Lang Manufacturing G72T-JBX Service Manual

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Gas Griddle, Jack in the Box®

Installation, Operation, & Maintenance

Model: G72T-JBX & G72T-JBXL

Lang Manufacturing Company

6500 Merrill Creek Parkway

Everett, WA 98203

Rev. A2003

Phone: 425-349-2400 Fax: 425-349-2733

 

Publication Date – September, 2001

WWW.LANGWORLD.COM

© Copyright 2001

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.

DANGER

POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT

 

 

AVOIDED, COULD RESULT IN DEATH.

 

 

 

 

 

 

 

WARNING

POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT

 

 

AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

 

 

 

 

CAUTION

POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT

 

 

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.

 

 

 

 

NOTICE

Helpful operation and installation instructions and tips are

 

 

present.

 

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS

INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

Model #:

Purchased From:

 

 

Serial #:

Location:

 

 

Date Purchased:

Date Installed:

 

 

Purchase Order #:

For Service, Call:

 

 

TABLE OF CONTENTS

CHAPTER

PAGE

TABLE OF CONTENTS ......................................................................................

3

READ FIRST ........................................................................................................

4

EQUIPMENT DESCRIPTION .............................................................................

6

SPECIFICATION SHEET ....................................................................................

7

UNPACKING .......................................................................................................

9

INSTALLATION..................................................................................................

10

INITIAL START-UP ............................................................................................

12

MAINTENANCE & CLEANING PROCEDURES .............................................

13

NCC CONTROLLER ...........................................................................................

15

ILLUSTRATED PARTS BREAKDOWN............................................................

22

PARTS LIST .........................................................................................................

23

GRIDDLE STAND ...............................................................................................

24

WIRING DIAGRAM ............................................................................................

26

WARRANTY........................................................................................................

27

UL# MH19366

3

Rev. A2003

 

IMPORTANT

READ FIRST

IMPORTANT

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

 

THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER

 

 

 

 

SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE

 

 

 

 

 

 

 

 

 

 

MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR

 

 

 

 

 

 

PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO

 

 

 

 

 

 

THE PLACE OF INSTALLATION.

 

 

 

 

 

 

 

 

CAUTION

 

ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE GRIDDLE

 

 

 

 

 

 

WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF

 

 

 

 

 

 

THE GRIDDLE.

 

 

 

 

 

 

 

 

 

CAUTION

 

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN

 

 

 

 

 

 

CUT.

 

 

 

 

 

 

 

 

 

WARNING

 

INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED

 

 

 

 

 

TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST

 

 

 

 

 

 

 

BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE

 

 

The data plate is located inside the control compartment on the left wall of

 

 

 

 

 

 

each griddle. The griddle serial number, gas specifications, and clearance

 

 

 

 

 

 

specifications are on the data plate. This information should be carefully

 

 

 

 

 

 

read and understood before proceeding with the installation.

 

 

 

 

 

 

 

NOTICE

 

 

The installation of any components such as a vent hood, grease

 

 

 

 

 

 

 

 

 

 

 

extractors, fire extinguisher systems, must conform to their applicable

 

 

 

 

 

 

 

National, State and locally recognized installation standards.

 

 

 

 

 

 

 

 

WARNING

 

 

THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING)

 

 

 

 

 

 

 

PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD

 

 

 

 

 

 

 

 

 

 

 

 

 

BE PLUGGED DIRECTLY INTO PROPERLY GROUNDED RECEPTACLE.

 

 

 

 

 

 

 

DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.

 

 

 

 

 

WARNING

 

BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL

 

 

 

 

 

 

JOINTS FOR GAS LEAKS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE

 

 

During the first few hours of operation you may notice a small amount of

 

 

 

 

 

 

smoke coming off the griddle, and a faint odor from the smoke. This is

 

 

 

 

 

 

normal for a new griddle and will disappear after the first few hours of

 

 

 

 

 

 

use.

 

 

 

 

 

 

 

 

 

CAUTION

 

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM

 

 

 

 

 

 

 

 

 

 

COMBUSTIBLE MATERIALS.

 

 

 

 

 

 

 

 

CAUTION

 

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS

 

 

 

 

 

OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR

 

 

 

 

 

FALLS.

 

 

 

 

 

 

 

 

 

WARNING

 

KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR

 

 

 

 

 

HOSE CONTROL CONSOLE.

 

 

 

 

 

 

 

 

CAUTION

 

MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS

 

 

 

 

 

 

 

 

 

 

MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO

 

 

 

 

WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE

CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE

DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

UL# MH19366

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Rev. A2003

IMPORTANT

READ FIRST

IMPORTANT

NOTICE

NOTICE

CAUTION

Never leave a chlorine sanitizer in contact with stainless steel surfaces longer than 10 minutes. Longer contact can cause corrosion.

Service on this, or any other, LANG appliance must be performed by qualified personnel only. Consult your authorized service station directory or call the factory at 1-800-224-LANG (5264), or WWW.LANGWORLD.COM For the service station nearest you.

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

UL# MH19366

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Rev. A2003

EQUIPMENT DESCRIPTION

Lang Model: Lang Model: G72T-JBX & G72T-JBXL

Exterior Construction

The griddle dimensions are 21” (53.34cm) High, 30” (76.20cm) Deep, and width is dependent on the actual model number. Working Height is 36” (91.44cm) to top of griddle plate.

The griddle surface is made of 1” thick, highly polished steel to reduce hot and cold spots, recovery problems, warping, and ensure even heat to the edges of the griddle.

Operation

A temperature sensor controls each twelve-inch section.

Controls

The griddle is controlled by a Jack in the Box® controller.

Technical

Griddle operates on either Natural Gas or Propane. Conversion instructions are posted in the installation portion of this manual.

Floor space required is 30” (76.20cm) Deep, and width 82” (208.28cm). The griddle weighs 390 or 780 lbs. depending on model.

 

 

 

 

GAS AND ELECTRICAL INPUT REQUIREMENTS

 

 

 

 

MODEL

 

 

 

TOTAL BTU INPUT

 

GAS

 

PRESSURE

 

 

 

 

DESCRIPTION

 

 

 

 

 

 

 

 

 

 

NUMBER

NATURAL

 

PROPANE

CONNECTION

REGULATOR

 

 

 

 

 

 

 

 

 

5” WC

 

10” WC

 

 

 

 

 

 

 

 

 

 

G72T

72 INCHES

 

162,000

 

162,000

 

ONE 3/4” NPT

 

SUPPLIED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRILL SURFACE

 

SQUARE

 

NUMBER OF

 

NUMBER OF

 

CLEARANCE FROM COMBUSTIBLE

 

SHIPPING

OVERALL

 

INCHES OF

 

 

 

GREASE

 

 

SURFACES

 

 

 

BURNERS

 

 

 

 

 

WEIGHT

 

 

 

 

GRIDDLE

 

 

DRAWERS

 

 

 

 

 

 

 

WIDTH

DEPTH

 

 

 

SIDES

BACK

 

BOTTOM

 

 

 

 

 

 

 

 

 

 

72 INCHES

23 INCHES

 

1656

 

 

6

 

2

5 INCHES

5 INCHES

4 INCH LEG

 

780

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UL# MH19366

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Rev. A2003

Lang Manufacturing G72T-JBX Service Manual

SPECIFICATION SHEET

SPECIFICATIONS FOR JACK IN THE BOX 72” GAS GRIDDLE ON STAND

GRIDDLE MODEL: G-72T-JBX

33 1/ 4”

 

30 3/ 4”

3/ 4” NPT GAS INLET

RESTRAINT

 

 

FLUE OPENING

2 1/ 4”

 

GRIDDLE SURFACE AREA

23”

30 1/ 8”

1656 sq. In.

 

 

6”

36” WORKING HEIGHT

72”

 

 

6” SPLASHER

GREASE DRAWERS

FROM GRIDDLE

SURFACE

 

1 1/ 2”

 

Gas

 

Inlet

CONTROLER

120 VAC

 

Control

 

Power

64 1/ 4”

 

 

20 5/ 8”

68 3/ 4”

NOTE:

 

 

CASTERS NOT ADJUSTABLE

SPECIFICATIONS

TOTAL BTU INPUT

GAS CONNECTION

ELECTRONIC CONTROLS

CLEARANCES TO COMBUSTIBLES

SHIPPING WEIGHT

 

 

 

 

NAT.

L.P.

 

MODEL

VOLTS

SIDES

BACK

BOTTOM

780 LBS.

162,000

162,000

ONE- 3/4" NPT

TJB-GC520-120

120

5"

5"

ON STAND

GAS INPUT RATINGS: Ratings shown are for natural gas installations up to 2000 feet above sea level. B.T.U. Input ratings must be derated for high elevation installations. Specify elevation of project if over 2000 feet.

5” W.C. Nat. Gas, 10” W.C. L.P. Gas

Available in Natural Gas or L.P. Please Specify at Time Of Order

 

Specifications are NOT subject to change.

TOLL FREE: 800-882-6368

6500 MERRILL CREEK PARKWAY, EVERETT, WA. 98203

PHONE: 425-349-2400

LANG MANUFACTURING COMPANY

FAX: 425-349-2733

 

 

PN: 61200-12 REV-002

 

 

UL# MH19366

7

Rev. A2003

SPECIFICATION SHEET

SPECIFICATIONS FOR JACK IN THE BOX 72” GAS GRIDDLE ON 4” LEGS

GRIDDLE MODEL: G-72T-JBXL

33 1/ 4”

 

30 3/ 4”

3/ 4” NPT GAS INLET

RESTRAINT

 

 

FLUE OPENING

2 1/ 4”

 

GRIDDLE SURFACE AREA

 

30 1/ 8”

1656 sq. In.

23”

 

72”

 

 

6” SPLASHER

 

 

GREASE DRAWERS

FROM GRIDDLE

 

 

SURFACE

1 1/ 2”

 

 

 

 

 

6”

 

 

 

 

 

 

Gas

4”

 

120 VAC

Inlet

CONTROLER

 

Control

 

 

 

 

35”

35”

Power

4 3/ 4”

 

 

18”

 

 

 

SPECIFICATIONS

TOTAL BTU INPUT

GAS CONNECTION

ELECTRONIC CONTROLS

CLEARANCES TO COMBUSTIBLES

SHIPPING WEIGHT

 

 

 

 

NAT.

L.P.

 

MODEL

VOLTS

SIDES

BACK

BOTTOM

780 LBS.

162,000

162,000

ONE- 3/4" NPT

TJB-GC520-120

120

5"

5"

ON LEGS

GAS INPUT RATINGS: Ratings shown are for natural gas instalations up to 2000 feet above sea level. B.T.U. Input ratings must be derated for high eleveation installations. Specify eleveation of project if over 2000 feet.

5” W.C. Nat. Gas, 10” W.C. L.P. Gas

Available in Natural Gas or L.P. Please Specify at Time Of Order

 

Specifications are NOT subject to change.

TOLL FREE: 800-882-6368

6500 MERRILL CREEK PARKWAY, EVERETT, WA. 98203

PHONE: 425-349-2400

LANG MANUFACTURING COMPANY

FAX: 425-349-2733

 

 

PN: 61200-12 REV-002

 

 

UL# MH19366

8

Rev. A2003

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