Landoll 2410 User Manual

Model 2410

Weatherproofer I

Operator’ s Manual

LANDOLL CORPORATION

1900 North Street

Marysville, Kansas 66508

(785) 562-5381

800-428-5655 ~ WWW.LANDOLL.COM

F-620-0912 09/2012

1 Introduction

Understanding Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

2 Standard Specifications 3 Assembly Instructions

Weatherproofer I Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Wheel Lift Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Depth Stop Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Disc Gang Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Auto Reset Shank and Shovel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Hydraulic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Table of Contents

Light Installation (Prior to August, 2013) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

LED Light and SMV Bracket Installation (2410-7-24) (After August, 2013) . . . . . . . . . . . . . . . 3-21

LED Light and SMV Bracket Installation (2410-6-24 and 2410-9-24) (After August, 2013) . . 3-23

Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Rear Jack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Finishing Combo w/ Chopper Reel Installation (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

Finishing Combo w/ Conditioner Reel Installation (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

Finishing Chopper Reel Installation (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

Finishing Conditioner Reel Installation (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

Finishing Harrow Installation (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

4 Operation and Maintenance

Tractor Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Weatherproofer Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Attaching to the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Hydraulic Lift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Leveling (Front-to-Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

F-620-0912 Edition i

Disc Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Depth Stop Adjustment (Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Wheel Bearing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Hydraulic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Lubrication Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

5 Troubleshooting Guide

ii F-620-0912 Edition

Chapter 1

Introduction

The Landoll Model 2410 Weatherproofer I is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation

CHAPTER 1 gives basic instructions on the use of this manual. CHAPTER 2 gives product specifications. These specifications supply lengths and measures for your

equipment. A S tandard Bolt Torq ue Table is provided to give guidelines for bolt to rques to be used when servicing this product.

CHAPTER 3 contains assembly instructions for your Model 2410 Weatherproofer I. When these

procedures are correctly followed, your equipment should provide you years of trouble-free operation and service.

CHAPTER 4 instructs how to operate your equipment before using it, and describes adjustments

needed. It also gives practical advice for the care and maintenance of your Landoll equipment. Drawings in this section locate adjustment points on the equipment.

NOTE: IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED, THE WARRANTY IS VOID. IF YOU HAVE ANY QUESTIONS CONTACT:

LANDOLL CORPORATION

1900 NORTH STREET

MARYSVILLE, KANSAS 66508

or phone:

(785) 562-5381 or

(800) 428-5655

or FAX:

(888) 527-3909

CHAPTER 5 is a troubleshooting guide to aid in diagnosing and solving problems with the equipment. PARTS LIST is a separate manual showing the various assemblies, subassemblies, and systems.

Refer to that manual when ordering Landoll replacement parts. Order parts from your Landoll dealer.

WARRANTY The Warranty Registration form is included with the product documents. Fill it out and

mail it within 15 days of purchase.

NOTE: IMPROPER ASSEMBLY, MODIFICATION, OR MAINTENANCE OF YOUR LANDOLL MACHINE CAN VOID YOUR WARRANTY.

COMMENTS Address comments or questions regarding this publication to:

LANDOLL CORPORATION

1900 NORTH STREET

MARYSVILLE, KANSAS 66508

ATTENTION: PUBLICATIONS -DEPT. 55

1-1

INTRODUCTION



DANGER



WARNING



CAUTION

NOTE

Understanding Safety Statements

You will find various types of safety information on the following pages and on the machine signs (decals) attached to the vehicle. This section explains their meaning.

The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED!

Danger means a life-threatenin g sit ua ti on ex is ts. Death can occur if safety measures or instructions on this label are not properly followed.

Warning means serious injury or death can occur if safety measures or instructions on this label are not properly followed.

Caution means serious equipment or other property damage can occur if instruction s on this label are not properly followed.

Means that failure to follow these instructions could cause damage to the equipment or cause it to operate improperly.

Make sure you read and understand the informatio n contained in this manual and on the machine signs (decals) before you attempt to operate or maintain this vehicle.

The safety statements contai ned in this manual relate to the operation of the Model 2410 Weatherproofer I.

1-2 F-620-0912 Edition

Standard Specifications

2410 Series Weatherproofer I

Chapter 2

Model

No.

2410-6-24 16/18 6 24” 15’-4” 12’-0” 14,560 2410-7-24 18/20 7 24” 17’-4” 14’-0” 15,822 2410-9-24 22/22 9 24” 19’-6” 18’-0” 17,010

Tire Size Tire Manufacturer Ply/ Load Rating Inflation Pressure (Psi) (Max.)

12.5L x 15 Heavy Duty (Used on 2410-6-24)

380/55R 16.5 Imp (Used on 2410-7-24 & 2410-9-24)

No. of Blades

F/r

Goodyear 4,680 lbs. 90 psi

Goodyear 7,400 lbs. @ 30 mph 73 psi

No. of

Shanks

Shank

Spacing

Tire Inflation

Transport

Width

Working

Width

Estimated Weight

(Lbs.)

2-1

STANDARD SPECIFICATIONS

LANDOLL CORPORATION

GENERAL TORQUE SPECIFICATIONS (REV. 4/97)

THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED. WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE. BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER. THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS. USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.

TORQUE IS SPECIFIED IN FOOT POUNDS

UNC

Size

SAE Grade2SAE Grade5SAE Grade

UNF Size

SAE Grade 2SAE Grade5SAE Grade

1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12] 5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25] 3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44] 7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75] 1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112] 9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162] 5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225] 3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400] 7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625] 1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950] 1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350] 1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875] 1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512] 1-1/2-6 650 [812] 1460 [1825] 2360 [2950] 1-1/2-12 730 [912] 1640 [2050] 2660 [3325] 1-3/4-5 736 [920] 1651 [2063] 2678 [3347] 1-3/4-12 920 [1150] 2063 [2579] 3347 [4183]

METRIC

COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE COATED, ROCKWELL “C” 38-45. USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.

Nominal

Thread

Diameter

Standard Torque Nominal

Newton-

Meters

Foot-

Pounds

Thread

Diameter

Standard Torque

Newton-

Meters

Foot-

Pounds

6 10 [14] 7 [10] 20 385 [450] 290 [335] 7 16 [22] 12 [16] 24 670 [775] 500 [625] 8 23 [32] 17 [24] 27 980 [1105] 730 [825] 10 46 [60] 34 [47] 30 1330 [1470] 990 [1090] 12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450] 14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870] 16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380] 18 275 [330] 205 [245]

Table 2-1: General Torque Specifications

2-2 F-620-0912 Edition

STANDARD SPECIFICATIONS

LANDOLL CORPORATION

HYDRAULIC FITTING TORQUE SPECIFICATIONS

THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS

RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED. BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL. STAINLESS STEEL, ALUMINUM AND MONEL - THREADS ARE TO BE

LUBRICATED

TORQUE IS SPECIFIED IN FOOT POUNDS

Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)

-4 11-13 15-17 13-15

-5 14-16 — 21-23

-6 20-22 34-36 25-29

-8 43-47 58-62 40-44

-10 55-65 100-110 57.5-62.5

-12 80-90 134-146 75-85

-16 115-125 202-218 109-121

-20 160-180 248-272 213-237

-24 185-215 303-327 238-262

-32 250-290 — 310-340

JIC, ORS, & ORB (REV. 10/97)

PARKER BRAND FITTINGS

GATES BRAND FITTINGS

Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)

-4 10-11 10-12 14-16

-5 13-15 — —

-6 17-19 18-20 24-26

-8 34-38 32-40 37-44

-10 50-56 46-56 50-60

-12 70-78 65-80 75-83

-14 — 65-80 —

-16 94-104 92-105 111-125

-20 124-138 125-140 133-152

-24 156-173 150-180 156-184

-32 219-243 — —

AEROQUIP BRAND FITTINGS

Dash Size 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB)

-4 11-12 10-12 14-16

-5 15-16 — 18-20

-6 18-20 18-20 24-26

-8 38-42 32-35 50-60

-10 57-62 46-50 72-80

-12 79-87 65-70 125-135

-14 — — 160-180

-16 108-113 92-100 200-220

-20 127-133 125-140 210-280

-24 158-167 150-165 270-360

-32 245-258 — —

Table 2-2: Hydraulic Fitting Torque Specifications

2-3

STANDARD SPECIFICATIONS

3-3/8

4-7/8

7-7/8

3-3/8

4-7/8

7-7/8

2410-6 shank placement

8-1/8

22-1/2

2-4 F-620-0912 Edition

Figure 2-1: Shank and Light Bracket Placement Assembly (2410-6-24)

STANDARD SPECIFICATIONS

10-3/8

2-3/8

10-3/8

6-3/8

2410-7 shank placement

6-3/8

Figure 2-2: Shank and Light Bracket Placement Assembly (2410-7-24)

2-5

STANDARD SPECIFICATIONS

8-7/16

2-3/8

10-3/8

6-3/8

10-3/8

4-5/16

8-7/16

2410-9 shank placement

22-1/2 22-1/2

2-1/2

Figure 2-3: Shank and Light Bracket Placement Assembly (2410-9-24)

2-6 F-620-0912 Edition

2410-7-24

2410-9-24

m171128 finishing combo placement

20-5/32

45-31/32

20-5/32

45-31/32

12-3/32

43-3/16

12-3/32

43-3/16

2410-6-24

7-21/32

35-3/8

7-21/32

35-3/8

STANDARD SPECIFICATIONS

Figure 2-4: Finishing Combo w/ Chopper Reel Installation

2-7

STANDARD SPECIFICATIONS

2410-7-24

2410-9-24

m172492 finishing combo cond reel placement

20-5/32

45-31/32

20-5/32

45-31/32

11-5/8

43-3/16

11-5/8

43-3/16

7-21/32

35-3/8

7-21/32

35-3/8

2-8 F-620-0912 Edition

Figure 2-5: Finishing Combo w/ Conditioner Reel Installation

STANDARD SPECIFICATIONS

2410-9-24

m171126 finishing chopper placement

2410-7-24

43-31/32

43-3/4

2410-6-24

Figure 2-6: Finishing Chopper Reel Installation

2-9

STANDARD SPECIFICATIONS

m172497 finishing cond reel placement

P/N 172499 (2410-9-24)

P/N 172498 (2410-7-24)

P/N 172497 (2410-6-24)

43-31/32

43-3/4

35-3/8

2-10 F-620-0912 Edition

Figure 2-7: Finishing Conditioner Reel Installation

STANDARD SPECIFICATIONS

2410-9-24

m171127 finishing harrow placement

2410-7-24

20-3/8

12-3/32

20-3/8

12-3/32

2410-6-24

8-11/32

8-1 1/32

Figure 2-8: Finishing Harrow Installation

2-11

STANDARD SPECIFICATIONS

2-12 F-620-0912 Edition

It is very important that your new 2410 Weatherproofer I



DANGER



WARNING



DANGER



CAUTION

be properly assembled, adjusted and lubricated before use. Illustrations to assist with the assembly process are provided in “Standard Specifications” on page 2-1. They show proper shank and light mounting bracket spacing. Illustrations in this section show proper assembly procedures. Remove paint from grease fittings. Replace any grease fittings that are damaged or missing. Be sure to return screws, clips, etc., to their original locations.

To insure alignment of assemblies, leave the nuts loose until completion of final assembly. Use lock washers or flat washers as specified. Spread all cotter pins.

After completion of final assemb ly, tighten all nuts evenly to prevent misalignment, distortion or binding.

Tighten all screws and nuts to the recommended torques shown in Table 2-1.

Chapter 3

Assembly Instructions

Do not attempt to lift heavy parts (such as the frame, disc gangs, wheel lift, and pull hitch) manually. Use a hoist or a forklift to move these parts into position.

To prevent accidental lowering:

1. All hydraulically elevated equipment must be locked out using the cylinder lockouts.

2. Lower equipment to the ground while servicing or when it is idle.

Failure to take measures to prevent accidental lowering may result in serious personal injury or death.

Disc blades are extremely sharp. Exercise extreme care when working on or near disc blades. Do not allow disc to roll over or fall onto any body part. Do not allow wrenches to slip when working near disc blades. Neve r pus h wrenches toward disc blades. Do not climb over machine above disc blades. Failure to stay clear of disc blade edges can cause serious personal injury or death.

Be sure to bleed the hydraulic system of all air in lines after inst allation. Failure to bleed the system of all air can result in improper machine operation.

3-1

ASSEMBLY INSTRUCTIONS

2410-9 frame assembly

RH FRAME ASSEMBLY 1-1/2 X 16 LOCKOUT CYLINDER STOP L-PIN 1/8 HAIRPIN FRAME JOINT PLATE 3/4-10 X 11 HEX

HEAD CAP SCREW

3/4-10 HEX LOCK NUT

3/4-10 X 2-1/4 HEX HEAD CAP SCREW

3/4-10 HEX LOCK NUT

3/4-10 X 6 HEX HEAD CAP SCREW

LH FRAME ASSEMBLY

FRAME JOINT PLATE

3-2 F-620-0912 Edition

Figure 3-1: Frame Assembly

ASSEMBLY INSTRUCTIONS

IMPORT ANT



WARNING

Weatherproofer I Frame Assembly

Read all safety precautions at the front of the section before attempting any of the following procedures.

Do not attempt to lift heavy parts (such as the frame, disc gangs, wheel lift, and pull hitch) manually. Use a hoist or a forklift to move these parts into position.

1. Place both frame halves on stands approximately 36” high. The assembly area should be a large level area of sufficient size to accommodate the Weatherproofer I when fully assembled (See

Figure 3-1.)

2. Bolt frame halves together using 3/4-10 x 2-1/4 hex head cap screws and hex lock nuts in the front and rear plates. Bolt center frame halves together using frame joint plate, 3/4-10 x 6 hex head cap screws, and hex lock nuts. Leave all screws loose.

3. Level the frame halves.

4. Tighten all hardware to the recommended torques shown in Table 2-1.

3-3

ASSEMBLY INSTRUCTIONS

2410 lift assembly op

5/16 X 2-1/2 SPRING SLOTTED PIN

LIFT PIN

WHEEL BOLT

LUG NUT

LIFT BEARING CAP 3/4-10 HEX LOCK NUT

TIRE AND WHEEL ASSEMBLY

LEVELING LINKAGE BUSHING

ROCKSHAFT 3/4-10 X 2 HEX

HEAD CAP SCREW

LIFT BEARING CAP

3/4-10 HEX LOCK NUT 4” UHMW BEARING 3/4-10 X 2 HEX HEAD CAP SCREW

2410-7-24 AND 2410-9-24 MODELS

2410-6-24 MODEL

TIRE AND WHEEL ASSEMBLY WALKING BEAM

ASSEMBLY ROCKSHAFT

4” UHMW BEARING

LIFT BEARING CAP

3/4-10 X 2 HEX HEAD CAP SCREW

3/4-10 HEX LOCK NUT

3-4 F-620-0912 Edition

Figure 3-2: Wheel Lift Installation

Wheel Lift Installation

IMPORT ANT

ASSEMBLY INSTRUCTIONS

1. Place 4” UHMW bearings onto rockshaft. Attach lift bearing caps onto rockshafts using 3/4-10 x 2 hex head cap screws and hex lock nuts.

2. Attach rockshaft to the frame assembly using lift bearing cap, 3/4-10 x 2 hex head cap screws, and hex lock nuts.

3. Attach rod end of each 3-1/2 x 16 (2410-6-24) or 4 x 16 (2410-7-24 & 2410-9-24) hydraulic cylinder to the lift using lift pins and 5/16 x 2-1/2 spring slotted pins

(See Figure 3-2.)

4. Install 90 (2410-6-24) or 4 x 16 (2410-7-24 & 2410-9-24) hydraulic cylinders.

adapters in each port of both 3-1/2 x 16

Do not use 90o adapters with restrictors in ports of lift hydraulic cylinders.

5. At this point, the lift cylinders need to be fully retracted on both sides before the radius rod is installed.

6. Assemble the wheels and tires to the hubs. Tighten wheel bolts evenly to assure proper wheel alignm ent. Wheel bolts should be tightened to 90 ft-lbs. of torque. The hoist can then be removed.

7. Inflate the tire as recommended by the manufacturer.

3-5

+ 51 hidden pages