Hardware platforms for next generation networking infrastructure
FW-6486
>>
User's Manual
Publication date:2012-07-26
Page 2
About
About
Overview
Icon Descriptions
The icons are used in the manual to serve as an indication
of interest topics or important messages. Below is a
description of these icons:
NOTE: This check mark indicates that
there is a note of interest and is something
that you should pay special attention to
while using the product.
Online Resources
The listed websites are links to the on-line product
information and technical support.
ResourceWebsite
Lannerhttp://www.lannerinc.com
Product Resources http://assist.lannerinc.com
WARNING: This exclamation point
indicates that there is a caution or
warning and it is something that could
damage your property or product.
Acknowledgement
Intel, Pentium and Celeron are registered trademarks of
Intel Corp.
Microsoft Windows and MS-DOS are registered trademarks
of Microsoft Corp.
All other product names or trademarks are properties of
their respective owners.
Compliances
CE
This product has passed the CE test for environmental
specifications. Test conditions for passing included the
equipment being operated within an industrial enclosure.
In order to protect the product from being damaged by
ESD (Electrostatic Discharge) and EMI leakage, we strongly
recommend the use of CE-compliant industrial enclosure
products.
FCC Class A
This equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when
the equipment is operated in a commercial environment.
This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required
to correct the interference at his own expense.
No part of this manual may be reproduced, copied,
translated or transmitted in any form or by any means
without the prior written permission of the original
manufacturer. Information provided in this manual is
intended to be accurate and reliable. However, the original
manufacturer assumes no responsibility for its use, nor for
any infringements upon the rights of third parties that
may result from such use.
Based on a new generation high-performance VIA
VX900 chipset the FW-6486 offers a system with a 1U
rackmount chassis for secured data exchange and media
services. The chipset integrates the high-performance VIA
ChromotionHD 2.0 video processor, offering advanced
filtering and cutting edge post-processing to perform
ultra smooth decoding of MPEG-4, H.264, MPEG-2, and
VC-1.
Furthermore, you can take advantage of the integrated
security engines to the CPU to increase system
performance and throughput when doing the following
secure computations:
Secure Hash Algorithm•–SHA-1 & SHA-256 and AES
Encryption
RSA Public key algorithm•–the security engine can
accelerate public key generation enabling up to 900
signings of RSA 1024-bit per second.
Random number generation•–the engine can produce
truly random numbers at a sustained rate of 12 million
per second.
Prevention of worm executing and spreading during •
system run-time
The system also supports a variety of I/O interfaces
including 4 Gigabit Ethernet, 2 USB and 2 PCI expansion
slots.
Please refer to the chart below for a summary of the
system’s specifications.
System Specification
Form Factor1U
Platform
BIOS
System
Memory
OS Support
Storage
Networking
I/O Interface
Expansion
Cooling
Environmental Parameters
Miscellaneous
Processor Options
Chipset
Technology DDR3 800/1066MHz
Max. Capacity4GB
Socket1 x 204P SO-DIMM
HDD Bays
CompactFlash
Ethernet Ports
Bypass
Controllers
Ethernet Modules
Management PortN/A
Security Acceleration
Reset Button
Console
USB
IPMI via OPMA slot
PCIe
PCI
Processor
System
Temperature,
ambient operating /
storage
Humidity (RH),
ambient operating
/ ambient nonoperating
LCD Module
Watchdog
Internal RTC with Li
Battery
VIA C7 1.5GHz
VIA VX900
AMI BIOS
8Mbit SPI Flash ROM
Windows 2000, 2003, XP,
7. Linux kernel 2.4 and up,
OpenBSD, FreeBSD
1 x 2.5” or 1 x 3.5”
1 x Type II CompactFlash
4 x GbE RJ45
N/A
4 x Realtek RTL8111E-VBCG
N/A
N/A
1 x reset button
Software reset by default
1 x RJ45
2 x USB 2.0
N/A
N/A
1 x Mini-PCI
2 x PCI slots
Passive CPU heatsink
1 x cooling fan with smart
fan control
0 ~ 40º C / -20~70º C
5~95%, non-condensing
2 x 20 characters
Yes
Yes
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Chapter 1
Introduction
Physical
Dimensions
Power
Approvals and Compliance
Dimensions
(WxHxD)
Weight
Type / Watts
Input
431 x 44 x 317 mm
4 kg
1U ATX SPS / 100W
AC 100~240V @50~60 Hz
CE emission, FCC Class A,
RoHS
Package Contents
Your package contains the following items:
FW-6486 Network Security Platform•
Power cable•
1 crossover Ethernet cable (1.8 meters)•
1 straight-through Ethernet cable (1.8 meters)•
1 RJ45 to DB-9 console cable•
Serial-ATA hard drive cable •
1 threaded screw set•
1 pair of ear bracket for mounting•
Installation environment precaution:
Elevated Operating Ambient - If installed in a 1.
closed or multi-unit rack assembly, the operating
ambient temperature of the rack environment
may be greater than room ambient. Therefore,
consideration should be given to installing
the equipment in an environment compatible
with the maximum ambient temperature (Tma)
specified by the manufacturer.
Reduced Air Flow - Installation of the equipment 2.
in a rack should be such that the amount of air
flow required for safe operation of the equipment
is not compromised. Mechanical Loading Mounting of the equipment in the rack should
be such that a hazardous condition is not created
due to uneven mechanical loading.
Mechanical Loading - Mounting of the equipment 3.
in the rack should be such that a hazardous
condition is not achieved due to uneven
mechanical loading.
Circuit Overloading - Consideration should be 4.
given to the connection of the equipment to the
supply circuit and the effect that overloading
of the circuits might have on over-current
protection and supply wiring. Appropriate
consideration of equipment nameplate ratings
should be used when addressing this concern.
Reliable Earthing - Reliable earthing of rack-5.
mounted equipment should be maintained.
Particular attention should be given to supply
connections other than direct connections to the
branch circuit (e.g. use of power strips).
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Chapter 1
Front Panel Features
Introduction
F1
F1 LED
System (Green)Green: when the system is on.
Status (Green/Amber)It is a programmable LED to show the operating status of the system. For
Hdd (Yellow)Flashing: when there are data access activities or when the CompactFlash
F2 LCM Module
The front LCM module with touch pad can be programmed to show the operating status or to display certain characters
or graphics.
F3 Reset Switch
F2
F3F6F7F4
O: when the system is o.
more details, look for the software utility folder in the Driver and User Manual
CD.
card or SATA disk (on model FW-6486B only) is present or both
O: when there is no CF or SATA disk present..
F5
A hardware (default) or a software reset switch. You will need to set it to either hardware or software reset in the BIOS.
F4 Console Port
It is a console port via RJ45 connector. Using suitable RS-232 cable, you can connect an appropriate device, for example,
a terminal console for diagnostics.
Terminal Configuration Parameters: 115200 baud, 8 data bits, no parity, 1 stop bit , no flow control.
F54 10/100/1000 Gigabit Ethernet Ports
The Gigabit Ethernet ports are provided by Realtek RTL8111E-VB-CG Integrated 10/100/1000 Ultra Gigabit Ethernet
Transceiver through the PCI-e interface. They support both Wake-on-LAN and remote wake-up. They also support the
IEEE 802 IP Layer 2 priority encoding and IEEE 802.1Q VLAN tagging.
LED IndicatorLED FunctionLED ColorOnOBlinking
LeftLink/ActivityYellowconnectedNot connectedLinking/there is
trac
RightData SpeedGreen
Orange
F6 USB 2.0 Ports
It connects to any USB devices, for example, a flash drive. Besides this external USB port, there is another one with the
internal pin headers (refer to Jumper Setting on Chapter 3 Motherboard Information)
F7 PCI Expansion Slot
In addition to these two PCI expansion slots, there is also one internal Mini-PCI connector .
100 Mbps
1000 Mbps
10 Mbps
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Chapter 1
Rear Panel Features
Introduction
R1
R1 LED
System (Green)Green: when the system is on.
O: when the system is o.
Status (Green/Amber)It is a programmable LED to show the operating status of the system. For
more details, look for the software utility folder in the Driver and User Manual
CD.
Hdd (Yellow)Flashing: when there are data access activities or the presence of the Com-
pactFlash card or SATA disk (on model FW-6486B only) or both
O: when there is no CF or SATA disk present
R2 LED for 1-4 (from left to right) LAN Ports
Data Speed LED (Orange/Green/Off ): Orange indicates that the data is communicating at 1000Mbps. Green indicates that
the data is communicating at 100Mbps. Off means that the data is communicating at 10Mbps.
R2R3
Link/Active (Yellow): If the LED is on, the port is connected to the LAN. If it blinks, it indicates there is traffic.
R3 AC Power-in Socket
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Chapter 2
Hardware Setup
Chapter 2:
Hardware Setup
Preparing the Hardware Installation
To access some components and perform certain service
procedures, you must perform the following procedures
first.
WARNING: To reduce the risk of personal injury,
electric shock, or damage to the equipment,
remove the power cord to remove power from the
server. The front panel Power On/Standby button
(if there is one) does not completely shut off
system power. Portions of the power supply and
some internal circuitry remain active until power
supply is removed.
Unpower the FW-6486 and remove the power cord.1.
Unscrew 2 screws from the two sides and three screws 2.
on the back of the top cover of the FW-6486 System.
Installing the Hard Disk
The system can accommodate one Serial-ATA disk (2.5” or
3.5”). Follow these steps to install a hard disk into the FW6486:
Unscrew the 4 screws on the hard disk tray to take out 1.
the hard disk tray from the system.
Place hard disk on the hard disk tray and align the holes 2.
of the hard disk with the mounting holes on the tray.
Secure the hard disk with 4 mounting screws on the 3.
hard disk tray.
Connect the Serial-ATA power and data cables to 4.
the hard disk’s power and hard drive connectors
respectively.
Plug the Serial-ATA cable to the Serial-ATA Connector 5.
on the main board.
Put the hard disk tray with the installed hard disk back 6.
to the system and secure it with the mounting screws.
1
Slide the cover backwards to open it.3.
3
2
5
4
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Chapter 2
Hardware Setup
Installing the System Memory
The motherboard supports DDR3 memory that features
data transfer rates of 800 or 1066 MHz to meet the higher
bandwidth requirements of the latest operating system
and Internet applications. It comes with one DoubleData-Rate Three (DDR3) Small Outline Dual Inline Memory
Modules (SO-DIMM) socket.
Align the memory module’s cutout with the SO-DIMM’s 1.
slot notch.
Install the SO-DIMM.2.
Installing a CompactFlash Card
FW-6486 provides one CompactFlash slot slot. Follow the
procedures bellow too install a CompactFlash card.
Align CompactFlash card and the card slot with the 1.
arrow pointing toward the connector.
Push the card to insert into the connector.2.
Note:
SO-DIMM installed must meet the following 1.
speed requirement: DDR3 800 or 1066 MHz. Do
not install DIMMs with different speeds.
The motherboards can support a total memory 2.
capacity of 4 GB in maximum.
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Chapter 3
VIA Eden ULV
1.5GHz
VIA
VX900
LPC
FSB
400/533/800/1066MHz
4x GbE RJ-45
4x PCI-E x1
Compact Flash
2x pin
headers
USB 2.0
DDR3 SO-DIMM Slot
Realtek
8111E
Winbond
83697HG
SPI
Front
LED
Realtek
8111E
Realtek
8111E
Realtek
8111E
SATAII
VGA
DDR3
RJ45
console
LCM/Key Pad
KB/Mouse
2x USB
Connectors
VGA pin
headers
SPIF223
PCI
Mini-PCI
Riser
Card
Connector
Connector
1x SATAII Ports
Reset
Button
GPIO
Fan Monitor
Thermal Monitor
Watchdog
Chapter 3:
Motherboard Information
Block Diagram
The block diagram depicts the relationships among the
interfaces or modules on the motherboard. Please refer
to the following figure for your motherboard’s layout
design.
Motherboard Information
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Chapter 3
Motherboard Layout
The motherboard layout shows the connectors and
jumpers on the board. Refer to the following picture
as a reference of the pin assignments and the internal
connectors.
20-Pin ATX Power
Connector (ATX1)
Motherboard Information
Mini-PCI Connector (PCIB1)
Reset Button
(JRST_BTN1)
Power
Button
(JPWBTN1)
Clear CMOS
Jumper
(CMOS1)
Software or Hardware Reset Button (SW_RST_BTN1)
RJ45 Console Port
VGA Connector
(VGAB1)
LANB1LANB2LANB3LANB4
USBConnector
(USB1)
CompactFlash
Connector (CF1)
158.5mm
Keyboard and
Mouse Connector
(PKMB1)
USB Connector (J2)
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Chapter 3
Motherboard Information
Jumper Settings
CMOS Jumper (CMOS1): It is for clearing the CMOS
memory and system setup parameters by erasing
the data stored in the CMOS RAM such as the system
password.
PIN NO.Function
1
2
3
USB 2.0 Ports (J2) for USB Port #2 and #3: This port is for
connecting the USB module cable. The high-speed
USB port complies with USB2.0 and support up to
480 Mbps connection speed. It is.
10
8
6
4
2
9
7
5
3
1
Dual USB 2.0 Ports (USB1): This provides two USB 2.0
ports in the front panel.
5 6 7 8
1 2 3 4
Keyboard and Mouse Interface Connectors (PKMB1):
a 2 x 4 pin header for connecting the PS/2 keyboard
and mouse interface cable.
1
3
5
7
1-2Normal (Default)
2-3Clear CMOS
Pin No.Function
Pin No.Function
Pin No.Function
2
4
6
8
1VCC
2MSCLK
3MSDATA
4KEY
5KBDATA
6KEY
7GND
8KBCLK
1USB_VCC
2Ground
3Key
4USBD3+
5USBD26USBD37USBD2+
8Key
9Ground
10USB_VCC
1USB_VCC
2USBD0-
3USBD0+
4GND
5USB_VCC
6USBD17USBD1+
8GND
Reset Button Connector (JRST_BTN1): a 2-pin header
for connecting the reset switch. It can be either a
hardware or a software reset depending on the BIOS
setting. It serves the same function as the Front
Panel Reset Switch (SW_RST_BTN1).
1
2
PIN NO.Function
1RST_BTN
2Ground
2-Pin Power Button Connector (JPWBTN1)
1
2
PIN NO.Function
1PWRBTN
2Ground
CompactFlash Connector (CF1): It is for connecting a
Compact Flash card to be served as your system’s
storage. The connector is a CF Type II slot which could
fit both CF Type I or CF Type II cards.
Ethernet 1 and Ethernet 2 Port : These RJ45 gigabit
Ethernet ports are provided by Realtek RTL8111E GbE
controller. The major feature of this controller is the
Energy Efficient Ethernet (EEE). The EEE works with
MAC layer to support operation in Low Power Idle
mode. Some of the key capabilities are listed below:
This section provides the instructions on how to install
Realtek® Gigabit LAN adapter drivers.
Windows Operating systems
To install the Realtek® Gigabit LAN controller driver on a
Windows Operating System:
Restart the computer, and then log on with 1.
Administrator privileges.
Insert the Drivers and User’s Manual CD to the USB-2.
Optical drive.
Browse the contents of the Drivers and User’s Manual 3.
CD to locate the file SETUP.EXE from the \Driver\
RTL8111_Driver folder. Double-click the SETUP.EXE
The4. REALTEK GbE & FE Ethernet PCI-E NIC Driver
installer program starts. Click Next to begin the
installation.
Please wait while the installation is in progress.6.
Click7. Finish to close the installation program.
When the 5. Ready to Install the Program window
appears, click Install to proceed .
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Appendix A
Driver Installation
Linux
Follow these instructions to install the Realtek® LAN
controller base driver for the Red Hat® and Linux operating
system.
Insert the Drivers and User’s Manual CD to the USB-1.
Optical drive and mount the optional drive in the
Linux platform.
Copy the archive driver in BZ2 file from the Drivers and 2.
User’s Manual CD to the directory of your local hard
disk. The Realtek® LAN driver for Linux OS is located in
the following directory:
\Driver\RTL8111_Driver\LINUX. The name format of
driver file is “r8168-<Version>.tar.bz2”.
Untar/unzip the archive file:3.
tar xvfj <driver-file-in>.tar.bz2
Compile the driver module by typing the following 4.
command:
make install
The binary will be installed as:5.
/lib/modules/<kernel_version>/kernel/drivers/net/
The install locations listed above are the default
locations. They might not be correct for certain Linux
distributions.
Chipset Platform Driver Installation
The VIA chipset drivers help increase the stability and
performance of the system with VIA chipsets as well as
tools which are useful for advanced configurations. These
drivers include IDE Device driver, AGP Driver, RAID Driver
and Raid Tools, and so on.
To download the chipset driver, visit:
http://www.via.com.tw/en/support/drivers.jsp
Windows Operating systems
Restart the computer, and then log on with 1.
Administrator privileges.
Insert the Drivers and User’s Manual CD to the USB-2.
Optical drive.
Browse the contents of the Drivers and User’s Manual 3.
CD under the directory: \Driver\.
Execute the installer program, “SETUP.exe” by double-4.
clicking the icon.
Note: For drivers installing on linux based operating
systems such as Ubuntu and SuSE Linux , visit Via’s
download page at http://linux.via.com.tw/support/
downloadFiles.action
Assign an IP address to the interface by entering the 6.
following, where <x> is the interface number:
ifconfig eth<x> <IP_address>
Verify that the interface works. Enter the following, 7.
where <IP_address> is the IP address for another
machine on the same subnet as the interface that is
being tested:
ping <IP_address>
Note: For LAN drivers installing on other operating
systems, visit Realtek’s download page at
http://www.realtek.com.tw/Downloads/
downloadsView.aspx?Langid=1&PNid=13&PFid=5
&Level=5&Conn=4&DownTypeID=3&GetDown=fa
lse.
VGA Driver Installation
This section provides the instructions on how to install
VGA adapter drivers.
Windows Operating systems
Restart the computer, and then log on with 1.
Administrator privileges.
Insert the Drivers and User’s Manual CD to the USB-2.
Optical drive.
Browse the contents of the Drivers and User’s Manual 3.
CD under the directory: \ Driver.
Execute the installer program, “SETUP.exe” by double-4.
clicking the icon.
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Appendix B
Terms and Conditions
Appendix B:
Terms and Conditions
Warranty Policy
All products are under warranty against defects in 1.
materials and workmanship for a period of one year
from the date of purchase.
The buyer will bear the return freight charges for 2.
goods returned for repair within the warranty period;
whereas the manufacturer will bear the after service
freight charges for goods returned to the user.
The buyer will pay for repair (for replaced components 3.
plus service time) and transportation charges (both
ways) for items after the expiration of the warranty
period.
If the RMA Service Request Form does not meet the 4.
stated requirement as listed on “RMA Service,” RMA
goods will be returned at customer’s expense.
The following conditions are excluded from this 5.
warranty:
RMA Service
Requesting a RMA#
To obtain a RMA number, simply fill out and fax the 6.
“RMA Request Form” to your supplier.
The customer is required to fill out the problem code 7.
as listed. If your problem is not among the codes listed,
please write the symptom description in the remarks
box.
Ship the defective unit(s) on freight prepaid terms. 8.
Use the original packing materials when possible.
Mark the RMA# clearly on the box. 9.
Note: Customer is responsible for shipping
damage(s) resulting from inadequate/loose
packing of the defective unit(s). All RMA# are valid
for 30 days only; RMA goods received after the
effective RMA# period will be rejected.
Improper or inadequate maintenance by the customer
Unauthorized modification, misuse, or reversed
engineering of the product Operation outside of the
environmental specifications for the product.
Embedded and Industrial Computing
14
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Appendix B
RMA Service Request Form
When requesting RMA service, please fill out the following form. Without
this form enclosed, your RMA cannot be processed.
RMA No:
Reasons to Return: Ŀ Repair(Please include failure details)
Ŀ Testing Purpose