Kyocera TASKalfa 250, FS-C8500DN, TASKalfa300, TASKalfa400, TASKalfa500ci SERVICEBULLETINS PCI 0249 A096 ESDC

Service Bulletin Ref. No.

Subject Part Change Information

(Revised Issue 2)

[Parts Change Information]

(Page.1/11)

PCI-0249 (A096)

<Date> July 8, 2011

TASKalfa500ci, TASKalfa400ci, TASKalfa300ci, TASKalfa250ci,
TASKalfa552ci, TASKalfa420i, TASKalfa520i, TASKalfa300i,
TASKalfa550c, TASKalfa650c, TASKalfa750c, KM-3050,
KM-4050, KM-5050, FS-9130DN, FS-9530DN, EP 510DN,

Model

KM-C2520, KM-C3225, KM-C3232, KM-C2525E, KM-C3225E,
KM-C3232E, KM-C4035E, FS-C8100DN+, EP C320DN,
FS-C8500DN, KM-2560, KM-3060, KM-2540, KM-3040,
KM-1650, KM-2050, KM-1635, KM-2035, DF-800/810,
DP-750(B), DP-760(B), DF-780/780(B)

This time the description with (-->) was revised from the previous information.

<Number of changes: 18> The content of motor change to be applied to except KTST/KMTW specs. were

corrected on pages 4 and 6.

Affected models:

DP-800/810 TASKalfa550c/650c/750

DF-780 TASKalfa500ci/400ci/300ci/250ci

DF-780(B) TASKalfa500ci/400ci/300ci/250ci, TASKalfa420i/520i, TASKalfa300i, TASKalfa552ci, FS-C8500DN

DP-750(B)/DP-760(B) TASKalfa420i/520i

Topic

The following parts were changed.

P2 <(Except KMA/GSA/CS specs.)Disuse of the label>

TASKalfa420i, TASKalfa520i, KM-3050, KM-4050, KM-5050, FS-9130DN, FS-9530DN,
EP 510DN, TASKalfa300i, KM-2560, KM-3060, KM-2540, KM-3040, KM-1650, KM-2050,
KM-1635, KM-2035

P3 <Change of the exit pulley>

P3 <Part Code Information>

P4 <(-->)(Except KTST/KMTW specs.) Common use of the part (MOTOR FEED)>

TASKalfa500ci, TASKalfa400ci

P4 <(-->)(Except KTST/KMTW specs.) Common use of the part (MPF/Developer/Fuser
drive motor)>

P4 <(-->)(Except KMTW specs.) Common use of the part (MOTOR)>

P4 <(Except KTST/KMTW specs.) Change of the MOTOR FEED>

TASKalfa500ci, TASKalfa400ci, TASKalfa300ci, TASKalfa250ci, TASKalfa552ci,
KM-C2520, KM-C3225, KM-C3232, KM-C2525E, KM-C3225E, KM-C3232E, KM-C4035E,
FS-C8100DN+, EP C320DN, FS-C8500DN

TASKalfa552ci, FS-C8500DN

TASKalfa500ci, TASKalfa400ci, TASKalfa300ci, TASKalfa250ci

TASKalfa500ci, TASKalfa400ci, TASKalfa300ci, TASKalfa250ci

TASKalfa300ci, TASKalfa250ci

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

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Old New Old New

Service Bulletin Ref. No.

(Revised Issue 2)

[Parts Change Information]

PCI-0249 (A096)

<Date> July 8, 2011

P5 <Common use of the part>

TASKalfa550c, TASKalfa650c, TASKalfa750c

P5 <Part Code Information>

TASKalfa550c, TASKalfa650c, TASKalfa750c

P6 <Part Code Information (Change of the CLAMP)>

DF-800/810

P7 <Improvement of the assembly process>

DF-800/810

P8 <Improvement of the assembly process>

DF-800

P8 <(Olivetti specs.)Part Code Information (PARTS TABLE ASSY LV)>

DP-750(B), DP-760(B)

P9-11
<Change since the first mass production/Correction of the Parts List>

DF-780/DF-780(B)

<(Except KMA/GSA/CS specs.)Disuse of the label

TASKalfa420i, TASKalfa520i, KM-3050, KM-4050, KM-5050, FS-9130DN, FS-9530DN, EP 510DN,
TASKalfa300i, KM-2560, KM-3060, KM-2540, KM-3040, KM-1650, KM-2050, KM-1635, KM-2035

The label (No.1 to 3) was abolished since it is not required for the specs. except KMA/GSA/CS specs.

No.

Old Part

No.

New Part

No.

--> From available timing in March 2010 production>

Description

Q’ty

lity

SP Remarks

(Page.2/11)

1 2C905100 ---------- LABEL RADIATION 1 -

2 2BL05150 ---------- LABEL RADIATION 1 -

3 2BJ40130 ---------- LABEL RADIATION(CHU) 1 -

4 2BH42130 ---------- LABEL,RADIATION,CHN 1 -

*1: KM-1650/2050, KM-1635/2035
*2: TASKalfa420i/520i, KM-3050/4050/5050, FS-9130DN/9530DN, EP 510DN, TASKalfa300i, KM-2560/3060/2540/3040
*3: KM-4050/5050, FS-9130DN/9530DN, TASKalfa300i, KM-2560/3060/2540/3040
*4: TASKalfa420i/520i, KM-4050/5050, KM-2560/3060/2540/3040

X - O

X - -

X - -

X - -

*1

*2

*3
For KMKR

*4
For KTST

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

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Service Bulletin Ref. No.

<Change of the exit pulley --> After using up the old stock>

(Revised Issue 2)

[Parts Change Information]

(Page.3/11)

PCI-0249 (A096)

<Date> July 8, 2011

TASKalfa500ci, TASKalfa400ci, TASKalfa300ci, TASKalfa250ci, TASKalfa552ci,
KM-C2520, KM-C3225, KM-C3232, KM-C2525E, KM-C3225E, KM-C3232E, KM-C4035E,
FS-C8100DN+, EP C320DN, FS-C8500DN

The exit pulley (No.1) was changed as follows in order to improve the assembly process.

Old Part

No.

1

* While the part code was changed from 2H7 to 2FZ for TASKalfa500ci/400ci/300ci/250ci as informed by the service bulletin
SB-PCI-0240-9148, the part code with 2H7 is used again by change of the shape of ribs to improve the assembly process.
In the first edition of the Parts List for TASKalfa552ci, the part code with 2H7 is used. However, since the first mass
production, the part code with 2FZ has been used. (We have already provided information by the Service Bulletin SB-PCI­0238-9135.)

*1: Please use the exit pulley (No.1) as a set including 12 pcs. (Don't mix up the new parts and old parts.)

No.

302FZ25360

2FZ25360

New Part

No.

302H728050

2H728050

Description

PULLEY EXIT 12 12

Q’ty

lity

O O O

SP Remarks

*1

<Parts Code Information>

TASKalfa552ci, FS-C8500DN

The packing was changed to increase the strength against drop shock and vibration during transport.

No.

Old Part

302KA29010

1

2KA29010

No.

New Part

No.

302KA94220

2KA94220

Description

PARTS ROLLER DUPLEX B SP 1 1

Q’ty

lity

O O O

SP Remarks

<(-->)(Except KTST/KMTW specs.) Common use of the part (MOTOR FEED)

TASKalfa500ci, TASKalfa400ci

The MOTOR FEED (No.2) was changed as follows for common use of the part with TASKalfa552ci.

No.

Old Part

No.

New Part

No.

--> From available timing in February 2010 production>

Description

Q’ty

lity

SP Remarks

302H793030

1

2H793030

302H793040

2

2H793040

(-->)*Please use the old parts (No.1, 2) for KTST/KMTW specs. due to the safety standard reason.

302KY93090

2KY93090

302KY94090

2KY94090

PARTS FEED DRIVE H UNIT 1 1

+PARTS MOTOR FEED SP 1 1

(-->)

O*

(-->)

O*

O O

O O

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

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Old

New Old New

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Service Bulletin Ref. No.

(Revised Issue 2)

[Parts Change Information]

(Page.4/11)

PCI-0249 (A096)

<Date> July 8, 2011

<(-->)(Except KTST/KMTW specs.) Common use of the part (MPF/Developer/Fuser drive
motor)

The motor (No.2 to 4) was changed as follows for common use of the part with TASKalfa552ci.

--> From available timing in February 2010 production>

TASKalfa500ci, TASKalfa400ci, TASKalfa300ci, TASKalfa250ci

No.

Old Part

No.

New Part

No.

Description

Q’ty

lity

SP Remarks

302H793110

1

2H793110

302H793120

2

2H793120

302H793091

3

2H793091

302H794690

4

2H794690

(-->)

*Please use the old parts (No.1 to 4) for KTST/KMTW specs. due to the safety standard reason.

*1: For TASKalfa500ci/400ci only (The MPF motor (No.2) is affected to the TASKalfa300ci/250ci also.)

302KY94220

2KY94220

302KY94080

2KY94080

302KY94100

2KY94100

302KY94120

2KY94120

PARTS MPF DRIVE H UNIT SP 1 1

+PARTS MOTOR MPF SP 1 1

+PARTS MOTOR DLP SP 2 2

+PARTS MOTOR FUSER SP 2 2

(-->)

O*

(-->)

O*

(-->)

O*

(-->)

O*

O O

O O

O O

O O

*1

<(-->)(Except KMTW specs.) Common use of the part (MOTOR)

TASKalfa500ci, TASKalfa400ci, TASKalfa300ci, TASKalfa250ci

The MOTOR (No.4) was changed for common use of the part with TASKalfa552ci.

Old Part

No.

1

2

3

4

*1: for KMA120V/220V ,CS, KMA(GSA), UTAX/TA
*2: (-->) for KMSG/HG/TH, KMAUS, PHILIPPINE
*3: One MOTOR (No.4) is used in CONT DRIVE UNIT (No.1~3), two MOTOR (No.4) are used in MAIN DRIVE UNIT.

(-->)*Please use the old parts (No.3, 4) for KMTW spec for safety standard reason.

No.

302H793461

2H793461

302H793441

2H793441

302H793211

2H793211

302H793101

2H793101

New Part

No.

302KY94180

2KY94180

302KY94190

2KY94190

302KY94320

2KY94320

302KY94110

2KY94110

PARTS CONT DRIVE UNIT A SP 1 1

PARTS CONT DRIVE UNIT E SP 1 1

PARTS CONT DRIVE UNIT AO
SP

+PARTS MOTOR CLN SP 3 3

--> From available timing in February 2010 production>

Description

Q’ty

1 1

lity

O O O

O O O

(-->)

O O

O*

(-->)

O O

O*

SP Remarks

*1

for KME

*2

*3

<(Except KTST/KMTW specs.) Change of the MOTOR FEED

TASKalfa300ci, TASKalfa250ci

The MOTOR FEED (No.3) was changed for procurement ease.

No.

1

Old Part

No.

302JZ93032

2JZ93032

New Part

No.

302JZ93320

2JZ93320

Description

PARTS FEED DRIVE L 1 1

--> After using up the old stock>

Q’ty

lity

O* O O

SP Remarks

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

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Service Bulletin Ref. No.

302JZ93182

2

2JZ93182

302JZ93230

3

2JZ93230

* Please use the old No.1 to 3 for KMTW specs. and the old No.2 to 3 for KTST specs. for the safety standard reason.

(Revised Issue 2)

[Parts Change Information]

302JZ93330

2JZ93330

302JZ93310

2JZ93310

PARTS FEED DRIVE L UNIT J 1 1

+PARTS MOTOR FEED L 1 1

(Page.5/11)

PCI-0249 (A096)

<Date> July 8, 2011

O* O O

O* O O

for KMJ

<Common use of the part --> After using up the old stock>

TASKalfa550c, TASKalfa650c, TASKalfa750c

The material of the bush (No.1) was changed for common use of the part.

(Old) Copper alloy bush --> (New) Copper-steel alloy bush

No.

Old Part

305JN701B0

1

5JN701B0

No.

New Part

No.

305JN72GU0

5JN72GU0

Description

BUSH-6-NU4 24 24

Q’ty

lity

O O -

SP Remarks

<Parts Code Information>

TASKalfa550c, TASKalfa650c, TASKalfa750c

The part code was set to the following part (No.1).

FIG. 84 RADF-TRAY-ASM

No.

1 ----------

Old Part

No.

New Part

No.

305JN72QG0

5JN72QG0

COVER-PWA-TRAY-SIZE-KM - 1

No.1

Description

Q’ty

lity

- O -

SP Remarks

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

305JN72JP0

5JN72JP0

305JN72KU0

5JN72KU0

Service Bulletin Ref. No.

(Revised Issue 2)

[Parts Change Information]

(Page.6/11)

PCI-0249 (A096)

<Date> July 8, 2011

<Part Code Information (Change of the CLAMP)>

DF-800/810

The following part code described in the Parts List was corrected.

FIG. 19 FOLD-GEAR-ASM (FOR DF-810) FIG. 22 STAPLE-ASM-SDL (FOR DF-810)

CLAMP of 2 pcs.

---Deleted not to use

CLAMP of 11 pcs.

---(Corrected)Ref No.4No.9

4

4

4

[Wrong] [Correct]

Fig. Ref. Part No. Description Q’ty Ref. Part No. Description Q’ty

3 38

13 7

19 4

22 4

22 9

26 6

305JN72JP0

5JN72JP0

305JN72JP0

5JN72JP0

305JN72JP0

5JN72JP0

305JN72KU0

5JN72KU0

305JN72JP0

5JN72JP0

CLAMP:LWS-0711Z 1(*1)

CLAMP:LWS-0711Z 2

CLAMP:LWS-0711Z 12

CLAMP:LWS-0711Z 15

CLAMP:LWS-3S-V0 3

CLAMP:LWS-0711Z 2

38

305JN72KU0

7

5JN72KU0

305JN72KU0

4

5JN72KU0

305JN72JP0

4

5JN72JP0

305JN72KU0

9

5JN72KU0

305JN72KU0

6

5JN72KU0

*1: Since the correct quantity was indicated on the illustration, the illustration was not changed.
*2: The part table mentions12 pcs. and the illustration in the Parts List shows 13 pcs. Correct quantity of the clamp to use is
actually 11 pcs.

*3: 11 pcs. of the clamps were corrected from Ref No.4 to No.9.

4

4

4

4

Remarks

CLAMP:LWS-3S-V0 15

CLAMP:LWS-3S-V0 2

CLAMP:LWS-3S-V0 11 *2

CLAMP:LWS-0711Z 4 *3

CLAMP:LWS-3S-V0 14 *3

CLAMP:LWS-3S-V0 2

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

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Old New

Old New

Service Bulletin Ref. No.

(Revised Issue 2)

[Parts Change Information]

(Page.7/11)

PCI-0249 (A096)

<Date> July 8, 2011

<Improvement of the assembly process --> After using up the old stock>

DF-800/810

The CLAMP (No.1 to 6) were changed as follows in order to improve the assembly process.

FIG. 15 JCT-BOX-ASYM (FOR DF-800)

Disused No.5

Old Part

No.

1 ----------

2

3 ----------

4

5 ----------

6

*1: Quantity(Old quantity and new quantity are same.)
FIG. 7 BUFFER-1-ASM ---1 pc, FIG. 8 BUFFER-2-ASM ---2 pcs,
FIG. 13 ATTACHMENT-ASM ---1 pce, FIG. 15 JCT-BOX-ASYM (FOR DF-800) ---2 pcs,
FIG. 18 FRAME-SD-ASM (FOR DF-810) ---2 pcs, FIG. 19 FOLD-GEAR-ASM (FOR DF-810) ---6 pcs,

FIG. 20 STACK-ASM (FOR DF-810) ---2 pcs, FIG. 21 P-PRESS-ASM (FOR DF-810) ---1 pc,
FIG. 23 SORT-ASYM-SD (FOR DF-810) ---2 pcs, FIG. 24 EFS-SDL-1-ASM (FOR DF-810) ---6 pcs,
FIG. 26 SW-BACK-1-ASM (FOR DF-810) ---8 pcs, FIG. 27 SW-BACK-2-ASM (FOR DF-810) ---6 pcs.
*2: Quantity(Old quantity and new quantity are same.)
FIG. 5 FRAME-ALGIN-1-ASM ---1 pc, FIG. 18 FRAME-SD-ASM (FOR DF-810) ---1 pce,
*3: Quantity(Old quantity and new quantity are same.)
FIG. 15 JCT-BOX-ASYM (FOR DF-800) --- (No.5) 2 pcs,

FIG. 16 JCT-BOX-ASYM-SDL (FOR DF-810) ---3 pcs, FIG. 18 FRAME-SD-ASM (FOR DF-810) ---1 pc.

No.

305JN72K20

5JN72K20

305JN72JP0

5JN72JP0

305JN72K10

5JN72K10

New Part

No.

305JN72J30

5JN72J30

---------- CLAMP:MSB-1207 *1 -

305JN72KU0

5JN72KU0

---------- CLAMP:LWS-0711Z *2 -

305JN72QJ0

5JN72QJ0

---------- BAND:ESC-0912 *3 -

CLAMP:UAMS-05S-2 - *1

CLAMP:LWS-3S-V0 - *2

BAND:EDS-1 - *3

Description

(No.6) 3 pcs. (2 pcs. in 3 pcs. of No.6 are changed to No.5, 1 pc. is deleted.)

Q’ty

lity

- O -

O - -

- O -

O - -

- O -

O - -

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

SP

Change to No.1

Change to No.3

Change to No.5

Remarks

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Service Bulletin Ref. No.

<Improvement of the assembly process --> From April 2010 production>

(Revised Issue 2)

[Parts Change Information]

(Page.8/11)

PCI-0249 (A096)

<Date> July 8, 2011

DF-800

Unnecessary paper guide (no P/N assigned) of the DF-800 moving at the time of stocking the handling tray
saddle was abolished in order to improve the assembly process.
Due to this change, the sheet (No.1) and the guide (No.2) that were affixed to the paper guide were also
abolished.

No.

1

2

No.2

Old Part

No.

305JN70FW0

5JN70FW0

305JN70KL0

5JN70KL0

New Part

No.

------------

------------ GUIDE:GUID-MYLER-TOP-SDL 1 -

SHEET ASSY:ASYS-MYLER­SPONGE-TOP-SDL

No.1

Description

Paper guide (no P/N assigned) --- Abolished

Q’ty

1 -

b

lity

X - -

X - -

SP

Remarks

<(Olivetti specs.) Part Code Information (PARTS TABLE ASSY LV)>

DP-750(B), DP-760(B)

The part code was set to the PARTS TABLE ASSY (No.1) for Olivetti.

No.3

No.1

No.2

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

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Service Bulletin Ref. No.

(Revised Issue 2)

[Parts Change Information]

(Page.9/11)

PCI-0249 (A096)

<Date> July 8, 2011

Old Part

No.

1

2

3

*1: The component parts other than the FRONT/REAR CURSOR (No.2,3) are used commonly with the PARTS TABLE
ASSY(old No.1) for KME specs.

No.

303LL94170

3LL94170

303LL06030

3LL06030

303LL06040

3LL06040

New Part

No.

303LL94190

3LL94190

303LL61020

3LL61020

303LL61030

3LL61030

Description

PARTS TABLE ASSY LV 1 1

+FRONT CURSOR(LV) 1 1

+REAR CURSOR(LV) 1 1

Q’ty

lity

X O O

X O O

X O O

SP

Remarks

*1

<Change from the first mass production/Correction of the Parts List

DF-780/DF-780(B)

Since the first mass production, the following parts have been added and changed.
Also, the following part codes described in the Parts List were corrected.

Old Part

No.

1 ------------

2 ------------

3 ------------

4 ------------

5 ------------ 5HL11970 SP-RV-LOCK - 1

6 ------------

7 ------------

8 ------------

9

10

11

12

13 5FG11090

14

*1 : The old No.9 was a standard part. The change above was only applied to the
305JA7114_).

No.

305H280430

5H280430

305JA70820

5JA70820

305JA72160

5JA72160

305JA71190

5JA71190

305JA70550

5JA70550

New Part

No.

305JA72400

5JA72400

305JA72410

5JA72410

305JA72490

5JA72490

305JA72500

5JA72500

305JA72980

5JA72980

305JA72990

5JA72990

305JA73160

5JA73160

305JA72470

5JA72470

305JA72800

5JA72800

305H180330

5H180330

305JA72820

5JA72820

5FG11070 BELT,TIMING

305JA72450

5JA72450

MLR-CVR-JAM-1 - 2

MLR-CVR-JAM-2 - 2

WAS-032-060HW - 2 -

SCR030030FDBI - 2 -

PAD-PR-ST-F - 1 -

PAD-PR-ST-R - 1 -

SFT-72SNB-026K - 1 -

SCR03T060SR-W 3 3 X

GER-100-16-050-88 1 1 X

TRAY-SUB-N 1 1 X O O Fig7-10

BKT-MOT-LF-KM 1 1 X

ASM-STP-KM 1 1 X O - Fig8-43

KYOCERA MITA Europe B.V.

European Service & Development Center (ESDC)

Description

--> From the first mass production>

Q’ty

1 1 X

fixing screw of the

lity

- O O

- O O

- O -

SP

O -

O -

O -

O -

O -

O -

O -

O -

O -

Remarks

Ferrite core

*1

Fig5-11

Fig8-12

Fig8-32

STY-STP-S (Fig.3-5:

305JA72530

5JA72530

305JA725

40

5JA725

40

305JA72690

5JA72690

305JA72

700

5JA72

700

305JA72

700

5JA72

700

305JA72

710

5JA72

710

305JA72800

5JA72800

305JA728

10

5JA728

10

305H180600

5H180600

Service Bulletin Ref. No.

(Revised Issue 2)

[Parts Change Information]

PCI-0249 (A096)

<Date> July 8, 2011

<Correction of the Parts List>

[Wrong] [Correct]

Fig. Ref. Part No. Description Part No. Description

5 4

SP-PR-SEG-NEW

SP-PR-SEG-NEW

(Page.10/11)

6 58

6 59

5 50

4 102

SP-PICK-S

SP-PICK-L

ROL-PR-EXIT-W

SCR-030-060NSW

5HL07040 SCREW WITH SW W M3X6

Fig.1 Covers
(The photo below shows the condition when the CVR-JAM-UNIT-KM is opened.)

No.2

No.1

Fig.1-3: CVR-JAM-UNIT-KM

(305JA7183_)

SP-PICK-S

SP-PICK-L

ROL-PR-EXIT-W

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.

Service Bulletin Ref. No.

Fig.3 Frames 2 Fig.4 Paper Feed Section 1

Fig.5 Paper Feed Section 2 Fig.8 Drive Section & Electrical Components
(View of the exit part to stocking tray from the DF left side) (Viewed from rear of the DF taking off the rear

The part with [O] in the SP column is a regular maintenance part. "+" Mark at the head of the description indicates that it is a
component part.

Fig.5-1: TRAY-PR-SEIGO-KM (305JA7189_)

(Revised Issue 2)

[Parts Change Information]

No.4

No.3

No.6 No.7

(Page.11/11)

PCI-0249 (A096)

<Date> July 8, 2011

No.5

cover)

Fig.8-41: ASM-I/F-HF-KM (305JA7162_)

No.8

European Service & Development Center (ESDC)

KYOCERA MITA Europe B.V.