƒ Supplying external sensors

At an external 24 V supply voltage, the rated values may deviate according to the voltage source.

4.6.1 Internal 24 V supply voltage

At an internal 24 V supply voltage, the maximally permissible total current of terminals X4x, X50/X8x is 1 A.

EDS84DPS424 EN 5.0



Page 62

Technical data

Supply concept of control voltage External supply voltage 24 V

4.6.2 External supply voltage 24 V

Detailed information on the X10 and X11 pin assignment with the external 24 V supply is provided on page 87.

Example circuit

int

E84D...

U24

X4x 24O

X62 24_ACK

X10 24E

X10 GND

X11 24E

X11 GND

E84DVK003

X10 ... External 24 V buffer voltage at the mains connection X11 ... External 24 V supply at the mains connection in loop−through technique

(for devices of the E84DxM... version) X4x ... 24 V supply of the digital sensors X62 ... 24 V supply of the safety system U24 Internal 24 V supply int Voltage supply of the control electronics

An external 24 V supply voltage must comply with the following rated values to ensure trouble−free operation of the controller.

X10

Pin / Name Feature Rated value

11 / 24E 12 / GND

Connection for external 24 V supply voltage by a safely separated power supply unit (required for feeding the control electronics and the communication module independent of the mains supply)

Suppression of voltage pulses Suppressor diode 36 V, bidirectional Electric strength of external voltage +30 V Excess current release Automatically resettable Polarity reversal protection When polarity is reversed: No function and no

Current consumption

Capacity to be charged 2000 F Max. load for plug contacts 10 A

24 V in accordance with IEC 61131−2

19.2 ... 28.8 V Max. residual ripple  5 % SELV/PELV

destruction Approx. 0.6 A during operation if inputs/outputs are not

configured Max. 2.0 A during operation with typical input/output configuration

Max. 1.5 A starting current for 100 ms



EDS84DPS424 EN 5.0

Page 63

Supply concept of control voltage

External supply voltage 24 V

X11

Pin / Name Feature Rated value

11 / 24E 12 / GND

X4x, X50/X8x

Pin / Name Feature Rated value

1 / 24O 3 / GIO

Connection for an external 24 V supply voltage (loop−through arrangement)

Number of devices included in the loop−through arrangement

Max. load for plug contacts 10 A

24 V supply of the external sensors or potential−free contacts

Max. output current 200 mA per output Total current for X4x, X50/X8x 1 A Electric strength of external voltage +30 V Excess current release Automatically resettable

24 V according to IEC 61131−2 (cp. X10)

is limited by the voltage drop due to max. current= 10 A and max. cable cross−section = 2.5 mm

External supply at 24E: voltage drop < 2.5 V Internal supply: DC 18 ... 28 V

Technical data

EDS84DPS424 EN 5.0



Page 64

Technical data

Control terminals Digital inputs

4.7 Control terminals

4.7.1 Digital inputs

X41 ... X43

Pin / Name Features Rated value

4 / DI1 2 / DI2

4 / DI3 2 / DI4

4 / DI5 2 / DI6

1 / 24O 3 / GIO

Digital input 1/2 at X41 according to IEC 61131−2, type 1

Digital input 3/4 at X42 according to IEC 61131−2, type 1

Digital input 5/6 at X43 according to IEC 61131−2, type 1

24 V supply of the external sensors or potential−free contacts

Total current for X4x, X50/X8x 1 A

or two−track frequency input for HTL encoder 0 ... 100 kHz

DI4 − typical delay time:

 5 s at rising edge  25 s at falling edge

or Single−channel frequency input, 0 ... 10 kHz DI5/DI6 − typical delay time:

 5 s at rising edge  25 s at falling edge

External supply at 24E: Voltage drop < 2.5 V

Extensions in the EMS version

X45 ... X48

Pin / Name Features Rated value

4 / DI7 2 / DI8

4 / DI9 2 / DI10

4 / DI11 2 / DI12

4 / DI13 2 / DI14

5 / n. c. not assigned − 1 / 24O

3 / GIO

Digital input 7/8 at X45

Digital input 9/10 at X46 (configurable with DO3/DO4)

Digital input 11/12 at X47

Digital input 13/14 at X48

24 V supply of the external sensors or potential−free contacts

Total current for X41 ... X48 1 A

according to IEC 61131−2, type 1

External supply at 24E: Voltage drop < 2.5 V



EDS84DPS424 EN 5.0

Page 65

4.7.2 Digital outputs

X42 − configured

Labelling Features Rated value

4 / DO1 2 / DO2 3 / GIO

Technical data

Control terminals

Digital outputs

Digital output External−voltage protected up to +30 V

Isolation  76 Level LOW < +5 V

Time−dependent behaviour LOW − HIGH / HIGH − LOW

Behaviour during overload Reduced voltage or periodic switch−off/on

According to IEC61131−2, type 1

Integrated polarity reversal protection diode for switching inductive loads

High > +15 V

max. 250 s

1 / 24O 3 / GIO

Behaviour in case of reset and during switch−on

Cycle time 1 ms Max. output current 200 mA per output 24 V supply of the external sensors or

potential−free contacts Total current for X4x, X50/X8x 1 A

Outputs are switched−off (LOW)

External supply at 24E: Voltage drop < 2.5 V

Extensions in the EMS version

X46 − configured

Labelling Features Rated value

4 / DO3 2 / DO4 3 / GIO

1 / 24O 3 / GIO

Digital output External−voltage protected up to +30 V

Isolation  76 Level LOW < +5 V

Time−dependent behaviour LOW − HIGH / HIGH − LOW

Behaviour during overload Reduced voltage or periodic switch−off/on

Behaviour in case of reset and during switch−on

Cycle time 1 ms Max. output current 200 mA per output 24 V supply of the external sensors or

potential−free contacts Total current for X4x, X50/X8x 1 A

According to IEC61131−2, type 1

Integrated polarity reversal protection diode for switching inductive loads

High > +15 V

max. 250 s

Outputs are switched−off (LOW)

External supply at 24E: Voltage drop < 2.5 V

EDS84DPS424 EN 5.0



Page 66

Technical data

Control terminals Analog inputs

4.7.3 Analog inputs

X50

Pin / Name Feature Rated value

4 / AU 3 / GA

2 / AI 3 / GA

1 / 24O 3 / GIO

Voltage input

Input resistance > 80 k Sampling frequency 1 kHz (1 ms) Accuracy  0.1 V Electric strength of external voltage  15 V A/D converter Resolution 10 bits + sign

Current input, parameterisable

Input resistance 220  Input current in case of open circuit Display "0" (I < 0.6 mA) Sampling frequency 1 kHz (1 ms) Accuracy  0.2 mA Electric strength of external voltage  15 V A/D converter 10 bit resolution

24 V supply of the external sensors or potential−free contacts

Total current for X4x, X50/X8x 1 A

0.3 ... 10 V (V < 0.3 V

Error: 1 digit 0.1 %, based on the final value

0.6 ... +20 mA (I < 0.6mA ¢ "0") 4 ... +20 mA, fail−safe

Error: 1 digit 0.1 %, based on the final value External supply at 24E: Voltage drop < 2.5 V

¢ "0")

4.7.4 Synchronous serial interface (SSI)

X80

Pin / Name Feature Rated value

1 / CLK+ Pos. clock signal 2 / CLK− Neg. clock signal 3 / Data+ Pos. data line 4 / Data− Neg. data line 5 / n. c. Not assigned 6 / n. c. Not assigned 8 / 24O

7 / GIO

24 V supply of the external SSI encoders External supply at 24E: Voltage drop < 2.5 V Total current for X4x, X50/X8x 1 A

4.7.5 Remote control (IrRC)

IrRC (Infrared Remote Control)

Pin / Name Features Rated value

−

Reach ~5 m Angle of incidence ~30 °

Bit rate: 100 .... 1000 kbits

Data word width: 1 ... 32 bits (effective) Code: Gray an binary



EDS84DPS424 EN 5.0

Page 67

4.7.6 Interfaces of the EMS version

CANopen Master PLC

X34

Pin / Name Features Rated value

1 /  Shielding (functional earth) − 2 / n. c. not assigned − 3 / CAN_GND CAN GND 4 / CANH CAN HIGH 5 / CANL CAN LOW

RS485/422 PLC

X81/X82

Pin / Name Features Rated value

RS485 RS422

The assignment depends on the device version ( 133).

RS485A’ Reception + (Data+)

RS485B’ Reception (Data−)

RS485A Transmission+ (CLK+)

RS485B Transmission− (CLK−)

24 V supply according to IEC 61131−2, type 1

Technical data

Control terminals

Interfaces of the EMS version

Bit rate: adjustable up to 1 Mbit Isolation: Function separation

 according to:

– ANSI/TIA/EIA−485−A−98 – ANSI/TIA/EIA−422

 Bit rate: Adjustable up to 115.2 kbit  Isolation: Function separation  At RS422, PLC supports evaluation of SSI

encoders (max. 150 kHz).

Infrared interface (IrDA)

IrDA (Infrared Data Association)

Pin / Name Features Rated value

−

Reach ~1 m Angle of incidence ~30 °

EDS84DPS424 EN 5.0



Page 68

Technical data

Control terminals Motor holding brake connection

4.7.7 Motor holding brake connection

Version according to type code: B (AC voltage: fast switch)

X21

Pin / Name Feature Rated value

Connection of a motor holding brake to the external brake rectifier in the motor terminal box Max. switching capacity 55 W Internal switching time < 10 ms Isolation Basic insulation ( 76) Time−dependent behaviour See software manual, chapter holding brake

Behaviour in case of reset and during switch−on

Operating frequency Max. 60/min Short−circuit strength no

c2 / ~ c3 / ~

c4 / S1 c5 / S2

Switched mains voltage (L1/L2) for a brake rectifier Switching voltage AC 400/480 V according to IEC 61131−2 Potential−free contact for switching the brake rectifier on the DC side Switching voltage DC 250 V

Version according to type code: F (DC voltage: integrated brake rectifier)

control / parameterisation Outputs are switched−off / open

X21

Pin / Name Feature Rated value

6 / BD1 4 / BD2

Connection of a motor holding brake Integrated brake rectifier Half−wave rectification with increased ripple Output voltage

(dependent on mains voltage)

Max. output power 55 W Internal switching time < 1 ms Time−dependent behaviour See software manual, chapter holding brake

Short−circuit strength no Behaviour in case of reset and during

switch−on Operating frequency Max. 60/min

AC 400 V DC 180 V AC 500 V DC 225 V

control / parameterisation

Outputs are switched off

Version according to type code: V (24 V DC Voltage)

X21

Pin / Name Feature Rated value

6 / BD1 4 / BD2

Connection of a motor holding brake Output voltage

(dependent on input voltage) Max. output power 48 W Internal switching time < 1 ms Time−dependent behaviour See software manual, chapter holding brake

Short−circuit strength Yes Behaviour in case of reset and during

switch−on Operating frequency Max. 60/min

DC 24 V

control / parameterisation

Outputs are switched off



EDS84DPS424 EN 5.0

Page 69

Technical data

Control terminals

Motor holding brake connection

Version according to type code: C (DC voltage: cold brake)

X21

Pin / Name Feature Rated value

6 / BD1 4 / BD2

Connection of a motor holding brake

Voltage boost for 0.3 s 130 % Voltage reduction (cold brake) after 0.3 s 65 %

Half−wave rectification with increased ripple

Output voltage (dependent on mains voltage)

Max. output power 55 W Internal switching time < 1 ms Time−dependent behaviour See software manual, chapter holding brake

Short−circuit strength no Behaviour in case of reset and during

switch−on Operating frequency Max. 60/min

AC 400 V DC 180 V AC 500 V DC 225 V

control / parameterisation

Outputs are switched off

 Stop!

Damage of the devices

A defective motor holding brake or a short circuit on the X21 connection (motor and built−on accessories) causes internal damage to the device.

Possible consequences:

ƒ If a defective motor holding brake is connected, the replacement device is

also damaged immediately.

Protective measures:

ƒ When devices are replaced due to malfunction of the brake control, ensure

that defect−free motor holding brakes are connected.

ƒ Check whether the motor holding brake and the connecting cable are free

from defects.

ƒ Replace or repair defective components.

EDS84DPS424 EN 5.0



Page 70

Mechanical installation

Important notes

5 Mechanical installation

5.1 Important notes

ƒ If the cooling air is polluted (fluff, (conductive) dust, soot, aggressive gases), take

adequate countermeasures, as e.g.: – Cleaning of the cooling ribs on the controller in regular intervals – Separate air guide

ƒ Possible mounting position:

– Vertically suspended

ƒ Maintain the specified free spaces above and below the controller to other

installations!

ƒ Ensure untroubled cooling and exhaust air flow.

ƒ In case of continuous vibrations or shocks use vibration dampers.

Depending on the size, four or six screws M6 x >10 mm are required for the mounting. The mounting location and material must ensure a durable mechanical connection.

For fastening the devices, we recommend:

ƒ M6 cheese head screw, hexagon socket, according to DIN 912/ISO 4762

ƒ M6 cheese head screw, torx, according to ISO 14579



EDS84DPS424 EN 5.0

Page 71

Mechanical installation

Dimensions

5.2 Dimensions

[mm]

E84DWGA021

[mm]

a c c1 = c2 c3 c4 e1 [kg]

E84Dxxxx7514

E84Dxxxx1524

E84Dxxxx3024

E84Dxxxx4024

E84DHxxx7524 434 290 145 92 52 195 9.1 ... 9.6

353

434 290 145 92 52 148 8.9 ... 9.4

186 − 92 75 110 7.0 ... 7.5

EDS84DPS424 EN 5.0



Page 72

5.3 Mounting clearance

Mechanical installation

Mounting clearance

 Note!

The actual free space is determined by the connectors used and the cable bending radii.

[mm]

E84DWGA025



EDS84DPS424 EN 5.0

Page 73

Electrical installation − HighLine/StateLine version

Important notes

6 Electrical installation − HighLine/StateLine version

6.1 Important notes

 Danger!

Dangerous electrical voltage

All power terminals remain live for up to three minutes after mains disconnection.

Possible consequences:

ƒ Death or severe injuries when touching the power terminals.

Protective measures:

ƒ Switch off the power supply and wait for at least three minutes before

working on the power terminals.

ƒ Make sure that all power terminals are deenergised.

 Danger!

ƒ The contacts of the power connectors X10, X11, X20 and X21 may carry

dangerous voltage if the frequency inverter is connected to the mains. Thus, deenergise the frequency inverter before working on it.

ƒ Earth the device by means of X10 and by connecting it to functional earth

(earthing bolt) in order to prevent injury to persons and malfunctioning.

 Danger!

Dangerous voltage

The leakage current to earth (PE) is > 3.5 mA AC or > 10 mA DC.

Possible consequences:

ƒ Death or severe injuries when the device is touched in the event of a fault.

Protective measures:

ƒ Implement the actions required in the EN 61800−5−1. Especially:

– Fixed installation – PE connection must conform to standards (PE conductor diameter

 10 mm

or PE conductor must be connected twice)

EDS84DPS424 EN 5.0



Page 74

Electrical installation − HighLine/StateLine version

Important notes

 Stop!

No device protection if the mains voltage is too high

The mains input is not internally fused.

Possible consequences:

ƒ Destruction of the device if the mains voltage is too high.

Protective measures:

ƒ Observe the maximally permissible mains voltage. ƒ Fuse the device correctly on the supply side against mains fluctuations and

voltage peaks.

 Stop!

The device contains components that can be destroyed by electrostatic discharge!

Before working on the device, the personnel must ensure that they are free of electrostatic charge by using appropriate measures.

 Stop!

Pluggable terminal strips or plug connections

Plugging or removing the terminal strips or plug connections during operation may cause high voltages and arcing.

Possible consequences:

ƒ Damage of the devices

Protective measures:

ƒ Switch off device. ƒ Only plug or remove the terminal strips or plug connections in deenergised

status.

 Note!

Switching on the controller motor side is permissible for safety shutdown (emergency stop) and for operation of several motors on the controller in V/f operating mode.

Please observe the following:

ƒ When switching with the controller is enabled, you can activate monitoring

functions of the controller. If no monitoring function is activated, switching is permissible.

ƒ The switching elements at the motor end must be rated for DC voltages

DCmax

= 800 V.



EDS84DPS424 EN 5.0

Page 75

Electrical installation − HighLine/StateLine version

 Note!

Only with the control element

ƒ C = service switch with protective function

the device can be disconnected from the mains voltage.

 Note!

The counter plugs of the power terminals must be equipped with connector housings with a vertical outgoing cable.

 Note!

ƒ It is absolutely necessary to keep the plastic caps on the connectors for the

control terminals and interfaces!

ƒ During transport, storage, and operation, ports not used must be sealed

using the plastic caps, in order to maintain the product features in accordance with the technical data.

ƒ Only if this note is observed, the product features certified are ensured for

devices with a safety system.

Important notes

EMC−compliant wiring

 Note!

ƒ Establish a good conductive connection to protective earth by means of a

copper−braid cable (e.g. mounting surface, machine earth or building earth).

ƒ Lay control cables and data lines separately from the motor cables. ƒ Connect the shields of the control cables and data lines at both ends.

EDS84DPS424 EN 5.0



Page 76

Electrical installation − HighLine/StateLine version

Important notes Electrical isolation

6.1.1 Electrical isolation

The protective insulation of the "8400 Inverter Drives" controllers is implemented according to EN 61800−5−1. The following illustration shows the insulation concept.



Fig. 6−1 Electrical isolation between power terminals, control terminals and housing

X10

X11

X21

X20

X10

(24 V)

X11

(24 V)

X21

(T1/T2)

X20

(T1/T2)

Isolation by functional insulation

X22

X3x

X4x

X80X6x

X70

X50

E84DWPT005

 Power connections X10, X11 Mains X21 Motor X20 Brake resistor  Control terminals X10 (24 V) X11 (24 V) X20 (T1/T2) brake resistor temperature monitoring X21 (T1/T2) Motor temperature monitoring X22 Voltage supply of external fan − only for 7.5 kW devices X3x Fieldbus communication X4x Digital inputs/outputs X50 Analog input X6x Safety system X70 Diagnostics X80 SSI

6.1.2 Device protection

ƒ In case of condensation, do not connect the controller to the mains voltage before

the moisture has evaporated completely.

Isolation by basic insulation

Safe isolation by double or reinforced insulation

Protection against accidental contact is guaranteed without any further

measures.

24 V supply voltage

ƒ The controller must be protected by external fuses.

ƒ Unused control inputs and outputs must be closed according to the intended type of

protection.



EDS84DPS424 EN 5.0

Page 77

Electrical installation − HighLine/StateLine version

6.1.3 Maximum motor cable length

ƒ Keep the motor cable as short as possible since this has a positive effect on the drive

behaviour.

ƒ The maximally permissible motor cable length is: 20 m, shielded

– at rated mains voltage – at a switching frequency of 8 kHz

 Note!

If the conditions for electromagnetic compatibility must be observed, the permissible cable lengths may vary.

6.1.4 Motor protection

ƒ Extensive protection against overload:

– By overcurrent relays or temperature monitoring. – We recommend the use of PTC thermistors or thermostats to monitor the motor

temperature. – PTC thermistors or thermostats can be connected to the controller. – For monitoring the motor, we recommend the use of the I

Important notes

Maximum motor cable length

xt monitoring.

ƒ Only use motors with an insulation suitable for the inverter operation:

– Insulation resistance: min. û = 1.5 kV, min. du/dt = 5 kV/s – When using motors with an unknown insulation resistance, please contact your

motor supplier.

EDS84DPS424 EN 5.0



Page 78

Electrical installation − HighLine/StateLine version

Safety instructions for the installation according to UL or U

6.2 Safety instructions for the installation according to UL or U

Original − English

 Warnings!

ƒ Branch circuit protection:

Suitable for use on a circuit capable of delivering not more than 200 000 rms symmetrical amperes, 500 V maximum.

– When Protected by CC, T, or J Class Fuses.

ƒ Integral solid state protection does not provide branch circuit protection.

Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes.

ƒ Overload Protection = 125 % of rated FLA. ƒ Use 75 °C copper wire only, except for control circuits. ƒ Use Class 1 wire only. ƒ Enclosed Device, suitable for use in a UL Type 4X (Indoor) Environment. ƒ Suitable for use in a surrounding air temperature of 45 °C, and

– additionally 55 °C when de−rating rules are followed.

ƒ Suitable for use in a compartment handling conditioned air. ƒ The device is provided with internal overload protection. For information on

the protection level of the internal overload protection for a motor load, see the corresponding Software Manual or Online Help under the topic "Motor load monitoring (I must be changed from "Warning" (factory setting) to "Fault".

ƒ For information on rating and proper connection of the thermal protector

(only for connection to motors having integral thermal protection), see the corresponding Manual or Online Help.

xt)". This function has to be activated; i. e. the reaction

 Warnings!

The opening of branch−circuit protective device may be an indication that a fault has been interrupted.

To reduce the risk of fire or electric shock, current−carrying parts and other components of the controller should be examined and replaced if damaged or equivalent.



EDS84DPS424 EN 5.0

Page 79

Electrical installation − HighLine/StateLine version

Safety instructions for the installation according to UL or U

6.3 Safety instructions for the installation according to UL or U

Original − French

 Avertissement !

ƒ Protection par disjoncteur :

Convient aux circuits non susceptibles de délivrer plus de 200 000 ampères symétriques eff., maximum 500 V.

– Protection par des fusibles CC de calibre T ou J.

ƒ La protection statique intégrée n’offre pas la même protection qu’un

disjoncteur. Une protection par disjoncteur externe doit être fournie, conformément au National Electrical Code et aux autres dispositions applicables au niveau local.

ƒ Protection contre les surcharges = 125 % de l’intensité assignée à pleine

charge.

ƒ Utiliser exclusivement des conducteurs en cuivre 75 °C, sauf pour la partie

commande.

ƒ Utiliser impérativement un câble de classe 1. ƒ Equipement monté dans un coffret de protection adapté à une utilisation en

environnement UL de type 4X (intérieur).

ƒ Convient à une utilisation à une température ambiante maximale de 45 °C

ainsi que – 55 °C en cas d’application des règles de réduction de puissance.

ƒ Convient pour une utilisation dans un a espace à air conditionné. ƒ L’équipement est doté d’un dispositif de protection intégré contre les

surcharges. Pour obtenir des informations sur le niveau de protection offert par la protection intégrée contre les surcharges du moteur, se reporter au manuel du logiciel ou à l’aide en ligne correspondante, rubrique "Surveillance de la charge du moteur (I En d’autres termes, la réaction doit être modifiée de "Avertissement" (réglage usine) à "Défaut".

ƒ Pour obtenir des informations sur les caractéristiques assignées et sur le

raccordement correct du dispositif de protection thermique (uniquement pour raccordement à des moteurs dotés d’une protection thermique intégrée), se reporter au manuel correspondant ou à l’aide en ligne.

xt)". Cette fonction doit être activée.

EDS84DPS424 EN 5.0

 Avertissement !

Le déclenchement du dispositif de protection du circuit de dérivation peut être dû à une coupure qui résulte d’un courant de défaut.

Pour limiter le risque d’incendie ou de choc électrique, examiner les pièces porteuses de courant et les autres éléments du contrôleur et les remplacer s’ils sont endommagés.



Page 80

Electrical installation − HighLine/StateLine version

Installation according to EMC (installation of a CE−typical drive system) Shielding

6.4 Installation according to EMC (installation of a CE−typical drive system)

Design of the cables

ƒ It is imperative to comply with the regulations concerning minimum cross−sections

of PE conductors. The cross−section of the PE conductor must be at least as large as the cross−section of the power connections.

ƒ The cables used must comply with the approvals required for the location (e.g. UL).

6.4.1 Shielding

Requirements

ƒ The effectiveness of a shielded cable is reached by:

– Providing a good shield connection through large−surface shield contact. – Using only braided shields with low shield resistance made of tin−plated or

nickel−plated copper braid. – Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °. – Keeping unshielded cable ends as short as possible.

Use system cables or shielded cables for these connections:

ƒ Motor

ƒ External brake resistor ( Mounting Instructions of the brake resistor)

ƒ Motor holding brake (shielding is required when being integrated into the motor

cable; connection to optional motor brake control)

ƒ Motor temperature monitoring

ƒ Analog signals (inputs and outputs; single−sided shield connection to the controller)

ƒ Fieldbus communication (e.g. CANopen ,PROFIBUS, PROFINET, ...)

ƒ Safety system

ƒ CAN on board

The following connections need not be shielded:

ƒ Mains

ƒ 24−V supply

ƒ Digital signals (inputs and outputs).

– We recommend to use shielded cables for a cable length from approximately 5 m

on or in environments with strong interferences.

Connection system

ƒ Directly apply the shielding in the plug.

– Extensively apply the shielding and ensure electrical conductivity. – If required, additionally connect the shield to the cable clamp rail.



EDS84DPS424 EN 5.0

Page 81

Electrical installation − HighLine/StateLine version

Installation according to EMC (installation of a CE−typical drive system)

Motor cable

6.4.2 Motor cable

ƒ Only use shielded motor cables with braids made of tinned or nickel−plated copper.

Shields made of steel braids are not suitable. – The overlap rate of the braid must be at least 70 % with an overlap angle of 90 °.

ƒ The cables used must correspond to the requirements at the location (e.g.

EN 60204−1).

ƒ Use Lenze system cables.

ƒ Extensively apply the shielding in the plug and attach it in a way which ensures

electrical conductivity.

ƒ The motor cable is optimally installed if

– it is separated from mains cables and control cables, – it only crosses mains cables and control cables at right angles, – it is not interrupted.

ƒ If the motor cable must be opened all the same (e.g. due to chokes, contactors, or

terminals): – The unshielded cable ends may not be longer than 100 mm (depending on the

cable cross−section). – Install chokes, contactors, terminals etc. spatially separated from other

components (with a min. distance of 100 mm). – Install the shield of the motor cable directly before and behind the point of

separation to the mounting plate with a large surface.

ƒ Connect the shield with a large surface to PE in the terminal box of the motor at the

motor housing. – Metal EMC cable glands at the motor terminal box ensure a large surface

connection of the shield with the motor housing.

EDS84DPS424 EN 5.0



Page 82

Electrical installation − HighLine/StateLine version

Installation according to EMC (installation of a CE−typical drive system) Control cables

6.4.3 Control cables

ƒ Control cables must be shielded to minimise interference injections.

ƒ For lengths of 200 mm and more, use only shielded cables for analog and digital

inputs and outputs. Under 200 mm, unshielded but twisted cables may be used.

ƒ Connect the shield correctly:

– The shield connections of the control cables must be at a distance of at least 50

mm from the shield connections of the motor cables and DC cables. – Connect the shield of digital input and output cables at both ends. – Connect the shield of analog input and output cables at one end (at the drive

controller).

ƒ To achieve an optimum shielding effect (in case of very long cables, with high

interference) one shield end of analog input and output cables can be connected to PE potential via a capacitor (e.g. 10 nF/250 V) (see sketch).

Fig. 6−2 Shielding of long, analog control cables

9300vec043



EDS84DPS424 EN 5.0

Page 83

Installation according to EMC (installation of a CE−typical drive system)

6.4.4 Wiring

Notes on the laying of cables:

ƒ In the case of greater cable lengths, a greater cable distance between the cables is

required.

ƒ In the case of parallel routing (cable trays) of cables with different types of signals,

the degree of interference can be minimised by using a metallic cable separator or isolated cable ducts.

Electrical installation − HighLine/StateLine version

Cover

Barrier without opening

Wiring

Signal cables

Fig. 6−3 Cable routing in the cable duct with barrier

Fig. 6−4 Cable routing in separated cable ducts

Cover

Cable duct

Power cables

Communication cables

Measuring cables Analog cables

Control cables

Power cables

EMVallg001

EMVallg002

EDS84DPS424 EN 5.0



Page 84

Electrical installation − HighLine/StateLine version

Installation according to EMC (installation of a CE−typical drive system) Wiring

Wiring on the mains side

ƒ It is possible to connect the controller, mains choke or RFI filter to the mains via

single cores or unshielded cables.

ƒ The cable cross−section must be rated for the assigned fuse protection (VDE 0160).

Wiring on the motor side

 Stop!

The motor cable is highly susceptible to interference. Therefore you will achieve an optimum wiring on the motor side if you

ƒ exclusively use shielded and low−capacitance motor cables. ƒ do not integrate any further cable into the motor cable (e.g. for blowers

etc.).

ƒ shield the supply cable for temperature monitoring of the motor (PTC or

thermostat) and install it separately from the motor cable.

Special conditions allow you to integrate the supply cable for temperature monitoring of the motor into the motor cable: ( 81)

 Danger!

Uncontrolled motor movements can occur

If the motor cable is damaged, a short circuit between the brake control cables and the motor cables can cause motor movements with low torque.

Possible consequences:

ƒ Personnel in the vicinity of the motor can be injured.

Protective measures:

ƒ Install motor cable in a protected way (e.g. in a cable duct).



EDS84DPS424 EN 5.0

Page 85

Electrical installation − HighLine/StateLine version

Installation according to EMC (installation of a CE−typical drive system)

Detecting and eliminating EMC interferences

6.4.5 Detecting and eliminating EMC interferences

Fault Cause Remedy

Interferences of analog setpoints of your own or other devices and measuring systems

Unshielded motor cable Use shielded motor cable Shield contact is not extensive enough Carry out optimal shielding as specified

Shield of the motor cable is interrupted by terminal strips, switched, etc.

Install additional unshielded cables inside the motor cable (e.g. for motor temperature monitoring)

Too long and unshielded cable ends of the motor cable

 Separate components from other

component part with a minimum distance of 100 mm

 Use motor choke/motor filter

Install and shield additional cables separately

Shorten unshielded cable ends to maximally 40 mm

EDS84DPS424 EN 5.0



Page 86

Electrical installation − HighLine/StateLine version

Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V) Example circuits

6.5 Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V)

6.5.1 Example circuits

X10

3/PE AC 380 ... 500 V

112

X32

X31

X11

111234 12

X43

X42X41

U24

L1 L2 L3 PE

X61

X62

X63

X64

L1 L2 L3 PE

+24 V

GND

X50

E84D...

1325

X20

BRW1

X21

T1 T2

BRK1

T1 T2

GL1

BRK1

S1 S2

846

E84DWSP055

E84D... 8400 protec controller S1 Service switch control element (optional) U24 Supply voltage 24 V internal BRK1 Spring−applied brake GL1 Spring−applied brake control BRW1 External brake resistor at optional terminal X20

− for E84DHxxx7524: Direct connection of the thermal contact

PTC thermistor (PTC) or thermal contact (NC contact)

M Motor

 Motor connection system: Plug type Q8/0  Motor connection system: Plug type Modular

X31 ... X50 Communication, inputs and outputs X61 ... X64 Optional: Drive−based safety



EDS84DPS424 EN 5.0

Page 87

Electrical installation − HighLine/StateLine version

Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V)

Terminal assignment of the power connections

6.5.2 Terminal assignment of the power connections

Mains connection

X10 − port for mains

Pin Connection Description Data

DESINA type Q4/2, pins

84DWTX0100

1 L1 Mains phase L1

2 L2 Mains phase L2

3 L3 Mains phase L3

 PE PE conductor

11 24E External 24−V power supply

12 GND External reference potential

Max. 6 mm

Max. 2.5 mm

X10 − mains connection − device version E84DxH...

Pin Connection Description Data

1 4

1 L1 Mains phase L1

2 L2 Mains phase L2

3 L3 Mains phase L3

4 PE  PE conductor

E84DWTXXMO 1

Type Molex, Brad Mini−Change, pins

max. 14 AWG

EDS84DPS424 EN 5.0



Page 88

Electrical installation − HighLine/StateLine version

Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V) Terminal assignment of the power connections

X11 − mains loop−through technique (optional)

Pin Connection Description Data

DESINA type Q4/2, sockets

84DWTX0110

1 L1 Phase L1

2 L2 Phase L2

3 L3 Phase L3

 PE PE conductor

11 24E External 24−V power supply

12 GND External reference potential

X11 − mains connection − device version E84DxH...

Pin Connection Description Data

Type Molex, Brad Mini−Change, pins

Max. 6 mm

Max. 2.5 mm

4 24E External 24 V voltage supply

2 GND External reference potential 24 V

3 PE  PE conductor

1, 5 n. c. not assigned

E84DWTXXMO 2

max. 16 AWG



EDS84DPS424 EN 5.0

Page 89

Electrical installation − HighLine/StateLine version

Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V)

Terminal assignment of the power connections

Motor connection

X21 − motor connection − device version E84DxxC...

Pin Connection Description Data

84DWTX0210

2 n. c. Grooved pin as a protection against mix−up with power bus

1 U Motor phase U

3 W Motor phase W

7 V Motor phase V

4 BD2 Motor holding brake (reference

6 BD1 Motor holding brake

5 +PTC

8 −PTC

 PE PE conductor Max. 4 mm

Type Q8/0, sockets Use Lenze system cable:

EYP0037xxxxxxxxQ10, 8−core, 1.5 mm EYP0038xxxxxxxxQ11, 8 core, 2.5 mm

Max. 4 mm Max. output voltage: mains voltage Max. permanent output current: type−dependent

Max. 4 mm

conductor)

Motor temperature monitoring Max. 4 mm

PTC thermistor (PTC) or thermal contact (NC contact)

X21 − motor connection − device version E84DxxB...

Pin Connection Description Data

Type Modular, sockets Use Lenze system cable:

EYP0039xxxxxxxxQ08, 10−core, 1.5 mm EYP0040xxxxxxxxQ09, 10−core, 2.5 mm

84DWTX0211

a1 U Motor phase U

a2 V Motor phase V

a3 W Motor phase W

c1 +PTC

Motor temperature monitoring Max. 4 mm

c6 −PTC

c2 ~

Supply voltage of brake rectifier Max. 4 mm

c3 ~

c4 S1

Switch for separation on the DC side

2 2

Max. 6 mm Max. output voltage: mains voltage Max. permanent output current: type−dependent

PTC thermistor (PTC) or thermal contact (NC contact)

= mains voltage−dependent

rated

The brake rectifier is mounted in the terminal box of the motor.

c5 S2

 PE PE conductor Max. 6 mm

EDS84DPS424 EN 5.0

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Electrical installation − HighLine/StateLine version

Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V) Terminal assignment of the power connections

 Stop!

Damage of the devices

A defective motor holding brake or a short circuit on the X21 connection (motor and built−on accessories) causes internal damage to the device.

Possible consequences:

ƒ If a defective motor holding brake is connected, the replacement device is

also damaged immediately.

Protective measures:

ƒ When devices are replaced due to malfunction of the brake control, ensure

that defect−free motor holding brakes are connected.

ƒ Check whether the motor holding brake and the connecting cable are free

from defects.

ƒ Replace or repair defective components.

 Note!

In the Lenze setting, the temperature monitoring of the motor is activated! To start motors without thermal detectors, the response of the motor temperature monitoring must be deactivated (C00585). Alternatively, a wire jumper between +PTC and −PTC can be used to simulate a normal temperature.



EDS84DPS424 EN 5.0

Page 91

Electrical installation − HighLine/StateLine version

Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V)

Terminal assignment of the power connections

Connection of external brake resistor

X20 − connection of external brake resistor (optional)

Pin Connection Description Data

Type Q5, sockets

E84DWX0202

1 RB2

2 RB1

3 T1

5 T2

4 n. c. not assigned

 PE PE conductor

Brake resistor max. 2.5 mm

only E84DHxxx7524: brake resistor temperature monitoring

X20 − connection of external brake resistor (optional, − device version E84DxH...)

Pin Connection Description Data

1 RB1

5 RB2

3 PE  PE conductor

2, 4, 6 n. c. not assigned

E84DWTXXMO 3

Type Molex, Brad Mini−Change, sockets

Brake resistor max. 16 AWG

EDS84DPS424 EN 5.0

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Electrical installation − HighLine/StateLine version

Control terminals Diagnostics

6.6 Control terminals

6.6.1 Diagnostics

The following can be optionally connected to the X70 diagnostic interface:

ƒ USB diagnostic adapter E94AZCUS

In combination with the Lenze PC software »Engineer«, the diagnostic adapter serves to make comprehensive settings via dialogs, e.g. for initial commissioning.

ƒ EZAEBK2001diagnosis terminal

The diagnosis terminal comprises the keypad including housing and a connecting cable.

The diagnosis terminal can be used to control or change individual settings. In a quick commissioning menu, the basic settings of the controller can be parameterised using the diagnosis terminal.

The X70 plug is located behind the service hatch. Apply a little pressure to open the service hatch and push the two plastic bars down. Tools are not required.

After using the diagnostic interface, remove the connecting cable at X70 and completely close the service hatch.

X70 − diagnostic interface

Pin Signal Description Data

Type RJ69, 10−pole, socket

8400HLC009

1 ... 10 internal Terminal for diagnosis terminal or diagnostic adapter



EDS84DPS424 EN 5.0

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Electrical installation − HighLine/StateLine version

Control terminals

Analog input

6.6.2 Analog input

The analog input can be used either as voltage input or as current input.

X50− analog inputs AI, AU

Pin Signal Description Data

1 24O 24 V supply of the external sensors

2 AI Current input 0 ... +20 mA

3 GA Reference potential

4 AU Voltage input 0 ... 10 V

5 Controller 10 V reference voltage (output) + 10 V, max. 10 mA

Type M12, 5−pole sockets

84DPSO05_5

4 ... +20 mA

EDS84DPS424 EN 5.0

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Electrical installation − HighLine/StateLine version

Control terminals Analog input

Example circuit

 

GND-A

E84D...

X50

24O

GAAI

8400DAI012 8400DAI013

 

GND-A

E84D...

X50

24O

GAAI

Fig. 6−5 Wiring examples of the analog input

 Potentiometer with internal reference voltage AR  Potentiometer with external reference voltage  External master current selection based on a sensor signal 0 − 20 mA.  External master current selection based on a sensor signal 0 − 20 mA. External

sensor supply. X50 Connection for analog input GA GND−A Ground reference potential for the analog inputs and outputs  EMC shield connection U Measuring device B Measuring transducer

8400DAI009 8400DAI092

E84D...

X50

GND-A

GAAI

24O



EDS84DPS424 EN 5.0

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Electrical installation − HighLine/StateLine version

Control terminals

Digital inputs and outputs

6.6.3 Digital inputs and outputs

 Note!

The maximum total current of the 24 V voltage supply for external actuators and encoders is 1 A, e.g. ports

ƒ Digital inputs/outputs at X4x, ƒ Analog input at X50 or SSI at X80, and ƒ Serial interfaces RS485/RS422 at X81/X82.

Digital inputs

X41 − digital inputs DI1, DI2

Pin Signal Description Data

Type M12, 5−pole sockets

84DPSO05_5

1 24O 24 V supply of the external sensors

2 DI2 Digital input 2 According to IEC61131−2, type 1

3 GIO Reference potential HIGH

5 n. c. Not assigned

DI1 Digital input 1 8 mA at 24 V DC

or Two−track frequency input for HTL encoder 0 ... 100 kHz

+15 .... +30 V DC

LOW

0 ... +5 V

X42 − digital inputs DI3, DI4

Pin Signal Description Data

Type M12, 5−pole sockets

84DPSO05_5

1 24O 24 V supply of the external sensors

2 DI4

(DO2) 3 GIO Reference potential LOW 0 ... +5 V

4 DI3

(DO1) 5 n. c. Not assigned

Digital input 4 (also available as digital output)

Digital input 3 (also available as digital output)

HIGH +15 .... +30 V DC

8 mA at 24 V DC

EDS84DPS424 EN 5.0

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Electrical installation − HighLine/StateLine version

Control terminals Digital inputs and outputs

X43 − digital inputs DI5, DI6

Pin Signal Description Data

Type M12, 5−pole sockets

84DPSO05_5

1 24O 24 V supply of the external sensors

2 DI6 Digital input 6 According to IEC61131−2, type 1

or Single−channel frequency input, 0 ... 10 kHz

3 GIO Reference potential HIGH

LOW

DI5 Digital input 5 8 mA at 24 V DC

+15 .... +30 V DC

0 ... +5 V

5 n. c. Not assigned

Example circuit

 

GND-IO

3.3k

GIO

X41

24O

DI2

DI1

8400DIO045 8400DIO022

Fig. 6−6 Wiring examples of the digital inputs

 Wiring of digital inputs, examples: S1 Potential−free contact, at internal 24 V supply S2 Signal source, e.g. PLC or with external 24 V supply  Connection of an HTL incremental encoder with a maximum input frequency of

100 kHz DI1 track A

DI2 track B X41 Plugs for digital inputs X41 ... X43 GIO Ground reference potential for the digital inputs and outputs (GND−IO)

X41

24O

DI2

3.3k

GIO

DI1



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Electrical installation − HighLine/StateLine version

Control terminals

Digital inputs and outputs

Digital outputs

 Note!

If inductive loads are being connected, it is essential to use a spark suppressor at the digital output.

X42 − digital outputs DO1, DO2 (configured digital input!)

Pin Signal Description Data

Type M12, 5−pole sockets

84DPSO05_5

1 24O 24 V supply of the external sensors

2 DO2 digital output 2 (configured) HIGH +24 V or VDC at X10

4 DO1 digital output 1 (configured) max. 200 mA per output

5 n. c. Not assigned

GIO Reference potential LOW 0 ... +5 V

Example circuit

 

GND-IO

GIO

24O DO2

X42

Fig. 6−7 Wiring examples of the digital inputs and outputs

DO1

8400DIO016

 Digital control (relay, valve, ...) with internal 24 V supply  −

X42 Plug for the digital outputs (configured) GIO Ground reference potential for the digital inputs and outputs (GND−IO)

EDS84DPS424 EN 5.0

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Electrical installation − HighLine/StateLine version

Control terminals Synchronous serial interface (SSI)

6.6.4 Synchronous serial interface (SSI)

X80 − SSI

Pin Signal Description Data

M12 type, 8−pole sockets

84DPSO05_8

1 CLK+ Pos. clock signal

2 CLK− Neg. clock signal

3 Data+ Pos. data line

4 Data− Neg. data line

5 n. c. Not assigned −

6 n. c. Not assigned −

7 GIO Reference potential

8 24O 24 V supply of the external SSI encoders

External supply at 24E: Voltage drop < 2.5 V Total current for X4x, X50/X8x: 1 A



EDS84DPS424 EN 5.0

Page 99

Electrical installation − HighLine/StateLine version

6.7 Communication

Carry out the installation in accordance with the mounting directives of the fieldbus systems in order to prevent a faulty communication. Please observe the notes on the additional equipotential bonding.

 Stop!

High compensation currents

High compensation currents can flow via the shield of the fieldbus cable.

Possible consequences:

Damage to material assets or failures

Protective measures:

Prevent compensation currents via the shield of the fieldbus cable as follows:

ƒ Connect all fieldbus nodes with a 16 mm ƒ Lay this cable in parallel to the bus cable. ƒ Ensure a highly conductive connection of all earthing studs with a copper

braid cable to the mounting surface.

Communication

cable via the earthing studs.

EDS84DPS424 EN 5.0

E84DWX0003

 Earthing for compliance with EMC conditions, prevents compensation currents via the

 16 mm

shield of the fieldbus cable

equalizing conductor with ring cable lug M6

The communication cables of the available fieldbus systems can be installed using different plug versions. The type code provides information on the design of one device.

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Page 100

Electrical installation − HighLine/StateLine version

Communication PROFINET® / EtherNet/IP

6.7.1 PROFINET® / EtherNet/IP

Push−pull plug

X31 − fieldbus input, X32 fieldbus output

Pin Signal Description Data

AIDA standard, type RJ45, socket, 8−pole

84DWTX0311

1 Tx+ Transmit path + (transmit)

2 Tx− Transmit path − (transmit)

3 Rx+ Receive path + (receive)

4 res.

5 res.

6 Rx− Receive path − (receive)

7 res.

8 res.

−

M12 plug, 4−pole

X3x − communication

Pin Signal Description Data

1 Tx+ Transmit path +

2 Rx+ Receive path +

3 Tx− Transmit path −

4 Rx− Receive path −

6.7.2 PROFIBUS®

X3x − communication

Pin Signal Description Data

1 P5V2  Only assigned at the output 5 V DC / 30 mA (bus termination)

2 RxD/TxD−N Data line A (received/transmitted data, minus)

3 M5V2 Data ground (ground to 5 V)

4 RxD/TxD−P Data line B (received/transmitted data, plus)

5 n. c. − (shield connection above the housing)

Type M12, 4−pole, D−coded X31 −> sockets X32 −> sockets

84DPSO05_5

Type M12, 5−pole, B−coded X31 −> input −> pins X32 −> output −> sockets

84DPSO05_5

100

The station address can be set via DIP switches 1 ... 64 behind the service hatch.



EDS84DPS424 EN 5.0