LAARS MV2 User Manual

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Installation and Operation Instructions Document 4126D
Installation and Operation Instructions for
Mighty Venter Power Vent System
Models MV1 and MV2 for Mighty Therm Sizes 175-400
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHA T TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a nearby phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or gas supplier.
H0168800D
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TABLE OF CONTENTS
SECTION 1.
1a. General Information......................................3
1b. Vent Sizing ...................................................3
1c. Inspection and Unpacking ............................ 3
1d. Installer Information ...................................... 3
1e. Installation Restrictions.................................4
SECTION 2. Side Wall Vent Hood Location
2a. Side Wall Vent Hood Location ...................... 4
SECTION 3. Electrical Wiring
3a. Safety Interlock Test.....................................8
3b. Maintenance ................................................. 8
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Mighty Venter Power Vent System
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SECTION 1. 1a. General Information
WARNING
The MV1 and MV2 Mighty Venter must be installed in accordance with the procedures outlined in these instructions. Warranty applies only if the installation and operating instructions applicable to the model purchased are expressly and completely followed.
The Laars Mighty Venter, Models MV1 and MV2, are designed to make side-wall venting possible for Laars hot water boilers, Models HH, PH, VW and PW, sizes 175 - 400. Both the MV1 and MV2 are equipped with a fan-prover switch which disables the gas valve if the Power Venter fails to operate.
The Mighty Venter installation must comply with the latest edition of the National Fuel Gas Code, ANSI Z223.1, and in Canada, CAN1-B149.1 or .2 and all local codes that apply. The installation must include the draft hood assembly shipped with the boiler, including vent damper if required.
1b. V ent Sizing
Take into consideration the dimensions in Table 1 when designing the vent system. The vent pipe length shown includes all vent pipe before and after the Power Venter.
The Mighty Venter kit includes three cartons: Carton 1. Power Venter (MV1 or MV2)
Carton 2. Vent Hood Carton 3. Vent Reducers/Adapter
Verify the contents of each carton by checking
against the parts list on page 8.
1d. Installer Information
1. Before beginning the installation, read these instructions completely and make sure each part is placed to safely vent flue gases to the outdoors.
2. Carefully read the installation instructions located in the Side Wall Vent Hood carton.
3. Laars does not provide the vent pipe necessary for this installation. Use Table 1 as an aid in selecting the proper vent pipe diameter.
4. Locate the Power Venter as close as possible to the point of termination (i.e., the wall). This will
insure the vent pipe between the boiler and the Power Venter inlet is under negative pressure.
5. Make sure the power supply is adequate for the Power Venter motor requirements. Do not add the Power Venter to a circuit where the total load is unknown.
1c. Inspection and Unpacking
Immediately upon receiving the Mighty Venter kit, inspect the shipment packaging for damage. Record any damage on the shipping documents.
To prevent personal injury and equipment damage, disconnect the power supply to the hot water boiler when working on the Power Venter.
Caution
Unpack the equipment and carefully inspect it for obvious damage caused in shipment. If any damage is found, YOU must file a claim with the transporter. The transporter will not accept a claim from the shipper, Laars Heating Systems.
Mighty Boiler/ Mighty Venter Boiler/Heater Vent Pipe Equivalent Equivalent Mighty Venter Venter Heater Order Number Outlet Diameter Diameter Pipe Length Pipe Length Diameter
Model Size in mm in. mm feet m feet m in mm
MV1 175 10718702 6 152 4 102 11 3.4 90 27.4 4 102 MV1 250 10718703 7 178 6 152 11 3.4 100 30.5 4 102 MV2 325 10718704 8 203 6 152 11 3.4 100 30.5 6 152 MV2 400 10718705 9 229 6 152 11 3.4 100 30.5 6 152
Notes:
1. Table 1 is for single boiler installations only.
2. To calculate the equivalent vent pipe length, add the length of the straight pipe plus 10 feet (3.0m) for every 90° elbow and 5 feet (1.5m) for every 45° elbow.
3. Vent pipe reducers will be supplied by Laars.
Minimum Maximum
Table 1. Critical Vent Sizing Data.
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1e. Installation Restrictions
1. Make sure minimum clearances from combustible materials required by code are maintained.
IMPORTANT: The following clearances to
combustible materials must be maintained for the Power Venter:
Sides: 6-inches (152mm) Back: 8-inches (203mm)
2. All vent pipe connections between the Power Venter and the Vent Hood will be under positive pressure during operation, and must be sealed to prevent leakage into the building.
3. To prevent bearing wear, and for proper Fan­Prover Switch operation, make sure the Power Venter motor shaft is horizontal (see Fig. 1).
4. The ambient temperature surrounding the Power Venter must not exceed 104°F (40°C).
5. The venting system must be sloped upwards not less than 1/4 inch per foot from the boiler to the vent terminal. The vent system must be installed to prevent the collection of condensate where necessary, and must be provided with a means of drainage.
6. Condensate lines or single wall exhaust vent shall not be run through an unheated space or interior part of an open chimney unless the exhaust vent is insulated.
7. The vent system must be adequately supported to prevent sagging, but in no case shall the supports be less than every 3 feet (0.9m).
8. Inlet and outlet piping must conform to Figure 4, 5 or 6.
9. Do not place any elbows within two feet of venter outlet.
SECTION 2.
2a. Side Wall Vent Hood Location
If possible, locate the side wall vent hood on a
wall not normally subjected to high winds. This will lessen the possibility of gas valve interruption during periods when the winds are stronger than 40 MPH (64 kmh). The Vent Hood location must comply with the following specifications (see Fig. 2):
Caution
Flue gas temperature can exceed 150°F (66°C) depending on the appliance being vented and the length of the vent system. Do not terminate a side wall vent system where vinyl siding has been installed on the building exterior, since damage to the vinyl siding may result.
Horizontal Discharge Vertical Discharge
Figure 1. Discharge Options.
Air Pressure Sensing Tube
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Mighty Venter Power Vent System
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1. Locate the Vent Hood a minimum of 7 feet (2.1m) above a public walkway .
2. Locate the Vent Hood a minimum of 3 feet (0.9m) above, or 4 feet (1.2m) below and 4 feet (1.2m) horizontally from any door, window, or gravity air inlet into the building. The Vent Hood cannot terminate less than 6 feet (1.8m) above any forced air inlet located within 10 feet (3.0m).
3. The Vent Hood must be installed at least 3 feet (0.9m) from any other building opening or any gas service regulator.
4. Do not install the vent hood closer than 2 feet (0.6m) from an adjacent building.
5. Install the Vent Hood no closer than 3 feet (0.9m) from an inside corner of an L-shaped structure.
6. Do not terminate the Vent Hood directly above a gas utility meter or service regulator.
CODE REQUIREMENTS
The Power Venter installation must be in accordance with the following requirements of the National Fuel Gas Code:
All portions of the vent system under positive pressure during operation (on the outlet side of the Power Venter) shall be designed and installed so as to prevent leakage of flue or vent gases into a building.
The boiler must enter the vent system on the inlet side of the Power Venter.
Provision shall be made to interlock the boiler(s) to prevent the flow of gas to the main burners when the draft system is not performing so as to satisfy the operating requirements of the equipment for safe performance. See the “Electrical Wiring” section in this manual for details.
Power Venter Installation
The Power Venter must be mounted with the motor shaft horizontal to ensure proper operation of the Fan-Prover switch and prevent motor bearing wear (see Fig. 1). The installer must supply plumber's strap or threaded rod with nut and washers for mounting.
Vent Hood
7 (2.1) Minimum
Above Public
Walkway
6 (1.8) Above Any Outside Air Intake
Within 10 (3.0)
Vent Hood
4 (1.2)
Minimum
Vent Hood
Vent Hood Must Be
Mounted At Least
4 (1.2) Below Windows
1 (0.3) Above Grade
3 (0.9) Minimum
4 (1.2)
Minimum
Vent Hood
Vent Hood Must Be
**
Mounted At Least
3 (0.9) Above Windows
and Doors
4 (1.2)
Minimum
Figure 2. Side Wall Vent Hood Locations.
Dimensions shown in feet (m).
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To facilitate installation and reduce vibration, 2 mounting brackets, 2 rubber isolators, and 2 rubber grommets are included. One of the brackets can be used as a temporary “third hand” while positioning it for permanent installation (see Figure 3).
When installing the Power Venter for horizontal discharge, install one of the brackets to the electrical box using the nut/screw provided. Install the other to the damper rod. When installing the Power Venter for vertical discharge, only one bracket is needed. Mount this bracket to the motor as shown in Figure 3.
SECTION 3. Electrical Wiring
WARNING
All wiring from the Power Venter to the appliance must comply with local codes, or in their absence, the National Electric Code (NFPA #70) in the United States and/or CSA C22.1 Electrical Code in Canada.
Disconnect 115 VAC power to the appliance before proceeding with wiring the Power Venter. The power can be disconnected by tripping the circuit breaker or removing the fuse protecting the appliance. All wiring must comply with applicable codes and ordinances. All 115 VAC wiring must be rigid or semi-rigid metal conduit with 18 AWG, 300 VAC, 90° C rated copper wire.
Boiler Vent Vent
Fig. Boiler Draft Hood Pipe Hood Rough-in
No. Size Outlet Dia. Dia. Dim.
4 175 6" 4" 4" 8.0" Dia. 5 250 7" 6" 6" 9.0" Dia. 6 325 8" 6" 6" 9.0" Dia. 6 400 9" 6" 6" 9.0" Dia.
Table 2.
Wire the hot water boiler and the Power Venter
exactly as shown in Figure 7 and follow these steps:
1. Connect the black and white (115 VAC) wires from the Power Venter to the boiler control box as shown in Figure 7.
2. Connect the red, blue and yellow (24 VAC) wires to the terminal block as shown in Figure 7. Make sure the current capacities of the wires, switches, etc. at 115 VAC meet the ratings in Table 3.
3. Remove factory-installed jumper from between boiler terminals 3 and 4.
Equivalent Full Load
Power Venter Currents
Model Motor HP (Amps - 115 VAC)
MV1 1/25 1.3 MV2 1/8 4.4
Table 3. Electrical Ratings.
Figure 3. Power Venter Discharge Options.
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Mighty Venter Power Vent System
7.6"
4"
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8.6"
6"
4" x 6"
Figure 4.
Size 175
MV1
6"
4" x 6"
4" x 6"
MV1
6" x 7"
Figure 5. Size 250
8.6"
6" x 8" for 325 6" x 9" for 400
Sizes 325-400
MV2
Figure 6.
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3a. Safety Interlock Test
1. Turn the appliance thermostat/aquastat high enough to call for heat.
2. Verify by fan rotation that the Power Venter begins operating before the gas valve becomes energized.
3. With the appliance firing and the Power Venter operating, disrupt power to the Power Venter by removing one of the black wires from the Power Venter relay. Make sure the appliance gas valve turns off.
WARNING
Do not operate the boiler that does not shut off when the Power Venter is disabled.
3b. Maintenance
1. Oil the motor every six months with 2 drops of S.A.E. #20 oil. The oil ports are located on top of the motor.
2. Laars recommends that the boiler system be checked annually by a qualified service technician. The inspection should include checking all vent pipe and connections for blockage and leaks, and a safety interlock test.
Parts List
Part Number Description Boiler Size 10718702 Mighty Venter Kit (MV1) 175
D2008801 Power Venter D0019700 Vent Hood, 7.6" Dia. D0018800 4" x 6" Reducer (Qty. 1)
10718703 Mighty Venter Kit (MV1) 250
D2008801 Power Venter D0019800 Vent Hood, 8.6" Dia. D0018900 6" x 7" Reducer (Qty. 1) D0018800 4" x 6" Reducer (Qty. 2)
10718704 Mighty Venter Kit (MV2) 325
D2008802 Power Venter D0019800 Vent Hood, 8.6" Dia. D0019000 6" x 8" Reducer (Qty. 1)
10718705 Mighty Venter Kit (MV2) 400
D2008802 Power Venter D0019800 Vent Hood, 8.6" Dia. D0019100 6" x 9" Reducer (Qty. 1)
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Mighty Venter Power Vent System
Mighty Therm Mighty Venter
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Junction Box
Mighty
Venter
Color Legend
BK - Black BL - Blue GR - Green R - Red W - White Y - Yellow
Factory Wiring
24V
115V
Field Wiring
24 V
115V
Figure 7. Wiring Diagram For Mighty Therm, Model HH, PH, VW, PW, Sizes 175 through 400.
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Laars Heating Systems
Mighty Venter
Power Vent System
Your Laars Mighty Venter Power Vent System is backed by this
warranty to assure your complete satisfaction.
Laars warrants the Mighty Venter; the motor, fan prover switch and sheet metal parts to be free of defects in materials and workmanship for 18 months from date of purchase or 12 months from date of installation, whichever comes first.
The above warranty applies only if the installation and operating instructions applicable to the model purchased are expressly and completely followed.These instructions are furnished with the unit and are also available by writing to the Laars factory. The liability of Laars shall not exceed the repair or replacement of defective parts by factory authorized technicians, and shall not include transportation to or from factory, any labor costs, and consequential or incidental damages. Ship inoperative parts or complete system with Serial
number, Model number and purchase date, transportation prepaid, directly to address below, attention Customer Service, for evaluation and warranty consideration.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state, and by province. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
800.900.9276 • Fax 800.559.1583 (Customer Service, Service Advisors)
20 Industrial Way , Rochester , NH 03867 • 603.335.6300 • Fax 603.335.3355 (Applications Engineering)
1869 Sismet Road, Mississauga, Ontario, Canada L4W 1W8 • 905.238.0100 • Fax 905.366.0130
www.Laars.com Litho in U.S.A. © Laars Heating Systems 0907 Document 4126D
H0168800D
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