Lancer 820, 910, 1300 Service manual

5 (1)
Lancer 820, 910, 1300 Service manual

TECHNICAL MANUAL

820 LX / 910 LX / 1300 LX

LANCER reserves the right to modify, constantly its documentation for its improvement. The values of adjustments indicated in the displays of this manual are given as an indication and do not have to be taken for reference.

PRECAUTIONS TO BE TAKEN BEFORE USE

Users must be trained before using the washer-dryer.

The staff that use or repair this washer-dryer must have followed a complete training referring its use and maintenance. This training must include the selection and understanding of the washing cycle, the loading and unloading of the baskets and the handling of the washing products.

The staff in contact with the detergent products and its emanations, which could be used in this washer-dryer, must have knowledge of the safety data sheet of the used products as well as the detailed instructions about the dangers and the detection of toxic product leaks.

The training of the users and technicians must be done regularly and always before the first use of the washer-dryer. A written register of these trainings must be kept in order to prove the presence and the understanding of the interested parties.

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SUMMARY

SUMMARY

CHAPTER 1 INTRODUCTION..................................5

1.INTRODUCTION TO THE TECHNICAL MANUAL

6

2.INTRODUCTION TO THE ACCESS CODES

7

3.DESCRIPTION OF KEYPAD

8

CHAPTER 2 ACCES TO TECHNICIAN MENU ................9

1.ACCES TO TECHNICIAN MENU

10

2.THE MACHINE TEST

11

3.CALIBRATION OF TEMPERATURE PROBES

13

4.MAINTENANCE HOURS RESET

15

5.CHANGING CARD

16

5.1

MEMORY READING OF THE ELECTRONIC BOARD TO BE CHANGED

16

5.2

MEMORY WRITING

18

6.RETURN TO THE INITIAL DISPLAY

20

CHAPTER3 ACCES TO SUPERVISOR MENU ............... 21

1.ACCES TO SUPERVISOR MENU

 

22

2.MACHINE CONFIGURATION

 

23

3.THE COMMON TIMES

 

28

4.THE CHOICE OF MACHINE NAME

34

5.UPDATE CYCLES

 

35

6.UPDATE HOURS

 

36

 

 

 

 

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SUMMARY

7.UPDATE MAINTENANCE HOURS

37

8.PRINT PROGRAM / COMMON SETTING PARAMETERS

39

9.PRINT CONFIGURATION PARAMETERS

40

10.

CHANGING CARD

41

11.

RETURN TO THE INITIAL STATE

41

CHAPTER 4 FAULT ALARMS................................ 43

1.WARNINGS

44

1.1

- LACK OF SALT * :

44

1.2

- LACK OF PRODUCTS

44

1.3

HOT CHAMBER

44

1.4

FULL BASIN

45

1.5

MAINTENANCE REMINDER

45

1.6

PREVENTATIVE MAINTENANCE REQUIRED

45

2.FAULT ALARMS

46

2.1

FAULT N°1 PROBE FAULT.

46

2.2

FAULT N°2 EMPTYING FAULT.

46

2.3

FAULT N°3 HEATING EXCESS.

47

2.4

FAULT N°4 HEATING FAULT.

47

2.5

FAULT N°5 NO WATER.

48

2.6

FAULT N°6 DOOR FAULT

48

2.7

FAULT N°7 LEVEL FAULT.

49

2.8

FAULT N°8 PRESSURESTAT FAULT.

49

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CHAPTER 1 INTRODUCTION

CHAPTER 1 INTRODUCTION

You have in your possession a LANCER washer-dryer.

Its good working and your entire satisfaction depend on the attention you pay when reading this guide.

You will find here some advices about the use, the loading and the maintenance. Follow them, as they have been written in your interest.

Before using your washer-dryer, you should become fully acquainted with it and learn how to use it properly so it will give you many years’ service.

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CHAPTER 1 INTRODUCTION

1.INTRODUCTION TO THE TECHNICAL MANUAL

This manual is intended to facilitate the operations of programming, testing, maintenance and repairing, of your washer-dryer.

It is only addressed to people in possession of an access code of technician or supervisor.

Before executing any operation, do read carefully these advices and recommendations, they have been written in your interest.

Do respect the using precautions; the washer-disinfector must be only used for the washing operations described in this manual.

This manual is made up of 4 chapters.

You have started chapter 1 , which introduces the specifications of the washer-dryer from the point of view of the people authorised to the access technicians and supervisors levels.

Chapter 2 will familiarize you with the operations which can be made by an owner of a technician code.

Chapter 3 is a description of the configuration machine and of the different parameters of the programs, only changeable by the owner of a supervisor code.

You will find in chapter 4 the solutions to the different incidents which you could find when using your washer-dryer.

All through this manual, we have placed brief comments and icons to help you locate the important information.

When you see this icon, it means :

:ATTENTION ! ! PAY SPECIAL ATTENTION ! !

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CHAPTER 1 INTRODUCTION

2.INTRODUCTION TO THE ACCESS CODES

The codes give access to the developed menu which enables you to define the adjustments of the washer-dryer.

There is a hierarchy inside these codes which enables the reduction of the rights of access to the adjustment data, according to the different users (user’s level, technician level, supervisor level).

The assigning of the access levels to the different users is a responsibility of the client.

SUMMARY BOARD OF AVAILABLE FUNCTIONS ACCORDING THE ACCESS LEVEL

FUNCTIONS

SUPERVISOR

 

TECHNICIAN

USER

 

 

 

 

 

 

 

 

 

 

Configurations

X

 

 

 

Common times

X

 

 

 

Machine name

X

 

 

X

Update cycles

X

 

 

 

Update hours

X

 

 

 

Update maintenance hours

X

 

 

 

Programme parameter printing

X

 

 

 

Configuration parameter printing

X

 

 

 

Changing card

X

 

X

 

Test Machine

 

 

X

 

Probe calibration

 

 

X

 

To zero maintenance hours

 

 

X

X

Printer parameters.

 

 

 

Faulty cycles

 

 

 

X

Name of programme

 

 

 

X

Dosing pump test

 

 

 

X

Reading programme

 

 

 

X

Programme parameters

 

 

 

X

Launching cycle

 

 

 

X

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CHAPTER 1 INTRODUCTION

3. DESCRIPTION OF KEYPAD

1

2

3/- 4/+

5

6

Legend :

1

START" BUTTON

 

 

2

ENTER BUTTON (FOR PROGRAMMING) / DOOR UNLOCK

 

 

3

WASHER POWER ON/OFF BUTTON

 

 

4

BUTTON 3 / "-" FUNCTION BUTTON

 

 

5

BUTTON 4 / "+" FUNCTION BUTTON

 

 

6

LIQUID CRYSTAL DISPLAY UNIT

 

 

7

BUTTON 1

 

 

8

BUTTON 2

 

 

9

BUTTON 5

 

 

10

BUTTON 6

 

 

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CHAPTER 1 INTRODUCTION

CHAPTER 2 ACCES TO TECHNICIAN MENU

This chapter provides information to check that your washer operates properly.

Using the LEVEL 2 / TECHNICIAN Access code, you can operate the output relays, verify input status, and perform calibration of temperature probes, reset maintenance hours counter as well as the recording of the various parameters of the washer before an electronic board swapping

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CHAPTER 2 ACCES TO TECHNICIAN MENU

1.ACCES TO TECHNICIAN MENU

Switch on the machine by pressing .

The display indicates the number of the last cycle performed.

P

r o g r a m

n

° 0

1

 

L A

N C E R

x x

x x

L

X

 

 

 

 

 

 

Press and hold button for 3 seconds to validate.

A C C E S S C O D E

-- - -

Enter the access code - TECHNICIAN -.

If an incorrect code is entered, the following error message is displayed.

A C C E S S C O D E

I N C O R R E C T C O D E

Press and hold button for 3 seconds to validate.

You must enter the correct access code.

Otherwise you access to technician menu.

T E C H N I C I A N M E N U

T e s t m a c h i n e

Note :

If the access code is not entered within 30 seconds, the display unit returns to its initial state.

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CHAPTER 2 ACCES TO TECHNICIAN MENU

2.THE MACHINE TEST

After accessing to technician menu, you must select TEST MACHINE with

4/ + and 3/ -

buttons to test the relay state and the inputs of the

electronic card

 

 

Accept with

button.

 

 

T E C H N I C I A N

M E N U

 

T e s t

m a c h i n e

Choose the relay number to be checked.

 

Choose the relay number with 4/ + and

3/ - buttons.

Each press on button activates or inactivates the relay.

To leave the relay test, select relay 0 and validate with button.

T

e s

t

m a c h

i n e

R e

l a

y

N ° 0

1 : O F F

 

 

 

 

 

Particular case :

The "ON" position of relay 14 is limited to 5 seconds to avoid damaging the heating element if heating without water.

It is necessary to have a quantity of water in the bottom of the basin to check the functioning of the heaters.

The following display enables to control the state of inputs.

Conformity of the inputs :

INPUT 1 and 2 : CHAMBER FULL

INPUT 3 : CHEMICAL TANKS FULL

INPUT 4 : DOOR LOCKING

INPUT 5, 6 and 7 : N/A

A value of "1" indicates that the switch is closed and the input is connected to ground (On). A value of "0" indicates that the switch is open and that the input is not connected to ground (Off).

Press button to get out.

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CHAPTER 2 ACCES TO TECHNICIAN MENU

I n p

u t s

:

7

6

5

4

3

2

1

S t a

t e

:

0

0

0

0

1

1

0

 

 

 

 

 

 

 

 

 

 

The following display gives the total functioning time of the machine and the number of cycles performed.

Accept with button.

N b r

c y c

l e s

:

x

x

T i m e

m a

c .

:

x

h

 

 

 

 

 

 

The following display allows to know time remaining before carrying out maintenance actions on washer.

Accept with button.

M a i n t e n a n c e

i n

x x

h o u r s

The following display shows the memory version.

Accept with button.

L

6

X X X X X

 

V : x

. x x

x

x

- x

x

- x

x x x

x x

: x x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E n

d

o

f

m

e n u

 

 

 

 

 

 

 

 

 

The display returns to technician menu.

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CHAPTER 2 ACCES TO TECHNICIAN MENU

3.CALIBRATION OF TEMPERATURE PROBES

After accessing to technician menu, you must select CALIBR. PROBE with 4/ + and 3/ - buttons to calibrate the probes.

Accept with button.

T E C H N I C I A N M E N U

C a l i b r . p r o b e

Connect probe simulator box on plug K49 of the electronic board.

Calibrate electronic board probe outlet (slope of the probe) using probe simulator box.

Display indicates temperature of the probe.

Press on button 6

to calibrate the probe.

W a t e r

p r o b : 3 4 . 9 °

Press on button 0°C of the simulator.

 

 

 

 

Keep pressed button 0°C and accept with

button.

C a l i b r a t e

s l o p e

 

S i m P T 1

0

0

0

- >

0

0

°

Press on button 100°C of the simulator.

 

 

 

Keep pressed button 100°C and accept with

 

button.

C a l i b r a t e

s l o p e

 

S i m P T 1

0

0

0

- > 1 0

0

°

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CHAPTER 2 ACCES TO TECHNICIAN MENU

The slope of the probe is set.

Disconnect the probe simulator from the electronic board then connect temperature probe on plug K49 of the electronic board.

The following display enables calibration of the temperature probe of the chamber.

Calibration of the probe must be done inside a full water chamber, then deep the probe of the calibrated standard inside the sump and verify both values (washer probe and calibrated standard probe).

Probe is blinking. Validate with 4/ +

and

3/ -

buttons.

Adjust the value of the offset with

4/ +

and

3/ - buttons in regard to

the calibrated standard. Accept with button.

If the display reads 120°C, the probe is not connected or is faulty.

W a t

e

r

p r

o b : 3

4 . 9 °

O f f

s

e t

:

+

0 . 1

 

 

 

 

 

 

Temperature of the electronic board inside the cabinet.

This value is given as an indicative value and does not have to be modified.

Accept with button.

M a i n b o x : 4 2 . 7 ° C

Do not modify the value of the offset. Set in factory.

Accept with button.

M

a i

n

 

b o

x :

4

2

. 7

° C

O

f f

s e

t

 

:

 

+

0

. 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F i

n

 

d

u

m e

n

u

 

 

 

 

 

 

 

 

 

 

 

 

The display returns to technician menu.

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