Page 1
Instruction Manual
Leica RM2235
V1.4; Rev B, English – 02/2010
Always keep this manual with the instrument.
Read carefully before working with the instrument.
/HLFD50
Rotary Microtome
Page 2
Page 3
NOTE
The information, numerical data, notes and value judgments contained in this manual represent the current state of scientific knowledge
and state-of-the-art technology as we understand it following thorough investigation in this
field.
We are under no obligation to update the
present manual periodically and on an ongoing
basis according to the latest technical developments, nor to provide our customers with additional copies, updates etc. of this manual.
For erroneous statements, drawings, technical
illustrations etc. contained in this manual we
exclude liability as far as permissible according
to the national legal system applicable in each
individual case.
In particular, no liability whatsoever is accepted
for any financial loss or consequential damage
caused by or related to compliance with statements or other information in this manual.
Statements, drawings, illustrations and other
information as regards contents or technical
details of the present manual are not to be considered as warranted characteristics of our
products.
These are determined only by the contract
provisions agreed between ourselves and our
customers.
Leica reserves the right to change technical
specifications as well as manufacturing processes without prior notice. Only in this way is it
possible continuously to improve the technology and manufacturing techniques used in our
products.
This document is protected under copyright
laws. Any copyrights of this document are retained by Leica Biosystems Nussloch GmbH.
Any reproduction of text and illustrations (or of
any parts thereof) by means of print, photocopy,
microfiche, web cam or other methods – including any electronic systems and media –
requires express prior permission in writing by
Leica Biosystems Nussloch GmbH.
For the instrument serial number and year of
manufacture, please refer to the name plate at
the back of the instrument.
© Leica Biosystems Nussloch GmbH
Published by:
Leica Biosystems Nussloch GmbH
Heidelberger Str. 17 - 19
D-69226 Nussloch
Germany
Phone: +49 (0) 6
224 143-0
Fax: +49 (0) 62 24 143-268
Internet: http://www.leica-microsystems.com
Leica RM2235
3
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Table of contents
1. Important notes ........................................................................................................................... 6
2. Safety ............................................................................................................................................ 7
2.1 Safety notes ................................................................................................................................ 7
2.2 Warnings ...................................................................................................................................... 7
2.3 Integrated safety devices ........................................................................................................ 10
3. Instrument components and specifications ....................................................................... 12
3.1 Overview – instrument components ...................................................................................... 12
3.2 Instrument specifications ........................................................................................................ 13
3.3 Technical data ........................................................................................................................... 14
4. Startup ........................................................................................................................................ 15
4.1 Standard delivery ...................................................................................................................... 15
4.2 Installation site requirements.................................................................................................. 15
4.3 Unpacking and installation ...................................................................................................... 16
4.4 Assembling the handwheel .....................................................................................................18
4.5 Inserting the universal cassette clamp ................................................................................. 19
4.6 Inserting the knife holder ......................................................................................................... 20
5. Operation ................................................................................................................................... 21
5.1 Operating elements and their functions ................................................................................ 21
5.1.1 Section thickness setting ......................................................................................................... 21
5.1.2 Coarse driving wheel ................................................................................................................ 21
5.1.4 Mechanical trimming function ................................................................................................ 22
5.1.3 Specimen retraction ................................................................................................................. 22
5.1.5 Specimen holder with precision orientation ......................................................................... 23
5.2 Adjusting the clearance angle ................................................................................................24
5.3 Fine adjustment of the force balance .................................................................................... 25
5.4 Clamping the specimen ............................................................................................................ 26
5.5 Clamping the knife / disposable blade ................................................................................... 26
5.6 Sectioning ................................................................................................................................... 27
5.7 Changing the specimen or interrupting sectioning ............................................................. 28
5.8 Finishing daily routine ............................................................................................................... 28
6. Optional accessories .............................................................................................................. 29
6.1 Assembly for fixture for specimen clamps ............................................................................ 29
6.1.1 Rigid fixture for specimen clamps ..........................................................................................29
6.1.2 Directional fixture for specimen clamps ............................................................................... 29
6.1.3 Fine-directional fixture for specimen clamps ....................................................................... 30
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Instruction manual V 1.4 – 02/2010
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Table of contents
6.1.4 Quick clamping system ............................................................................................................. 31
6.2 Specimen clamps and holders ................................................................................................ 32
6.2.1 Standard specimen clamp ....................................................................................................... 32
6.2.2 Vee insert .................................................................................................................................... 32
6.2.3 Foil clamp type 1 ........................................................................................................................ 33
6.2.4 Foil clamp type 2 ........................................................................................................................ 34
6.2.5 Universal cassette clamp......................................................................................................... 35
Universal cassette clamp, ice-cooled ................................................................................... 35
6.2.6 Super mega-cassette clamp ................................................................................................... 36
6.2.7 Holder for round specimens .................................................................................................... 37
6.3 Knife holder base and knife holder ......................................................................................... 38
6.3.1 Knife holder base, without lateral movement feature ......................................................... 38
6.3.2 Knife holder E/E-TC ................................................................................................................... 39
6.3.3 Knife holder N/NZ ...................................................................................................................... 42
6.4 Section waste tray .................................................................................................................... 44
6.5 Backlighting................................................................................................................................ 44
6.6 Tray .............................................................................................................................................. 45
6.7 Freezer pack ............................................................................................................................... 45
6.8 Universal microscope carrier .................................................................................................. 46
6.9 Magnifying lens ......................................................................................................................... 48
6.10 Ordering information ................................................................................................................. 49
7. Customized solutions .............................................................................................................. 51
7.1 Possible faults ............................................................................................................................ 51
7.2 Instrument malfunctions .......................................................................................................... 51
8. Cleaning and maintenance .................................................................................................... 52
8.1 Cleaning the instrument ........................................................................................................... 52
8.2 Maintenance instructions ........................................................................................................ 54
8.3 Lubricating the instrument ....................................................................................................... 55
9. Warranty and service .............................................................................................................. 56
Leica RM2235
5
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1. Important notes
Symbols in the text and their meanings
Dangers, warnings and cautions appear in a gray box and are marked by
a warning triangle .
Notes, i.e. important user information
appear in a gray box and are marked
by an information symbol .
(5)
Numbers in parentheses refer to item
numbers in illustrations.
Qualification of personnel
• The Leica RM2235 may be operated by
trained laboratory personnel only.
• All laboratory personnel designated to operate the Leica instrument must read this instruction manual carefully and must be familiar with all technical features of the
instrument before attempting to operate it.
Intended use of instrument
The Leica RM2235 is a manually operated rotation microtome for creating thin sections of
specimens of varying hardness for use in routine and research laboratories in the fields of biology, medicine and industry.
It is designed for sectioning soft paraffin specimens as well as harder specimens, as long as
they are suitable for being cut manually.
Any other use of the instrument is considered
improper!
Instrument type
All information provided in this manual applies
only to the instrument type indicated on the
cover page.
An identification label indicating the instrument
serial number is attached at the left side of the
instrument.
Fig. 1
6
Instruction manual V 1.4 – 02/2010
Page 7
Be sure to comply with the safety instructions and warnings provided in this chapter.
Be sure to read these instructions, even if you are already familiar with the operation and use
of other Leica products.
2.1 Safety notes
2. Safety
This instruction manual contains important
instructions and information regarding the operational safety and maintenance of the instrument.
The instruction manual is an important part of
the product, which must be read carefully prior
to startup and use and must always be kept
near the instrument.
If additional requirements on accident
prevention and environmental protection exist in the country of operation,
this instruction manual must be supplemented by appropriate instructions
to ensure compliance with such
requirements.
The protective devices on both instrument and accessories may neither be removed nor modified. Only service personnel qualified by Leica may repair the instrument and access the instrument’s internal components.
2.2 Warnings
This instrument is built and inspected according
to the Safety requirements for laboratory instruments.
For current information about applicable standards, please refer to the CE declaration of conformity on our Internet site:
www.leica-microsystems.com
In order to maintain this condition and ensure
safe operation, the operator must observe all
the instructions and warnings contained in this
instruction manual.
The safety devices installed in this instrument by the manufacturer only constitute the basis
for accident prevention. Primarily responsible for accident-free operation is above all the owner of the instrument and, in addition, the designated personnel who operates, services or
cleans the instrument.
To ensure trouble-free operation of the instrument, make sure to comply with the following
instructions and warnings.
Leica RM2235
7
Page 8
2. Safety
Warnings – Safety instructions / warning labels attached to the instrument
• Safety instruction labels on the instrument marked with a warning triangle indicate that the
correct operating instructions (as described in this manual) must be followed when operating
or replacing the instrument component bearing the label.
Failure to adhere to these instructions may result in an accident, personal injury, damage to
the instrument or accessory equipment.
Warnings – Transport and installation
• Once removed from the crate, the instrument may only be transported in an upright position.
• Do not transport the instrument by holding it by the handwheel grips, coarse driving wheel or
the knob for setting the section thickness.
• The protective devices on both instrument and accessories must neither be removed nor modified.
Warnings – Working at the instrument
• Take care when handling microtome knives and disposable blades. The cutting edge is
extremely sharp and can cause severe injury!
• Always remove the knife / blade before detaching the knife holder from the instrument. Always
put the knives back into the knife case when not in use!
• Never place a knife anywhere with the cutting edge facing upwards and never try to catch a
falling knife!
• Always clamp the specimen block BEFORE clamping the knife.
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Instruction manual V 1.4 – 02/2010
Page 9
Warnings – Working at the instrument
• Prior to manipulating the knife and specimen, or changing the specimen or knife, and during
breaks, always lock the handwheel and cover the cutting edge with the knife guard!
• ALWAYS turn the handwheel clockwise; otherwise, the brake will not work properly.
• Always wear protective glasses when sectioning brittle specimens. Specimen may splinter!
• Specimen blocks must not be oriented during the retraction phase! If a block is oriented during
retraction, the block will advance by the retraction value PLUS the selected section thickness
before the next section. This may cause damage to both specimen and knife!
Warnings – Cleaning and maintenance
• Always lock the handwheel before cleaning!
• Do not use any solvents containing acetone or xylene for cleaning!
• Ensure that no liquids enter the interior of the instrument when cleaning!
• When using detergents please comply with the safety precautions of the manufacturer.
2. Safety
Leica RM2235
9
Page 10
2. Safety
2.3 Integrated safety devices
5
Locking the handwheel
There are two ways of locking the handwheel
(12):
Using the lever (3) on the right side of the microtome base plate, the handwheel can be braked
in almost any position.
• To brake, rotate the lever in a counterclockwise direction to position z.
12
Caution!
The braking lever (3) must be exactly
in position z, so that the handwheel
brake is applied correctly.
If the lever is moved beyond this point,
it is possible that the handwheel is no
longer braked.
• To unlock the handwheel brake turn the
lever (3) back to its original position.
Position
3
• To lock the handwheel, press the lever (5)
c.
outwards and continue to turn the handwheel slowly until it locks exactly in the
12 o'clock position.
When using both brake systems at the
same time, always move the lever (3)
to position c first.
Otherwise, it may be not be possible
to release the lever (5).
10
Fig. 2
Instruction manual V 1.4 – 02/2010
Page 11
2. Safety
7
Knife holder N
8
7
Knife guard on the knife holder
Each knife holder is equipped with a tightly
mounted knife guard (8, 9). This makes it possible to cover completely the cutting edge in
every knife or blade position.
Knife holder N/NZ
The knife guard (8) of the knife holder N/NZ can
be easily positioned via the two handles (7)
Fig. 3).
(
To cover the knife edge, push both cover strips
of the knife guard to the center.
Fig. 3
Knife holder E
11
9
10
Knife holder E/E-TC
The knife guard on knife holder E/E-TC consists
of a red foldaway handle (9). To cover the
cutting edge, fold the knife guard handle (9)
Knife holder E-TC
upwards as illustrated in
The clamping levers on the knife holder E are not interchangeable.
The two clamping levers (10, 11) must
remain in the position shown at all
times, as otherwise isolated malfunctions of the knife holder can occur.
Clamping lever for the blade (10) at
the right, clamping lever for the lateral displacement (11) at the left.
Fig. 4.
9
Leica RM2235
Fig. 4
11
Page 12
3. Instrument components and specifications
3.1 Overview – instrument components
Universal
cassette clamp
Knife holder base,
without lateral
movement feature
Removable section
waste tray
Directional
fixture for specimen
clamps
Coarse driving
wheel
Tray
Handwheel
locking
mechanism
Smooth-
turning
handwheel
Lever for
activating the
handwheel brake
Clamping lever
of the knife
holder base
Window for
displaying the
section
thickness
Adjusting knob
for setting the
section
thickness
Lever for
activating the
mechanical
trimming function
Clamping lever for
lateral movement
function of knife
holder
12
Knife holder E
Fig. 5
Instruction manual V 1.4 – 02/2010
Page 13
3.2 Instrument specifications
Basic instrument with mechanical trim function, lateral coarse drive
The Leica RM2235 rotary microtome is equipped with a low-maintenance,slack-free micrometer drive, with vertical and horizontal specimen feed
realized via low-maintenance cross roller bearings.
The instrument is equipped with two independent handwheel locking
systems for even greater operating safety.
Leica's patented, user-adjustable force balance system compensates
centrifugal forces arising while cutting via a pretensioned spring for
extremely light handwheel action.
Benefit: a heavy counterweight in the handwheel is no longer needed. The
spring tension is individually adjustable, corresponding to the weight of
the respective attached specimen clamp or specimen.
The patented specimen retraction system can be switched on and off by
the user. The instrument thus offers all of the advantages of specimen
retraction while supporting work in "rocking mode", i.e. without a full
handwheel rotation.
We recommend disabling specimen retraction when working in "rocking
mode".
The coarse drive wheel is ergonomically positioned.
(For more information on the rotating direction, see
3. Instrument components and specifications
chapter 5.1.2)
Leica RM2235
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3. Instrument components and specifications
3.3 Technical data
General
Approvals: The instrument-specific marks are located on the
rear panel of the instrument next to the name plate.
Operating temperature range: +10 °C to +35 °C
Temperature range during storage: +5 °C to +55 °C
Relative humidity: max. 80 % non-condensing
Humidity during storage: < 80 %
Section thickness range: 1.0 - 60.0 µm
Section thickness settings: from 1.0 - 10.0 µm in 1.0 µm increments
from 10.0 - 20.0 µm in 2.0 µm increments
from 20.0 - 60.0 µm in 5.0 µm increments
Specimen feed: approx. 24 mm, ± 2 mm
Vertical stroke: 70 mm
Max. sectioning range without retraction: 69 mm (without specimen orientation at 1 µm)
Max. sectioning range with retraction: 62 mm
The specimen retraction can be turned
off manually: 200 µm
Dimensions and weight
Width (including handwheel): 413 mm
Depth (including waste tray): 618 mm
Height (total): 305 mm (with tray on the hood)
Working height (knife blade): 168 mm (measured from the table)
Weight (without accessories): approx. 37 kg
Optional equipment and optional accessories
Object orientation (option)
horizontal: 8°
vertical: 8 °
Rotating range: ± 90°
Trimming increments: 10 µm, 50 µm
Repositioning of knife holder base
north-south: ± 25 mm
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Instruction manual V 1.4 – 02/2010
Page 15
4.1 Standard delivery
The Leica RM2235 standard delivery includes:
1 Leica RM2235 basic instrument
1 handwheel, complete ................................................................. 14 0500 38181
1 section waste tray ....................................................................... 14 0502 37931
1 tool set – consisting of: .............................................................. 14 0500 38600
1 Allen key with handle, size 5 ................................................ 14 0194 04760
1 Allen key with handle, size 4 ................................................ 14 0194 04782
1 Allen key, size 3 ...................................................................... 14 0222 04138
1 screwdriver 3x50, 186 long ................................................... 14 0170 11568
1 bottle (50 ml) of oil for drives, type 405 ............................... 14 0336 06086
1 brush w/magnet ..................................................................... 14 0183 40426
1 dust protective cover.................................................................. 14 0212 30350
1 operating manual D/E + language CD ...................................... 14 0500 80001
4. Startup
The accessories ordered are included
in a separate box.
Carefully check the delivery against
the packing list and the delivery note.
Should there be any discrepancy,
please contact the Leica selling unit
handling your order.
Leica RM2235
4.2 Installation site requirements
• Stable, vibration-free laboratory bench with
horizontal and even stage plate; practically
vibration-free floor.
• No other instruments nearby which might
cause vibrations.
• Room temperature permanently between
+10°C and +35 °C.
• Obstruction-free access to the handwheel.
Never operate the instrument in rooms
with explosion hazard.
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4. Startup
4.3 Unpacking and installation
Fig. 6
22
2
22
When the instrument is delivered, check the tilt indicators on the
packaging.
If the arrowhead is blue, the shipment was transported laying flat,
was tilted at too great an angle or fell over during transport.
Note this on the shipping documents and check the shipment for
possible damage.
11
1
11
• Loosen and unscrew the six upper
screws (2).
• Remove the cover (1).
• Take the accessory carton (optional
accessories) (3) and the cartons (4)
from the standard scope of delivery.
16
The transport crate and included retaining elements should
be kept in case a return shipment is necessary later.
33
3
33
44
4
44
55
5
55
44
4
44
44
4
44
44
4
44
Fig. 7
Instruction manual V 1.4 – 02/2010
Page 17
4.3 Unpacking and installation (cont.)
55
5
55
77
7
77
4. Startup
• Take out the fixing module (5). To do so,
hold it by the top edge of the module and in
the recessed grip (6) and pull it out by pulling upwards.
• Lift the instrument (7) by holding it by the
66
6
66
base plate and under the instrument on the
back and lift it out of the formed cushion
(8).
Never hold the instrument for
transport by the handwheel or the
rotary knob for section thickness
adjustment.
Fig. 8
Leica RM2235
88
8
88
• Place the instrument on a stable laboratory
table.
The two sliding elements (9) located on the
rear of the base plate make it easier to
move the instrument on the table.
• To move the instrument, hold it by the front
of the base plate, lift it up gently and slide
it on its slides.
9
Observe the correct resting angle
to the table to avoid pinching
your fingers.
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4. Startup
4.4 Assembling the handwheel
Fig. 9
The handwheel has to be assembled before attempting
to use the instrument.
The necessary parts and tools can be found in the toolkit supplied in the delivery.
4
3
1
2
2a
5
The feather key (4) is loosely
placed in the handwheel shaft (1)
and fixed in place with a tie-rap
during transport.
• Remove the cable tie (3).
Caution!
Make sure not to lose the
feather key!
• Place the handwheel (2) on the
handwheel shaft (1) as shown.
• Tighten the screw (2a) located
in the center hole of the handwheel with an Allen key size 4
(5).
• Remove the cover foil from the
self-adhesive cover disk and
fix the cover disk on the handwheel.
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Instruction manual V 1.4 – 02/2010
Page 19
4.5 Inserting the universal cassette clamp
4. Startup
60
There are two versions of the specimen holder,
one with and one without specimen orientation,
which are interchangeable.
The object orientation allows for simple position
correction of the specimen surface when the
specimen is clamped into place.
You can use the quick clamping system (64) to
hold all available accessory specimen clamps
(for more information, see Chapter 6 "Optional
12
accessories").
To do so, proceed as follows:
• Move the object head (60) to the upper end
position by turning the handwheel (12) and
engage the handwheel lock.
62
60
• To release the clamping system, turn the
screw (61) of the quick clamping system (64)
counterclockwise using an Allen key size 4
(71).
64
63
61
71
• Push the guide (63) of the universal cassette
clamp (62) from the left into the quick clamping system (64) as far as it will go.
• To clamp the cassette clamp turn the screw
(61) clockwise as far as it will go.
Since all stage clamps available as accessories are equipped with the same kind of guide on
the back, they are inserted in the same way described here using the example of the cassette
clamp.
Leica RM2235
Fig. 10
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4. Startup
4.6 Inserting the knife holder
55
53
52
Enlarged detail:
Scale for better
repositioning of the
knife holder for
varying specimen
heights.
51
54
50
Setting up the knife holder base
• Release the clamping lever (50) by rotating it
counterclockwise.
• Insert the knife holder base (51) with the
notch (52) on the bottom into the T-piece (55)
of the microtome base plate (53).
• To secure the knife holder base, turn the
clamping lever (50) clockwise.
The knife holder base (51) can be moved back
and forth on the microtome base plate. This
allows bringing the knife holder to optimal sectioning position in relation to the specimen.
There is a scale (54) on the right side of the microtome base plate. This enables faster and
better positioning of the knife holder at the
specimen if various combinations of standard
specimens and specimen holders are used. The
rear edge of the knife holder base (51) functions
as the scale reference.
20
57
56
Fig. 11
71
58
Fig. 12
Inserting the knife holder
• Loosen the screw (58) using an Allen key
size 4 (71) until the knife holder (57) can be
moved.
• Place the knife holder (57) with the underside groove onto the T-piece (56) of the knife
holder base (51).
• To clamp, retighten the screw (58).
Instruction manual V 1.4 – 02/2010
Page 21
5. Operation
5.1 Operating elements and their functions
38
33
34
Fig. 13
5.1.1 Section thickness setting
The section thickness is set by turning the adjusting knob (33) at the front of the microtome
on the right.
The adjusting knob has a notch for each value
that can be set.
Setting range: 1 - 60 µm
from 1 - 10 µm in 1 µm increments
from10 - 20 µm in 2 µm increments
from20 - 60 µm in 5 µm increments.
The section thickness set in each case is
displayed in the window (34).
The selected section thickness (on the scale)
must agree with the red pointer (38)
5.1.2 Coarse driving wheel
The instrument can be ordered with clockwise
or counterclockwise rotation. The given direction of rotation means "forwards" and relates to
the feed movement of the specimen towards
the knife.
The coarse motion serves for a fast horizontal
forwards movement of the object - towards the
knife - and backwards - away from the knife.
When reaching the rear/front end positions, the
coarse driving wheel can only be turned with
difficulty. In the front end position, no more feed
motion takes place.
Leica RM2235
The coarse driving wheel also turns
during sectioning. Therefore it must
not block whilst the handwheel is being turned during sectioning; otherwise, no feed motion can take place
and thus also no sectioning.
Fig. 14
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5. Operation
Magnet for
holding the
wrench
size 4
5.1.3 Specimen retraction
The specimen retraction serves for protecting
the knife and the specimen. When the retraction is switched on, the object is drawn back
200 µm into the upper end position after the
sectioning stroke during the return movement.
Before the feed motion of the new section
thickness, the feed motion for the retraction
For turning the retraction
Off, turn the slot into the
horizontal position (off).
For turning the retraction
On, turn the slot into the
vertical position (on).
value takes place.
The specimen retraction can be switched off
manually at the back of the instrument (Fig. 15),
if required, using the slotted-screwdriver supplied with the delivery.
Before switching the specimen retraction On
and Off, run the object head to the upper end
Fig. 15
position by turning the handwheel.
5.1.4 Mechanical trimming function
The RM2235 is fitted with a mechanical trimming function. The
trimming lever has 3 notching positions (0, 10 µm, 30 µm).
The points (36) mark the two trimming stages:
= 10 µm
= 30 µm
22
36
Fig. 16
• For activating the trimming function, press the lever downwards
into one of the two notching positions and keep depressed. After
each rotation of the handwheel, a feed motion of 10 µm or 30 µm
takes place.
• After letting go of the lever, it automatically springs back to its
original position (zero position). The trimming function is thereby
deactivated.
The section thickness that has been set is not added to the
selected trimming value.
If the section thickness that has been set is greater than the
selected trimming value, the section thickness is fed.
Instruction manual V 1.4 – 02/2010
Page 23
5.1.5 Specimen holder with precision orientation
In the quick clamping device of the specimen holder fixture with precision orientation, all
object clamps available as optional accessories can be used (implemented).
30
32
29
32
31
5. Operation
The object orientation allows for simple position
correction of the specimen surface when the
specimen is clamped into place.
Orienting the specimen
Specimen blocks must not be oriented
during the retraction phase!
If a block is oriented during retraction, the block will advance by the retraction value PLUS the selected section thickness before the next section.
This may cause damage to both specimen and knife!
Fig. 17
Display of the zero position
For better display of the zero position, the orientation has two red indicators (32).
When both indicators are visible and both setscrews are in zero position at the same time
(notch point, white marking on "R"), the specimen is in zero position.
When the large standard specimen
clamp (50 x 55 mm) is used, the specimen orientation of 8° in north-south
direction is no longer possible.
The usable angle is only about 4° in
this case.
Leica RM2235
• Raise the object head to the upper end position and activate the handwheel lock.
• To release the clamp, turn the eccentric
lever (29) forwards.
• Turn setscrew (30) to orient the specimen in
north-south direction. Turn setscrew (31) to
orient the specimen in east-west direction.
Each complete turn of the screw inclines the
specimen by 2°. A total of 4 complete turns =
8° are possible in every direction. The accuracy is approximately ± 0.5°.
For ease of estimation, there is a white
marking on the handle and a notch point that
is noticeable during turning.
• To lock the current orientation, turn the
eccentric lever (29) backwards.
23
Page 24
5. Operation
5.2 Adjusting the clearance angle
57
51
Enlarged detail:
Index marks for
adjusting the
clearance angle.
58
• The index marks (0°, 5° and 10°) for adjust-
ment of the clearance angle (59.1) are located on the right side of the knife holder (57).
• There is also an index mark (59.2) on the
right side of the knife holder basis (51) which
serves as a reference point when adjusting
the clearance angle.
• Loosen the screw (58) using an Allen key
size 4 (71) until the knife holder (57) can be
moved.
• Move the knife holder until the index mark of
the desired clearance angle coincides with
the reference line on the knife holder base.
Example:
Enlarged detail showing a clearance angle
setting of 5°.
24
59.1
59.2
71
The recommended clearance angle
setting for knife holder E is approx. 5°.
• Hold down the knife holder in this position
and retighten the screw (58) for clamping.
Fig. 18
Instruction manual V 1.4 – 02/2010
Page 25
5. Operation
5.3 Fine adjustment of the force balance
If another accessory of a different weight is
mounted on the object head (33), you must
check whether it is necessary to readjust the
force balance.
Checking the correct setting:
33
Fig. 19
• Attach the new accessory and clamp the
specimen.
• Set the object head to half the height of the
vertical travel range by turning the handwheel (
Fig. 19).
If the object head remains in this exact position,
the setting is correct.
If the object head moves, i.e. it is raised or lowered, fine adjustment is necessary.
Important!
Never turn the
screw more
than 1/2 turn at
a time.
The force balance is adjusted using the screw
(34), which can be accessed by removing the
Failure to adjust the force balance
may result in injury while working.
section waste tray on the bottom of the base
plate of the microtome. Use the Allen
key provided, size 5 (with handle!) for the
adjustment.
• If the object head moves downwards, turn the
screw approx.
1
/2 turn clockwise.
• If the object head moves upwards, turn the
screw (34) approx.
1
/2 turn counterclock-
wise.
• Continue this procedure until the object
head no longer moves once released.
34
Fig. 20
Leica RM2235
25
Page 26
5. Operation
5.4 Clamping the specimen
• Rotate the handwheel until the specimen clamp is in the uppermost position.
Always clamp the specimen block BEFORE clamping the knife.
Lock the handwheel and cover the knife edge with the knife guard
prior to any manipulation of knife or specimen, prior to changing
the specimen block and during all work breaks!
• Block the handwheel (allow lever (5) Fig.
brake.
• Insert a specimen block into the specimen clamp.
A detailed description for inserting the specimen into various
specimen clamps and specimen holders is provided in Chapter 6
"Optional accessories".
5.5 Clamping the knife / disposable blade
Be very careful when handling microtome knives or blades. The
cutting edge is extremely sharp and can cause severe injury!
• Carefully insert knife or disposable blade into the knife holder and
clamp.
• Make sure that the blade is clamped parallel to the upper edge of the
pressure plate.
(For more information see
2 to notch) and activate the
Chapter 6.3.2, Fig. 33)
26
A detailed description for inserting the blade or the knife into
the individual knife holders is provided in Chapter 6, "Optional
accessories".
Instruction manual V 1.4 – 02/2010
Page 27
5.6 Sectioning
Cutting into the specimen (trimming)
• Run the specimen to the rear end position by turning the coarse driving
wheel.
• Push the knife holder on the knife-holder base almost until it is just
before the object.
• Orientate the position of the specimen surface (only in the case of
specimen holders that can be orientated).
• Release the handwheel lock, or handwheel brake, respectively.
• Using the trimming lever select the required trimming stage.
• Begin the cutting process by turning the handwheel.
• Stop the cutting process when the required specimen level has been
reached.
• Let go of the trimming lever.
Remove the sections
• Set the required section thickness, or check the value setting on the
display, respectively.
Always use a different area of the cutting edge for trimming and sectioning.
• To do so, laterally displace the blade or knife in the knife holder.
When using the knife holder E with lateral movement, it is sufficient to
move the knife holder sideways.
• For sectioning, turn the handwheel evenly in a clockwise direction.
5. Operation
Always turn the handwheel evenly in clockwise direction;
otherwise, the brake will not work properly. The rotation speed
of the handwheel must be adapted to suit the hardness of the specimen.
For harder specimens, use a slower speed.
Leica RM2235
Take care not to block the coarse driving wheel when turning the
handwheel!
Otherwise there will be no feed motion of the section thickness
and thus no sectioning will occur.
• Pick up the sections and mount them on microscope slides.
27
Page 28
5. Operation
5.7 Changing the specimen or interrupting sectioning
Lock the handwheel and cover the knife edge with the knife guard
prior to any manipulation of knife or object head, as well as prior
to changing the specimen block and during all work breaks!
• Raise the specimen to the upper end position and activate the
mechanical handwheel lock.
• Cover the sectioning edge with the knife guard.
• Remove the specimen from the specimen clamp and mount a new
sample to continue.
• Run the object clamps with the coarse driving wheel back far enough
until the new specimen can start being cut.
5.8 Finishing daily routine
• Raise the specimen to the upper end position by turning the handwheel
and engage the handwheel lock.
28
Always remove the knife / blade before detaching the knife holder
from the instrument.
Always put the knives back into the knife case when not in use!
Never place a knife anywhere with the cutting edge facing upwards and never try to catch a falling knife!
• Remove the blade from the knife holder and insert it in the receptacle
at the bottom of the dispenser, or remove the knife from the knife holder and put it back in the knife case.
• Remove the specimen from the specimen clamp.
• Push all section debris into the section waste tray and empty the tray.
• Clean the instrument (see Chapter 8.1).
Instruction manual V 1.4 – 02/2010
Page 29
6.1 Assembly for fixture for specimen clamps
Depending upon the purchase order, the basic instrument is delivered with the directional or
rigid fixture for specimen clamps which must be assembled first. All specimen clamps available as accessories can be used in both fixtures for specimen clamps.
Before assembling the fixture for specimen clamps, activate the mechanical handwheel lock!
6. Optional accessories
2
4
3
5
Fig. 211
35b5a5 6
7 + 8
2
1
4
9a
Fig. 22
7 + 8
9b 9b
9a
• Finally, place the dovetail holder (2) and fasten
by screwing in the 4 screws (1) using an Allen
key size 3.
6.1.1 Rigid fixture for specimen clamps
• Screw the rigid fixture for specimen clamps
(4) onto the object head (3):
Remove the screw (1), place the fixture for
specimen clamps (4) onto the object head (3)
from the front and tighten the screws (2) with
an Allen key size 3.
Next, insert the screw (1) from the side and
briefly tighten it with an Allen key size 4.
Remove the rubber ring only after
attaching the object head!
6.1.2 Directional fixture for specimen
clamps
• Loosen the eccentric bolt (6) by turning it
counterclockwise.
• Completely unscrew the thrust piece (5) with a
flat-tip screwdriver and pull it out with spring
(5a) and pin (5b).
• Completely unscrew the setscrews (3) and (4).
• Attach the directional fixture for specimen
clamps as shown.
• Insert the screws (7+8) in the bore (2 screws
(8) are accessible through the bore (9a)) and
evenly screw them in using a size 3 Allen key.
• Insert the spring (5a) and pin (5b) with the flatter
side into the thrust piece (5). Completely screw
in the thrust piece with a flat-tip screwdriver.
• Completely screw in the setscrews (3+4).
Leica RM2235
29
Page 30
6. Optional accessories
10
11
6.1.3 Fine-directional fixture for specimen
clamps
• Before the fine-directional fixture for speci-
men clamps can be mounted, loosen
4 screws (10) (Allen key size 3) and carefully
remove the fixture for specimen clamps from
the baseplate (9).
9
• Using the 4 supplied screws (11) and the
12
Allen key size 3, fasten the baseplate to the
specimen head (12).
30
11
• Now, screw the fine-directional fixture for
specimen clamps with the 4 screws (10) and
the Allen key size 3 onto the object head.
If the fine-directional fixture for specimen clamps is not used, retain the
baseplate and 4 screws (11) together
with the fine-directional fixture for
specimen clamps!
Fig. 23
Instruction manual V 1.4 – 02/2010
Page 31
6. Optional accessories
6.1.4 Quick clamping system
It is used as specimen holder for use with the
fine-directional fixture for specimen clamps
with zero point indicators or the directional
fixture for specimen clamps.
• Screw the 4 screws (13) into bore A with an
Allen key size 2.5 and tighten them.
A
13
A
Leica RM2235
Fig. 22
31
Page 32
6. Optional accessories
6.2 Specimen clamps and holders
All specimen clamps available as accessories can be integrated into either the directional or
non-directional specimen holder fixture.
66
67
68
6.2.1 Standard specimen clamp
The standard specimen clamps are available in
two sizes: 40 x 40 mm and 50 x 55 mm.
They are designed for direct clamping of rectangular blocks. In addition, they accommodate
the foil clamps.
• Turn the knurled screw (66) counterclockwise to move the movable jaw (68) downward.
• Mount the sample (67) as required.
• Turn the knurled screw (66) clockwise to
move the movable jaw upward against the
fixed jaw to securely clamp the sample.
Fig. 25
32
70
70.1
6.2.2 Vee insert
66
The vee insert (70) is mounted in the hole provided in the lower movable jaw of the standard
specimen clamp.
This makes it possible to clamp round specimens in the standard specimen clamp.
• Turn the knurled screw (66) counterclockwise to move the movable jaw (68) down-
69
68
Fig. 26
ward.
• Insert the pin (70.1) of the vee insert (70) in
the hole (69) of the lower jaw (68).
• Mount the sample as required.
• Turn the knurled screw (66) clockwise to
move the movable jaw with the vee insert
upward against the fixed jaw to securely
clamp the sample.
Instruction manual V 1.4 – 02/2010
Page 33
6. Optional accessories
6.2.3 Foil clamp type 1
The foil clamp type 1 is appropriate both for
clamping very small foil pieces and flat, angular
samples. It is mounted in the standard specimen clamp.
66
73
72
76
74
71
75
Fig. 27
7473
77
Clamping of foil pieces
• Move the movable jaw (74) to the right as re-
quired by turning the set screw with an Allen
key size 4 (71).
• Place the foil (72) between the movable jaw
(74) and the fixed jaw (73).
• To clamp the foil, screw the movable jaw
(74) against the fixed jaw (73) by using the
Allen key.
• Insert the foil clamp (75) in the standard
specimen clamp as shown.
• Turn the knurled screw (66) clockwise to
clamp the foil clamp in the standard specimen clamp.
Clamping of flat, angular samples
To clamp angular samples, replace the long set
screw (76) with the short set screw (77) provided with the foil clamp.
• Unscrew the long set screw (76) to the left
with an Allen key size 4 (71).
• Screw the short set screw (77) in the hole.
• Place the sample (67) between the movable
jaw (74) and the fixed jaw (73).
• To clamp the sample, screw the movable
jaw (74) by turning the set screw (77) against
the fixed jaw (73).
• Insert the foil clamp in the standard speci-
men clamp as shown.
• Turn the knurled screw (66) clockwise to
clamp the foil clamp in the standard specimen clamp.
Leica RM2235
67
Fig. 28
33
Page 34
6. Optional accessories
6.2.4 Foil clamp type 2
The foil clamp type 2 is appropriate for large foil ribbons.
It is mounted in the standard specimen clamp.
72 7978
66
80
• To open the jaws (78) and (79) lightly loosen
the 3 screws (
71).
(
81) with an Allen key size 4
• Insert the foil ribbon (72) from behind to
position it between the movable jaw (79) and
82
the fixed jaw (78).
• To clamp the foil, first tighten the screw in
the middle and then the other two screws
(81) with the Allen key (71).
• Place the foil clamp (82) in the standard
81
specimen clamp so that the beveled surface
(80) on the back of the foil clamp points to
71
the right or left.
• Turn the knurled screw (66) clockwise to
securely clamp the foil clamp in the standard
specimen clamp.
Fig. 29
34
Instruction manual V 1.4 – 02/2010
Page 35
6.2.5 Universal cassette clamp
6. Optional accessories
60
65
Fig. 30
Universal cassette clamp, ice-cooled
a
The universal cassette clamp (UCC) is
designed to for horizontal or vertical
clamping of all kinds of commercial
cassettes. Laboratory personnel
MUST check correct, firm seating before cutting.
• Push the lever (60) forwards.
• Mount the cassette (65) horizontally or verti-
cally as required.
• To clamp the cassette, release the lever (60).
Use the ice-cooled UCC with the nondirectional specimen holder fixture
only!
• Ice cubes can be made using the included
Paraflex mold (a).
• Quick clamping system (b), see page 31.
b
Leica RM2235
Fig. 31
35
Page 36
6. Optional accessories
6.2.6 Super mega-cassette clamp
2
4
5
3
Assembly of the super mega-cassette clamp
The super mega-cassette clamp should preferably be used with the rigid
fixture for specimen clamps.
To do so, proceed as follows:
Remove the rubber ring (5) only after having attached the cassette
clamp on the object head!
• Screw the rigid fixture for specimen clamps (4) onto the object head (3):
Remove the screw (1), place the fixture for specimen clamps (4) onto
the object head (3) from the front and tighten the screws (2) with an
Allen key size 3.
Next, insert the screw (1) from the side and briefly tighten it with an
Allen key size 4.
• Insert the super mega-cassette clamp from the side on the left into the
dovetail guide of the rigid fixture for specimen clamps and tighten
screw (1).
If the directional fixture for specimen clamps is used with the rigid
knife holder base, the orientation must be in position "0" and the
cover for backlighting illumination must be detached. (Danger of
collision if not observed!)
1
Fig. 32
36
NEVER use the super mega-cassette clamp with backlighting
illumination!
Instruction manual V 1.4 – 02/2010
Page 37
6.2.7 Holder for round specimens
The holder for round specimens is designed to accommodate cylindrical samples.
Inserts for specimens of 6, 15 and 25 mm diameter are available.
6. Optional accessories
67
90
89.1
89.2
89.3
92
91
• To mount the required insert (89.1-3) turn the
clamping ring (90) counterclockwise and
remove it.
• Place the required insert into the tension
ring (90) and screw the tension ring onto the
thread (91) by turning it clockwise.
• Mount the sample (67) and fix by turning the
clamping ring (90) clockwise.
• To orient the inserted sample, insert the pin
(92) into the bore (93) and rotate it counterclockwise to release the clamp. You can
now rotate the specimen so that the side
you want faces upwards.
93
• To lock it in the position you have chosen,
tighten the pin (92) by turning it clockwise.
Fig. 33
Leica RM2235
37
Page 38
6. Optional accessories
6.3 Knife holder base and knife holder
94
6.3.1 Knife holder base, without lateral
movement feature
The plastic handles of all clamping levers on the
instrument and knife holders can be turned to
the position that is most convenient for each
user.
Pull the grip (94) out of the lever, hold it in this
position, and rotate it to the desired position. It
will then lock automatically when released.
Fig. 34
Repositioning the knife holder base
The one-piece knife holder base (rigid) (51) can
be moved forwards and backwards on the
microtome base plate.
This vertical displacement allows bringing the
knife holder into the optimal cutting position in
relation to the specimen.
38
51
• To release, rotate the clamping lever (50) on
the right side of the microtome base plate
counterclockwise.
• Reposition the knife holder together with the
knife holder base forward or backward as
appropriate.
• Secure the clamping mechanism by rotating
the lever (50) clockwise.
50
Fig. 35
Instruction manual V 1.4 – 02/2010
Page 39
6.3.2 Knife holder E/E-TC
6. Optional accessories
The knife holder E-TC is designed for
the Leica TC-65 tungsten carbide
blades.
Prior to inserting the blade, both knife
holder and knife holder base must
have been installed on the instrument!
Inserting the blades, knife holder E and E-TC
Knife holder E-TC
• Fold knife guard (9) downward.
• To insert the blade, flap the right clamping
lever (10) forward and down.
• Carefully insert the blade from the side.
Make sure that the blade is clamped parallel
to the upper edge of the pressure plate.
• To clamp the blade, rotate clamping lever
(10) back upwards.
9
The knife holder E is designed for conventional disposable blades from all current manufacturers. It is available in two models: one for narrow-band blades and one for broad-band
blades. The knife holder has a lateral movement, so that the entire width of the blade can be
used.
10
Fig. 36
11
Leica RM2235
Knife holder E
9
10
The clamping levers on the knife holder are not interchangeable. The two
clamping levers (10, 11) must remain
in the position shown at all times, as
otherwise isolated malfunctions of
the knife holder can occur.
Clamping lever for the blade (10) at
the right, clamping lever for the lateral displacement (11) at the left.
Fig. 37
39
Page 40
6. Optional accessories
Knife holder E
13
11
A
Note on the knife holder E:
Lateral displacement (only for knife holder E)
10
The lateral movement feature of the knife holder base enables the use of the entire length of
the blade or knife, eliminating the need for readjusting the knife holder. The knife holder E consists of a segment arch A (with lever (11))
and the clamp mount B (with lever (10) and
ejector (13)).
The extreme left and right positions as well as
the middle position are each marked with a
B
notch point.
• To release the clamp, rotate the lever (11) on
12
Fig. 38
the left side of the knife holder forwards.
• Move the knife holder sideways.
• To clamp, rotate the lever (11) back.
The knife holder E is an important precision component, the quality and
precise adjustment of which have a lasting effect on the entire function of
the microtome. In case of malfunctions or damages to the clamp mount, it
is always required to replace the clamp mount, including the pertinent
clamping lever.
Leica Biosystems offers special prices for new clamp mounts in case of
damages to the clamp mount after the warranty has expired.
In this way, perfect function of the device can be ensured over the course
of many years.
Setting of the clamping system of the clamp mount on the segment arch
To ensure a proper sectioning result, clamp
mount B must be securely clamped onto segment arch A.
The clamping is carried out using an eccentric
at the lever (11). The clamping force is adjusted
with the setscrew (12) on the underside of the
segment arch. The setting of the clamping is
carried out so that the clamping lever can be
Adjust the clamping with a 2.5 mm Allen key at
the setscrew (12) so that the lever initially "bars"
when the lever is activated. Continue turning
the setscrew (12) a little bit (approx. 1/4 turn to
the left or right), then check that the lever no
longer "bars", but also does not jam "heavily".
(The language CD features a short video film for
this purpose.)
rotated to the stop with constantly increasing
resistance.
40
Instruction manual V 1.4 – 02/2010
Page 41
6. Optional accessories
Knife holder E with water bath for narrow-band and broad-band blades
Fig. 39
Use
9
11
10
Knife holder E with water bath is available for
both narrow-band and broad-band blades.
The knife guard on knife holder E consists of a
red foldaway handle (9). To cover the cutting
edge, fold the knife guard handle (9) upwards as
illustrated in Figure.
The clamping levers on the knife holder are not interchangeable. The two clamping levers
(10 and 11) must remain in the position shown at all times, as otherwise isolated malfunctions
of the knife holder can occur.
Clamping lever for the blade (10) at the right, clamping lever for the lateral displacement (11) at
the left.
Floating thin paraffin sections (for example, for subsequent immunostaining procedures) on the surface of the water. Flat paraffin sections can be
removed from the surface of the water using glass slides.
Leica RM2235
The vessel is filled with water up to the blade.
After trimming, remove the section waste from
the tray and create the sections to be prepared.
The sections floating on the surface of the
water can be removed using the glass slide.
Fig. 40
41
Page 42
6. Optional accessories
6.3.3 Knife holder N/NZ
The knife holders N and NZ are appropriate for standard steel and tungsten carbide knives,
profile c and d, up to 16 cm long. The integrated height adjustment feature allows you to also
use knives that have been resharpened numerous times.
Mounting the knife support bar
• Push knife guard (8) to the center.
• Set the knife support bar (46) onto the height adjustment screws (not visible) in the position shown. The flat ends of the height adjustment screws
must be located in the slots at each end of the knife support bar.
Enlarged detail:
Knife inserted and
height-adjusted
Knife holder N
For holding convention-
al knives up to 16 cm in
length.
Prior to inserting the knife, both knife holder and knife holder base
must have been installed on the instrument!
Knife holder NZ
49
39
For holding conventional and hard
metal knives up to 16 cm in length.
Knife pressure plate (56) for extreme
stability and full utilization of the
knife blade.
42
49
8
47
56
48
46
Fig. 41
Instruction manual V 1.4 – 02/2010
Page 43
Inserting the knife
Knife height adjustment
6. Optional accessories
• Rotate the knurled nuts (48) on the right and left of the knife holder
forward in opposite directions, lowering the knife support bar to the
lowest possible position, thus ensuring that the knife edge will not be
damaged when inserting the knife.
• Unscrew the clamping screws (49) as far out as possible (rotate coun-
terclockwise).
• Hold the knife (47) at the knife back and carefully insert it in the holder
from the side as shown with the cutting edge facing upward.
When adjusting the clearance angle, the knife edge should be positioned
as exactly as possible in the actual center of rotation of the knife holder.
The lay-on edge (39) of the rear clamping chucks serves as a reference
position for correct knife height adjustment. The knife edge should be parallel with the locating edges.
• Rotate the knurled nuts (48) uniformly and backwards until the knife
blade is parallel to the lay-on edge (39) (see detailed illustration) of the
rear clamping chucks.
• To clamp the knife (47) evenly screw the two knife clamping screws
(49) inward (rotate clockwise).
Lateral repositioning of the knife
• Push knife guard (8) to the center.
• Loosen the clamping screws (49) by turning them counterclockwise.
• Push the knife (47) to the left or right as required.
• To clamp the knife (47), always tighten the clamping screw (49) first
which is located on the side to which the knife has been repositioned
by turning it clockwise.
Leica RM2235
43
Page 44
6. Optional accessories
6.4 Section waste tray
53
39
18
6.5 Backlighting
• Push the section waste tray (18) from the
front to the microtome base plate (53) until it
is held in place by the two magnets (39) (on
the front of the microtome base plate).
To remove the section waste tray, lift it
slightly and pull it off towards the back.
Fig. 42
44
1
2
3
1
5
• Remove the two screws (1) using a slotted
The backlighting is inserted at the
front into the one-piece knife holder
base.
screwdriver and then remove the cover plate (2).
• Insert the backlighting (3) in the recess at
4
the rear of the knife holder base.
• Insert the plug (4) for the backlighting into
the socket (5) of the microtome and connect
the plug of the power adapter to an AC power socket.
The backlighting illuminates once the microtome is turned on with the mains switch.
Fig. 43
NEVER use the backlighting illumination with the super mega-cassette
clamp!
Instruction manual V 1.4 – 02/2010
Page 45
6.6 Tray
6. Optional accessories
The tray is mounted on the hood of the microtome so that the small feet on the underside fit
into the cutouts on the hood.
It is for storage of the utensils used during
sectioning as well as the sectioned specimens.
Fig. 44
6.7 Freezer pack
98
98
99
Fig. 45
The freezer pack consists of the freezer plate
(98) and the insulation jacket (99). It is for cooling (or keeping cold) paraffin specimens. Up to
35 standard cassettes can be cooled at the
same time. The specimens require approx.
20 min. for being cooled from room temperature
(approx. 20 °C) to "sectioning temperature".
The cooling performance depends on the ambient temperature and the volume of the specimens being cooled.
The insulation jacket can be placed on the hood
of the microtome in the same manner as the
tray, or it can be placed next to the instrument.
When using the freezer pack on the
instrument the tray (Fig. 44) must be
removed.
• Remove the freezer plate from the insulation
jacket and place it in a deep freezer, ideally
overnight (but for at least six hours) at
approx. -23°C.
• Reassemble the freezer plate and insulation
jacket and place them on the bench or the
instrument.
Leica RM2235
45
Page 46
6. Optional accessories
6.8 Universal microscope carrier
a
1
1 - Baseplate with drilling (a)
2 - Vertical column with size 8 cap screw (b) and
Fig. 46
d
e
8
2
3
c
b
7
6
4
5
Fig. 47
lock washer (c)
3 - Horizontal arm with cross-member (d) and
support ring (e)
4 - Support plate, large (for RM2235, RM2245 and
RM2255)
5 - Support plate, small (for RM2265)
6 - Allen key size 3
7 - 4 countersunk screws to install support plate
8 - Allen key size 8
Unpack all accessories in the package
and check for completeness.
46
Assembling the universal microscope
carrier
1. Attach baseplate
• Select the large (5) or small (4) support plate,
depending on the microtome to be used.
• Attach the support plate to the baseplate with
the included 4 countersunk screws (7) using
the Allen key size 3 (6).
Fig. 48
Instruction manual V 1.4 – 02/2010
Page 47
Fig. 50
f
6. Optional accessories
2. Attach vertical column
b
c
Fig. 49
2
A
2
h
d
e
• Insert the cap screw (b) into the hole of the
baseplate from below. Place the lock washer
(c) on the cap screw from above.
• Thread the silver vertical column (2) onto the
baseplate from above and tighten with the
Allen key size 8.
The lock washer must be positioned
between the baseplate and vertical
column to prevent unintentional turning of the column.
Extreme danger of tipping! After installing the vertical column, immediately
place the microtome onto the baseplate
so that the front feet of the microtome are
positioned in the shallow recesses (A).
3. Attach horizontal arm
• Slide the support ring (e) onto the vertical
column and position it so that the lock nut (f)
is facing to the back. Tighten the lock nut.
• Slide the cross-member (d) onto the column.
g
Ensure that the lock screw (g) is facing to the
right of the baseplate. The horizontal arm must
be centered over the microscope.
• Slide the horizontal arm (3), flat side facing the
lock screw (g), into the cross-member (d) and
tighten.
Leica RM2235
For more information on connecting
and using the microscope, magnifying
lens or cold-light source, please see
the appropriate manual.
Fig. 51
47
Page 48
6. Optional accessories
6.9 Magnifying lens
1
4
2
• Open the screw (3) on the horizontal arm of
The magnifying lens provides a 2x
magnification and can be used with
all Leica 2200 series rotary microtomes.
the microscope carrier in a counterclockwise direction.
• Insert the silver connection piece (1) as far
as it will go. Tighten the screw (3).
Fig. 52
• The adapter (2) allows a fiber-optic light
guide to be installed.
3
Fig. 53
• Adjust the position of the magnifying lens to
the specimen being processed.
The magnifying lens can be swiveled
completely to the side if necessary.
48
Always protect the magnifier glass from
exposure to direct sunlight! Exposure to
sunlight may cause a burning glass
effect.
Danger of fire!
• Use the provided protective cap (4) to cover
the magnifying lens.
Fig. 54
Instruction manual V 1.4 – 02/2010
Page 49
6. Optional accessories
6.10 Ordering information
Fixture for specimen clamps, rigid, silver ........................................................................ 14 0502 38160
Fixture for specimen clamps, directional, silver ............................................................ 14 0502 38949
Fixture for specimen clamps, directional, with 2 zero point indicators, silver .......... 14 0502 37717
Quick clamping system, complete .................................................................................... 14 0502 37718
Knife holder-base rigid, silver ........................................................................................... 14 0502 37962
Knife holder N RM22xx, silver ........................................................................................... 14 0502 37993
Knife holder NZ RM22xx, silver ......................................................................................... 14 0502 37994
Knife holder E narrow band RM22xx, silver, with ejector ............................................. 14 0502 40508
Knife holder E broad band RM22xx, silver, with ejector ............................................... 14 0502 40509
Knife holder E narrow band Run-off tray RM22xx.......................................................... 14 0502 38961
Knife holder E broad band Run-off tray RM22 ................................................................ 14 0502 39114
Knife holder E-TC RM22xx silver ....................................................................................... 14 0502 37997
Standard specimen clamp with adapter 50x60, silver .................................................. 14 0502 38005
Standard specimen clamp with adapter 40x40, silver .................................................. 14 0502 37998
V-insert for Standard specimen clamp, silver................................................................ 14 0502 38000
Universal cassette clamp, with adapter RM2125 (silver) ............................................. 14 0502 37999
Universal cassette clamp - ice-cooled ........................................................................... 14 0502 37793
Megaclamp assembly RM22xx, silver ............................................................................. 14 0502 38967
Foil clamp - type 1, black ................................................................................................... 14 0402 09307
Foil clamp - type 2, black ................................................................................................... 14 0402 26922
Round specimen holder, silver ......................................................................................... 14 0502 38001
Round specimen holder with adapter and 3 clamping rings, silver............................ 14 0502 38002
Clamping ring for round specimen holder, d = 6 mm .................................................... 14 0356 08322
Clamping ring for round specimen holder, d = 15 mm .................................................. 14 0356 09200
Clamping ring for round specimen holder, d = 25 mm .................................................. 14 0356 08320
Leica RM2235
49
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6. Optional accessories
Universal microscope carrier ........................................................................................... 14 0502 40580
Magnifying lens assembly ................................................................................................. 14 0502 42790
Cold light sources
Leica CLS 100X, 100-120V/50-60Hz ........................................................................... 14 0502 30214
Leica CLS 100X, 230V/50-60Hz.......................................................................... 14 0502 30215
Leica CLS 100X, 240V/50-60Hz........................................................................... 14 0502 30216
Fiber-optic light guide ................................................................................................... 14 0502 30028
Backlighting assembly ....................................................................................................... 14 0502 38719
External power supply, complete ..................................................................................... 14 0500 31244
Handrest for waste tray ..................................................................................................... 14 0502 38770
Cooling device assembly ................................................................................................... 14 0502 38325
Section waste tray, large .................................................................................................. 14 0502 37931
Section waste tray, small .................................................................................................. 14 0503 39060
Demo Box RM22xx series .................................................................................................. 14 0502 38930
Tray ....................................................................................................................................... 14 0502 37932
‘Leica’ brush w/magnet ..................................................................................................... 14 0183 40426
CoolClamp ............................................................................................................................ 14 0502 46573
50
Instruction manual V 1.4 – 02/2010
Page 51
In the following table there is a list of the most common problems which can arise while
working with the instrument, along with possible causes and troubleshooting procedures.
Problem Corrective actionPossible cause
7.1 Possible faults
1. Thick/thin sections
The sections alternate between
being thick and thin. In extreme
cases, there are no sections whatsoever.
2. Section compression
The sections are very compressed,
show folds or are squeezed together.
3. "Stripes" in sections
For knife holder E
4. Noises during sectioning
The knife "sings" when
sectioning hard specimens. The
sections show scratches or chatter
marks.
• The blade is not clamped properly.
• The blade is dull.
• The pressure plate is damaged or
incorrectly adjusted.
• Clearance angle of the knife/blade
too small.
• The blade is dull.
• The specimen is too warm.
• The sectioning speed is too fast.
• There is an accumulation of paraffin on the rear pressure plate of the
knife holder.
• The sectioning speed is too fast.
• The clearance angle is too wide.
• Insufficient clamping of object and/
or knife holder.
7. Customized solutions
• Reclamp the blade.
• Laterally displace the knife holder
or insert a new blade.
• Insert a new pressure plate or use
a new knife holder.
• Readjust the pressure plate.
• Methodically experiment with
larger clearance angle settings
until you have found the optimum
angle.
• Use another area of the blade or a
new blade.
• Cool the specimen before sectioning.
• Reduce the sectioning speed.
• Remove paraffin from this area on a
regular basis.
• Turn the handwheel at a slower
speed.
• Methodically reduce the clearance
angle setting until you have found
the optimum angle.
• Check all screw and clamp connections on the object holder system
and the knife holder. If necessary,
tighten the levers and screws.
7.2 Instrument malfunctions
1 There is no further feed motion and
thus no sectioning.
2. High blade consumption
Leica RM2235
• The front end position has been
reached.
• Too great of a sectioning force was
applied.
• Run the specimen back by turning
the coarse driving wheel.
• Adjust the sectioning speed and/or
section thickness when trimming.
Select a smaller section thickness,
rotate the handwheel more slowly.
51
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8. Cleaning and maintenance
8.1 Cleaning the instrument
Always remove the knife / blade before detaching the knife holder from the instrument.
Always put the knives back into the knife case when not in use!
Never place a knife anywhere with the cutting edge facing upwards and never try to catch
a falling knife!
When using cleaners, comply with the safety instructions of the manufacturer and the
labor-safety regulations of your laboratory!
When cleaning the outer surfaces, do not use xylene, scouring powders or solvents containing
acetone or xylene. Xylene or acetone will damage the finished surfaces!
Ensure that liquids do not enter the interior of the instrument during cleaning!
Before each cleaning carry out the following preparatory steps:
• Raise the specimen clamp to the upper end position and activate the
handwheel lock.
• Switch the unit off and unplug it.
• Remove the blade from the knife holder and insert it in the receptacle
at the bottom of the dispenser, or remove the knife from the knife holder and put it back in the knife case.
• Remove knife holder base and knife holder for cleaning.
• Remove the specimen from the specimen clamp.
• Remove section waste with a dry brush.
• Remove specimen clamp and clean separately.
Instrument and outside surfaces
If necessary, the varnished outside surfaces of the control panels can be
cleaned with a mild commercial household cleaner or soap water and then
be wiped with a moist cloth.
To remove paraffin residue, xylene substitutes, paraffin oil, or paraffin removers such as "Para Gard" (Polysciences) can be used.
The instrument must be completely dry before it can be used again.
Cleaning the knife
Always wipe the knife from the back of the knife to the cutting edge. NEVER wipe in the
opposite direction - risk of injury!
Clean using an alcohol-based solution or acetone.
52
Instruction manual V 1.4 – 02/2010
Page 53
Knife holder E
11
8. Cleaning and maintenance
9
10
Take the knife holder apart for cleaning. To do
so, proceed as follows:
• Fold knife guard (9) downward.
83
• Rotate the clamping lever (11) of the lateral
displacement forwards and pull it out sideways.
86
• Push the knife holder base plate (86) with
the pressure plate (83) until it can be
Fig. 55
11
removed from the segment arch (87).
• Rotate the blade clamping lever (10) downward and pull it out sideways.
• Remove pressure plate (83).
• Clean all parts of the knife holder.
If several knife holders are cleaned at
87
86
the same time, the parts must not be
mixed up!
For cleaning and removal of paraffin,
do not use xylene or cleaning fluids
containing alcohol (e.g. glass cleaner).
• Dry knife holder and reassemble.
83
Leica RM2235
10
Fig. 56
After cleaning the moving parts, apply a thin
•
coat of drive part oil to them (see also
Chapter 8.3).
• When installing the pressure plate (83) make
sure that the upper edge is parallel and level
with the rear edge of the knife holder base
plate (86).
53
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8. Cleaning and maintenance
Universal cassette clamp
• Detach cassette clamp (13) for a thorough cleaning, removing all
60
13
Fig. 57
8.2 Maintenance instructions
Only authorized and qualified service personnel may access the internal components of the instrument for service and repair!
The instrument is basically maintenance-free. To ensure trouble-free operation of the instrument
over a long period of time, the following is recommended by Leica:
paraffin residues.
• For cleaning, do not use xylene. Use xylene substitutes or paraffin
removers such as "Para Gard."
• The cassette clamp (13) can also be placed in an oven heated to a
maximum of 65 °C, until the liquid wax escapes.
• Remove paraffin residues with a dry cloth.
• After such a cleaning procedure in an oven, always be sure to lubricate
the axle and spring of the clamping lever (60) (see also
chapter 8.3).
1. Thoroughly clean the instrument on a daily
basis.
2. Enter into a service contract at the latest at
the end of the warranty period. For more information, please contact your local Leica
3. Have the instrument inspected on a regular
basis by a qualified service technician
authorized by Leica.
The intervals depend on how heavily the
instrument is used.
technical service center.
We recommend the following inspection intervals depending on the general workload of the instrument as defined in the two categories listed in the table:
Number of sections per day:
Workload (hours per day):
Sectioning speed:
Specimen material:
Maintenance:
54
Category I
> 8.000 sections per day
> 5 hours per day
Predominantly high sectioning speed
Working with soft and hard specimens
Every 12 months
Category II
< 8.000 sections per day
< 5 hours per day
Slow to medium sectioning speed
Predominantly soft specimen material
Every 24 months
Instruction manual V 1.4 – 02/2010
Page 55
8. Cleaning and maintenance
95
8.3 Lubricating the instrument
Once a month, lubricate the following parts with
the included drive parts oil No. 405 (1 - 2 drops
are enough).
96
Instrument and specimen holder:
• The clamping key (95) of the quick clamping
system.
• The T-piece (55) on the microtome base
55
plate.
• Guide rails (96) for the knife holder base on
56
the microtome base plate.
• The T-piece on the knife holder base (56).
Knife holder E:
11
88
10
• Clamping lever (11) for the lateral displace-
ment.
• T-piece (88) and guide (97) of the knife hold-
97
er for the lateral displacement.
• Clamping lever (10) for the blade.
90
Leica RM2235
Knife holders N and NZ:
91
8
• Sliding surfaces of the finger guard (8).
• Knurled nuts (73) for measuring height
adjustment.
Universal cassette clamp:
• Shaft (90) and flat coil spring (91) of the
clamping lever of the cassette clamp. After
lubrication, move the lever back and forth
73
Fig. 58
several times.
55
Page 56
9. Warranty and service
Warranty
Leica Biosystems Nussloch GmbH guarantees that the contractual product delivered has been subjected to a comprehensive quality control procedure based on the Leica in-house testing standards, and that the product is faultless and complies with all technical specifications and/or
agreed characteristics warranted.
The scope of the warranty is based on the content of the concluded
agreement. The warranty terms of your Leica sales organization or the organization from which you have purchased the contractual product shall
apply exclusively.
Service information
If you are in need of technical customer service or spare parts, please
contact your Leica representative or the Leica dealer where you purchased the instrument.
Please provide the following information:
• Model name and serial number of the instrument.
• Location of the instrument and name of the person to contact.
• Reason for the service call.
• Delivery date.
Decommissioning and disposal
The instrument or parts of the instrument must be disposed of according
to existing local applicable regulations.
56
Instruction manual V 1.4 – 02/2010
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