Lang 224THG, 224SHG, 224THE, 236T, 236THE Operation Manual

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Star Manufacturing International 10 Sunnen Drive St. Louis, MO 63143
Part Number: 2M-W358 Phone: 800-438-5264 Fax: 314-781-2714
Rev. F WWW.STAR-MFG.COM
October 14, 2010
Installation,
Maintenance Instructions
Gas Griddle, Spark Ignition, “ACCU-TEMP”
Model:
224T 224TH 224THG 224SHG 224THE
236T 236THE 236THG
248T 248TC 248TCHE 248THE 248THG
260T 260TC 260TCHG 260THE 260THG
272T 272THG 272TNTS
2
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
WARNING: IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT.
IMPORTANT
The installation of the Appliance should conform to the NATIONAL FUEL
GAS CODE "ANSI Z223.1/NFPA 54 - LATEST EDITION" AND ALL LOCAL
GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE
CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR
CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES
WHERE APPLICABLE.
Model #: Purchased From:
Serial #: Location:
Date Purchased: Date Installed:
Purchase Order #: For Service, Call:
3
TABLE OF CONTENTS
CHAPTER PAGE
1. TABLE OF CONTENTS ...............................................................................3
2. READ FIRST .................................................................................................4
3. EQUIPMENT DESCRIPTION ...................................................................... 6
4. UNPACKING................................................................................................. 8
5. INSTALLATION ........................................................................................... 10
6. GRIDDLE SURFACE CARE ........................................................................ 11
7. CHROME WARRANTY ............................................................................... 12
8. INITIAL START-UP......................................................................................13
9. OPERATION...........................................................................................14 - 15
10. MAINTENANCE & CLEANING PROCEDURES...................................... 16
11. TROUBLESHOOTING ................................................................................. 18
12. PARTS LIST ........................................................................................... 19 - 24
13. WIRING DIAGRAMS............................................................................25 - 26
4
IMPORTANT READ FIRST IMPORTANT
CAUTION: THE GRIDDLE EXTREMELY HEAVY. FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR
EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH
AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT
FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON
WHICH THE GRIDDLE WILL BE LOCATED MUST BE
DESIGNED TO SUPPORT THE WEIGHT OF THE
GRIDDLE.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE
APPLIANCE COULD RESULT IN ELECTROCUTION
AND DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY AND PLUMBING. IMPROPER
INSTALLATION CAN CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
UNIT MUST BE INSTALLED IN ACCORDANCE WITH
ALL APPLICABLE CODES.
NOTICE: The data plate is located inside the control
compartment of each griddle. The griddle voltage,
serial number, gas specifications, and clearance
specifications are on the data plate. This information
should be carefully read and understood before
proceeding with the installation.
NOTICE: The installation of any components such as a vent
hood, grease extractors, fire extinguisher systems,
must conform to their applicable National, State and
locally recognized installation standards.
WARNING: BEFORE LIGHTING, USE A SOAP AND WATER
SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.
NOTICE: During the first few hours of operation you may
notice a small amount of smoke coming off the
griddle, and a faint odor from the smoke. This is
normal for a new griddle and will disappear after the
first few hours of use.
CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE
FREE FROM COMBUSTIBLE MATERIALS.
5
IMPORTANT READ FIRST IMPORTANT
CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND
DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO
AVOID THE DANGER OF SLIPS OR FALLS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.
NEVER SPRAY OR HOSE CONTROL CONSOLE,
ELECTRICAL CONNECTIONS, ETC.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,
MUCOUS MEMBRANES AND CLOTHING.
PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER
GLOVES, GOGGLES OR FACE SHIELD AND
PROTECTIVE CLOTHING. CAREFULLY READ THE
WARNING AND FOLLOW THE DIRECTIONS ON THE
LABEL OF THE CLEANER TO BE USED.
NOTICE: Never leave a chlorine sanitizer in contact with stainless
steel surfaces longer than 10 minutes. Longer contact
can cause corrosion.
CAUTION: GRILL CALIBRATION REQUIRES DISASSEMBLY OF
THE THERMOSTAT AND SHOULD BE PERFORMED BY
QUALIFIED PERSONNEL ONLY. IT IS GENERALLY
MORE COST EFFECTIVE TO REPLACE A THERMOSTAT
THAT IS OUT OF CALIBRATION.
NOTICE: Service on this, or any other, LANG appliance must be
performed by qualified personnel only. Consult your
LANG Authorized Service Agent Directory or call the
factory at 1-800-807-9054, or WWW.STAR-MFG.COM
For the service agent near you.
WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT
INSIDE THIS APPLIANCE WHEN THE UNIT IS
PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE
REPLACING ANY PARTS, DISCONNECT THE UNIT
FROM THE ELECTRIC POWER SUPPLY.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN
THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED
DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE
OPERATOR AND DAMAGE TO THE EQUIPMENT AND
WILL VOID ALL WARRANTIES.
6
EQUIPMENT DESCRIPTION
Lang Model: 200 Series “AccuTemp” Griddles
3.1 Exterior Construction
The griddle dimensions are 17” (43.18cm) High, 30” (76.20cm) Deep, and
width is dependent on the actual model number.
The Sides, Bottom, and Rear wall are constructed of double wall stainless
steel, which allows closer installation to combustible surfaces.
The griddle surface is made of 1” thick, highly polished steel to reduce hot
and cold spots, recovery problems, warping, and ensure even heat to the
edges of the griddle.
3.2 Operation
Each twelve-inch section has its own snap-action thermostat and gas valves
that are fully on or fully off.
3.3 Controls
The ACCU-TEMP Griddle comes with thermostat controls.
3.4 Technical
Griddle operates on either Natural gas or Propane. This must be specified
when ordering. It is shipped with a Power Cord and Plug attached.
Floor space required is 30” (76.20cm) Deep, and width is 2 ft, 3ft, 4ft, 5ft, or
6ft depending on actual model number.
The griddle weighs 260, 390, 520, 650, 780 lbs. depending on actual model
number.
3.5 Griddle Gas and Voltage Specifications
AccuTemp Griddles can be connected to any 120 Volt source.
The gas and electrical specifications are listed in the table below
7
EQUIPMENT DESCRIPTION CONT’D
GAS AND ELECTRICAL INPUT REQUIREMENTS
TOTAL BTU INPUT
ELECTRICAL CONNECTION
MODEL
NUMBER
DESCRIPTION
NATURAL
5” WC
PROPANE
10” WC
GAS CONNECTION
VOLTAGE AMPS
CORD/PLUG &
PRESSURE
REGULATOR
224T 24 INCHES 54,000 54,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
236T 36 INCHES 81,000 81,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
248T 48 INCHES 108,000 108,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
260T 60 INCHES 135,000 135,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
272T 72 INCHES 162,000 162,000 TWO 3/4” NPT 115 VOLT 2 SUPPLIED
SPECIFICATIONS AND INFORMATION
GRILL SURFACE
OVERALL
CLEARANCE FROM
COMBUSTIBLE SURFACES
MODEL
NUMBER
WIDTH DEPTH
SQUARE INCHES
OF GRIDDLE
NUMBER
OF
BURNERS
NUMBER OF
CONTROLS
NUMBER
OF
GREASE
DRAWERS
SIDES BACK BOTTOM
SHIPPING
WEIGHT
224T 24 INCHES 23 INCHES 552 2 2 1 5 INCHES 5 INCHES 4 INCH LEG 260
236T 36 INCHES 23 INCHES 828 3 3 1 5 INCHES 5 INCHES 4 INCH LEG 390
248T 48 INCHES 23 INCHES 1104 4 4 1 5 INCHES 5 INCHES 4 INCH LEG 520
260T 60 INCHES 23 INCHES 1380 5 5 2 5 INCHES 5 INCHES 4 INCH LEG 650
272T 72 INCHES 23 INCHES 1656 6 6 2 5 INCHES 5 INCHES 4 INCH LEG 780
8
UNPACKING
4.1 Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed. Visible
damage should be noted on the freight bill at the time of delivery and signed by the
carrier's agent. Concealed loss or damage means loss or damage which does not
become apparent until the merchandise has been unpacked. If concealed loss or
damage is discovered upon unpacking, make a written request for inspection by the
carrier's agent within 15 days of delivery. All packing material should be kept for
inspection. Do not return damaged merchandise to Star Manufacturing
International. File your claim with the carrier.
4.2 Location
Prior to un-crating, move the griddle as near its intended location as practical. The
crating will help protect the unit from the physical damage normally associated
with moving it through hallways and doorways.
4.3 Un-crating
The griddle will arrive completely assembled inside a wood frame covered by
cardboard box and strapped to a skid. Remove the cardboard cover, cut the
straps and remove the wood frame.
CAUTION: THE GRIDDLE EXTREMELY HEAVY. FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS
NEEDED, OR EMPLOY APPROPRIATE MATERIALS
HANDLING EQUIPMENT (SUCH AS A FORKLIFT,
DOLLY, OR PALLET JACK) TO REMOVE THE UNIT
FROM THE SKID AND MOVE IT TO THE PLACE OF
INSTALLATION.
CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH
THE GRIDDLE WILL BE LOCATED MUST BE
DESIGNED TO SUPPORT THE WEIGHT OF THE
GRIDDLE.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
Remove griddle from skid and place in intended location.
9
INSTALLATION
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE
APPLIANCE COULD RESULT IN ELECTROCUTION AND
DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY
AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO
EQUIPMENT. UNIT MUST BE INSTALLED IN
ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is located inside the control compartment of
each griddle. The griddle voltage, serial number, gas
specifications, and clearance specifications are on the data
plate. This information should be carefully read and
understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent hood,
grease extractors, fire extinguisher systems, must
conform to their applicable National, State and locally
recognized installation standards.
5.1 Electrical Connection
The griddle is supplied with a cord and plug. The receptacle is not provided with
the griddle.
All electrical receptacles must be wired by a licensed electrician and in accordance
with local codes or in the absence of local codes with NFPA No. 70 latest edition
(in Canada use: CSA STD. C221)
5.2 Gas Connection
This griddle is manufactured for use with the type of gas indicted on the nameplate.
Contact the factory if your type of gas does not match the nameplate data.
All gas connectors must be in accordance with local codes and comply with
the National Fuel Federal Gas Codes ANSI Z223.1 latest edition.
This appliance should be installed with a separate gas valve in the gas line
ahead of the unit. Use a 3/4 inch or larger gas supply line.
Remove the 5/16 inch nuts securing the rear of burners. These nuts are for
securing the main burners during transportation only. The rear burner shield
must be removed to gain access to the nuts.
A pressure regulator for the type of gas specified is supplied with each
appliance.
This regulator must be installed in the gas supply line. (Note the direction
of the gas flow arrow.) The pressure in the manifold of the appliance should
be tested with a manometer and the regulator adjusted for proper pressure with
the appliance operating at full fire. A 1/8 inch NPT tap is provided in the
manifold for connecting a manometer.
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