Lenze 8400 User Manual
EDS84DPS424
.M^h
Ä.M^hä
L−force Drives
Hardware Manual
8400 protec 0.75 ... 7.5 kW
E84Dxxxxxxx HighLine/StateLine/EMS
Decentralised frequency inverter
0Fig. 0Tab. 0
Contents i
1 About this documentation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Terms and abbreviations used 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze controllers 13. . . . . . . . . . . . . . . . . .
2.2 General safety and application instructions for Lenze motors 16. . . . . . . . . . . . . . . .
2.3 Residual hazards 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Product description 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Device features 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Identification 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Type code 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Overview of standard devices 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Communication 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 CAN port 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Infrared remote control receiver 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Extensions in EMS version 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.4 Infrared interface 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Concepts for the mains connection 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Concepts for the connection of individual axes 30. . . . . . . . . . . . . . . . . . . .
3.6.2 Concepts for the connection of the power bus 32. . . . . . . . . . . . . . . . . . . . .
3.7 EMS mains connection concepts 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Half wave (coded) 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 Power wave 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.3 DECA bus 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.4 Inductive 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data and operating conditions 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Rated data 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Overview 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Operation at rated mains voltage 400 V 48. . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Operation at a rated mains voltage of 500 V 51. . . . . . . . . . . . . . . . . . . . . .
4.3 Current characteristics 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Overcurrent operation 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Terminal description 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDS84DPS424 EN 5.0
3
Contentsi
4.6 Supply concept of control voltage 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.1 Internal 24 V supply voltage 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.2 External supply voltage 24 V 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Control terminals 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.1 Digital inputs 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.2 Digital outputs 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.3 Analog inputs 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.4 Synchronous serial interface (SSI) 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.5 Remote control (IrRC) 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.6 Interfaces of the EMS version 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.7 Motor holding brake connection 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Mechanical installation 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Dimensions 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Mounting clearance 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Electrical installation − HighLine/StateLine version 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Important notes 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Electrical isolation 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Device protection 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.3 Maximum motor cable length 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.4 Motor protection 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Safety instructions for the installation according to UL or UR 78. . . . . . . . . . . . . . . .
6.3 Safety instructions for the installation according to UL or UR 79. . . . . . . . . . . . . . . .
6.4 Installation according to EMC (installation of a CE−typical drive system) 80. . . . . . .
6.4.1 Shielding 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Motor cable 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3 Control cables 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.4 Wiring 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.5 Detecting and eliminating EMC interferences 85. . . . . . . . . . . . . . . . . . . . .
6.5 Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V) 86. . . . . . . . . . . . . . . . . .
6.5.1 Example circuits 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Terminal assignment of the power connections 87. . . . . . . . . . . . . . . . . . .
6.6 Control terminals 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Diagnostics 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Analog input 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.3 Digital inputs and outputs 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.4 Synchronous serial interface (SSI) 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
EDS84DPS424 EN 5.0
Contents i
6.7 Communication 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1 PROFINET® / EtherNet/IP 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.2 PROFIBUS® 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.3 CANopen® 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.4 CAN on board 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Safety engineering 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Electrical installation − EMS version 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Important notes 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Electrical isolation 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Device protection 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Maximum motor cable length 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 Motor protection 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Safety instructions for the installation according to UL or UR 110. . . . . . . . . . . . . . . .
7.3 Safety instructions for the installation according to UL or UR 111. . . . . . . . . . . . . . . .
7.4 Installation according to EMC (installation of a CE−typical drive system) 112. . . . . . .
7.4.1 Shielding 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 Motor cable 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 Control cables 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.4 Wiring 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.5 Detecting and eliminating EMC interferences 117. . . . . . . . . . . . . . . . . . . . .
7.5 Devices in a power range of 0.75 ... 4 kW (3/PE AC 400 V) 118. . . . . . . . . . . . . . . . . . . .
7.5.1 Example circuits 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2 Terminal assignment of the power connections 121. . . . . . . . . . . . . . . . . . .
7.6 Control terminals 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.1 Diagnostics 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.2 Digital inputs and outputs 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.3 Synchronous serial interface (SSI) 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4 Interfaces RS485/422 PLC 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.5 Interfaces RS485 PLC 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.6 Interfaces RS422 PLC 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7 Communication 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.1 CANopen 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.2 CANopen master PLC 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Commissioning 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Before switching on 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Preparing the commissioning procedure 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Quick commissioning 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Keypad control 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Terminal control 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDS84DPS424 EN 5.0
5
Contentsi
9 Braking operation 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Braking operation without additional measures 148. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Braking operation with external brake resistor 151. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Selection of the brake resistors 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Wiring of brake resistor 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Operation with spring−applied brake 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Introduction 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Wiring 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Diagnostics 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Display of operating data, diagnostics 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.1 Status display via controller LEDs 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.2 Extensions in EMS version 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.3 Status display of the safety system via LEDs at the controller 162. . . . . . . .
10.1.4 Drive diagnostics via the integrated display 165. . . . . . . . . . . . . . . . . . . . . . .
10.1.5 Drive diagnostics 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Safety engineering 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Introduction 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Important notes 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Overview of safety options 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Accessories (overview) 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Overview 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 System cables 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.1 Motor cable 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.2 Incremental HTL encoder 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3 Connection of external brake resistor 180. . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.4 Connection of safety sensors and actuators 181. . . . . . . . . . . . . . . . . . . . . . .
12.3 Memory module 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3.1 E84AYM10S 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3.2 E84AYM30S 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4 Diagnosis terminal 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.5 Infrared remote control (IrRC) 185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.6 External brake resistors 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.7 Power supply units 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.8 EMS accessories 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Appendix 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 Declarations and certificates 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Total index 195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
EDS84DPS424 EN 5.0
1 About this documentation
Contents
The hardware manual contains the complete information on the intended use of the 8400
protec controllers in the StateLine and HighLine versions.
Validity
These instructions apply to decentralised 8400 protec frequency inverters with the
following type designation:
Type designation From HW From SW
E84DSxxx... (StateLine) VA 01.01
E84DHxxx... (HighLine) VA 02.02
E84DDxxx... (EMS) VA 01.00
E84DExxx... (EMS) VA 01.00
E84DFxxx... (EMS) VA 01.00
E84DLxxx... (EMS) VA 01.00
E84DPxxx... (EMS) VA 01.00
About this documentation
Document history
1
Further information on the type code can be obtained from the "Product description"
chapter.
Target group
This hardware manual is intended for all persons who design, install, commission, and set
8400 protec controllers.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
1.1 Document history
Material number Version Description
.M^h 5.0 10/2013 TD15 Additions by UL
13428102 4.1 04/2013 TD15 Expansion up to 7.5 kW and corrections
13398992 3.0 05/2012 TD15 Additions and corrections
13384749 2.0 06/2011 TD15 Extended by EMS version
13368848 1.1 05/2011 TD15 General revision
13337296 1.0 04/2010 TD15 First edition
EDS84DPS424 EN 5.0
7
1
About this documentation
Conventions used
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Spelling of numbers
Decimal separator
Warnings
UL warnings
UR warnings
Text
Program name » « PC software
Icons
Page reference Reference to another page with additional
Documentation reference Reference to another documentation with
Point In general, the decimal point is used.
For instance: 1234.56
Given in English and French
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: 16 = see page 16
additional information
For example: EDKxxx = see
documentation EDKxxx
8
EDS84DPS424 EN 5.0
About this documentation
Terms and abbreviations used
1
1.3 Terms and abbreviations used
Axis, drive Lenze controller combined with a motor or geared motor and other
Basic insulation Insulation providing basic protection against hazardous shock
Controller Any frequency inverter, servo inverter, or DC speed controller
Device size Used as generic term for a group of devices which have the same
Double insulation Basic insulation and additional insulation
Functional insulation Insulation ensuring perfect operation
Holding brake See motor holding brake
Motor holding brake The motor holding brake serves to statically hold e.g. a position during
Reinforced insulation Uniform insulation system, same protection as double insulation
Spring−applied brake Design type of a (motor) holding brake
Standard device Used as generic term when actions and features are described which
EMS Electrified Monorail System, e.g. monorail overhead conveyors,
Half wave (coded) Process for transmitting control signals via contact conductor
Power wave Process for transmitting control signals with mains voltage
DECA BUS Process for transmitting control signals via rail bus
PLC Programmable logic controller, compatible with IEC 61131
IrRC Infrared remote control
IrDA Infrared data interface
Cxxxxx/y Subcode y of code Cxxxx
Lenze drive components
currents
dimensions (depth, height and width) but different power ratings.
the downtimes of a robot, travelling, synchronous, or hoist drive.
(electromechanically released, spring−applied operation)
are very similar or the same for different versions or device sizes, e.g.
mechanical installation or
power terminals
automated guided vehicle systems
Control bar and message bar, also with coding
(e.g. C0410/3 = subcode 3 of code C0410)
EDS84DPS424 EN 5.0
Xk/y Terminal y on terminal strip Xk (e.g. X3/28 = terminal 28 on terminal
strip X3)
9
1
About this documentation
Terms and abbreviations used
AC AC current or AC voltage
DC DC current or DC voltage
V
[V]
LR
[V]
U
DC
[V]
U
M
I
[A]
LR
[A]
I
aR
I
[A]
aM
[mA]
I
PE
[kW]
P
R
P
[W]
V
[kW]
P
DC
S
[kVA]
R
[Nm]
M
R
[Hz]
f
max
L [mH] Inductance
R [] Resistor
Rated mains voltage
DC voltage
Output voltage / voltage at the motor terminals
Rated mains current
Rated output current
Maximum output current
Discharge current
Rated motor power
Inverter power loss
Power at the DC voltage end
Apparent output power of the controller
Rated torque
Maximum frequency
DIN Deutsches Institut für Normung
EMC Electromagnetic compatibility
EN European standard
IEC International Electrotechnical Commission
IP International Protection Code
NEMA National Electrical Manufacturers Association
VDE Verband deutscher Elektrotechniker
CE Communauté Européene
UL Underwriters Laboratories
10
EDS84DPS424 EN 5.0
About this documentation
Terms and abbreviations used
Terms and abbreviations of the safety system
Abbreviation Meaning
24O 24 V voltage supply for non−safe monitoring
Cat. Category according to EN 954−1 (valid until 30 November 2009)
DO Non−safe feedback output
F−PLC Safety PLC
GSDML File containing device−specific data to establish PROFINET communication
GSE File containing device−specific data to establish PROFIBUS communication
OFF state Signal status of the safety sensors when they are activated or respond
ON state Signal status of the safety sensors during normal operation
Opto supply Optocoupler supply for controlling the drivers
OSSD Output Signal Switching Device, tested signal output
PELV Protective Extra Low Voltage
PL Performance Level according to EN ISO 13849−1
PM P/N switching signal paths
PP P/P switching signal paths
PS PROFIsafe
PWM Pulse Width Modulation
S−Bus Safety bus
SD−In Safe input (Safe Digital Input)
SD−Out Safe output (Safe Digital Output)
SELV Safety Extra Low Voltage
SIA, SIB Safe Input, channel A or B, respectively
SIL Safety Integrity Level according to IEC 61508
SO Integrated safety option
1
Abbreviation Safety function
AIE Error acknowledgement (Acknowledge In Error)
AIS Restart acknowledgement (Acknowledge In Stop)
ES Safe enable switch
OMS Operation Mode Selector
SS1 Safe Stop 1
SSE Safe Stop Emergency
STO Safe Torque Off
Formerly: Safe standstill
EDS84DPS424 EN 5.0
11
1
About this documentation
Notes used
1.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger!
Stop!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note!
Tip!
Special safety instructions and application notes
Pictograph and signal word Meaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
12
EDS84DPS424 EN 5.0
Safety instructions
General safety and application notes for Lenze controllers
2 Safety instructions
2.1 General safety and application notes for Lenze controllers
(in accordance with Low−Voltage Directive 2006/95/EC)
For your personal safety
Disregarding the following safety measures can lead to severe injury to persons and
damage to material assets:
ƒ Only use the product as directed.
ƒ Never commission the product in the event of visible damage.
ƒ Never commission the product before assembly has been completed.
ƒ Do not carry out any technical changes on the product.
ƒ Only use the accessories approved for the product.
2
ƒ Only use original spare parts from Lenze.
ƒ Observe all regulations for the prevention of accidents, directives and laws
applicable on site.
ƒ Transport, installation, commissioning and maintenance work must only be carried
out by qualified personnel.
– Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or
DIN VDE 0110 and all national regulations for the prevention of accidents.
– According to this basic safety information, qualified, skilled personnel are persons
who are familiar with the assembly, installation, commissioning, and operation of
the product and who have the qualifications necessary for their occupation.
ƒ Observe all specifications in this documentation.
– This is the condition for safe and trouble−free operation and the achievement of
the specified product features.
– The procedural notes and circuit details described in this documentation are only
proposals. It’s up to the user to check whether they can be transferred to the
particular applications. Lenze Drives GmbH does not accept any liability for the
suitability of the procedures and circuit proposals described.
ƒ Depending on their degree of protection, some parts of the Lenze controllers
(frequency inverters, servo inverters, DC speed controllers) and their accessory
components can be live, moving and rotating during operation. Surfaces can be hot.
– Non−authorised removal of the required cover, inappropriate use, incorrect
installation or operation, creates the risk of severe injury to persons or damage to
material assets.
– For more information, please see the documentation.
EDS84DPS424 EN 5.0
ƒ High amounts of energy are produced in the controller. Therefore it is required to
wear personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard).
13
2
Safety instructions
General safety and application notes for Lenze controllers
Application as directed
Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The
harmonised standard EN 61800−5−1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2
according to EN 61800−3. These products can cause radio interferences in residential areas.
In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Controllers contain electrostatic sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!
Electrical connection
When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
The documentation provides notes on EMC−compliant installation (shielding, earthing,
filter arrangement, and laying of cables). Please also observe these notes when installing
CE−labelled controllers. The manufacturer of the machine or plant is responsible for the
compliance with the required limit values associated with EMC legislation.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
is used as a protective means in the case of direct or indirect contact with a three−phase
controller, a residual current device of type B must be used on the current supply side of the
controller. If the controller has a single−phase supply, it is also permissible to use a residual
current device of type A. Apart from the use of a residual current device, other protective
measures can also be taken, such as isolation from the environment by double or
reinforced insulation, or separation from the supply system by means of a transformer.
14
EDS84DPS424 EN 5.0
Safety instructions
General safety and application notes for Lenze controllers
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Notes for UL−approved systems with integrated controllers: UL warnings are notes that
only apply to UL systems. The documentation contains special UL notes.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe
standstill") according to the requirements of the EC Directive "Machinery" 2006/42/EC.
The notes provided in the documentation on drive−based safety must be strictly observed.
2
Maintenance and servicing
The controllers do not require any maintenance if the prescribed operating conditions are
observed.
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be
observed!
EDS84DPS424 EN 5.0
15
2
2.2 General safety and application instructions for Lenze motors
Safety instructions
General safety and application instructions for Lenze motors
(According to: Low−Voltage Directive 2006/95/EC)
General
Low−voltage machines have hazardous live and rotating parts and possibly also hot
surfaces.
Synchronous machines induce voltages at open terminals during operation.
All operations concerning transport, connections, commissioning and maintenance must
be carried out by qualified, skilled personnel (EN 50110−1 (VDE 0105−100) and IEC 60364
must be observed). Inappropriate use creates the risk of severe injury to persons and
damage to material assets.
Low−voltage machines may only be operated under the conditions that are indicated in the
section "Application as directed".
The conditions at the place of installation must comply with the data given on the
nameplate and in the documentation.
Application as directed
Low−voltage machines are intended for commercial installations. They comply with the
harmonised standards of the series EN60034 (VDE 0530). Their use in potentially
explosive atmospheres is prohibited unless they are expressly intended for such use
(follow additional instructions).
Low−voltage machines are components for installation into machines as defined in the
Machinery Directive 2006/42/EC. Commissioning is prohibited until the conformity of the
end product with this directive has been established (follow i.a. EN 60204−1)
Low−voltage machines with IP23 protection or less are only intended for outdoor use when
applying special protective features.
The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors
which cannot be influenced, such as oil ingress due to a defective A−side shaft seal, cause
a brake torque reduction.
Transport, storage
Damages must be reported immediately upon receipt to the forwarder; if required,
commissioning must be excluded. Tighten screwed−in ring bolts before transport. They are
designed for the weight of the low−voltage machines, do not apply extra loads. If
necessary, use suitable and adequately dimensioned means of transport (e. g. rope
guides).
Remove transport locking devices before commissioning. Reuse them for further
transport. When storing low−voltage machines, ensure a dry, dust−free and low−vibration
(v
0.2 mm/s) environment (damages while being stored).
eff
16
EDS84DPS424 EN 5.0
Safety instructions
General safety and application instructions for Lenze motors
Installation
Ensure an even surface, solid foot and flange mounting and exact alignment if a direct
clutch is connected. Avoid resonances with the rotational frequency and double mains
frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual
slipping noises. Check the direction of rotation when the clutch is not active (observe
section "Electrical connection").
Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover
them with a touch guard. Avoid impermissible belt tensions.
The machines are half−key balanced. The clutch must be half−key balanced, too. The visible
jutting out part of the key must be removed.
If required, provide pipe connections. Designs with shaft end at bottom must be protected
with a cover which prevents the ingress of foreign particles into the fan. Free circulation of
the cooling air must be ensured. The exhaust air − also the exhaust air of other machines
next to the drive system − must not be taken in immediately.
Electrical connection
2
All operations must only be carried out by qualified and skilled personnel on the
low−voltage machine at standstill and deenergised and provided with a safe guard to
prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder,
blower).
Check safe isolation from supply!
If the tolerances specified in EN 60034−1; IEC 34 (VDE 0530−1) − voltage ±5 %, frequency
±2 %, waveform, symmetry − are exceeded, more heat will be generated and the
electromagnetic compatibility will be affected.
Observe the data on the nameplate, operating notes, and the connection diagram in the
terminal box.
The connection must ensure a continuous and safe electrical supply (no loose wire ends);
use appropriate cable terminals. The connection to the PE conductor must be safe. The
plug−in connector must be bolt tightly (to stop).
The clearances between blank, live parts and to earth must not fall below 8 mm at
U
550 V, 10 mm at Ur 725 V, 14 mm at Ur 1000 V.
r
The terminal box must be free of foreign particles, dirt and moisture. All unused cable
entries and the box itself must be sealed against dust and water.
EDS84DPS424 EN 5.0
17
2
Safety instructions
General safety and application instructions for Lenze motors
Commissioning and operation
Before commissioning after longer storage periods, measure the insulation resistance. In
case of values 1 k per volt of rated voltage, dry winding.
For trial run without output elements, lock the featherkey. Do not deactivate the
protective devices, not even in a trial run.
Check the correct operation of the brake before commissioning low−voltage machines
with brakes.
Integrated thermal detectors do not provide full protection for the machine. If necessary,
limit the maximum current. Parameterise the controller so that the motor will be switched
off with I > I
Vibrational severities v
if the clutch is activated.
If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations,
find the cause and, if required, contact the manufacturer. In case of doubt, switch off the
low−voltage machine.
after a few seconds of operation. especially at the risk of blocking.
r
3.5 mm/s (Pr 15 kW) or 4.5 mm/s (Pr > 15 kW) are acceptable
eff
If the machine is exposed to dirt, clean the air channels regularly.
Shaft sealing rings and roller bearings have a limited service life.
Regrease bearings with relubricating devices while the low−voltage machine is running.
Only use the grease recommended by the manufacturer. If the grease drain holes are
sealed with a plug, (IP54 drive end; IP23 drive and non−drive end), remove plug before
commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing)
after approx. 10,000 h − 20,000 h, at the latest however after 3 − 4 years.
The product−specific safety and application notes given in these instructions must be
observed!
18
EDS84DPS424 EN 5.0
2.3 Residual hazards
Protection of persons
ƒ Before working on the controller, check if no voltage is applied to the power
terminals.
ƒ The operating temperature of the heatsink at the controller is very high. Skin
contact with the heatsink causes burns. If required, provide for protective covers.
ƒ Before working on the controller, check if no voltage is applied to the power
terminals because
– depending on the device − the power terminals U, V, W, Rb1, and Rb2 remain live
for at least 3 ... 20 minutes after disconnecting the mains.
– the power terminals L1, L2, L3; U, V, W, Rb1, and Rb2 remain live when the motor is
stopped.
Device protection
ƒ Frequent switching on of the mains voltage (e.g. inching mode via mains contactor)
may overload or destroy the controller.
Safety instructions
Residual hazards
2
Motor protection
ƒ Frequent switching on may overheat the connected motor.
ƒ Use PTC thermistors or thermostats with PTC characteristics to monitor the motor.
ƒ Depending on the controller settings, the connected motor can be overheated by:
– For instance, longer DC−braking operations.
– Longer operation of self−ventilated motors at low speed.
Protection of the machine/system
ƒ Drives can reach dangerous overspeeds (e.g. setting of high output frequencies in
connection with motors and machines unsuitable for such conditions):
– The controllers do not offer any protection against such operating conditions. Use
additional components for this purpose.
ƒ Switch contactors in the motor cable only if the controller is inhibited.
When switching contactors in the motor cable while the controller is enabled, you can
activate monitoring functions of the controller. If no monitoring function is activated,
switching is permissible.
ƒ All unused connectors must be closed with protection covers or blanking plugs.
EDS84DPS424 EN 5.0
19
3
Product description
Device features
3 Product description
3.1 Device features
Decentralised 8400 protec frequency inverter Version
Features HighLine StateLine EMS
Power range 0.75 ... 7.5 kW 0.75 ... 4 kW 0.75 ... 7.5 kW
Mounting type Wall−mounted device
Brake management Control of a mechanical motor holding brake
24 V supply
Internal (depending on mains voltage)
24 V buffer voltage possible
(for maintaining the control functionality
in the case of mains failure)
Interfaces
Digital inputs, 6 6 14
can be configured as outputs 2 2 2 or 4
Analog inputs
or optionally synchronous serial interface
(SSI)
Optional: RS485 or/and RS422 − − 2 x RS485
Remote control, infrared (IrRC) (from SW V12) −
Data interface, infrared (IrDA) − −
Optional:
Drive−based safety Safety option (SO) 10, 20 or 30 −
Operation in generator mode Internal or external brake resistor
Control element
Operation
200 % overload current for 3 s
S ramps for jerk−free acceleration and
deceleration
Protection against restart for cyclic mains
switching
Technology applications
Speed actuating drive
Switch−off positioning
Absolute positioning −
Table positioning −
EMS−specific communication
Half wave − −
Half wave coded − −
Power wave − −
DECA BUS − −
Inductive energy transmission − −
PLC functionality − −
−
1
1
Various service switches
−
2 x RS422
1 x RS485 / RS422
each
Rocker switch
1
20
EDS84DPS424 EN 5.0
3.2 Identification
Product description
Identification
3
Inverter Drives 8400 protec
Type:
SW:
Input
IP
Q
Output
Type designation
Version
L
C
E84DWAK001
Note
The type designation serves to identify detailed device properties with the following type
code. The listing of the type code, features, and device properties does not consider any
limitations of possible combinations.
In the HighLine and StateLine versions, certain combinations are not possible:
Possible ...
either or
Safety option 30 < > CAN on board
Analog input
< > SSI
Impossible ...
with/in
PROFIBUS < > Push−pull
CANopen < > Push−pull
SSI < > StateLine
EtherNet/IP < > Safety option 20 or 30
EDS84DPS424 EN 5.0
21
3
Product description
Type code
3.3 Type code
StateLine, HighLine
Product range
Inverter Drives 8400 protec
Version
S = StateLine
H = HighLine
Connection system for mains and 24 V supply
M = 2 hybrid plugs, type Q4/2
P = 1 hybrid plug, type Q4/2
H = circular connector Molex (Brad Mini−Change)
Motor holding brake control
(with connection system for motor)
"Fast switch":
B = plug type Modular
Integrated half−wave brake rectifier:
F = plug type Q8/0
"Cold brake":
C = plug type Q8/0
Series
C = 24 V internal
Power, e.g.
152 = 15 x 10
Voltage class
4 = 400/500 V, 3/PE AC
Communication (fieldbus)
C = CANopen
P = PROFIBUS®
R = PROFINET®
G = EtherNet/IP
Configuration of input and output range
see table "Possible combinations", 27
Extension module
S = None
Drive−based safety
N = none
J = safety option 10
K = safety option 20
L = safety option 30
Control element
N = none
C = service switch with protective function
W = service switch with operating unit
Brake resistor
N = none
R = internal
E = external connection option
2
W = 1.5 kW
E84D x x x x xxx x x x x x x x
22
EDS84DPS424 EN 5.0
Product description
EMS version
E84D x x x x xxx x x x x x x x
Product range
Inverter Drives 8400 protec EMS
Special communication version for
monorail overhead conveyor applications
E = half wave
L = coded half wave
P = power wave
D = DECA bus
F = inductive system
Connection system for mains and 24−V supply of the
brake control in case of inductive systems
M = 2 hybrid plugs, type Q4/2
P = 1 hybrid plug, type Q4/2
Motor holding brake control
(with connection system for motor)
"Fast switch":
B = plug type Modular
Integrated half−wave brake rectifier:
K = plug type Q8/0
H = plug type Han 10E
24 V DC:
V = plug type Q8/0 (for version F only)
Series
for half wave version:
D = half wave 400 V AC / reference phase L1 // 24 V DC
internal
E = half wave 400 V AC / reference phase L3 // 24 V DC
internal
for coded half wave version:
F = half wave 230 V AC / reference phase L1 // 24V DC
internal
G = half wave 230 V AC / reference phase L3 // 24V DC
internal
for power wave version or DECA bus:
E = half wave 400 V AC / reference phase L3 // 24 V DC
internal
for inductive system version:
C = 24 V DC internal
Power, e.g.
152 = 15 x 10
Voltage class
4 = 400/500 V, 3/PE AC
Communication (fieldbus)
C = CANopen
Configuration of input and output range
1 = CANopen and analog input via M12 plug
5 = CANopen and SSI via M12 plug
Extension module
B = digital I/O, CAN, 2 x RS485
C = digital I/O, CAN, RS485, RS422
D = digital I/O, CAN, 2 x RS422
Drive−based safety
N = none
2
W = 1.5 kW
3
Type code
EDS84DPS424 EN 5.0
23
3
Product description
Type code
xxxxxxxxxxxxxxE84D
Control element
N = none
C = service switch with protective function
R = rocker switch for EMS (without mains disconnection)
Brake resistor
N = none
R = internal
E = external connection option
24
EDS84DPS424 EN 5.0
3.4 Overview of standard devices
StateLine, HighLine
Product description
Overview of standard devices
3
E84DWGA010
Control elements and overview of connections
Pos. Description/function Page(s)
Control element, various versions, optional 22
Display for values and messages, 5 characters 165
LED status display 159
Warning symbols See below
Motor and brake resistor connections
Connections for mains and 24 V supply voltage
Fieldbus connections
Input and output connections
Connections for safety system and/or CAN on board
PE connections, M6 thread −
only E84DHxxx7524: External fan
Operating voltage for the external fan −
Pos. Icon Description
Long discharge time: All power terminals remain live for up to 3 minutes after mains
disconnection!
High discharge current: Carry out fixed installation and PE connection according to
EN 61800−5−1!
Electrostatic sensitive devices: Before working on the device, the personnel must be free
of electrostatic charge!
Hot surface: Risk of burns! Hot surfaces should not be touched without wearing
protective gloves.
From 87
From 64
EDS84DPS424 EN 5.0
25
3
Product description
Overview of standard devices
EMS version
E84DWGA015 b
Control elements and connection overview of the EMS version
Pos. Description/function Page(s)
Control element, various versions, optional 23
Display for values and messages, 5 characters 165
LED status display 159
Warning symbols See below
Motor and brake resistor connections
Mains connections and EMS−specific communication
Fieldbus connections
Input and output connections
EMS extension connection 22
Infrared receiver/transmitter 165
PE connections, M6 thread −
Pos. Icon Description
Long discharge time: All power terminals remain live for up to 3 minutes after mains
disconnection!
High discharge current: Carry out fixed installation and PE connection according to
EN 61800−5−1!
Electrostatic sensitive devices: Before working on the device, the personnel must be free
of electrostatic charge!
Hot surface: Risk of burns! Hot surfaces should not be touched without wearing
protective gloves.
From 87
From 64
26
EDS84DPS424 EN 5.0
3.5 Communication
The available combinations of communication and connection system can be seen from
the table.
Type code characteristics Connection system version
Communication
(fieldbus)
CANopen
PROFIBUS
PROFINET / EtherNet/IP
1)
C
P
R / G
Product description
Communication
CAN port
Input /
output area
configuration
1 − − −
5 − − −
1 − − −
3 − −
5 − − −
7 − −
1)
1 − − −
2 − − −
3 − −
4 − −
5 − − −
6 − − −
7 − −
8 − −
Push−pull M12 M12 M12 M12
Fieldbus SSI
3)
Analog input CAN on board
3
2)
2)
2)
2)
2)
2)
3.5.1 CAN port
Detailed information on CAN can be found in the software manual.
CAN on board
"CAN on board" is only suited for short point−to−point connections between two
controllers, e.g. for synchronisation. Pay attention to notes on EMC−compliant wiring and
short cable lengths as there is no isolation towards the control electronics of the controller.
Node address and baud rate must be parameterised using the »Engineer«.
CANopen
CANopen is executed as isolated fieldbus and suited for multiple−node networks.
In case of fieldbuses, node address and baud rate can be set using the DIP switch under the
service hatch or parameterised using the »Engineer«.
designed
1)
cannot be combined with safety options 20 and 30
2)
cannot be combined with safety option 30
3)
not in StateLine version
− impossible
EDS84DPS424 EN 5.0
27
3
Product description
Communication
Infrared remote control receiver
3.5.2 Infrared remote control receiver
For remote control, the devices are equipped with an infrared receiver (IrRC) (supported
from SW version 12 onwards).
The actions enabled by the infrared remote control (LDEZIRRC) are freely programmable.
For more information see the software manual and the online help for the LS_IRInterface
system block.
Note!
A trouble−free operation of the optical interface requires:
ƒ Clear line of sight between transmitter and receiver
– Maximum distance IrRC: ~ 5 m
– Maximum distance IrDA: ~ 1 m
– Angle of incidence: ~ 30 °
– Avoid direct solar radiation
– Environment without interfering transmitter (e.g. from adjacent stations)
ƒ Clean and scratch−free service hatch
3.5.3 Extensions in EMS version
For EMS device versions, additional interfaces are implemented for control :
ƒ Additional digital inputs and outputs
ƒ Infrared data interface (IrDA)
ƒ RS485 and/or RS422 serial interface
The type designation indicates which extensions are implemented in a device ( 23).
Overview of EMS extensions
Indicator in the
type code
B
C 1 x 1 x
D − 2 x
designed
− impossible
Digital I/O RS485 RS422 CANopen master PLC
X45, X46, X47, X48 X81, X82 X34
M12, 5−pole, A−coded M12, 8−pole, A−coded M12, 5−pole, A−coded
6 x DI
2 x DI/O
(X46 configurable)
Connection
2 x −
28
EDS84DPS424 EN 5.0
3.5.4 Infrared interface
The EMS versions come with an implemented infrared interface for data transfer (IrDA).
The actions enabled via the interface or the reading of parameter data (codes) are freely
programmable in the PLC program.
Note!
A trouble−free operation of the optical interface requires:
ƒ Clear line of sight between transmitter and receiver
– Maximum distance IrRC: ~ 5 m
– Maximum distance IrDA: ~ 1 m
– Angle of incidence: ~ 30 °
– Avoid direct solar radiation
– Environment without interfering transmitter (e.g. from adjacent stations)
ƒ Clean and scratch−free service hatch
Product description
Communication
Infrared interface
3
EDS84DPS424 EN 5.0
29
3
3.6 Concepts for the mains connection
Product description
Concepts for the mains connection
Concepts for the connection of individual axes
8400 protec controllers support the implementation of various concepts for the mains
connection. Here, a distinction is drawn between wiring using a:
ƒ Standard cable − commercially available cable
ƒ Hybrid cable − special cable for mains voltage and buffer/control voltage, including
shielding if required
The following must be observed when selecting the wiring:
ƒ Permissible back−up fuse: max. 32 A
ƒ Permissible current for plug contacts 24 V supply: max. 10 A
ƒ Select the cable cross−sections in compliance with applicable standards and
directives.
– Mains/PE: max. 6 mm
– 24 V supply: max. 2.5 mm
2
2
3.6.1 Concepts for the connection of individual axes
The following versions are possible according to device version (see type code for mains
connection system):
Standard cable
The mains voltage is connected to the controller by means of a standard cable (plug X10).
The 24 V supply of the controller is generated inside the device (mains−operated supply).
After the mains voltage has been switched off, all device functions including the control
electronics are deactivated. The switch function of Ethernet fieldbuses is also inactive.
Hybrid cable with external 24 V buffer voltage
The mains voltage and an external 24 V buffer voltage are fed using a hybrid cable (plug
X10). Depending on the state of the external 24 V supply, it is possible for the control
electronics to remain active even if the mains is switched off.
Standard cable with external 24 V buffer voltage
Since the connector housings only allow for one cable access per Q4/2 connector, the
E84DxM... device version (loop−through technique) can be used to implement this concept
for connection.
Here, the mains voltage is connected to the controller by means of a standard cable (plug
X10). The external 24 V buffer voltage is connected by means of a standard cable (plug
X11). Depending on the state of the external 24 V supply, it is possible for the control
electronics to remain active even if the mains is switched off.
30
Note!
This concept for connection implies that the mains voltage at plug X10 is also
applied at plug X11 at the same time.
EDS84DPS424 EN 5.0
Loading...