Karcher K 8000 G User Manual

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . .3
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . .4-5
Using the Accessories . . . . . . . . . . . . . . . . . . . . . . . .5
Working with Detergents . . . . . . . . . . . . . . . . . . . . . . .6
Shut Down and Clean-Up . . . . . . . . . . . . . . . . . . . . . .7
Taking a Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Winterizing and Long-Term Storage . . . . . . . . . . . . . .7
Optional Cleaning Accessories . . . . . . . . . . . . . . . . . .9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . .10-11
Model K 8000 G Part No. 1.187-106.0
High Pressure Washer Operator Manual
Specifications
Operating pressure 3000 PSI Water volume 2.5 GPM Engine
7.8 HP Briggs & Stratton Vanguard
K8000G Manual 11/30/01 5:06 PM Page 1
2
IMPORTANT PRECAUTIONS – Read First!
Safety Warnings
When using this product basic precautions should always be followed:
• Read all the instructions before using the product.
FIRE HAZARD! Do not add fuel with the engine running. Do not operate if fuel has been spilled. Instead move the machine to a different location and avoid creating sparks.
• Operate and fuel machine in a well venti­lated area, free of devices featuring an open pilot or flame such as boilers, water heaters, etc.
• High pressure jets can be dangerous if subject to misuse. The jet must not be directed at persons, animals, electrical devices, or the machine itself.
• Wear safety goggles.
• Do not use acids, solvents, or any other flammable material in this product. These products can cause physical injuries to the operator and irreversible damage to the machine.
• The machine has hot surfaces which can cause burns. Operate the unit in a safe environment and away from children.
• Do not allow the high pressure hose to come into contact with the muffler guard.
• Do not leave the machine running unattended.
• Learn how to stop the machine and release pressure quickly. Be thoroughly familiar with the controls.
• Stay alert — watch what you are doing.
• Do not operate the product when fatigued or under the influence of alcohol or drugs.
• Do not stand on unstable surfaces. Stand with both feet balanced at all times.
• The Gun Safety Lock PREVENTS the trigger from accidentally being engaged. This safety feature DOES NOT lock trigger in the on position.
Water Supply (Cold Water Only)
• Water hose must be at least 3/4 inch in diameter.
• Flow rate of water supply must not fall below 2.5 GPM (gallons per minute).
• Flow rate can be determined by running the water for one minute into an empty 5-gallon container.
• The water supply temperature must not exceed 104°F/40°C.
• Never use the pressure washer to draw in water contaminated with solvents, e.g. paint thinners, gasoline, oil, etc.
• Always prevent debris from being drawn into the unit by using a clean water source.
We strongly recommend that this high pressure washer not be left running for periods of 5 minutes or longer without the trigger gun being engaged.
This Kärcher high pressure washer is equipped with thermal protection to extend the life of your pressure washer. The thermal protector will automatically activate at a predetermined high temper­ature ejecting hot water before resetting. This ensures that the pump does not become damaged.
Caution
• Follow the maintenance instruc­tions specified in the manual.
• This machine has been designed for use with cleaning detergent supplied or recommended by the manufacturer. The use of other cleaning detergents may affect the operation of the machine and void the warranty.
Item Description
1. Front Guard
2. High pressure outlet
3. Water inlet
4. Oil fill
5. On/Off Switch (not pictured)
6. Fuel valve (not pictured)
7. Pull start (not pictured)
8. Knob Assembly (two each): Bolt Knob
9. High pressure hose
10. Handle
11. Detergent filter
12. Trigger gun safety lock (not pictured)
13. Trigger gun
14. Detergent suction tube
15. Gas tank
16. Pressure control knob
17. Spray wand
18. Triple jet nozzle
1
NEVER!
MODEL K 8000 G OVERVIEW
Never point nozzle at people or animals.
Never drink alcohol or use drugs while operating this equipment.
Never
spray electrical connections, electrical outlets or fixtures.
Never add
fuel with the engine running or operate where fuel has been spilled.
Never
touch hot surfaces or allow accessories to contact hot surfaces.
Never
operate in an enclosed space, exhaust fumes are dangerous.
Never
operate near utilities with open flames.
Never
operate without the water turned on and never use hot water.
12
11
4
18
14
7
8
13
1
10
9
15
17
16
3
2
6
5
K8000G Manual 11/30/01 5:06 PM Page 2
4
Step 6
Turn fuel valve
on.
Step 7
Slide the throttle control to the fast position. Move the choke lever to the “CHOKE” position (only if the engine is cool). After starting, move the choke to “RUN”.
OPERATING INSTRUCTIONS
Step 1 Connect the high pressure hose
to the unit’s high pressure outlet.
Step 3 Connect garden
hose to the cold water source and turn water on completely.
Step 2 Connect garden hose to unit’s
water inlet.
Step 4 Trigger the gun
to eliminate trapped air, wait for a steady flow of water to emerge from the spray nozzle.
Step 5
Turn the engine on (I).
Tools required: adjustable pliers.
3
ASSEMBLY INSTRUCTIONS
Step 1
Attach the handle to the frame of the pressure washer. Align holes, insert bolt, and tighten with knob.
Step 3
Attach the triple jet nozzle to the spray wand.
Step 4
Attach the spray wand to the
trigger gun.
Step 2
Attach high pressure hose to
trigger gun.
Step 5
Check oil level. Oil level should be to the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine’s operating manual for seasonal grades.)
Step 6
Fill gas tank with unleaded
gasoline. Do not use leaded gasoline.
Important!
Do not run the engine with a high or low oil level as this can cause engine damage. If you have fur-
ther questions regarding the engine, please refer to the engine’s operating manual included with the unit.
K8000G Manual 11/30/01 5:06 PM Page 4
65
WORKING WITH DETERGENT
For best results see Cleaning Tips on pages 8 & 9 for specific information on how to clean different surfaces.
Always Use Karcher Detergents for Best Results.
Karcher biodegradable detergents are specially formulated to protect the environ­ment and your pressure washer. Special formula won’t clog the suction tube filter and will protect the internal parts of the pressure washer for a longer life.
For Karcher Detergents, check your retailer or call:
1-800-537-4129
The following Karcher detergents are available:
• Vehicle Wash • House Wash
• Degreaser • Deck Wash
• All Purpose Cleaner
Step 1 To apply detergents the triple jet
nozzle must be set to the “CHEM” position.
Step 2 Fill a container with Karcher
detergent. Place the filter end of detergent suction tube into the container.
Step 3 With the engine running, pull
trigger to operate unit: Liquid detergent is drawn into the unit and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface.
Caution
Never use:
• Bleach, Chlorine products and other corrosive chemicals
• Liquids containing solvents (i.e., paint thinners, gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the unit and will damage the surface being cleaned.
Detergents can only be applied in the “CHEM” setting.
USING THE ACCESSORIES
The triple jet nozzle must be positioned to one of the two settings for high pressure cleaning by turning the nozzle tip. The pencil jet spray (0º) should be used for stubborn dirt. The High pressure flat spray (25º) should be used for cleaning over a large surface area. The third set­ting on the triple jet nozzle is used for the application of detergents.
OPERATING INSTRUCTIONS
- continued
Step 9 Adjust pressure control to
desired setting.
Step 8
Pull the starter handle. If the engine fails to start after 3 pulls squeeze the trigger gun to release pressure, and repeat step 8.
WARNING TO AVOID SERIOUS INJURY, NEVER POINT SPRAY NOZZLE AT YOURSELF, OTHER PERSONS OR ANIMALS
High pressure pencil jet cleaning.
High pressure fan spray cleaning.
Low Pressure detergent application “CHEM” position.
K8000G Manual 11/30/01 5:06 PM Page 6
CLEANING TIPS
87
SHUTTING DOWN & CLEAN-UP
Step 1 Remove
detergent suction tube from container and insert into one gallon of fresh water. Siphon water at low pressure for one minute.
Step 2
Turn off (O) the engine.
Step 3
Turn off the fuel valve.
Step 4
Turn off the water source.
Step 5 Press
trigger to release water pressure.
Step 6 Disconnect the garden
hose from the water inlet. Disconnect the high pressure hose from the high pressure outlet.
Step 7 Engage the
gun safety lock.
WINTERIZING AND LONG-TERM STORAGE
1. Disconnect all water connections.
2. Start the machine for a few seconds,
until the water which had remained in the pump exits. Turn off immediately.
3. Drain the gas and oil from the engine.
4. Do not allow high pressure hose to
become kinked.
5. Store the machine and accessories in a room which does not reach freezing temperatures. The machine should not be placed near an open flame i.e. furnace, hot water heater etc.
Caution: Failure to follow the above direc­tions will result in damage to the pump assembly and accessories.
Deck Cleaning
(with or without detergent)
Pre-rinse deck and surrounding area with fresh water. If using Kärcher Deck Wash, place detergent suction tube directly into cleaning solution and apply to surface at low pressure. For best results, limit your work area to smaller sections of approxi­mately 25 square feet. Allow Kärcher Deck Wash to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. Rinse at high pressure in a long sweeping motion keeping the spray nozzle approximately 6 inches from the cleaning surface. Always clean from top to bottom and from left to right. When moving on to a new section of the cleaning surface, be sure to overlap the previous section to eliminate stop marks and ensure a more even cleaning result.
House Siding
(with or without detergent)
Pre-rinse cleaning surface with fresh water. If using Kärcher House Wash, place deter­gent suction tube directly into cleaning solution and apply to surface at low pres­sure (for best results, limit your work area to sections of approximately 6 feet and always apply detergent from bottom to top). Allow Karcher House Wash to remain on surface 1-3 minutes. Do not allow detergent to dry on surface, if surface appears to be drying, simply wet down surface with fresh water. Rinse at high pressure from top to bottom in an even sweeping motion keep­ing the spray nozzle approximately 6 inches from the cleaning surface.
Cement Patios, Brick and Stone
(with or without detergent)
Pre-rinse cleaning surface with fresh water. If using Karcher All Purpose Cleaner, place detergent suction tube directly into cleaning solution and apply to surface at low pres­sure. For best results, limit your work area to smaller sections of approximately 25 square feet. Allow Kärcher All Purpose Cleaner to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. Rinse at high pressure in a sweeping motion keeping the spray nozzle approxi­mately 3-6 inches from the cleaning sur­face. Always clean from top to bottom and from left to right.
Cars, Boats & Motorcycles
(with or without detergent)
Pre-rinse vehicle with fresh water. If using Karcher Vehicle Wash, place detergent suc­tion tube directly into cleaning solution and apply to surface at low pressure. For best results, clean one side of vehicle at a time and always apply detergent from bottom to top, do not allow detergent to dry on sur­face. Rinse at high pressure in a sweeping motion keeping the spray nozzle approxi­mately 8 inches from the cleaning surface (distance should increase when rinsing pin­striping or other sensitive surfaces). Always clean from top to bottom and from left to right. For best results, wipe surface dry with a chamois or soft dry cloth.
TAKING A BREAK... five minutes or more
Step 1 Turn off (O)
the engine.
Step 3 Engage gun
safety lock.
Step 2 Press trigger
to release water pressure.
K8000G Manual 11/30/01 5:06 PM Page 8
TROUBLESHOOTING
109
Symptom Cause Solution
Engine will not start
Unit does not reach high pressure.
Output pressure varies high and low.
No gasoline. Fill gas tank.
Choke is not in correct position.
Slide choke lever to “CHOKE” position.
Low oil level. Add oil.
Engine throttle is not in correct position.
Position the throttle to “FAST”.
Diameter of garden hose is too small.
Replace with a 3/4 inch garden hose.
Water supply is restricted.
Check garden hose for kinks, leaks and blockage.
Not enough inlet water supply. Open water source full force.
Water inlet filter is clogged. Remove filter and rinse out in warm
water.
Nozzle is in “CHEM” position.
Turn nozzle to high pressure position.
Not enough inlet water supply. Turn wate r o n f ull force. Check garden
hose for kinks, leaks or blockage.
Pump is sucking air. Check that hoses and fittings are air
tight. Turn off machine and purge pump by squeezing trigger gun until a steady flow of water emerges through the nozzle.
Water inlet filter is clogged. Remove filter and rinse out in warm
water.
Discharge nozzle is obstructed.
Blow out or remove debris with a fine needle.
Calcified gun, hose or spray wand.
Run distilled vinegar through detergent suction tube.
Pressure built up in the high pressure washer.
Squeeze the trigger to release the pressure.
CLEANING TIPS
- continued
Barbecue Grills, Outdoor Power Equipment & Gardening Tools
(with or without detergent)
Pre-rinse cleaning surface with fresh water. If using Kärcher All Purpose Cleaner or Degreaser, place detergent suction tube directly into cleaning solution and apply detergent at low pressure. Allow Kärcher detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. Rinse at high pressure keeping the spray nozzle approximately 6 inches from the cleaning surface. For removing extremely stubborn dirt, it may be necessary to move the spray nozzle even closer to the surface for greater dirt cutting action.
Patio & Lawn Furniture
(with or without detergent)
Pre-rinse furniture and surrounding area with fresh water. If using Kärcher All Purpose Cleaner, place detergent suction tube direct­ly into cleaning solution and apply to surface at low pressure. Allow Kärcher All Purpose Cleaner to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. Rinse at high pressure in a sweeping motion keeping the spray nozzle approximately 6 inches from the cleaning surface. For best results, clean from top to bottom and from left to right.
Recommendations
• Before cleaning any surface an inconspic-
uous area should be cleaned to test spray pattern and distance for maximum clean­ing results.
• If painted surfaces are pealing or chipping,
use extreme caution as pressure washer may remove the loose paint from the surface.
Use extreme caution when cleaning decks, siding, and other sensitive surfaces as the pencil jet may cause damage if not used correctly.
OPTIONAL CLEANING ACCESSORIES
Optional cleaning accessories are available to further enhance your cleaning capabilities. Call
Kärcher
customer service hotline (1-800-537-4129) for details.
For additional engine problems refer to the engine owners manual.
K8000G Manual 11/30/01 5:06 PM Page 10
11
Karcher Customer Support USA
1-800-537-4129
Karcher Customer Support USA
1-800-537-4129
TROUBLESHOOTING
- continued
If you encounter any additional difficulties not listed, please call our service center for help.
Symptom Cause Solution
No detergent.
Garden hose connection leaks.
Triple jet nozzle or Spray wand leaks.
Pump is noisy.
Water leaks from pump (up to 10 drops per minute is permissible).
Oil Drip.
Detergent is too thick. Dilute detergent, for best results use
Kärcher detergent.
Filter on detergent suction tube is clogged.
Run warm water through filter to remove debris.
Damaged or clogged detergent suction tube.
Remove obstruction or replace detergent suction tube.
Spray nozzle is in high pressure position.
Turn spray nozzle tip to ”CHEM” position.
Discharge nozzle is obstructed.
Blow out or remove debris with a fine needle.
Loose fitting. Tighten fittings.
Missing/worn rubber washer. Insert new washer.
Nozzle or spray wand not properly attached.
Broken “o”-ring.
Check that hoses and fittings are air tight. Turn off machine and purge pump by squeezing trigger gun until a steady flow of water emerges through the nozzle.
Loose fittings. Check that all fittings are tight.
Call service center.
Water seals are damaged or worn.
Thermal protection device will automatically reset.
Thermal protection device has been activated.
Call Kärcher customer service hotline and order “o”-ring.
Pump is sucking air.
Oil seals are damaged or worn.
Call service center.
Tighten connections
Detergent suction tube not properly connected to the machine.
Check connection.
K8000G Manual 11/30/01 5:06 PM Page 12
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