Kyocera KM-2030, KM-1530 Service Manual

Download

Page 1

SERVICE

MANUAL

Published in Oct.’00

842AV110

Page 2

CAUTION

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.

CAUTION

Double-pole/neutral fusing.

Page 3

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Page 4

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

Page 5

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check

that it is adequate for the rated current. ............................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the

proper authorities. .............................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .....

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ..............

• Do not install the copier near a radiator, heater, other heat source or near flammable material.

This may cause fire. ..........................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool

as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........

• Always handle the machine by the correct locations when moving it. ..............................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may

cause the copier to move unexpectedly or topple, leading to injury..................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain

medical attention. ..............................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s

instruction handbook. ........................................................................................................................

Page 6

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly...............

• Always follow the procedures for maintenance described in the service manual and other related

brochures. .........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety

mechanisms and protective circuits. .................................................................................................

• Always use parts having the correct specifications...........................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other

serious accident. ...............................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ...............................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If

it is dirty, clean it to remove the risk of fire or electric shock. ............................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ..............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause

electric shock if handled improperly. .................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are

safely secured so they will not be caught in rotating sections...........................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. .......

• Handle the fixing section with care to avoid burns as it can be extremely hot. .................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures...........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement....................

Page 7

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. ......................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. ..............................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks........

• Remove toner completely from electronic components. ...................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ...................................

• After maintenance, always check that all the parts, screws, connectors and wires that were

removed, have been refitted correctly. Special attention should be paid to any forgotten

connector, trapped wire and missing screws. ..................................................................................

• Check that all the caution labels that should be present on the machine according to the

instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................

• Handle greases and solvents with care by following the instructions below: ....................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the main switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc...........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet

immediately. ......................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than

the specified refiner; it may generate toxic gas. ................................................................................

Page 8

1-1 Specifications

1-1-1 Specifications ....................................................................................................................................... 1-1-1

1-1-2 Parts names and their functions ........................................................................................................... 1-1-5

(1) Copier ............................................................................................................................................. 1-1-5

(2) Operation panel .............................................................................................................................. 1-1-6

1-1-3 Machine cross section .......................................................................................................................... 1-1-8

1-1-4 Drive system ........................................................................................................................................ 1-1-9

(1) Drive system 1 (optical section) ...................................................................................................... 1-1-9

(2) Drive system 2 (drive motor drive train) ........................................................................................ 1-1-10

1-2 Handling Precautions

1-2-1 Drum .................................................................................................................................................... 1-2-1

1-2-2 Developer and toner ............................................................................................................................. 1-2-1

1-2-3 Installation environment ....................................................................................................................... 1-2-1

1-3 Installation

1-3-1 Unpacking and installation ................................................................................................................... 1-3-1

(1) Installation procedure ..................................................................................................................... 1-3-1

1-3-2 Setting initial copy modes .................................................................................................................. 1-3-13

1-3-3 Copier management ........................................................................................................................... 1-3-14

(1) Using the copier management mode (15 cpm copier) .................................................................. 1-3-14

(2) Setting department management items ........................................................................................ 1-3-15

(3) Copy default ................................................................................................................................. 1-3-15

(4) Using the copier management mode (20 cpm copier) .................................................................. 1-3-18

(5) Setting department management items ........................................................................................ 1-3-19

(6) Copy default ................................................................................................................................. 1-3-19

(7) Machine default ............................................................................................................................ 1-3-20

(8) Language ...................................................................................................................................... 1-3-21

1-3-4 Installing the key counter (option) ...................................................................................................... 1-3-22

1-3-5 Installing the original size detection sensor

(option for the metric specifications of the 15 cpm copier only) .......................................................... 1-3-24

1-3-6 Installing the drawer heater (option) ................................................................................................... 1-3-25

2AV/X

1-4 Maintenance Mode

1-4-1 Maintenance mode ............................................................................................................................... 1-4-1

(1) Executing a maintenance item ....................................................................................................... 1-4-1

(2) Maintenance mode item list (for 20 cpm copier) ............................................................................. 1-4-2

(3) Contents of maintenance mode items (for 20 cpm copier) ............................................................. 1-4-5

(4) Maintenance mode item list (for 15 cpm copier) ........................................................................... 1-4-53

(5) Contents of maintenance mode items (for 15 cpm copier) ........................................................... 1-4-56

1-5 Troubleshooting

1-5-1 Paper misfeed detection ...................................................................................................................... 1-5-1

(1) Paper misfeed indication ................................................................................................................ 1-5-1

(2) Paper misfeed detection conditions ................................................................................................ 1-5-3

(3) Paper misfeeds ............................................................................................................................... 1-5-8

1-5-2 Self-diagnosis ..................................................................................................................................... 1-5-12

(1) Self-diagnostic function ................................................................................................................ 1-5-12

(2) Self-diagnostic codes ................................................................................................................... 1-5-12

1-5-3 Image formation problems ................................................................................................................. 1-5-17

(1) No image appears (entirely white). ............................................................................................... 1-5-18

(2) No image appears (entirely black). ............................................................................................... 1-5-18

(3) Image is too light. ......................................................................................................................... 1-5-19

(4) Background is visible. ................................................................................................................... 1-5-19

(5) A white line appears longitudinally. .............................................................................................. 1-5-19

1-1-1

Page 9

2AV/X

(6) A black line appears longitudinally. .............................................................................................. 1-5-20

(7) A black line appears laterally. ....................................................................................................... 1-5-20

(8) One side of the copy image is darker than the other. ................................................................... 1-5-20

(9) Black dots appear on the image. .................................................................................................. 1-5-21

(10) Image is blurred. ........................................................................................................................... 1-5-21

(11) The leading edge of the image is consistently misaligned with the original. ................................ 1-5-21

(12) The leading edge of the image is sporadically misaligned with the original. ................................ 1-5-22

(13) Paper creases. ............................................................................................................................. 1-5-22

(14) Offset occurs. ............................................................................................................................... 1-5-22

(15) Image is partly missing. ................................................................................................................ 1-5-23

(16) Fixing is poor. ............................................................................................................................... 1-5-23

(17) Image is out of focus. ................................................................................................................... 1-5-23

(18) Image center does not align with the original center. ................................................................... 1-5-23

(19) Image is not square. ..................................................................................................................... 1-5-24

(20) Image contrast is low (carrier scattering) ...................................................................................... 1-5-24

1-5-4 Electrical problems ............................................................................................................................. 1-5-25

(1) The machine does not operate when the main switch is turned on. ............................................. 1-5-25

(2) The drive motor does not operate (C200). ................................................................................... 1-5-25

(3) The scanner motor does not operate. .......................................................................................... 1-5-25

(4) The toner feed motor does not operate. ....................................................................................... 1-5-25

(5) Cooling fan motor 1 does not operate. ......................................................................................... 1-5-25

(6) Cooling fan motor 2 does not operate. ......................................................................................... 1-5-25

(7) Cooling fan motor 3 does not operate. ......................................................................................... 1-5-26

(8) The drawer drive motor does not operate. ................................................................................... 1-5-26

(9) The registration clutch does not operate. ..................................................................................... 1-5-26

(10) The upper paper feed clutch does not operate. ............................................................................ 1-5-26

(11) The lower paper feed clutch does not operate. ............................................................................ 1-5-26

(12) Paper feed clutch (ST)1 does not operate. ................................................................................... 1-5-26

(13) Paper feed clutch (ST)2 does not operate. ................................................................................... 1-5-26

(14) The bypass paper feed clutch does not operate. ......................................................................... 1-5-26

(15) The cleaning lamp does not turn on. ............................................................................................ 1-5-26

(16) The exposure lamp does not turn on. ........................................................................................... 1-5-27

(17) The exposure lamp does not turn off. ........................................................................................... 1-5-27

(18) The fixing heater does not turn on (C610). ................................................................................... 1-5-27

(19) The fixing heater does not turn off. ............................................................................................... 1-5-27

(20) Main charging is not performed (C510). ....................................................................................... 1-5-27

(21) Transfer charging is not performed. ............................................................................................. 1-5-27

(22) No developing bias is output. ....................................................................................................... 1-5-27

(23) The original size is not detected. .................................................................................................. 1-5-27

(24) The original size is not detected correctly. ................................................................................... 1-5-28

(25) The message requesting paper to be loaded is shown when paper is present

in the upper drawer. ...................................................................................................................... 1-5-28

(26) The message requesting paper to be loaded is shown when paper is present

in the lower drawer. ...................................................................................................................... 1-5-28

(27) The message requesting paper to be loaded is shown when paper is present

on the bypass tray. ....................................................................................................................... 1-5-28

(28) The size of paper in the upper drawer is not displayed correctly. ................................................ 1-5-28

(29) The size of paper in the lower drawer is not displayed correctly. ................................................. 1-5-29

(30) The printing width of the paper on the bypass tray is not detected correctly. ............................... 1-5-29

(31) A paper jam in the paper feed, paper conveying or fixing section is indicated

when the main switch is turned on. .............................................................................................. 1-5-29

(32) The message requesting covers to be closed is displayed when the front cover,

paper conveying unit and lower drawer left cover are closed. ...................................................... 1-5-29

(33) Others. .......................................................................................................................................... 1-5-29

1-5-5 Mechanical problems ......................................................................................................................... 1-5-30

(1) No primary paper feed. ................................................................................................................. 1-5-30

(2) No secondary paper feed. ............................................................................................................ 1-5-30

(3) Skewed paper feed. ...................................................................................................................... 1-5-30

1-1-2

Page 10

(4) The scanner does not travel. ........................................................................................................ 1-5-30

(5) Multiple sheets of paper are fed at one time.................................................................................. 1-5-30

(6) Paper jams. .................................................................................................................................. 1-5-30

(7) Toner drops on the paper conveying path. ................................................................................... 1-5-30

(8) Abnormal noise is heard. .............................................................................................................. 1-5-30

1-6 Assembly and Disassembly

1-6-1 Precautions for assembly and disassembly ......................................................................................... 1-6-1

(1) Precautions ..................................................................................................................................... 1-6-1

(2) Running a maintenance item .......................................................................................................... 1-6-2

1-6-2 Paper feed section ............................................................................................................................... 1-6-3

(1) Detaching and refitting the upper and lower paper feed pulleys .................................................... 1-6-3

(2) Detaching and refitting the bypass paper feed pulley ..................................................................... 1-6-6

(3) Detaching and refitting the left registration cleaner assembly ........................................................ 1-6-8

(4) Detaching and refitting the right registration cleaner assembly ...................................................... 1-6-8

(5) Detaching and refitting the bypass paper width switch ................................................................... 1-6-9

(6) Adjustment after roller and clutch replacement ............................................................................ 1-6-10

(6-1) Adjusting the leading edge registration of image printing .................................................... 1-6-10

(6-2) Adjusting the leading edge registration for memory image printing ..................................... 1-6-12

(6-3) Adjusting the center line of image printing ........................................................................... 1-6-13

(6-4) Adjusting the margins for printing ........................................................................................ 1-6-15

(6-5) Adjusting the amount of slack in the paper .......................................................................... 1-6-17

1-6-3 Optical section .................................................................................................................................... 1-6-19

(1) Detaching and refitting the exposure lamp ................................................................................... 1-6-19

(2) Detaching and refitting the scanner wires .................................................................................... 1-6-20

(2-1) Detaching the scanner wires ............................................................................................... 1-6-20

(2-2) Fitting the scanner wires ...................................................................................................... 1-6-21

(3) Detaching and refitting the laser scanner unit .............................................................................. 1-6-24

(4) Adjusting the skew and vertical shifting of the laser scanner unit ................................................ 1-6-26

(4-1) Adjusting the skew of the laser scanner unit ....................................................................... 1-6-26

(4-2) Adjusting the vertical shifting of the laser scanner unit ........................................................ 1-6-27

(5) Detaching and refitting the ISU (reference) .................................................................................. 1-6-28

(6) Adjusting the position of the ISU (reference) ................................................................................ 1-6-30

(7) Adjusting the longitudinal squareness (reference) ....................................................................... 1-6-31

(8) Adjusting magnification of the scanner in the main scanning direction ........................................ 1-6-32

(9) Adjusting magnification of the scanner in the auxiliary scanning direction ................................... 1-6-34

(10) Adjusting the scanner leading edge registration ........................................................................... 1-6-36

(11) Adjusting the scanner center line ................................................................................................. 1-6-37

(12) Adjusting the margins for scanning an original on the contact glass ............................................ 1-6-38

1-6-4 Main charging section ........................................................................................................................ 1-6-40

(1) Detaching and refitting the charger assembly .............................................................................. 1-6-40

(2) Replacing the tungsten wire (reference) ....................................................................................... 1-6-41

1-6-5 Drum section ...................................................................................................................................... 1-6-43

(1) Detaching and refitting the drum .................................................................................................. 1-6-43

1-6-6 Developing section ............................................................................................................................. 1-6-44

(1) Adjusting the position of the doctor blade (reference) .................................................................. 1-6-44

1-6-7 Transfer section ................................................................................................................................. 1-6-45

(1) Detaching and refitting the transfer roller assembly ..................................................................... 1-6-45

1-6-8 Cleaning section ................................................................................................................................. 1-6-46

(1) Detaching and refitting the cleaning blade ................................................................................... 1-6-46

(2) Detaching and refitting the drum separation claw assemblies ..................................................... 1-6-47

(3) Detaching and refitting the cleaning lower seal assembly ............................................................ 1-6-47

1-6-9 Fixing section ..................................................................................................................................... 1-6-48

(1) Detaching and refitting the fixing unit ........................................................................................... 1-6-48

(2) Detaching and refitting the fixing unit thermistor .......................................................................... 1-6-49

(3) Detaching and refitting the heat roller separation claws ............................................................... 1-6-49

(4) Detaching and refitting the fixing heater ....................................................................................... 1-6-50

(5) Detaching and refitting the heat roller ........................................................................................... 1-6-51

(6) Detaching and refitting the press roller ......................................................................................... 1-6-53

1-1-3

2AV/X

Page 11

2AV/X

1-7 Requirements on PCB Replacement

1-7-1 Replacing the main PCB ...................................................................................................................... 1-7-1

1-7-2 Upgrading the firmware on the main PCB ............................................................................................ 1-7-3

1-7-3 Upgrading the firmware on the operation unit PCB (20 cpm copier only) ............................................ 1-7-5

1-7-4 Adjustment-free variable resistors (VR) ............................................................................................... 1-7-6

2-1 Mechanical construction

2-1-1 Paper feed section ............................................................................................................................... 2-1-1

2-1-2 Main charging section .......................................................................................................................... 2-1-4

2-1-3 Optical section ...................................................................................................................................... 2-1-6

(1) Original scanning ............................................................................................................................ 2-1-7

(2) Image printing ................................................................................................................................. 2-1-8

2-1-4 Developing section ............................................................................................................................. 2-1-10

(1) Formation of magnetic brush ........................................................................................................ 2-1-11

(2) Toner density detection by the toner sensor ................................................................................ 2-1-12

(3) Toner density control .................................................................................................................... 2-1-12

(4) Correcting the toner sensor control voltage .................................................................................. 2-1-13

(5) Correcting toner output voltage .................................................................................................... 2-1-14

2-1-5 Transfer and separation section ......................................................................................................... 2-1-15

2-1-6 Cleaning section ................................................................................................................................. 2-1-17

2-1-7 Charge erasing section ...................................................................................................................... 2-1-18

2-1-8 Fixing section ..................................................................................................................................... 2-1-19

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ........................................................................................................................... 2-2-1

(1) PCBs .............................................................................................................................................. 2-2-1

(2) Switches and sensors ..................................................................................................................... 2-2-2

(3) Motors ............................................................................................................................................. 2-2-4

(4) Other electrical components ........................................................................................................... 2-2-5

2-3 Operation of the PCBs

2-3-1 Power source PCB ............................................................................................................................... 2-3-1

2-3-2 Main PCB ............................................................................................................................................. 2-3-4

2-3-3 CCD PCB ........................................................................................................................................... 2-3-14

2-3-4 Laser diode PCB ................................................................................................................................ 2-3-15

2-4 Appendixes

Timing chart No. 1 .......................................................................................................................................... 2-4-1

Timing chart No. 2 .......................................................................................................................................... 2-4-2

Timing chart No. 3 .......................................................................................................................................... 2-4-3

Timing chart No. 4 .......................................................................................................................................... 2-4-4

Timing chart No. 5 .......................................................................................................................................... 2-4-5

Timing chart No. 6 .......................................................................................................................................... 2-4-6

Timing chart No. 7 .......................................................................................................................................... 2-4-7

Timing chart No. 8 .......................................................................................................................................... 2-4-8

Timing chart No. 9 .......................................................................................................................................... 2-4-9

Timing chart No. 10 ...................................................................................................................................... 2-4-10

Maintenance parts list................................................................................................................................... 2-4-11

Periodic maintenance procedures ................................................................................................................ 2-4-12

General connection diagram (1) ................................................................................................................... 2-4-15

General connection diagram (2) ................................................................................................................... 2-4-16

1-1-4

Page 12

1-1-1 Specifications

2AV/X

15 cpm copier

Type ............................................... Desktop

Copying system.............................. Indirect electrostatic system

Originals ......................................... Sheets and books

Maximum size: A3/11" × 17"

Original feed system ...................... Fixed

Copy paper..................................... Drawer: Plain paper (64 – 80 g/m

Bypass table: Plain paper (60 – 160 g/m

)

) Special paper: Transparencies, tracing paper, colored paper, letterhead and envelopes (when using the printer function only) Note: Use the bypass table for special paper.

Copying sizes ................................. Maximum: A3/11" × 17"

Minimum: A6R /5

/2" × 81/2"/Folio (When the bypass table is used)

Magnification ratios ........................ Manual mode: 50 – 200%, 1% increments

Copy speed .................................... At 100% magnification in copy mode:

A4: 15 copies/min. A4R: 10 copies/min. A3: 8 copies/min. B5: 15 copies/min. B5R: 10 copies/min. B4 (257 × 364 mm): 8 copies/min.

11" × 8 8

/2": 15 copies/min.

/2" × 11": 10 copies/min.

11" × 17": 8 copies/min.

/2" × 14": 8 copies/min.

8 At 100% magnification when the optional memory board is installed: A4: 18 copies/min. A4R: 12 copies/min. A3: 9 copies/min. B5: 18 copies/min. B5R: 12 copies/min. B4 (257 × 364 mm): 10 copies/min.

11" × 8 8

/2": 18 copies/min.

/2" × 11": 12 copies/min. 11" × 17": 9 copies/min. 81/2" × 14": 10 copies/min.

First copy time ................................ From 5 to 6 s (A4/11" × 8

/2", 100% magnification, upper drawer, ejection to the eject

tray)

Warm-up time................................. 30 s or less (room temperature 20°C/68°F, 65% RH)

In preheat/energy saver mode: 30 s or less (room temperature 20°C/68°F, 65% RH)

[priorty to power save]

In preheat/energy saver mode: 15 s or less (room temperature 20°C/68°F, 65% RH)

[priorty to recovery]

Paper feed system ......................... Automatic feed

Capacity: Drawers: 250 sheets Manual feed Capacity: Bypass: 50 sheets (A4, A4R, B5, B5R, A5R, B6R, A6R, 11" × 8

× 14")

25 sheets (A3, B4, Folio, 11" × 17", 81/2" × 14")

Continuous copying........................ 1 – 250 sheets

Photoconductor .............................. OPC (drum diameter 30 mm)

Charging system ............................ Single positive corona charging

Exposure light source..................... Semiconductor laser

Exposure scanning system ............ Polygon mirror

Developing system ......................... Dry, reverse developing (magnetic brush)

Developer: 2-component, ferrite carrier and N29T black toner Toner density control: toner sensor Toner replenishing: automatic from a toner cartridge

/2", 81/2" × 11", 51/2"

1-1

1-1-1

Page 13

1-1

2AV/X

Transfer system .............................Transfer roller

Fixing system ................................. Heat roller

Heat source: halogen heaters (850 W for 120 V specifications/910 W for 220-240 V specifications) Control temperature: 180°C/356°F (at normal ambient temperature) Abnormally high temperature protection device: 140°C/284°F thermostat

Fixing pressure: 49 N

Charge erasing system .................. Exposure by cleaning lamp

Cleaning system............................. Cleaning blade

Scanning system ............................ Flat bed scanning by CCD image sensor

Resolution ...................................... 600 × 600 dpi

Light source.................................... Inert gas lamp

Dimensions .................................... 550 (W) × 560 (D) × 455 (H) mm

Weight ............................................Approx. 38 kg/83.6 lbs

Floor requirements ......................... 891 (W) × 560 (D) mm

Functions........................................ Self-diagnostics, preheat, automatic copy density control, original size detection*,

Power source ................................. 120 V AC, 60 Hz, 9 A

Power consumption........................ 1080 W (120V)

Options ........................................... STDF, drawer, job separator, original cover*, key counter, key card**, memory board,

/8" (W) × 221/16" (D) × 1715/16" (H)

550 (W) × 560 (D) × 498 (H) mm (for Asia and Oceania specifications)

41 kg/90.2lbs (for Asia and Oceania specifications)

/16" (W) × 221/16" (D)

automatic paper selection, automatic magnification selection, enlargement/reduction

copy, photo mode and department control

*Optional original size detection sensor is needed for 220-240 V specifications.

220 – 240 V AC, 50/60 Hz, 2.8 A

1080W (220 – 240V)

printer network board

*Standard for Asia and Oceania specifications.

**Optional for 120 V specifications only.

1-1-2

Page 14

20 cpm copier

2AV/X

Type ............................................... Desktop

Copying system.............................. Indirect electrostatic system

Originals ......................................... Sheets and books

Maximum size: A3/11" × 17"

Original feed system ...................... Fixed

Copy paper..................................... Drawer: Plain paper (64 – 80 g/m

Bypass table: Plain paper (60 – 160 g/m

)

) Special paper: Transparencies, tracing paper, colored paper, letterhead and envelopes (when using the printer function only) Note: Use the bypass table for special paper.

Copying sizes ................................. Maximum: A3/11" × 17"

Minimum: A6R /5

/2" × 81/2"/Folio (When the bypass table is used)

Magnification ratios ........................ Manual mode: 50 – 200%, 1% increments

Auto copy mode: fixed ratios Metric 1:1 ± 1.0%, 1:2.00/1:1.41/1:1.27/1:1.06/1:0.90/1:0.75/1:0.70/1:0.50 Inch 1:1 ± 1.0%, 1:2.00/1:1.54/1:1.29/1:1.21/1:0.78/1:0.77/1:0.64/1:0.50

Copy speed .................................... At 100% magnification in memory copy mode:

A4: 20 copies/min. A4R: 13 copies/min. A3: 10 copies/min. B5: 20 copies/min. B5R: 13 copies/min. B4 (257 × 364 mm): 11 copies/min.

11" × 8 8

/2": 20 copies/min.

/2" × 11": 13 copies/min.

11" × 17": 10 copies/min.

/2" × 14": 11 copies/min.

First copy time ................................ From 5 to 6 s (A4/11" × 8

/2", 100% magnification, upper drawer, ejection to the eject

tray)

Warm-up time................................. 30 s or less (room temperature 20°C/68°F, 65% RH)

In preheat/energy saver mode: 30 s or less (room temperature 20°C/68°F, 65% RH)

[priorty to power save]

In preheat/energy saver mode: 15 s or less (room temperature 20°C/68°F, 65% RH)

[priorty to recovery]

Paper feed system ......................... Automatic feed

Capacity: Drawers: 250 sheets Manual feed Capacity: Bypass: 50 sheets (A4, A4R, B5, B5R, A5R, B6R, A6R, 11" × 8

14")

25 sheets (A3, B4, Folio, 11" × 17", 8

/2" × 14")

Continuous copying........................ 1 – 250 sheets

Photoconductor .............................. OPC (drum diameter 30 mm)

Charging system ............................ Single positive corona charging

Exposure light source..................... Semiconductor laser

Exposure scanning system ............ Polygon mirror

Developing system ......................... Dry, reverse developing (magnetic brush)

Developer: 2-component, ferrite carrier and N29T black toner Toner density control: toner sensor

Toner replenishing: automatic from a toner cartridge

Transfer system .............................Transfer roller

Fixing system ................................. Heat roller

Heat source: halogen heaters (850 W for 120 V specifications, 910 W for 230-240 V

specifications)

Control temperature: 180°C/356°F (at normal ambient temperature)

Abnormally high temperature protection device: 140°C/284°F thermostat

Fixing pressure: 49 N

Charge erasing system .................. Exposure by cleaning lamp

/2", 81/2" × 11", 51/2" ×

1-1

1-1-3

Page 15

1-1

2AV/X

Cleaning system............................. Cleaning blade

Scanning system ............................ Flat bed scanning by CCD image sensor

Bit map memory ............................. 17.1 MB (standard)

Image storage memory .................. 46.9 MB (standard)

Resolution ...................................... 600 × 600 dpi

Light source.................................... Inert gas lamp

Dimensions .................................... 550 (W) × 603 (D) × 554 (H) mm

Weight ............................................Approx. 46.4 kg/102 lbs

Floor requirements ......................... 891 (W) × 603 (D) mm

Functions........................................ Self-diagnostics, preheat, automatic copy density control, original size detection,

Power source ................................. 120 V AC, 60 Hz, 9 A

Power consumption........................ 1080 W (120V)

Options ........................................... STDF, SRDF, drawer, duplex unit, job separator, original cover, finisher, key counter,

/8" (W) × 233/4" (D) × 2113/16" (H)

/6" (W) × 233/4" (D)

automatic paper selection, automatic magnification selection, enlargement/reduction copy, fixed ratio selection, photo mode, margin copy, split copy, border erasing, combine copy, sort copy, department control and language selection

220 – 240 V AC, 50/60 Hz, 2.8 A

1080W (220 – 240V)

key card*, printer network board, fax unit, network scanner *Optional for 120 V specifications only.

1-1-4

Page 16

1-1-2 Parts names and their functions

2AV/X

(1) Copier

‹

›

1-1

(

‹

⁄

)

Figure 1-1-1

1 Original cover (optional)*

2 Operation panel

3 Paper conveying unit

4 Multi-Bypass

5 Insert guides

6 Support tray

7 Toner cartridge

8 Toner cartridge release lever

9 Waste toner tank

0 Waste toner tank release lever

! Cleaning shaft

@ Front cover

# Main switch

$ Copy store section

% Ejection section

^ Upper drawer

& Lower drawer*

* Platen

( Original size scales

) Length adjustment plate

⁄ Width adjustment lever

¤ Drawer lift

‹ Handles for transport

› Lower drawer left cover*

*1: Standard for Asia and Oceania specifications

for the 15 cpm copier.

*2: Optional for 15 cpm copier.

1-1-5

Page 17

2AV/X

(2) Operation panel 15 cpm copier

1-1

Metric

Inch

‰

Œ·‹

¤⁄ )( % @ 8 7 6

ˇ„‚›

°‡ﬁﬂ*&^%$#!09321$

Œ·‹ ¤ )( % @ 8 7 654⁄

ˇ„‚›

‰

°‡ ﬁ ﬂ * & ^$% $#!0 9 3 2 1

1 Start key (Indicator) 2 Stop/Clear key 3 Numeric keys 4 Reset key 5 Interrupt key (Indicator) 6 Energy Saver (preheat) key (Indicator) 7 Manual/Enter key 8 Copy quantity/magnification display 9 Zoom (+) key 0 Zoom (-) key ! Auto mode selection key/APS/AMS indicators @ Recall key # Paper Select key $ Drawer select indicators % Misfeed location indicators ^ Paper size indicators & Original key * Original size indicators ( Misfeed indicator ) Add Paper indicator

Figure 1-1-2

⁄ Add Toner indicator ¤ Toner Disposal indicator ‹ Maintenance indicator › Memory Overflow/Data Error indicator ﬁ Copy exposure adjustment keys ﬂ Copy exposure indicators ‡ Image mode selection key/Auto Exposure/Text

& Photo/Photo/Text indicators

° Auto Selection key (Indicator)

· Layout key/2 in 1 indicator/4 in 1 indicator ‚ Margin key (Indicator) Œ Border Erase key (Indicator) „ Transparency key (Indicator) ´ Book Erase key (Indicator) ‰ Sort key (Indicator) ˇ Printer key Á Data On-line indicator

1-1-6

Page 18

20 cpm copier

2AV/X

Metric

%*⁄‹

(¤›ﬂ

‡ﬁ ) ^& @ ! 0 9 8 6 5 1

Inch

%*⁄‹

(¤›ﬂ

1-1

2347#

2347#$

‡ﬁ ) ^ & @ ! 0 9 8 6 5 1

Figure 1-1-3

1 Start key (Indicator) 2 Reset key 3 Interrupt key (Indicator) 4 Energy Saver (preheat) key (Indicator) 5 Stop/Clear key 6 Numeric keys 7 Message display 8 Enter key 9 Paper Select/Cursor up key 0 Original/Cursor down key ! Manual/Cursor right key @ Cursor left key # Machine Error indicator $ Data indicator % Zoom (+) key ^ Zoom (–) key & Preset R/E key

* On-line/Printer key (Indicator) ( Layout key (Indicator) ) Copy exposure adjustment keys/Copy

exposure indicators

⁄ Scanner key (Indicator) ¤ Duplex/Split Page key (Indicator) ‹ */Language key › Margin/Border Erase/Book Erase key

(Indicator)

ﬁ Copy quality selection key/Auto Exposure/Text

& Photo/Photo/Text indicators

ﬂ Sort mode key/Staple Sort/Sort/Group

indicators

‡ Auto Selection key (Indicator)

1-1-7

Page 19

1-1

2AV/X

1-1-3 Machine cross section

Light path

Paper path

1-1-8

Figure 1-1-4 Machine cross section

1 Paper feed section 2 Main charging section 3 Optical section 4 Developing section 5 Transfer and paper conveying section 6 Cleaning section 7 Charge erasing section 8 Fixing section

Page 20

1-1-4 Drive system

2AV/X

(1) Drive system 1 (optical section)

1 Scanner motor gear 2 Gear 44/16 3 Gear 26 4 Scanner wire drum

Figure 1-1-5

5 Scanner wire 6 Scanner wire pulley 7 Scanner wire pulley 8 Scanner wire pulley

As viewed from machine front

1-1

1-1-9

Page 21

2AV/X

(2) Drive system 2 (drive motor drive train)

1-1

„

—

‚

‡

ﬁ

ﬂ

⁄

)

‰

›

‹

(

1 Drive motor gear 2 Gear 58/30 3 Gear 48/27 4 Gear 60 5 Drum gear 6 Transfer roller gear 7 Gear 52/30 8 Gear 32/16 9 Gear 32/16 0 Gear 20 ! Gear 20 @ Gear 20 # Idle gear 16 $ Bypass paper feed clutch gear % Gear 16

As viewed from machine rear

Figure 1-1-6

^ Upper paper feed clutch gear & Gear 30 * Gear 26/14 ( Gear 20 ) Registration clutch gear ⁄ Gear 15 ¤ Gear 18 ‹ Gear 20 › Gear 34/23 ﬁ Gear 24 ﬂ Gear 15 ‡ Spiral gear 17 — Blade thrust gear 21

· Gear 16 ‚ Idle gear

”

Œ Gear 19 „ Gear 23 ´ Gear 23 ‰ Gear 29 ˇ Fixing gear 19 Á Heat roller gear 35 ¨ Idle gear ˆ Gear 21 Ø Drawer drive motor gear* ” Gear 16/52* Å Gear 18* Í Gear 18* Î Lower paper feed clutch gear*

1-1-10

* Optional for the 15 cpm copier/standard for the 20 cpm copier.

Page 22

2AV/X

1-2-1 Drum

Note the following when handling or storing the drum.

• When removing the image formation unit, never expose the drum surface to strong direct light.

• Keep the drum at an ambient temperature between –20°C/–4°F and 40°C/104°F and at a relative humidity not higher

than 85% RH. Avoid abrupt changes in temperature and humidity.

• Avoid exposure to any substance which is harmful to or may affect the quality of the drum.

• Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.

• If the machine is left open for more than 5 minutes for maintenance, remove the drum and store it in the drum storage

bag (Part No. 78369020).

1-2-2 Developer and toner

Store the developer and toner in a cool, dark place. Avoid direct light and high humidity.

1-2-3 Installation environment

1. Temperature: 10 - 35°C/50 - 95°F

2. Humidity: 15 - 85%RH

3. Power supply: 120 V AC, 9 A

4. Power source frequency: 50 Hz ±0.3%/60 Hz ±0.3%

5. Installation location

• Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams.

• Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto the machine.

• Avoid dust and vibration.

• Choose a surface capable of supporting the weight of the machine.

• Place the machine on a level surface (maximum allowance inclination: 1° ).

• Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.

• Select a room with good ventilation.

6. Allow sufficient access for proper operation and maintenance of the machine. Machine front: 1000 mm/39 Machine right: 700 mm/27

220 - 240 V AC, 2.8 A

/8" Machine rear: 100 mm/4"

/8" Machine left: 600 mm/235/8"

1-2

• 15 cpm copier

a: 576 mm/2211/16" b: 873 mm/34 c: 555 mm/21" d: 718 mm/28 e: 560 mm/22 f: 1183 mm/469/16" g: 418 mm/7

1 1

/16"

/8"

/4" /16"

Figure 1-2-1a Installation dimensions

1-2-1

Page 23

2AV/X

1-2

• 20 cpm copier

a: 675 mm/26 b: 873 mm/343/8" c: 555 mm/21" d: 718 mm/28 e: 603 mm/233/4" f: 1218 mm/46 g: 418 mm/16 h: 951 mm/377/16"

/16"

/4"

/16"

Figure 1-2-1b Installation dimensions

1-2-2

Page 24

1-3-1 Unpacking and installation

(1) Installation procedure

Start

Unpack.

2AV/X

1-31-3

Remove the tapes.

Remove the pins holding light source units 1 and 2.

Install the optional devices.

Remove the image formation unit.

Load developer.

Release the cleaning blade.

Install a waste toner tank.

Adjust the fixing pressure.

Connect the power cord.

Carry out initial developer setting

(maintenance item U130).

Load paper.

Output an own-status report

(maintenance item U000).

Exit maintenance mode.

Install a toner cartridge.

Make test copies.

Completion of the machine installation.

1-3-1

Page 25

1-3

2AV/X

Light source unit 1 pins

Light source unit 2 pin

*The diagram shows the 20 cpm copier. *The original cover is standard for Asia and Oceania specifications for the 15 cpm copier only.

Figure 1-3-1

1-3-2

Page 26

Unpack.

• 15 cpm copier

2AV/X

)

1-3

1 Copier 2 Outer case 3 Inner frame 4 Upper pads 5 Bottom pads 6 Bottom case 7 Skid 8 Bottom plate 9 Spacer* 0 Machine cover ! Original cover* @ Plastic bag*

Figure 1-3-2a Unpacking

# Bar code labels $ Hinge joint % Instruction handbook ^ Plastic bag & Business reply mail* * Drawer spacers ( Drawer claw spacers ) Power cord

*1: 230 V specifications only. *2: Asia and Oceania specifications

only.

*3: 120 V specifications only.

1-3-3

Page 27

1-3

2AV/X

• 20 cpm copier

Figure 1-3-2b Unpacking

1-3-4

1 Copier 2 Outer case 3 Inner frame 4 Upper pads 5 Bottom pads 6 Bottom case 7 Skid 8 Spacer* 9 Machine cover 0 Bar code labels ! Hinge joint

@ Instruction handbook # Plastic bag $ Business reply mail* % Drawer spacers ^ Drawer claw spacers & Rear cover spacer * Power cord

*1: 230 V specifications only. *2: 120 V specifications only.

Page 28

Remove the tapes.

1. Remove the tape holding the front cover and the

power cord, and remove the tape binding the power cord.

2. Remove the tape holding the drawer.

3. Remove the two tapes holding the paper

conveying unit and bypass tray.

4. Remove the three tapes holding the pins for light

source units 1 and 2.

5. Remove the tape holding the rear cover spacer

and then the spacer.* *20 cpm copier only.

2AV/X

1-3

Rear cover spacer*

6. Remove the tape covering the original detection

switch.

Light source

unit 2 pin

Bypass tray

Light source unit 1 pins

Power cord

Front cover

Drawer

Paper conveying unit

Figure 1-3-3

Original detection switch

Figure 1-3-4

1-3-5

Page 29

2AV/X

7. Pull the drawer out and remove the tape holding each of the drawer spacers and then the spacers.

8. Remove the tape holding the fulcrum of the drawer lift inside the drawer.

Fulcrum of the drawer lift

1-3

9. Remove the tape holding each of the front and rear cursors.

Drawer spacers

Figure 1-3-5

Rear cursor

Front cursor

Figure 1-3-6

10. Remove the tape holding each of the drawer claw spacers and then the spacers.

11. Refit the drawer.

1-3-6

Drawer claw spacers

Figure 1-3-7

Page 30

Remove the pins holding light source units 1 and 2.

1. Remove the two pins for light source unit 1 and the pin for light source unit 2.

2AV/X

Light source unit 1 pins

Install optional devices.

1. Install the optional devices (STDF, SRDF* drawer/s, job separator, duplex unit*1, finisher*

and/or original cover*2) as necessary (see the respective installation manuals or service manuals). *1: Optional for 20 cpm copier only. *2: Standard for Asia and Oceania specifications

of the 15 cpm copier.

Remove the image formation unit.

1. Open the front cover, bypass tray and the paper conveying unit.

2. Remove the two screws. While pressing the hook on the front image formation cover, pull the image formation unit out.

Light source unit 2 pin

Hook

1-3

Figure 1-3-8

Screws

Image formation unit

Figure 1-3-9

1-3-7

Page 31

1-3

2AV/X

Load developer.

1. Remove the developing unit upper cover by pushing and lifting it in the direction of the arrow in the diagram. Caution: Be sure to place the image formation unit on a level surface when loading developer.

2. Shake the developer bottle well to agitate the developer.

3. While turning the magnet roller gear in the direction of the arrow in the diagram, uniformly pour developer into the image formation unit. Caution: Never turn the magnet roller gear in the reverse direction.

Developing unit

upper cover

Figure 1-3-10

4. Refit the developing unit upper cover.

Release the cleaning blade.

1. Remove the tape holding each of the two cleaning blade release levers. Apply the cleaning blade to the drum by gently pushing the cleaning blade release levers in the direction of the arrows in the diagram using a screwdriver.

•The cleaning blade comes into contact with the drum.

Developer

Cleaning blade release lever

Magnet roller gear

Figure 1-3-11

Tapes

Screwdriver

1-3-8

Figure 1-3-12

Page 32

2AV/X

2. Check that the cleaning shaft is inserted as far as it will go.

3. Refit the image formation unit using the two screws.

4. Connect the 12-pin connector.

Install a waste toner tank.

1.While holding the waste toner tank release lever up, fit the waste toner tank in the copier.

12-pin connector

1-3

Figure 1-3-13

Waste toner tank release lever

2. Close the front cover.

Adjust the fixing pressure.

1. Remove the two blue screws.

2. Close the paper conveying unit and the bypass tray.

Waste toner tank

Figure 1-3-14

Blue screws

Figure 1-3-15

1-3-9

Page 33

1-3

2AV/X

Connect the power cord.

1. Connect the power cord to the connector on the copier.

2. Insert the power plug into the wall outlet.

Carry out initial developer setting (maintenance item U130).

1. Turn the main switch on and enter the maintenance mode by entering “10871087” using the numeric keys.

2. Enter “130” using the numeric keys and press the start key.

3. Press the start key to execute the maintenance item. The drive stops within approximately 4 minutes and the toner feed start level and toner sensor control voltage are automatically set.

• On the 20 cpm copier, the settings are displayed on the message display. Display example INPUT: 135 (Toner sensor output value) CONTROL: 181 (Toner sensor control voltage) TARGET: 138 (Toner feed start level) HUMID: 57 (Absolute humidity)

• On the 15 cpm copier, each time the copy exposure adjustment keys are pressed, the settings for INPUT, CONTROL, TARGET and HUMID are displayed on the copy quantity/magnification display in the order presented.

4. Press the stop/clear key.

Load paper.

1. Load paper in the drawer. Caution: Loading paper before turning the main switch on may cause paper jams.

Output an own-status report (maintenance item U000).

1. Enter “000” using the numeric keys and press the start key.

2. Select “MAINTENANCE” and press the start key to output a list of the current settings of the maintenance items (20 cpm copier). Select “d-L” and press the start key to output a list of the current settings of the maintenance items (15 cpm copier).

3. Press the stop/clear key.

Exit maintenance mode.

1. Enter "001" using the numeric keys and press the start key. The machine exits the maintenance mode.

1-3-10

Page 34

Install a toner cartridge.

1. Open the front cover.

2. Shift the toner cartridge release lever to the right until it stops.

3. Tap the toner cartridge on the top five or six times and shake it horizontally eight to ten times to agitate the toner.

2AV/X

Toner cartridge release lever

1-3

Figure 1-3-16

4. Align the arrows on the top of the toner cartridge with the cutouts in the eject tray and then insert the cartridge into the copier.

5. Secure the toner cartridge by shifting the toner cartridge release lever to the left until it stops.

6. Close the front cover.

Figure 1-3-17

Cutouts

Toner cartridge

Figure 1-3-18

1-3-11

Page 35

1-3

2AV/X

Make test copies.

1. Place an original and make test copies. Check if the center lines of the bypass tray and drawer are correct. If not, adjust the center lines.

Completion of machine installation.

1-3-12

Page 36

1-3-2 Setting initial copy modes

Factory settings are as follows:

2AV/X

Maintenance item

No.

U253 Switching between double and single counts Double count Double count U254 Turning auto start function on/off On On U255 Setting auto clear time 90 s 90 s U256 Turning auto preheat/energy saver function on/off On On U258 Switching copy operation at toner empty Single mode, Single mode,

detection 70 sheets 70 sheets U260 Changing the copy count timing After ejection After ejection U343 Switching between duplex/simplex copy mode Simplex copy Simplex copy

(20 cpm copier only) U342 Setting the ejection restriction On On U344 Setting preheat/energy saver mode Energy star Energy star U348 Setting the copy density adjustment range Special area Special area

Contents

Metric Inch

Factory setting

1-3

1-3-13

Page 37

2AV/X

1-3-3 Copier management

In addition to a maintenance function for service, the copier is equipped with a management function which can be operated by users (mainly by the copier administrator). In this copier management mode, settings such as default settings can be changed.

(1) Using the copier management mode (15 cpm copier)

• Executing a department management item • Executing a default setting item

1-3

Start

Press both of the copy exposure adjustment keys and numeric key * for 3 s.

Select an item using the zoom +/– keys or numeric keys.

Press the enter key.

Execute the department

management item

(page 1-3-15).

Select “d00” and

press the enter key.

Start

Press both of the copy exposure adjustment keys for 3 s.

Select an item using the zoom +/– keys or numeric keys.

Press the enter key.

Execute the default

setting item (page 1-3-15).

Select “F00” and

press the enter key.

1-3-14

End

Page 38

(2) Setting department management items

2AV/X

Turning department management on/off

1. Select “d01” and press the enter key.

2. Select “copy management on” or “copy management off” and press the enter key. Setting range: 1 (copy management on)/ 2 (copy management off)

Registering a new department code

1. Select “d02” and press the enter key.

2. Enter a department code* using the numeric keys and press the enter key.

* 4 digits for metric specifications and 7 digits

for inch specifications.

Deleting a department code

1. Select “d03” and press the enter key.

2. Enter the department code to be deleted using the numeric keys and press the enter key.

(3) Copy default

User status report

Prints the details of the default settings.

1. Select “F01” and press the enter key. If A4/11" × 8 automatically printed out. Otherwise, select the paper source and press the start key.

/2" paper is present, the list is

Clearing copy counts

1. Select “d04” and press the enter key.

2. Select “clear” or “do not clear” and press the enter key. Setting range: 1 (clear)/2 (do not clear)

Printing management list

1. Select “d05” and press the enter key. If A4/11" × 8 automatically printed out. Otherwise, select the paper source and press the start key.

Printer department management setting

Note: This setting item will only be displayed when the optional printer board is installed and the department management is turned on.

Text original exposure adjustment

Adjusts the exposure to be used when text original is selected for the image mode.

1. Select “F06” and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 to 7

/2" paper is present, the list is

1-3

Exposure mode

Selects the image mode at power-on.

1. Select “F02” and press the enter key.

2. Select the exposure mode and press the enter key. Exposure mode: 1 (auto exposure)/ 2 (text & photo)/3 (photo)/4 (text)

Exposure steps

Sets the number of exposure steps for the manual exposure mode.

1. Select “F03” and press the enter key.

2. Select “5 steps” or “9 steps” and press the enter key. Setting range: 1 (5 steps)/2 (9 steps)

Auto exposure adjustment

Adjusts the exposure for the auto exposure mode.

1. Select “F04” and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 to 7

Text and photo original exposure adjustment

Adjusts the exposure to be used when text and photo original is selected for the image mode.

1. Select “F05” and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 to 7

Photo original exposure adjustment

Adjusts the exposure to be used when photo original is selected for the image mode.

1. Select “F07” and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 to 7

Paper selection

Sets whether the same sized paper as the original to be copied is automatically selected.

1. Select “F08” and press the enter key.

2. Select “auto” or “manual” and press the enter key. Setting range: 1 (auto)/2 (manual)

AMS mode

Selects whether auto magnification selection or 100% magnification is to be given priority when the sizes of the original and copy paper are different.

1. Select “F09” and press the enter key.

2. Select “auto magnification selection” or “same size” and press the enter key. Setting range: 1 (auto magnification selection)/ 2 (same size)

1-3-15

Page 39

2AV/X

1-3

Default drawer

Sets the drawer to be selected in cases such as after the reset key is pressed.

1. Select “F10” and press the enter key.

2. Select the default drawer and press the enter key. Default drawer: 1 (drawer 1)/2 (drawer 2)/ 3 (drawer 3)/4 (drawer 4) Note: This setting item will not be displayed if no optional drawer is installed.

Automatic drawer switching

Sets whether the automatic drawer switching function is available.

1. Select “F11” and press the enter key.

2. Select “on” or “off” and press the enter key. Setting range: 1 (on)/2 (off) Note: This setting item will not be displayed if no optional drawer is installed.

Bypass tray paper size

Sets the paper size for the bypass tray so that it will be automatically selected.

1. Select “F12” and press the enter key.

2. Select the paper size for the bypass tray and press the enter key. Paper size: 1 (A3/11" × 17")/2 (A4 vertical/

/2" × 14")/3 (A4/81/2" × 11")/

4 (B4/5

/2" × 81/2")/5 (B5 vertical/11" × 81/2")/ 6 (B5/no size setting*)/7 (folio/—)/ 8 (no size setting*/—)

* Setting of non-standard size paper width for

bypass tray

Non-standard size paper width setting for bypass tray

Sets the paper width for the bypass tray to use non-standard size paper.

1. Select “F13” and press the enter key.

2. Enter the setting and press the enter key. Setting range: 100 to 297 mm

Output form

Selects whether or not to perform sort copying automatically when the DF is used.

1. Select “F14” and press the enter key.

2. Select “sort on” or “sort off” and press the enter key. Setting range: 1 (sort on)/2 (sort off) Note: This setting item will not be displayed if the optional memory board is not installed.

Rotate sort

Sets whether or not to perform rotate sorting when the sort mode is selected.

1. Select “F15” and press the enter key.

2. Select “on” or “off” and press the enter key. Setting range: 1 (on)/2 (off) Note: This setting item will not be displayed if the optional memory board is not installed.

Copy limit

Sets the number of copies limit for multiple copying.

1. Select “F16” and press the enter key.

2. Enter the setting and press the enter key. Setting range: 1 to 250 copies

Margin width

Sets the default setting of the margin width for the margin copying.

1. Select “F17” and press the enter key.

2. Enter the setting and press the enter key. Setting range: Metric

1 to 18 mm Inch

1 (

/4")/2 (

")/3 (1/2")/4 (5/8")/5 (3/4")

Note: This setting item will not be displayed if the optional memory board is not installed.

Border erase width

Sets the default setting of the border erase width for the border erase mode.

1. Select “F18” and press the enter key.

2. Select the setting and press the enter key.

Setting range: 1 (6 mm/ 3 (18 mm/

/4")

/4")/2 (12 mm/1/2")/

Note: This setting item will not be displayed if the optional memory board is not installed.

Layout (4 in 1)

Sets whether to place the originals vertically or horizontally for 4 in 1 layout copying.

1. Select “F19” and press the enter key.

2. Select “vertical (Z)” or “horizontal (N)” and press the enter key. Setting range: 1 (vertical [Z])/2 (horizontal [N]) Note: This setting item will not be displayed if the optional memory board is not installed.

Layout (borderline)

Selects the type of borderline for layout copying.

1. Select “F20” and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 (none)/2 (solid line)/3 (dotted line) Note: This setting item will not be displayed if the optional memory board is not installed.

Transparency mode

Selects the paper type for copying onto transparencies or thick paper using the bypass tray.

1. Select “F21” and press the enter key.

2. Select “transparencies” or “thick paper” and press the enter key. Setting range: 1 (transparencies)/ 2 (thick paper)

1-3-16

Page 40

2AV/X

Silent mode

Selects whether or not to enter silent mode after copying.

1. Select “F22” and press the enter key.

2. Select “on” or “off” and press the enter key. Setting range: 1 (on)/2 (off)

Copy eject location setting

Selects whether to eject copies to the internal eject tray or job separator.

1. Select “F23” and press the enter key.

2. Select the copy eject location and press the enter key. Setting range: 1 (internal eject tray)/ 2 (job separator) Note: This setting item will not be displayed if the optional job separator is not installed.

Auto shutoff

Sets whether the auto shutoff function is available.

1. Select “F24” and press the enter key.

2. Select “on” or “off” and press the enter key. Setting range: 1 (on)/2 (off)

Auto preheat time

Sets the auto preheat time.

1. Select “F25” and press the enter key.

2. Select the setting and press the enter key. Setting range: 5 to 45 minutes (in 5-minute increments) 1 (5 min)/2 (10 min)/3 (15 min)/4 (20 min)/ 5 (25 min)/6 (30 min)/7 (35 min)/8 (40 min)/ 9 45 min) Note: Set the auto preheat time to be shorter than the auto shutoff time.

Auto shutoff time

Sets the auto shutoff time.

1. Select “F26” and press the enter key.

2. Select the setting and press the enter key. Setting range: 15 to 240 minutes (in 15-minute increments) 1 (15 min)/2 (30 min)/3 (45 min)/4 (60 min)/ 5 (75 min)/6 (90 min)/7 (105 min)/8 (120 min)/ 9 (135 min)/10 (150 min)/11 (165 min)/ 12 (180 min)/13 (195 min)/14 (210 min)/ 15 (225 min)/16 (240 min)

Toner counter report

Prints the report on the toner consumption ratio.

1. Select “F27” and press the enter key. If A4/11" × 8 automatically printed out. Otherwise, select the paper source and press the start key.

/2" paper is present, the list is

1-3

1-3-17

Page 41

2AV/X

(4) Using the copier management mode (20 cpm copier)

Start

Press

the */language key.

Select “Management” and press the enter key.

1-3

Enter the

management code.

Select “Copy default” and press the enter key.

Enter the

management code.

Select “Machine default” and press the enter key.

Enter the

management code.

Select “Language” and press the enter key.

Execute department management items (page 1-3-19).

Select “End” and

press the enter key.

Make copy default settings (page 1-3-19).

Select “End” and

press the enter key.

Make machine default settings (page 1-3-20).

Select “End” and

press the enter key.

Set the language (page 1-3-21).

1-3-18

End

Page 42

(5) Setting department management items

2AV/X

Registering a new department code

Sets a department code and the limit of the number of copies for that department.

1. Select “Management Setting” (“COPY MGMT SETTING”) and press the enter key.

2. Select “Register” and press the enter key.

3. Enter a department code* using the numeric keys and press the enter key.

* 4 digits for metric specifications and 7 digits

for inch specifications.

4. Select “Copy limit”. Enter the number of copies limit using the numeric keys and press the enter key.

Deleting a department code

1. Select “Management Setting” (“COPY MGMT SETTING”) and press the enter key.

2. Select “Code delete” and press the enter key.

3. Select the department code to be deleted and press the enter key.

4. Select “Yes” or “No” and press the enter key.

Altering the copy limit

1. Select “Management Setting” (“COPY MGMT SETTING”) and press the enter key.

2. Select “Copy limit correction” and press the enter key.

3. Select the department code to be altered and press the enter key.

4. Enter the new number of copies limit using the numeric keys.

Clearing copy counts

1. Select “Management Setting” (“COPY MGMT SETTING”) and press the enter key.

2. Select “Count delete” (“COUNTS CLEAR”) and press the enter key.

3. Select “Yes” or “No” and press the enter key.

Viewing copy counts

1. Select “Reference” and press the enter key.

2. Select “All Department total” (“TOTAL: ALL IDCODES”) and press the enter key.

3. View copy counts using the cursor up/down keys.

Print management list

1. Select “Printer management list” (“PRINT MANAGEMENT LIST”) and press the enter key. If A4/11" × 81/2" paper is present, the list is automatically printed out. Otherwise, select the paper source and press the start key.

Turning department management on/off

1. Select “Management on/off” (“COPY MANAGEMENT ON/OFF”) and press the enter key.

2. Select “On” or “Off” and press the enter key.

Turning printer department management on/off

Note: This setting item will not be displayed if the optional printer board is not installed.

1-3

(6) Copy default

Exposure mode

Selects the image mode at power-on.

1. Select “Exposure mode” and press the enter key.

2. Select the exposure mode and press the enter key. Exposure mode: Auto mode/Mixed mode/Photo mode/Text mode

Exposure steps

Sets the number of exposure steps for the manual exposure mode.

1. Select “Exposure steps” and press the enter key.

2. Select “5 steps” or “9 steps” and press the enter key.

Turning printer error report function on/off

Note: This setting item will not be displayed if the optional printer board is not installed.

Auto exposure adjustment

Adjusts the exposure for the auto exposure mode.

1. Select “Auto exposure adjustment” (“AUTO EXP. LEVEL ADJUST”) and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 to 7

Mixed original density

Adjusts the exposure to be used when text and photo original is selected for the image mode.

1. Select “Mixed original density set” and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 to 7

1-3-19

Page 43

2AV/X

1-3

Photo original density

Adjusts the exposure to be used when photo original is selected for the image mode.

1. Select “Photo original density set” and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 to 7

Text original exposure adjustment

Adjusts the exposure to be used when text original is selected for the image mode.

1. Select “Text original density set” and press the enter key.

2. Select the setting and press the enter key. Setting range: 1 to 7

Paper selection

Sets whether the same sized paper as the original to be copied is automatically selected.

1. Select “Paper selection” and press the enter key.

2. Select “Auto” or “Manual” and press the enter key.

AMS mode

Selects whether auto magnification selection or 100% magnification is to be given priority when the sizes of the original and copy paper are different.

1. Select “AMS mode” and press the enter key.

2. Select “AMS” or “100%” and press the enter key.

Copy limit

Sets the number of copies limit for multiple copying.

1. Select “Copy limit” and press the enter key.

2. Enter the setting and press the enter key. Setting range: 1 to 250 copies

Margin width

Sets the default setting of the margin width for the margin copying.

1. Select “Margin width” and press the enter key.

2. Enter the setting and press the enter key. Setting range: Metric

1 to 18 mm Inch

/4" to 3/4" (in 1/8" increments)

Border erase width

Sets the default setting of the border erase width for the border erase mode.

1. Select “Border Erase Width” and press the enter key.

2. Select the setting and press the enter key. Setting range: Metric

6/12/18 mm Inch

/4"/1/2"/3/4"

Default drawer

Sets the drawer to be selected in cases such as after the reset key is pressed.

1. Select “Default drawer” and press the enter key.

2. Select the default drawer and press the enter key. Default drawer: 1st pap. (SOURCE 1)/2nd pap. (SOURCE 2)/3rd pap. (SOURCE 3)/4th pap. (SOURCE 4) Note: 3rd pap. (SOURCE 3) and 4th pap. (SOURCE 4) are displayed only when the optional drawer is installed.

Output form

Selects whether or not to perform sort copying automatically when the DF is used.

1. Select “Output form” and press the enter key.

2. Select “Sort: ON” or “Sort: OFF” and press the enter key. Note: If the DF is not installed, this setting item will be displayed but ineffective.

Rotate sort

Sets whether or not to perform rotate sort copying when the sort mode is selected.

1. Select “Rotate sort” and press the enter key.

2. Select “On” or “Off” and press the enter key. Note: This setting item will not be displayed if the optional finisher is installed.

(7) Machine default

Status report

Prints the details of the default settings.

1. Select “Status report” and press the enter key.

If A4/11" × 8

/2" paper is present, the list is automatically printed out. Otherwise, select the paper source and press the start key.

Auto shutoff

Sets whether the auto shutoff function is available.

1. Select “Auto shut-off” and press the enter key.

2. Select “On” or “Off” and press the enter key.

1-3-20

Special paper

If special paper such as colored paper and recycled paper is loaded, a sign (*) indicating special paper can be shown beside the paper size for the drawer that contains special paper.

1. Select “Special paper” and press the enter key.

2. Select the paper source and press the enter key. Paper source: 1st pap. (SOURCE 1)/2nd pap. (SOURCE 2)/3rd pap. (SOURCE 3)/4th pap. (SOURCE 4) Note: 3rd pap. (SOURCE 3) and 4th pap. (SOURCE 4) are displayed only when the optional drawer is installed.

Page 44

2AV/X

APS for special paper

Sets whether to use the paper source with the special paper for auto paper selection and auto drawer switching.

1. Select “APS for special paper” and press the enter key.

2. Select “On” or “Off” and press the enter key.

Paper type (1st to 4th)

Selects the type of paper to be loaded in the drawers.

1. Select “Paper type (1st to 4th)” and press the enter key.

2. Select the paper type and press the enter key. Paper type: Plain/Recycled/Letterhead/Color Note: “3rd” and “4th” are displayed only when the optional drawer is installed.

Paper type (bypass)

Selects the type of paper to be loaded in the bypass tray.

1. Select “Paper type (bypass)” and press the enter key.

2. Select the paper type and press the enter key. Paper type: Plain/Transparency/Labels/Recycled/Rough/Letterhead/Color/Envelope/Cardstock

Copy eject location setting

Selects whether to eject copies to the internal eject tray, finisher or job separator.

1. Select “Select copy eject mode” (“SELECT EJECTOR OF COPY”) and press the enter key.

2. Select the eject location and press the enter key. Copy eject location: Copier/Finisher/Job separator Note: This setting item will not be displayed if neither the optional finisher nor job separator is installed.

Auto preheat time

Sets the auto preheat time.

1. Select “Auto preheat time” and press the enter key.

2. Select the setting and press the enter key. Setting range: 5 to 45 minutes (in 5-minute increments) Note: Set the auto preheat time to be shorter than the auto shutoff time.

Auto shutoff time

Sets the auto shutoff time.

1. Select “Auto shut-off time” and press the enter key.

2. Select the setting and press the enter key. Setting range: 15 to 240 minutes (in 15-minute increments)

Display contrast adjustment

Adjusts the contrast of the LCD.

1. Select “Display contrast adjustment” (“DISPLAY CONTRAST ADJUST.”) and press the enter key.

2. Enter the setting and press the enter key. Setting range: 1 to 7

Management code change

Changes the management code.

1. Select “Management code change” and press the enter key.

2. Enter the 4-digit management code using the numeric keys and press the enter key.

Silent mode

Selects whether or not to enter silent mode after copying.

1. Select “Silent Mode” and press the enter key.

2. Select “On” or “Off” and press the enter key.

Auto drawer switching

Sets whether the auto drawer switching function is available.

1. Select “Automatic drawer switching” and press the enter key.

2. Select “On” or “Off” and press the enter key.

Counter report

Prints the report on the toner consumption ratio.

1. Select “Counter report” and press the enter key. If A4/11" × 8 automatically printed out. Otherwise, select the paper source and press the start key.

/2" paper is present, the list is

1-3

(8) Language

Switches the language to be displayed on the touch screen.

1. Select “Language” and press the enter key.

2. Select the display language and press the enter key.

1-3-21

Page 45

1-3

2AV/X

1-3-4 Installing the key counter (option)

Key counter installation requires the following parts: Key counter set (P/N 2A369702) Contents of the set:

• Key counter cover (P/N 2A360010)

• Key counter retainer (P/N 66060030)

• Key counter cover retainer (P/N 66060022)

• Key counter mount (P/N 66060040)

• Key counter socket assembly (P/N 41529210)

• One (1) M3 × 8 bronze binding screw (P/N B1303080)

• Four (4) M4 × 6 bronze TP-A screws (P/N B4304060)

• Two (2) M4 × 10 bronze TP-A screws (P/N B4304100)

• One (1) M4 × 20 bronze TP-A screws (P/N B4304200)

• One (1) M4 × 6 chrome TP-A screw (P/N B4104060)

• Two (2) M3 × 6 bronze flat-head screws (P/N B2303060)

• One (1) M3 bronze nut (P/N C2303000)

Procedure

1. Fit the key counter socket assembly to the key counter retainer using the two screws and nut.

2. Fit the key counter mount to the key counter cover using the two screws, and attach the key counter retainer to the mount using the two screws.

M4 × 6 screws (B4304060)

M3 nut (C2303000)

Key counter retainer (66060030)

Key counter mount (66060040)

Key counter cover (2A360010)

3. Open the front cover.

4. Remove the screw on the front of the internal eject tray.

5. Remove the five screws. While lifting the internal eject tray, remove the right cover.

6. Cut out the aperture plate on the right cover using a pair of nippers.

7. Pass the 4-pin connector inside the copier through the aperture.

M4 × 6 screws (B4304060)

Key counter socket assembly (41529210)

M3 × 6 flat-head screws (B2303060)

Figure 1-3-19

Screw

Front cover

Internal eject tray

Aperture plate

Screws

Right cover

Screws

4-pin connector

1-3-22

Figure 1-3-20

Page 46

8. Refit the right cover.

9. Pass the 4-pin connector of the key counter through the aperture in the key counter cover retainer, and insert into the 4-pin connector of the copier.

10. Seat the projection of the key counter cover retainer in the aperture in the right cover, and fasten them both to the copier using three screws.

11. Fit the key counter cover with the key counter socket assembly inserted to the key counter cover retainer on the copier using the screw.

12. Insert the key counter into the key counter socket assembly.

13. Turn the main switch on and enter the maintenance mode.

14. Run maintenance item U204 and set as follows: 15 cpm: C-2 20 cpm: Key counter

15. Exit the maintenance mode.

16. Check that the indication given below is displayed on the operation panel when the key counter is pulled out. 15 cpm: U1 20 cpm: Insert key counter.

17. Check that the counter counts up as copies are made.

4-pin connector

Key counter cover retainer (66060022)

M4 × 10 screw (B4304100)

M4 × 20 screw (B4304200)

Figure 1-3-21

2AV/X

M3 × 8 screw (B1303080)

Key counter cover

1-3

M4 × 6 screw (B4104060)

1-3-23

Page 47

1-3

2AV/X

1-3-5 Installing the original size detection sensor (option for the metric specifications of

the 15 cpm copier only)

Original size detection sensor installation requires the following parts:

• Original size detection sensor (P/N 35927290)

• One (1) M3 × 8 bronze binding screw (P/N B1303080)

Procedure

1. Remove the original cover or the DF.

2. Remove the five screws holding the right

cover. While shifting the right cover in the direction of the arrow in the diagram, remove the contact glass.

Contact glass

Right cover

3. Remove the eight screws holding the ISU

cover and then the cover.

4. Fit the original size detection sensor using the

screw.

5. Connect the 3-pin connector that was contain-

ed inside the ISU cover to the original size detection sensor.

6. Refit all the removed parts.

7. Turn the main switch on and enter mainte-

nance mode.

8. Run maintenance item U075 and select “On”.

9. Exit maintenance mode.

10. Check that the automatic original size detection is performed correctly.

ISU cover

Original size detection sensor

Figure 1-3-22

Figure 1-3-23

M3 × 8 screw (B1303080)

1-3-24

3-pin connector

Figure 1-3-24

Page 48

1-3-6 Installing the drawer heater (option)

Drawer heater installation requires the following parts: For 120 V specifications Drawer heater set (P/N 3A569710) Contents of the set

• One (1) BVM4 × 4 bronze binding screw (P/N B1304040)

• Two (2) BVM4 × 6 bronze binding screws (P/N B1304060)

• Clamp (P/N M2105030)

• Band (P/N M2607010)

• High temperature caution sticker (P/N 20305130)

• Drawer heater wire (P/N 3A568010)

• Drawer heater (P/N 34860030)

2AV/X

For 220-240 V specifications Drawer heater set (P/N 3A569720) Contents of the set

• One (1) BVM4 × 4 bronze binding screw (P/N B1304040)

• Two (2) BVM4 × 6 bronze binding screws (P/N B1304060)

• Clamp (P/N M2105030)

• Band (P/N M2607010)

• High temperature caution sticker (P/N 20305130)

• Drawer heater wire (P/N 3A568010)

• Drawer heater (P/N 34860020)

Procedure

1. Remove the two screws holding the rear cover of the optional drawer and then the cover.

2. Pull the drawer out.

3. Pass the connector of the drawer heater through the cable hole in the rear base and fit the drawer heater using the two BVM4 × 06 bronze binding screws.

4. Fasten the drawer heater cable with the clamp using the BVM4 × 04 bronze binding screw.

5. Affix the high temperature caution sticker.

1-31-3

BVM4 × 4 screw

Clamp

BVM4 × 6 screws

High temperature caution sticker

6. Fold the cable that was passed through the cable hole in three and tidy it up using the band.

Figure 1-3-25

Band

Figure 1-3-26

1-3-25

Page 49

2AV/X

7. Insert one of the 2-pin receptacles on the heater wire into the opening in the frame and connect the other 2-pin receptacle to the drawer heater cable.

2-pin receptacle

1-3

8. Refit the drawer.

9. Install the optional drawer to the copier.

10. Remove the jumper connector from the heater wire on the copier or the above optional drawer and connect the 2-pin connector on the heater wire in its place.

Opening

2-pin connector

2-pin receptacle

Figure 1-3-27

11. Refit the rear cover of the optional drawer.

1-3-26

Figure 1-3-28

Page 50

1-4-1 Maintenance mode

The copier is equipped with a maintenance function which can be used to maintain and service the machine.

(1) Executing a maintenance item

Start

2AV/X

Enter 10871087.

Enter the number of the maintenance item to be executed using the cursor up/down keys (20 cpm), the zoom +/keys (15 cpm) or numeric keys.

Press the start key.

The maintenance item is run.

Press the stop/clear key.

· · · · · · · Entering the maintenance mode

· · · · · · · Selecting a maintenance item

1-4

Yes

Enter 001 using the cursor up/down keys (20 cpm), the zoom +/- keys (15 cpm) or numeric keys, and press the print key.

Run the item again?

Run another maintenance

mode?

End

· · · · · · · Exiting the maintenance mode

1-4-1

Page 51

1-4

2AV/X

(2) Maintenance mode item list (for 20 cpm copier)

Section

General

Initialization

Drive, paper feed, paper conveying and cooling system

Optical

High voltage

* Initial setting for executing maintenance item U020

Item

No. setting*

U000 Outputting an own-status report

U001 Exiting the maintenance mode

U003 Setting the service telephone number

U004 Setting the machine number

U005 Copying without paper

U019 Displaying the ROM version

U020 Initializing all data

U021 Initializing memories

U022 Initializing backup data

U030 Checking motor operation

U031 Checking switches for paper conveying

U032 Checking clutch operation

U033 Checking solenoid operation

U034 Adjusting the print start timing

Adjusting leading edge registration Adjusting the center line

U035 Setting folio size

Length Width

U051 Adjusting the amount of slack in the paper

At the registration roller At the paper feed roller

U053 Performing fine adjustment of the motor speed

Drive motor/Polygon motor/Feedshift motor

U060 Adjusting the scanner input properties

U061 Turning the exposure lamp on

U063 Adjusting the shading position

U065 Adjusting the scanner magnification

Main scannning direction/auxiliary scanning direction

U066 Adjusting the leading edge registration for scanning an original on the

contact glass

U067 Adjusting the center line for scanning an original on the contact glass

U070 Adjusting the DF magnification

U071 Adjusting the DF scanning timing

Adjusting the DF leading edge registration Adjusting the DF trailing edge registration

U072 Adjusting the DF center line

U073 Checking scanner operation

U074 Adjusting the DF input light luminosity

U087 Turning the DF scanning position adjust mode on/off

U088 Setting the input filter (moiré reduction mode)

U091 Checking shading

U092 Adjusting the scanner automatically

U093 Setting the exposure density gradient

U099 Checking the original size detection

U100 Setting the surface potential

U101 Setting high voltages

Developing bias control voltage during image formation Developing bias control voltage during no image formation Transfer control voltage Transfer voltage output timing

U109 Setting the drum type

U110 Checking/clearing the drum count

Maintenance item contents

1-4-2

Initial

—

***************

—

0 0

330 210

0 0

—

0/0

0 0

—

Off

—

184

193

115

–176

H type

—

Page 52

2AV/X

Section

High voltage

Developing

Fixing and cleaning

Operation panel and support equipment

Mode setting

Image processing

* Initial setting for executing maintenance item U020

Item

No. setting*

U111 Checking/clearing the drum drive time

U130 Initial setting for the developer

U131 Setting the toner sensor control voltage

U132 Replenishing toner forcibly

U135 Checking toner feed motor operation

U155 Displaying the toner sensor output

U156 Changing the toner control level

Toner feed start level Toner empty level

U157 Checking/clearing the developing drive time

U158 Checking/clearing the developing count

U161 Setting the fixing control temperature

Primary stabilization fixing temperature Secondary stabilization fixing temperature Control temperature during copying Temperature to be deducted from the control temperature when copying onto paper with a width of 220 mm or smaller

U162 Stabilizing fixing forcibly

U163 Resetting the fixing problem data

U196 Turning the fixing heater on

U199 Checking the fixing temperature

U200 Turning all LEDs on

U203 Operating DF separately

U204 Setting the presence or absence of a key card or key counter

U207 Checking the operation panel keys

U210 Reversing the LCD

U211 Setting DF type

U240 Checking the operation of finisher motors and solenoids

U241 Checking the finisher switches

U243 Checking the operation of the DF motors, solenoids and clutch

U244 Checking the DF switches (when installing the optional SRDF)

Checking the DF switches (when installing the optional STDF)

U245 Checking messages

U250 Setting the maintenance cycle

U251 Checking/clearing the maintenance count

U252 Setting the destination

U253 Switching between double and single counts

U254 Turning auto start function on/off

U255 Setting auto clear time

U256 Turning auto preheat/energy saver function on/off

U258 Switching copy operation at toner empty detection

U260 Changing the copy count timing

U265 Setting the destination specifications

U330 Setting the number of sheets to enter stacking mode during sort operation

U332 Setting the size conversion factor

U342 Setting the ejection restriction

U343 Switching between duplex/simplex copy mode

U344 Setting preheat/energy saver mode

U345 Setting the value for maintenance due indication

U348 Setting the copy density adjustment range

U402 Adjusting margins of image printing

U403 Adjusting margins for scanning an original on the contact glass

Maintenance item contents

Initial

—

155

—

100

— —

135 160 180

1-4

—

Off

—

Off

SRDF

—

— — —

—

100

—

Japan

Double

Single/70

Eject

100

—

On Off

Energy star

Special

—

1-4-3

Page 53

2AV/X

1-4

Section

Image

processing

Others

Item

No. setting*

U404 Adjusting margins for scanning an original from the DF

U407 Adjusting the leading edge registration for memory image printing

U901 Checking/clearing copy counts by paper feed locations

U903 Checking/clearing the paper jam counts

U904 Checking/clearing the service call counts

U905 Checking/clearing counts by optional devices

U906 Resetting partial operation control

U908 Changing the total counter value

U910 Clearing the black ratio data

U914 Switching between fax and copier modes

U917 Setting the reading/writing of backup data

U990 Checking/clearing the time for the exposure lamp to light

U992 Checking or clearing the printer/fax count

U993 Outputting a VTC-PG pattern

U998 Outptting the memory list

Maintenance item contents

Initial

—

Copier mode

Read

—

* Initial setting for executing maintenance item U020

1-4-4

Page 54

(3) Contents of maintenance mode items (for 20 cpm copier)

2AV/X

Maintenance

item No.

U000 Outputting an own-status report

Description

Outputs lists of the current settings of the maintenance items, and paper jam and service call occurrences.

Purpose

To check the current setting of the maintenance items, or paper jam or service call occurrences.

Before initializing or replacing the backup RAM, output a list of the current settings of the maintenance items to reenter the settings after initialization or replacement.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the item to be output using the cursor up/down keys. The selected item is displayed in reverse.

Display

MAINTENANCE JAM SERVICE CALL

3. Press the start key. The interrupt copy mode is entered and a list is output.

When A4/11" × 8 location.

When output is complete, the screen for selecting an item is displayed.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

List of the current settings of the maintenance modes List of the paper jam occurrences List of the service call occurrences

/2" paper is available, a report of this size is output. If not, specify the paper feed

Description

Output list

1-4

U001 Exiting the maintenance mode

Description

Exits the maintenance mode and returns to the normal copy mode.

Purpose

To exit the maintenance mode.

Method

Press the start key. The normal copy mode is entered.

1-4-5

Page 55

2AV/X

1-4

Maintenance

item No.

U003 Setting the service telephone number

Description

Sets the telephone number to be displayed when a service call code is detected.

Purpose

To set the telephone number to call service when installing the machine.

Method

Press the start key. The currently set telephone number is displayed.

Setting

1. Enter a telephone number (up to 16 digits) using the numeric keys.

Move the cursor using the cursor left/right keys and select a number or symbol using the cursor up/down keys.

To enter symbols, press the keys shown below as required.

Key

* key # key Auto mode selection key Image mode selection key Copy exposure adjustment key (lighter) Copy exposure adjustment key (darker)

2. Press the start key. The phone number is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Description

Symbol

* # ( )

–

(Space)

U004 Setting the machine number

Description

Displays and changes the machine number.

Purpose

To check or set the machine number.

Method

Press the start key. The currently set machine number is displayed.

Setting

1. Enter the last six digits of the machine number using the numeric key.

Do not enter the first two digits, 3 and 7.

2. Press the start key. The machine number is set.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-6

Page 56

2AV/X

Maintenance

item No.

U005 Copying without paper

Description

Simulates the copy operation without paper feed.

Purpose

To check the overall operation of the machine.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the item to be operated using the cursor up/down keys. The selected item is displayed in reverse.

Display

PPC PPC + DF

3. Press the interrupt key. The copy mode screen is displayed.

4. Set the operation conditions required on the copy mode screen. Changes in the following settings can be made.

• Paper feed locations

• Magnifications

• Simplex or duplex copy mode

• Number of copies: continuous copying is performed when set to 250.

• Copy density

• Keys on the operation panel other than the energy saver (preheat) key

5. To control the paper feed pulley, remove all the paper in the drawers, or the drawers. With the paper present, the paper feed pulley does not operate.

6. Press the start key. The operation starts. Copy operation is simulated without paper under the set conditions. When operation is complete, the screen for selecting an item is displayed.

7. To stop continuous operation, press the stop/clear key.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

Description

Operation

Only the copier operates. Both the copier and SRDF operate (continuous operation).

1-4

U019 Displaying the ROM version

Description

Displays the part number of the ROM fitted to each PCB.

Purpose

To check the part number or to decide if the ROM version is new from the last digit of the number.

Method

Press the start key. The last six digits of the part number indicating the ROM version are displayed.

Display

MAIN MMI

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Main ROM IC Operation 1 ROM IC

Description

1-4-7

Page 57

2AV/X

1-4

Maintenance

item No.

U020 Initializing all data

Description

Initializes all the backup RAM on the main PCB to return to the original settings.

Purpose

Used when replacing the backup RAM on the main PCB.

Method

1. Press the start key. The screen for executing is displayed.

2. Select EXECUTE using the cursor up/down keys. It is displayed in reverse.

3. Press the start key. All data in the backup RAM is initialized, and the original settings for Japan specifications are set.

When initialization is complete, the machine automatically returns to the same status as when the main switch is turned on and the display language to the initial setting of English.

Completion

To exit this maintenance item without executing initialization, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U021 Initializing memories

Description

Initializes the setting data other than that for adjustments due to variations between respective machines, i.e., settings for counters, service call history and mode settings. As a result, initializes the backup RAM according to the specifications depending on the destination selected in U252.

Purpose

Used to return the machine settings to the factory settings.

Method

1. Press the start key. The screen for executing is displayed.

2. Select EXECUTE using the cursor up/down keys. It is displayed in reverse.

3. Press the start key. All data other than that for adjustments due to variations between machines is initialized based on the destination setting.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Description

U022 Initializing backup data

Description

Initializes only the data set for the optical section.

Purpose

To be executed after replacing the scanner unit.

Method

1. Press the start key. The screen for executing is displayed.

2. Select SCANNER using the cursor up/down keys.

3. Press the start key.

4. Select EXECUTE using the cursor up/down keys. It is displayed in reverse.

5. Press the start key. The data for the optical section (U060 to 099, U403, U404 and U990) is initialized.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-8

Page 58

2AV/X

Maintenance

item No.

U030 Checking motor operation

Description

Drives each motor.

Purpose

To check the operation of each motor.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the motor to be operated using the cursor up/down keys.

3. Press the start key. The selected item is displayed in reverse and the operation starts.

Display

MAIN Tumiki1 Tumiki2 Tumiki3 DUP (F, L) DUP (F, H) DUP (R, L) DUP (R, H)

* Optional.

4. To stop operation, press the stop/clear key.

Completion

Press the stop key after operation stops. The screen for selecting a maintenance item No. is displayed.

Drive motor turns on and developing bias turns on Drawer drive motor turns on Drawer drive motor (ST) 1* turns on Drawer drive motor (ST) 2* turns on Feedshift motor* rotates forward at low speed Feedshift motor* rotates forward at high speed Feedshift motor* rotates in reverse at low speed Feedshift motor* rotates in reverse at high speed

Description

Operation

1-4

U031 Checking switches for paper conveying

Description

Displays the on-off status of each paper detection switch on the paper path.

Purpose

To check if the switches for paper conveying operate correctly.

Method

1. Press the start key. A list of the switches, the on-off status of which can be checked, are displayed.

2. Turn each switch on and off manually to check the status.

When the on-status of a switch is detected, that switch is displayed in reverse.

Display

T2 T3 T4 RES EJE DUP1 DUP2 JOB DUP SF

*Optional.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Drawer feed switch (DFSW) Drawer feed switch (ST) 1* (DFSW (ST) 1) Drawer feed switch (ST) 2* (DFSW (ST) 2) Registration switch (RSW) Eject switch (ESW) Duplex paper conveying switch 1* (DUPPCSW1) Duplex paper conveying switch 2* (DUPPCSW2) Job separator eject switch* (JBESW) Duplex open/close switch* (DUPOCSW)

Switches

1-4-9

Page 59

2AV/X

1-4

Maintenance

item No.

U032 Checking clutch operation

Description

Turns each clutch on.

Purpose

To check the operation of each clutch.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the clutch to be operated using the cursor up/down keys.

3. Press the start key. The selected item is displayed in reverse, and the clutch turns on for 1 s.

Display

PFHON PFBYP T1 T2 T3 RES

*Optional.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Description

Clutches

Upper paper feed clutch (PFCL-U) Bypass paper feed clutch (BYPPFCL) Lower paper feed clutch (PFCL-L) Paper feed clutch (ST) 1* (PFCL (ST) 1) Paper feed clutch (ST) 2* (PFCL (ST) 2) Registration clutch (RCL)

U033 Checking solenoid operation

Description

Turns each solenoid on.

Purpose

To check the operation of each solenoid.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the solenoid to be operated using the cursor up/down keys.

3. Press the start key. The selected item is displayed in reverse, and the solenoid turns on for 1 s.

Display

BRA_ACT BRA_RET MAIN SW DUP_ACT DUP_RET DUP_ACT2 DUP_RET2

Feedshift solenoid (FSSOL)* Feedshift solenoid (FSSOL)* Main switch turns off Feedshift solenoid (FSSOL)* Feedshift solenoid (FSSOL)* Duplex feedshift solenoid (DUPFSSOL)* Duplex feedshift solenoid (DUPFSSOL)*

*1: Optional finisher. *2: Optional duplex unit.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Solenoids

latch-on

release

latch-on

release

latch-on

release

U034 Adjusting the print start timing

Adjustment

See pages 1-6-10 and 13.

1-4-10

Page 60

2AV/X

Maintenance

item No.

U035 Setting folio size

Description

Changes the image area for copying onto folio size paper.

Purpose

To prevent the image at the trailing edge, or right or left side of the paper from not being copied by setting the actual size of the folio paper used.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse.

2. Change the setting using the cursor left/right keys.

Display

LENGTH DATA WIDTH DATA

3. Press the start key. The value is set.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U051 Adjusting the amount of slack in the paper

Adjustment

See page 1-6-17.

Setting

Length Width

Setting range Initial setting

330 to 356 mm 200 to 220 mm

Description

330 210

1-4

U053 Performing fine adjustment of the motor speed

Description

Performs fine adjustment of the speeds of the motors.

Purpose

Used to adjust the speed of the respective motors when the magnification is not correct.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse.

2. Change the setting using the cursor left/right keys.

Display

MAIN MOTOR

POLYGON MOTOR DUP MOTOR

* Optional.

MAIN MOTOR

Increasing the setting makes the image longer in the auxiliary scanning direction, and decreasing it makes the image shorter in the auxiliary scanning direction.

POLYGON MOTOR

Increasing the setting makes the image longer in the main scanning direction and shorter in the auxiliary scanning direction; decreasing the setting makes the image shorter in the main scanning direction and longer in the auxiliary scanning direction.

3. Press the start key. The value is set.

Description

Drive motor speed adjustment Polygon motor speed adjustment Feedshift motor* speed adjustment

Setting range Initial setting

–5 to +5

1-4-11

Page 61

2AV/X

1-4

Maintenance

item No.

U053

Interrupt copy mode

While this maintenance item is being performed, a VTC pattern shown below is output in interrupt copy mode.

Correct values for an A3/11" × 17" output are:

A = 300 ± 0.75 mm B = 260 ± 1.3 mm

Adjustment

1. Output an A3/11" × 17" VTC pattern in interrupt mode.

2. Measure A and B on the VTC pattern (Figure 1-4-1), and perform the following adjustments if they are

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

Description

Figure 1-4-1

different from the correct sizes:

A: Drive motor speed adjustment B: Polygon motor speed adjustment

U060 Adjusting the scanner input properties

Description

Adjusts the image scanning density in text, text and photo, or photo mode.

Purpose

Used when the entire image appears too dark or light.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Change the setting using the cursor left/right keys.

Display

γ ADJ

Increasing the setting makes the density lower, and decreasing it makes the density higher.

2. Press the start key. The value is set.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

Caution

The following settings are also reset to the initial values by performing this maintenance item:

• Exposure density gradient set in maintenance mode (U093)

• Exposure set in the copy default item of the copier management mode

Setting range

0 to 23

Initial setting

1-4-12

Page 62

2AV/X

Maintenance

item No.

U061 Turning the exposure lamp on

Description

Turns the exposure lamp on.

Purpose

To check the exposure lamp.

Method

1. Press the start key. The screen for executing is displayed.

2. Press the start key. The exposure lamp lights.

3. To turn the exposure lamp off, press the stop/clear key.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U063 Adjusting the shading position

Description

Changes the shading position.

Purpose

Used when white lines continue to appear longitudinally on the image after the shading plate is cleaned. This is due to flaws or stains inside the shading plate. To prevent this problem, the shading position should be changed so that shading is possible without being affected by the flaws or stains.

Method

1. Press the start key. The screen for adjustment is displayed.

2. Change the setting using the cursor left/right keys.

Description

1-4

Description

Shading position

Increasing the setting moves the shading position toward the machine right, and decreasing it moves the position toward the machine left.

3. Press the start key. The value is set.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Completion

Press the stop/clear key at the screen for adjustment. The screen for selecting a maintenance item No. is displayed.

U065 Adjusting the scanner magnification

Adjustment

See pages 1-6-32 and 34.

U066 Adjusting the leading edge registration for scanning an original on the contact glass

Adjustment

See page 1-6-36.

U067 Adjusting the center line for scanning an original on the contact glass

Adjustment

See page 1-6-37.

Setting range

–5 to +5 0 0.17 mm

Initial setting

Change in value per step

1-4-13

Page 63

2AV/X

1-4

Maintenance

item No.

U070 Adjusting the DF magnification

Description

Adjusts the DF original scanning speed.

Purpose

To be executed if the correct magnification is not obtained in the auxiliary scanning direction when the optional DF is used.

Caution

Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.

U053 U065 U070

Method

Press the start key.

Setting

1. Change the setting using the cursor left/right keys.

Display

CONVEY SPEED

Increasing the setting makes the image longer, and decreasing it makes the image shorter.

2. Press the start key. The value is set.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Original conveying motor speed –25 to +25 0 0.1%

Description

Setting

range

Initial

setting

Change in value

per step

U071 Adjusting the DF scanning timing

Description

Adjusts the DF original scanning timing.

Purpose

To be executed if there is a regular error between the leading or trailing edges of the original and the copy image when the optional DF is used.

Caution

Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.

U034 U066 U071

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse.

2. Change the setting using the cursor left/right keys.

Display

LEAD EDGE ADJ TRAIL EDGE ADJ

Increasing the setting moves the copy image backward, and decreasing it moves the copy image forward.

3. Press the start key. The value is set.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

DF leading edge registration DF trailing edge registration

Description

Setting

range

–32 to +32 –32 to +3200

Initial

setting

Change in value

per step

0.17 mm

1-4-14

Page 64

2AV/X

Maintenance

item No.

U071

U072 Adjusting the DF center line

Adjustment

1. In interrupt copy mode, make a copy using the DF.

2. Check the copy image and adjust the registration as follows. For copy example 1, increase the setting of LEAD EDGE ADJ. For copy example 2, decrease the setting of LEAD EDGE ADJ.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

Description

Adjusts the scanning start position for the DF original.

Purpose

To be executed if there is a regular error between the centers of the original and the copy image when the optional DF is used.

Caution

Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.

Description

Original Copy

example 1

Figure 1-4-2

Copy

example 2

1-4

U034 U067 U072

Method

Press the start key.

Setting

1. Change the setting using the cursor left/right keys.

Description

DF center line

Increasing the setting moves the image to the right, and decreasing it moves the image to the left.

2. Press the start key. The value is set.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Setting range

–39 to +39 0 0.17 mm

Initial setting

Change in value per step

1-4-15

Page 65

2AV/X

1-4

Maintenance

item No.

U072

Adjustment

1. In interrupt copy mode, make a copy using the DF.

2. Check the copy image and adjust the center line as follows. For copy example 1, increase the setting. For copy example 2, decrease the setting.

Reference

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U073 Checking scanner operation

Description

Simulates the scanner operation under arbitrary conditions.

Purpose

To check scanner operation.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the item to be changed using the cursor up/down keys. The selected item is displayed in reverse.

3. Change the setting using the cursor left/right keys.

Description

Original Copy

example 1

Figure 1-4-3

Copy

example 2

Display

ZOOM SIZE LAMP

Operating conditions

Magnification Paper size On and off of the exposure lamp

Setting range

50 to 200% See below. 0 (off) or 1 (on)

Paper sizes for each setting in SIZE

Setting

9 24 36 39 40 41

Paper size

A4 B5

11" × 8 A3 B4 A4R B5R

/2"

Setting

42 47 52 53 55 56 58

Paper size

A5R Folio 11" × 17" 11" × 15"

/2" × 14"

/2" × 11"

/2" × 81/2"

4. Press the start key. Scanning starts under the selected conditions.

5. To stop operation, press the stop/clear key.

Completion

Press the stop/clear key when scanning stops. The screen for selecting a maintenance item No. is displayed.

1-4-16

Page 66

2AV/X

Maintenance

item No.

U074 Adjusting the DF input light luminosity

Description

Adjusts the luminosity of the exposure lamp for scanning originals from the optional DF.

Purpose

Used if the exposure amount differs significantly between when scanning an original on the contact glass and when scanning an original from the DF.

Method

Press the start key.

Setting

1. Change the setting using the cursor left/right keys.

Description

DF input light luminosity

Increasing the setting makes the luminosity higher, and decreasing it makes the luminosity lower.

2. Press the start key. The value is set.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Setting range

0 to 8 1

Description

Initial setting

1-4

U087 Turning the DF scanning position adjust mode on/off

Description

Turns on or off the DF scanning position adjust mode, in which the DF original scanning position is adjusted automatically by determining the presence or absence of dust on the slit glass. Also changes the reference data for identifying dust.

Reference

In the DF original scanning position adjust mode, the presence or absence of dust is determined by comparing the scan data of the original trailing edge and that taken after the original is conveyed past the DF original scanning position. If dust is identified, the DF original scanning position is adjusted for the following originals.

Purpose

Used to prevent appearance of black lines due to dust adhering in the original scanning position on the slit glass when the DF is used.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the item to be set using the cursor up/down keys. The screen for the selected item is displayed.

Display

ON/OFF DATA

Setting the mode on/off

1. Select ON or OFF using the cursor up/down keys. The selected item is displayed in reverse.

Display

ON OFF

Initial setting: ON

2. Press the start key. The setting is set. The screen for selecting an item is displayed.

Setting the mode on/off Setting the reference data for identifying dust

DF scanning position adjust mode on DF scanning position adjust mode off

Description

1-4-17

Page 67

2AV/X

1-4

Maintenance

item No.

U087

U088 Setting the input filter (moiré reduction mode)

Setting the reference data for identifying dust

Available only when the mode is turned on.

1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse.

2. Change the setting using the cursor left/right keys.

Display

DENSITY

Example

DENSITY: The figure indicates the density in 256 levels of gray (0: white, 255: black). When the setting is 35, data of the level of 35 or higher is regarded as dust and data of lower level is regarded as the background (scan data taken when there is no original).

3. Press the start key. The value is set.

4. Press the stop/clear key. The screen for selecting an item is displayed.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

Description

Turns moiré reduction mode on and off by switching the input filter on and off.

Purpose

Used to prevent regular density unevenness (moiré) on halftone image areas of the copy image in text mode and text and photo mode. Such moiré is more likely to appear when an enlargement or reduction copy is made in text mode from an original containing large halftone image areas.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select ON or OFF using the cursor up/down keys. The selected item is displayed in reverse.

Minimum density to be regarded as dust

Description

10 to 95 35

Setting

range

Initial

setting

Display

ON OFF

Initial setting: OFF

If moiré on the copy image is significant, change the setting to ON. Note that when the moiré reduction mode is turned on, the resolution may be slightly reduced.

2. Press the start key. The value is set. The screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Moiré reduction mode Normal copy mode

Description

1-4-18

Page 68

2AV/X

Maintenance

item No.

U091 Checking shading

Description

Performs scanning under the same conditions as before and after shading is performed, displaying the original scanning values at nine points of the contact glass.

Purpose

To check the change in original scanning values before and after shading. The results may be used to decide the causes for fixing unevenness (uneven density) of the gray area of an image: either due to optical (shading or CCD) or other problems.

Also to check the causes for a white or black line appearing longitudinally.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the item to be operated using the cursor up/down keys. The selected item is displayed in reverse.

Display

SHD BEFORE SHD AFTER

3. Press the start key. Scanning is performed under the selected conditions and the result is displayed.

When scanning is performed before shading, the scan value at the machine center should be slightly different from those at the machine front and rear. When scanning is performed after shading, there should be no difference between respective values. Any differences between the values at machine front and rear indicates that scanner problem causes the fixing unevenness.

If the displayed results indicate no shading problems, the fixing unevenness (uneven copy density) is caused by factors other than in the scanner section (shading or CCD).

If a black line appears, the cause may assumed to be based on the results of the scanning operation before shading: if a white line appears, they may be assumed based on the results of the scanning operation after shading. Note that depending on the thickness and location of the black or white line, it may not be possible to use this method to determine the cause. This is because the displayed values obtained from scanning at the limit of nine points are insufficient to provide significant information.

Description

Output list

Performs scanning before shading and displays the result. Performs scanning after shading and displays the result.

1-4

20 mm from the machine left

200 mm from the machine left

400 mm from the machine left

100 mm from the machine

center toward machine front

Figure 1-4-4

4. Press the stop/clear key. The screen for selecting an item is displayed.

Completion

Press the stop/clear key. The screen for entering a maintenance item is displayed.

011 024 015

001 000 000

004 004 000

Machine center

100 mm from machine

center toward machine rear

1-4-19

Page 69

2AV/X

1-4

Maintenance

item No.

U092 Adjusting the scanner automatically

Description

Makes auto scanner adjustments in the order below using the specified original.

• Adjusting the scanner center line (U067)

• Adjusting the scanner leading edge registration (U066)

• Adjusting scanner magnification in the auxiliary direction (U065)

When this maintenance item is performed, the settings in U065, U066 and U067 are also changed.

Purpose

Used to make respective auto adjustments for the scanner.

Method

1. Place the specified original (P/N: 2AC68240) on the contact glass.

2. Press the start key. The screen for executing is displayed.

3. Press the start key. Auto adjustment starts. When adjustment is complete, each adjusted value is displayed.

Display

SCAN CENTER SCAN TIMING SUB SCAN

If a problem occurs during auto adjustment, DATA: XX (XX is replaced by an error code) is displayed and operation stops. Should this happen, determine the details of the problem and either repeat the procedure from the beginning, or adjust the remaining items manually by running the corresponding maintenance items.

Completion

Press the stop/clear key after auto adjustment is complete. The screen for selecting a maintenance item No. is displayed.

If the stop/clear key is pressed during auto adjustment, adjustment stops and no settings are changed.

Scanner center line Scanner leading edge registration Scanner magnification in the auxiliary scanning direction

Description

1-4-20

Page 70

2AV/X

Maintenance

item No.

U093 Setting the exposure density gradient

Description

Changes the exposure density gradient in manual density mode, depending on respective image modes (text, text and photo, photo).

Purpose

To set how the image density is altered by a change of one step in the manual density adjustment. Also used to make copy image darker or lighter.

Start

1. Press the start key. The screen for selecting an item is displayed.

2. Select the image mode to be adjusted using the cursor up/down keys.

3. Press the start key. The screen for the selected item is displayed.

Display

TEXT MIXED PHOTO

Density in text mode Density in text and photo mode Density in photo mode

Setting

1. Select the item to be adjusted using the cursor up/down keys. The selected item is displayed in reverse.

2. Adjust the setting using the cursor left/right keys.

Display

DARKER LIGHTER

Description

Change in density when manual density is set dark Change in density when manual density is set light

Description

Setting range

0 to 3 0 to 3

1-4

Initial setting

0 0

Increasing the setting makes the change in density larger, and decreasing it makes the change smaller.

Image density

Dark

Light

Set to DARKERSet to LIGHTER

Center

Density adjustment range: Normal

Density adjustment range: Special area

Setting: 0Setting: 3

Density adjustment

Dark

Figure 1-4-5 Exposure density gradient

3. Press the start key. The value is set.

4. To return to the screen for selecting an item, press the stop/clear key.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

1-4-21

Page 71

2AV/X

1-4

Maintenance

item No.

U099 Checking the original size detection

Description

Displays the original width detection data and sets the original width detection threshold.

Purpose

To check the original width detection. Also to change the original size detection threshold if the size of the original on the contact glass is detected incorrectly.

Start

1. Press the start key. The screen for selecting an item is displayed.

2. Select the item.

3. Press the start key. The screen for executing is displayed.

Display

DATA B/W LEVEL

Method to display the original width detection data

1. Place an original on the contact glass and turn the original detection switch on. The exposure lamp turns on and the width of the original is detected. The scanner data taken at the nine points from (1) at the machine rear to (9) at the machine front is displayed on the message display as follows.

The data is displayed within the range of 000 to 255, 000 indicating white (original present) and 255 indicating black (no original).

Checking the original width detection data Setting or checking the original width detection threshold

Description

(1) (2) (3)

(4) (5) (6)

(7) (8) (9)

Figure 1-4-6

2. To return to the screen for selecting an item, press the stop/clear key.

Method to set or check the original size detection threshold

1. Place an original on the contact glass and turn the original detection switch on. The original size detection starts and detection data is displayed.

Display

LEVEL

WAIT TIME

ORIGINAL AREA

SIZE

B_DATA

W_DATA

* See Paper size in U073 for the paper size for each setting.

2. To change the original size detection threshold, select LEVEL or WAIT TIME using the cursor up/down keys and change the setting using the cursor left/right keys.

3. Press the start key. The value is set.

4. To return to the screen for selecting an item, press the stop/clear key.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

Scanner data threshold

Time between original detection switch turning on and reading-in of scanner data

Detected original width

Original size detected by scanner data and original size sensor detection data

Black (no original) data at the point on the boundary between original area and no original area

White (original present) data at the point on the boundary between original area and no original area

Description

Data

range

0 to 255

0 to 100 ms

0 to 350 mm

0 to 63*

0 to 255

Remarks

Adjustable

Initial

setting

170

1-4-22

Page 72

2AV/X

Maintenance

item No.

U100 Setting the surface potential

Description

Changes the surface potential by changing the grid control voltage. Also performs main charging.

Purpose

To set the surface potential or check main charging. Also used when reentering data after replacing the backup RAM or initializing the set data.

Start

Press the start key. The screen for selecting an item is displayed.

Display

MC DATA MC ON LASER ON/OFF

Method for main charger output

1. Select either MC ON or LASER ON/OFF using the cursor up/down keys.

2. Press the start key. The selected operation starts.

3. To stop operation, press the stop/clear key.

Setting the grid control voltage

1. Select MC DATA using the cursor up/down keys.

2. Change the setting using the cursor left/right keys.

Changing the grid control voltage Turning the main charger on Turning the main charger on and the laser scanner unit on and off

Description

1-4

Description

Grid control voltage

Increasing the setting makes the surface potential higher, and decreasing it makes the potential lower. Change in value per step: approximately 3.6 V

3. Press the start key. The value is set.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Completion

Press the stop/clear key at the screen for selecting an item when main charger output stops. The screen for selecting a maintenance item No. is displayed.

Setting range

0 to 255 184

Initial setting

1-4-23

Page 73

2AV/X

1-4

Maintenance

item No.

U101 Setting high voltages

Description

Changes the developing bias voltage and transfer voltage by changing the developing bias control voltage and transfer control voltage. Also checks the transfer output voltage.

Purpose

To check and change high voltages other than the main charger voltage.

Start

1. Press the start key. The screen for selecting an item is displayed.

2. Select the item to be set or checked using the cursor up/down keys.

3. Press the start key. The screen for the selected item is displayed.

Display

DEV BIAS SET TC SET

Setting the developing bias

1. Select the item to be adjusted using the cursor up/down keys. The selected item is displayed in reverse.

2. Change the setting using the cursor left/right keys.

Display

DB DATA

DB DATA2

Description

Setting the developing bias Setting and checking the transfer voltage

Description

Developing bias control voltage during image formation Developing bias control voltage during no image formation

Setting range

25 to 255

Initial setting

193

Increasing the setting makes the developing bias higher and the image darker; decreasing it makes the bias lower and the image lighter.

3. Press the start key. The value is set.

4. To return to the screen for selecting an item, press the stop/clear key.

Setting the transfer voltage

1. Select the item to be adjusted using the cursor up/down keys. The selected item is displayed in reverse.

2. Change the TC DATA setting using the cursor left/right keys.

Display

TC DATA TC TIMING

Increasing the TC DATA setting makes the transfer voltage higher, and decreasing it makes the voltage lower.

Increasing the TC TIMING setting makes the transfer voltage output timing later and improves paper separation performance.

3. Press the start key. The value is set.

4. To check the transfer voltage output, select TC ON using the cursor up/down keys and press the start key. The currently set transfer voltage is output.

5. To stop the transfer voltage output, press the stop/clear key.

6. To return to the screen for selecting an item, press the stop/clear key after the transfer voltage output is stopped.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Description

Transfer control voltage Transfer voltage output timing

Setting range Initial setting

0 to 255 –250 to +250

115 –176

1-4-24

Page 74

2AV/X

Maintenance

item No.

U109 Setting the drum type

Description

Sets or checks the drum type.

Purpose

To prevent variations in halftones due to differences in drum sensitivity.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the drum type to set or check using the cursor up/down keys. The selected item is displayed in reverse.

3. Press the start key. The type is set.

Completion

Press the stop/clear key at the screen for selectiong an item. The screen for selectiong a maintenance item No. is displayed.

U110 Checking/clearing the drum count

Description

Displays the drum counts for checking, clearing or changing the figure, which is used as a reference when correcting the main charger potential output.

Purpose

To check the drum status. Also used to clear the count after replacing the drum during regular maintenance.

Since the count was cleared before shipping, do not clear it when installing.

Method

Press the start key. The drum counter count is displayed.

Clearing

1. Select CLEAR using the cursor up/down keys.

2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed.

Setting

1. Enter a six-digit count using the numeric keys.

2. Press the start key. The count is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit the maintenance mode without changing the count, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Description

1-4

U111 Checking/clearing the drum drive time

Description

Displays the drum drive time for checking, clearing or changing a figure, which is used as a reference when correcting the high voltage based on time.

Purpose

To check the drum status. Also used to clear the drive time after replacing the drum.

Method

Press the start key. The drum drive time is displayed in minutes.

Clearing

1. Select CLEAR using the cursor up/down keys.

2. Press the start key. The time is cleared, and the screen for selecting a maintenance item No. is displayed.

Setting

1. Enter a five-digit drive time (in minutes) using the numeric keys.

2. Press the start key. The time is set, and the screen for selecting a maintenance No. is displayed.

Completion

To exit this maintenance item without changing the time, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-25

Page 75

2AV/X

1-4

Maintenance

item No.

U130 Initial setting for the developer

Description

Automatically sets the toner sensor control voltage and toner feed start level for the installed developer.

Purpose

To set the initial settings for the developer when installing the machine or replacing the developer.

Caution

Before performing the initial setting for the developer, remove the transfer roller (see page 1-6-45).

Method

1. Press the start key. The screen for executing is displayed.

2. Press the start key. The initial settings for the developer is set, and the result is displayed.

Display

INPUT CONTROL TARGET HUMID

Supplement

The following data is also renewed or cleared by performing this maintenance item:

• Renewing the toner sensor control voltage (U131)

• Renewing the toner feed start level (U156)

• Clearing the developing drive time (U157)

• Clearing the developing count (U158)

• Resetting the toner feed start level and toner empty detection

Completion

After initial setting is complete, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Toner sensor output value Toner sensor control voltage Toner feed start level Absolute humidity

Description

U131 Setting the toner sensor control voltage

Description

Displays or changes the toner sensor control voltage automatically set in maintenance item U130.

Purpose

To check the automatically set toner sensor control voltage. Also to change the toner density if an image is too dark or light.

Method

Press the start key. The current setting for the toner sensor control voltage is displayed.

Setting

1. Change the setting using the cursor left/right keys.

Description

Toner sensor control voltage

Increasing the setting makes the density higher, and decreasing it makes the density lower.

Increasing the setting too high may result in toner scattering.

2. Press the start key. The value is set.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Setting range

0 to 255 155

Initial setting

1-4-26

Page 76

2AV/X

Maintenance

item No.

U132 Replenishing toner forcibly

Description

Replenishes toner forcibly until the toner sensor output value reaches the toner feed start level.

Purpose

Used when the toner empty is detected frequently.

Method

1. Press the start key. The screen for executing is displayed.

2. Press the start key. Operation starts, and the current data is displayed. Toner is replenished until the toner sensor output value reaches the toner feed start level.

Display

INPUT TARGET CONTROL HUMID

3. To stop operation, press the stop/clear key.

Completion

Press the stop/clear key when toner replenishment stops. The screen for selecting a maintenance item No. is displayed.

U135 Checking toner feed motor operation

Description

Drives the toner feed motor.

Purpose

To check the operation of the toner feed motor.

Caution

Note that driving the motor unnecessarily long may cause a toner jam, resulting in machine lockup. Be sure to drive the motor for only a few seconds.

Method

1. Press the start key. The screen for executing is displayed.

2. Press the start key. The toner feed motor turns on.

3. To stop operation, press the stop/clear key.

Completion

Press the stop/clear key when operation stops. The screen for selecting a maintenance item No. is displayed.

Toner sensor output value after start key is pressed Current toner feed start level Current toner sensor control voltage Absolute humidity

Description

1-4

U155 Displaying the toner sensor output

Description

Displays the toner sensor output value, and related data.

Purpose

To check the toner sensor output value.

Method

1. Press the start key. The screen for executing is displayed.

2. Press the start key. The current data is displayed.

Display

INPUT TARGET

CONTROL HUMID

3.Press the stop/clear key. The sampling operation stops.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Toner sensor output value after start key is pressed Current toner feed level (value corrected based on humidity and drive time) Current toner sensor control voltage Absolute humidity

Description

1-4-27

Page 77

2AV/X

1-4

Maintenance

item No.

U156 Changing the toner control level

Description

Changes the toner feed start level set in maintenance item U130 or the toner empty level to be determined by the difference from the toner feed start level.

Purpose

To check the toner feed start level and toner empty level.

Method

Press the start key. The screen for selecting an item is displayed.

Display

TARGET EMPTY

Setting for the toner feed start level

1. Select TARGET using the cursor up/down keys.

2. Change the setting using the cursor left/right key.

Description

Toner feed start level

Increasing the setting makes the toner density lower.

3.Press the start key. The value is set.

Setting for the toner empty level

1. Select EMPTY using the cursor up/down keys.

2. Change the setting using the cursor left/right key.

Toner feed start level Difference between the toner feed start level and toner empty level

Setting range

0 to 255

Description

Initial setting

100

Description

Difference between the toner feed start level and the toner empty level

Increasing the setting makes the toner empty level higher: the toner density is lower when the toner empty is detected.

3. Press the start key. The value is set.

Completion

Press the stop/clear key. The screen for selecting maintenance item No. is displayed.

U157 Checking/clearing the developing drive time

Description

Displays the developing drive time for checking, clearing or changing a figure, which is used as a reference when correcting the toner control. It is automatically cleared when U130 is executed.

Purpose

To check the developing drive time after replacing the developer.

Method

Press the start key. The developing drive time is displayed in minutes.

Clearing

1. Select CLEAR using the cursor up/down keys.

2. Press the start key. The time is cleared, and the screen for selecting a maintenance item No. is displayed.

Setting

1. Enter a five-digit drive time (in minutes) using the numeric keys.

2. Press the start key. The time is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the time, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Setting range

0 to 255

Initial setting

1-4-28

Page 78

2AV/X

Maintenance

item No.

U158 Checking/clearing the developing count

Description

Displays the developing count for checking, clearing or changing a figure, which is used as a reference when correcting the toner control. It is automatically cleared when U130 is executed.

Purpose

To check the developing count after replacing the developer.

Method

Press the start key. The developing count is displayed.

Clearing

1. Select CLEAR using the cursor up/down keys.

2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed.

Setting

1. Enter a six-digit count using the numeric keys.

2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the count, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U161 Setting the fixing control temperature

Description

Changes the fixing control temperature.

Purpose

Normally no change is necessary. However, can be used to prevent curling or creasing of paper, or solve a fixing problem on thick paper.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse.

2. Change the setting using the cursor left/right keys.

Description

1-4

Display

1ST TEMP 2ND TEMP COPY TEMP A4R TEMP

The respective temperatures are to be set such that 2ND TEMP ≥ 1ST TEMP.

3. Press the start key. The value is set.

Completion

Press the stop/clear key. The screen for selecting maintenance item No. is displayed.

Description

Setting range Initial setting

115 to 145 (°C) 135 to 190 (°C) 145 to 220 (°C) 0 to 50 (°C)

135 160 180 0

1-4-29

Page 79

2AV/X

1-4

Maintenance

item No.

U162 Stabilizing fixing forcibly

Description

Stops the stabilization fixing drive forcibly, regardless of fixing temperature.

Purpose

To forcibly stabilize the machine before the fixing section reaches stabilization temperature.

Method

1. Press the start key. The screen for executing is displayed.

2. Press the start key. The forced stabilization mode is entered, and stabilization operation stops regardless of fixing temperature. The screen for selecting a maintenance item No. is displayed. To exit the forced stabilization mode, turn the power off and on.

Completion

To exit this maintenance item without executing forced fixing stabilization, press the stop/clear key.

U163 Resetting the fixing problem data

Description

Resets the detection of a service call code indicating a problem in the fixing section.

Purpose

To prevent accidents due to an abnormally high fixing temperature.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select EXECUTE using the cursor up/down keys.

3. Press the start key. The fixing problem data is initialized.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Description

U196 Turning the fixing heater on

Description

Turns the fixing heater on.

Purpose

To check fixing heater.

Method

1. Press the start key. The screen for executing is displayed.

2. Press the start key. The heater turns on for 3 s and then turns off.

Completion

Press the stop/clear key when fixing heater is off. The screen for selecting the maintenance item No. is displayed.

U199 Checking the fixing temperature

Description

Displays the fixing temperature and the ambient temperature.

Purpose

To check the fixing temperature and the ambient temperature.

Method

Press the start key. The fixing temperature and ambient temperature are displayed in centigrade (°C).

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-30

Page 80

2AV/X

Maintenance

item No.

U200 Turning all LEDs on

Description

Turns all the LEDs on the operation panel on.

Purpose

To check if all the LEDs on the operation panel light.

Method

Press the start key. All the LEDs on the operation panel light. Press the stop/clear key or wait for 10 s. The LEDs turns off, and the screen for selecting a maintenance item No. is displayed.

U203 Operating DF separately

Description

Simulates the original conveying operation separately in the optional SRDF.

Purpose

To check the SRDF.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Place an original in the SRDF if running this simulation with paper.

3. Select the item to be operated using the cursor up/down keys. The selected item is displayed in reverse.

Display

ADF RADF ADF (NON-P) RADF (NON-P)

Description

1-4

Operation

With paper, single-sided original With paper, double-sided original Without paper, single-sided original (continuous operation) Without paper, double-sided original (continuous operation)

4. Press the start key. The operation starts.

5. To stop continuous operation, press the stop/clear key.

Completion

Press the stop/clear key when the operation stops. The screen for selecting a maintenance item No. is displayed.

U204 Setting the presence or absence of a key card or key counter

Description

Sets the presence or absence of the optional key card or key counter.

Purpose

It is not necessary to run this maintenance item if a key card is installed on a 120 V specification machine. A key card is not available for 220 – 240 V specifications.

Method

Press the start key.

Setting

1. Select the optional counter to be installed using the cursor up/down keys. The selected counter is displayed in reverse.

Display

KEY CARD KEY COUNTER

2. Press the start key. The setting is set and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

The key card is installed The key counter is installed

Description

1-4-31

Page 81

2AV/X

1-4

Maintenance

item No.

U207 Checking the operation panel keys

Description

Checks operation of the operation panel keys.

Purpose

To check operation of all the keys and LEDs on the operation panel.

Method

1. Press the start key. The screen for executing is displayed.

2. "1" appears on the copy quantity display and the leftmost LED on the operation panel lights.

3. As the keys lined up in the same line as the lit indicator are pressed in the order from the top to the bottom, the figure shown on the copy quantity display increases in increments of 1. When all the keys in that line are pressed and if there are any LEDs corresponding to the keys in the line on the immediate right, the top LED in that line will light.

4. When all the keys on the operation panel have been pressed, all the LEDs light for up to 10 seconds.

5. When the LEDs go off, press the start key. All the LEDs light for 10 seconds again.

• If an optional fax unit is installed, proceed with checking the fax keys. Opening the rear panel cover after pressing the last key will light all the LEDs.

Completion

Press the stop/clear key at the screen for executing. The screen for selecting a maintenance item No. is displayed.

• After checking numeric key 1, the operation cannot be canceled until all the keys are checked.

U210 Reversing the LCD

Description

Sets whether to reverse the message display (LCD) in the operation panel.

Purpose

To reverse the message display.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select ON or OFF using the cursor up/down keys.

Description

Display

ON OFF

Initial setting: OFF

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U211 Setting DF type

Descrioption

Sets the optional DF type (STDF or SRDF).

Purpose

To set DF type when installing.

Method

1. Press the start key. The screen for selecting an item is displaued.

2. Select DF type using the cursor up/down keys.

Display

SADF SRADF

3. Press the start key.

Description

Reverse Normal

Description

Single-sided (STDF) Double-sided (SRDF)

1-4-32

Page 82

2AV/X

Maintenance

item No.

U211

U240 Checking the operation of finisher motors and solenoids

Completion

Press the stop/clear key at the screen for selectiong an item. The screen for selectiong a maintenance item No. is displayed.

Description

Turns the motors and solenoids in the optional finisher on.

Purpose

To check the operation of the finisher motors and solenoids.

Method

1. Press the start key. The screen for selecting an item is displaued.

2. Select the item to be operated using the cursor up/down keys. The selected item is displayed in reverse.

Display

INITIAL FJM RJM RETM STAPLER PUSOL

Initial operation Front side registration motor (FSRM) Rear side registration motor (RSRM) Trailing edge registration motor (TERM) Stapler motor (STM) Pick up solenoid (PUSOL)

Motors and solenoids

Description

1-4

3. Press the start key. The operation starts.

Completion

Press the stop/clear key when operation stops. The screen for selecting a maintenance item No. is displayed.

U241 Checking the finisher switches

Description

Displayes the status of respective switches and sensors in the optional finisher.

Purpose

To check if respective switches and sensors in the optional finisher.

Method

1. Press the start key. The screen for selecting an item is displaued.

2. Select the item to be operated using the cursor up/down keys.

Display

MSFSW LSFSW FTPS FJHS RJHS REHS STP

3. Press the start key.

Completion

Press the stop/clear key when operation stops. The screen for selecting a maintenance item No. is displayed.

Tray open/close switch (TOCSW) Left cover switch (LCSW) Internal tray sensor (ITS) Side registration front home position sensor (SRFHPS) Side registration rear home position sensor (SRRHPS) Trailing edge registration home position sensor (TERHPS) Stapler empty sensor (STES)

Switches and sensors

1-4-33

Page 83

2AV/X

1-4

Maintenance

item No.

U243 Checking the operation of the DF motors, solenoids and clutch

Description

Turns the motors, solenoids or clutch in the optional SRDF on (when SRDF is installed). Turns the motors in the optional STDF on (when STDF is installed).

Purpose

To check the operation of the SRDF motors, solenoids and clutch (when SRDF is installed). To check the operation of the STDF motors (when STDF is installed).

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the item to be operated using the cursor up/down keys.

3. Press the start key. The operation starts.

Display

F MOT C MOT FD CL EJ SL RJ SL FD SL RP SL

4. To turn each motor off, press the stop/clear key.

Completion

Press the stop/clear key when operation stops. The screen for selecting a maintenance item No. is displayed.

Motors, solenoids and clutch

Original feed motor (OFM) Original paper conveying motor (OCM) Original feed clutch (OFCL) Eject feedshift solenoid (EFSSOL) Switchback feedshift solenoid (SBFSSOL) Original feed solenoid (OFSOL) Switchback pressure solenoid (SBPSOL)

Description

Operation

In operation In operation On for 0.5 s On for 0.5 s On for 0.5 s On and off On and off

U244 Checking the DF switches (when installing the optional SRDF)

Description

Displays the status of the respective switches in the optional SRDF.

Purpose

To check if respective switches in the optional SRDF operate correctly.

Start

1. Press the start key. The screen for selecting an item is displayed.

2. Select the type of switches (SW or VR) to be checked using the cursor up/down keys.

3. Press the start key. The screen for executing is displayed.

Display

SW VR

Method for the on/off switches

1. Turn the respective switches on and off manually to check the status. If the on-status of a switch is detected, the corresponding switch is displayed in reverse.

Display

SET SW FEED SW REV SW TMG SW SZ A SW

2. To return to the screen for selecting an item, press the stop/clear key.

Method for the volume switch

1. Move the original insertion guides to check the detection status of the original size width switch. The detected original width is displayed as a numerical value with the decimals omitted.

On/off switches Volume switch

Original set switch (OSSW) Original feed switch (OFSW) Original switchback switch (OSBSW) DF timing switch (DFTSW) Original size length switch (OSLSW)

Type of switches

Switches

1-4-34

Page 84

2AV/X

Maintenance

item No.

U244

Numerical

value

000

····························································

49.664

50.176

61.440

61.952

103.936

104.448

139.264

139.776

146.432

146.994

Description

Original width to be detected

/2" × 81/2"

A5R

B5R

Folio/A4R

B4/B5

/2" × 14"/

/2" × 11"

1-4

197.120

197.632

197.720

223.232

256

CF (11"

A3/A4

15")

11" 11" 11"

× × ×

17"/ 15"/ 81/2"

For example, if any value between 105 and 139 is displayed when the original insertion guides are adjusted for A4R paper, it indicates that the original width is detected correctly.

2. To return to the screen for selecting an item, press the stop/clear key.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

1-4-35

Page 85

2AV/X

1-4

Maintenance

item No.

U244 Checking the DF switches (when installing the optional STDF)

Description

Displays the status of the respective switches in the optional STDF.

Purpose

To check if respective switches in the optional STDF operate correctly.

Start

1. Press the start key. The screen for selecting an item is displayed.

2. Press the start key. The screen for executing is displayed.

Method for the on/off switches

1. Turn the respective switches on and off manually to check the status. If the on-status of a switch is detected, the corresponding switch is displayed in reverse.

Display

SET SW SZ B SW SZ C SW SZ D SW SZ E SW TMG SW SZ A SW SF SW COV SW

Original set switch (PI5) Original size width switch B (PI4) Original size width switch C (PI3) Original size width switch D (PI2) Original size width switch E (PI1) DF timing switch (DFTSW) Original size length switch (OSLSW) DF safty switch 2 (DFSSW2) DF safty switch 1 (DFSSW1)

Description

Switches

2. To return to the screen for selecting an item, press the stop/clear key.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

U245 Checking messages

Description

Displays a list of messages and graphics to be displayed.

Purpose

To check the messages and graphics to be displayed.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select either messages or graphics using the cursor up/down keys.

3. Press the start key. The message display screen or graphic display screen is displayed.

4. Enter the message number or graphic number to be checked using the numeric keys and press the start key. The selected message or graphic is displayed.

5. To check the messages in the listing order, use the cursor up/down keys.

6. To return to the screen for selecting an item, press the stop/clear key.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

1-4-36

Page 86

2AV/X

Maintenance

item No.

U250 Setting the maintenance cycle

Description

Displays and changes the maintenance cycle.

Purpose

To check and change the maintenance cycle.

Method

Press the start key. The current setting is displayed as follows: Maintenance cycle (number of copies) = setting × 1000

Setting

1. Change the setting using the cursor left/right keys.

Description

Maintenance cycle

For example, when set to 120, the maintenance cycle is set to 120000.

2. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U251 Checking/clearing the maintenance count

Description

Displays, clears and changes the maintenance count.

Purpose

To check the maintenance count. Also to clear the count during maintenance service.

Method

Press the start key. The maintenance count is displayed.

Clearing

1. Select CLEAR using the cursor up/down keys.

2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed.

Setting

1. Enter a six-digit count using the numeric keys.

2. Press the start key. The count is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the count, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Setting range

0 to 600 100 1000 (copies)

Description

Initial setting Change in value per step

1-4

1-4-37

Page 87

2AV/X

1-4

Maintenance

item No.

U252 Setting the destination

Description

Switches the operations and screens of the machine according to the destination.

Purpose

To be executed after replacing the backup RAM on the main PCB or initializing the backup RAM by running maintenance item U020, in order to return the setting to the value before replacement or initialization.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the destination using the cursor up/down keys. The selected item is displayed in reverse.

Display

JAPAN METRIC INCH EUROPE METRIC ASIA PACIFIC

2. Press the start key. The setting is set, and the machine automatically returns to the same status as when the power is turned on.

Completion

To exit this maintenance item without changing the current count, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Supplement

The specified initial settings are provided according to the destinations in the maintenance items below. To change the initial settings in those items, be sure to run maintenance item U021 after changing the destination.

Description

Metric (Japan) specifications Inch (North America) specifications Metric (Europe) specifications Metric (Asia Pacific) specifications

• Initial setting according to the destinations

Maintenance

item No.

253 255 348

U253 Switching between double and single counts

Description

Switches the count system for the total counter and other counters.

Purpose

According to user (copy service provider) request, select if A3/11" × 17" paper is to be counted as one sheet (single count) or two sheets (double count).

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select double or single count using the cursor up/down keys.

DOUBLE COUNT SINGLE COUNT

Initial setting: DOUBLE COUNT

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Switching between double and single counts Setting auto clear time Setting the copy density adjustment range

Display

Title Japan

Description

Double count for A3/11" × 17" paper only Single count for all size paper

Single 120 s Normal

Inch

Double 90 s Special area

Europe Metric,

Asia Pacific

Double 90 s Special area

1-4-38

Page 88

2AV/X

Maintenance

item No.

U254 Turning auto start function on/off

Description

Selects if the auto start function is turned on.

Purpose

Normally no change is necessary. If incorrect operation occurs, turn the function off: this may solve the problem.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select either ON or OFF using the cursor up/down keys. The selected item is displayed in reverse.

Display

ON OFF

Initial setting: ON

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U255 Setting auto clear time

Description

Sets the time to return to initial settings after copying is complete.

Purpose

To be set according to frequency of use. Set to a comparatively long time for continuous copying at the same settings, and a comparatively short time for frequent copying at various settings.

Method

Press the start key. The current setting is displayed.

Setting

1. Change the setting using the cursor left/right keys.

Auto start function on Auto start function off

Description

1-4

Description

Auto clear time

The setting can be changed by 30 s per step. When set to 0, the auto clear function is cancelled.

2. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Setting range

0 to 270 90

Initial setting

1-4-39

Page 89

2AV/X

1-4

Maintenance

item No.

U256 Turning auto preheat/energy saver function on/off

Description

Selects if the auto preheat/energy saver function is turned on. When set to ON, the time to enter preheat/ energy saver mode can be changed in copy management mode.

Purpose

According to user request, to set the preheat time to save energy, or enable copying promptly without the recovery time from preheat mode.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select ON or OFF using the cursor up/down keys. The selected item is displayed in reverse.

Display

ON OFF

Initial setting: ON

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. When the setting is changed from OFF to ON, the auto preheat time is set to the initial setting of 15 minutes.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Auto preheat/energy saver function on Auto preheat/energy saver function off

Description

U258 Switching copy operation at toner empty detection

Description

Selects if continuous copying is enabled after toner empty is detected, and sets the number of copies that can be made after the detection.

Method

Press the start key. The current setting is displayed.

Setting

1. Select single or continuous copying using the cursor up/down keys. The selected item is displayed in reverse.

Display

SINGLE MODE CONTINUE MODE

Initial setting: SINGLE MODE

2. Set the number of copies that can be made using the cursor left/right keys.

Description

Number of copies after toner empty detection

The setting can be changed by 5 copies per step. When set to 0, the number of copies is not limited regardless of the setting for single or continuous copying.

3. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Enables only single copying. Enables single and continuous copying.

Description

Setting range

0 to 200 (copies) 70

Initial setting

1-4-40

Page 90

2AV/X

Maintenance

item No.

U260 Changing the copy count timing

Description

Changes the copy count timing for the total counter and other counters.

Purpose

To be set according to user (copy service provider) request. If a paper jam occurs frequently in the finisher when the number of copies is counted at the time of paper ejection, copies are provided without copy counts. The copy service provider cannot charge for such copying. To prevent this, the copy timing should be made earlier. If a paper jam occurs frequently in the paper conveying or fixing sections when the number of copies is counted before the paper reaches those sections, copying is charged without a copy being made. To prevent this, the copy timing should be made later.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the copy count timing using the cursor up/down keys.

Display

COUNT: FEED COUNT: EJECT

Initial setting: EJECT

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

When secondary paper feed starts When the paper is ejected

Description

1-4

U265 Setting the destination specifications

Description

Sets whether or not to print the product name on the reports that users print.

Purpose

To be set according to user request.

Method

1. Press the start key. The screen for executing is displayed.

2. Enter “0” or “2” using the numeric or cursor right/left keys.

Setting

0 2

3. Press the start key. The setting is set.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Product name printed Product name not printed

Description

1-4-41

Page 91

2AV/X

1-4

Maintenance

item No.

U330 Setting the number of sheets to enter stacking mode during sort operation

Description

When sort copying is set to perform automatically in the output form setting of the user simulation, sets the number of sheets at which the eject location is switched to the optional finisher (only when the finisher is installed).

Purpose

To be set as required according to the number of copies the user makes.

Method

1. Press the start key. The screen for executing is displayed.

2. Set the number of sheets (o to 100) using the numeric keys or cursor right/left keys.

3. Press the start key. The setting is set.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U332 Setting the size conversion factor

Description

Sets the factor for converting each paper size into A4/11" × 8

/2" size using the factor set in this maintenance item. Values set are displayed in the user simulation.

× 8

Purpose

To set the factor to convert the black ratio of each paper size for A4/11" × 8

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the paper size.

3. Change the setting using the cursor up/down keys. The size conversion factor can be set separately for the copier mode (COPY), the printer mode (PRI) and the fax mode (FAX) at the screen for setting the size conversion factor.

Metric models

Description

/2". The black ratio is converted for the A4/11"

/2" size.

Display

A3 B4 A4 B5 A5 B6 A6 POST FOL ECT

Inch models

Display

8.5

8.5 ECT

4. Press the start key. The setting is set.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item is displayed.

Description

Size conversion factor for A3 Size conversion factor for B4 Size conversion factor for A4 Size conversion factor for B5 Size conversion factor for A5 Size conversion factor for B6 Size conversion factor for A6 Size conversion factor for postcard Size conversion factor for folio Size conversion factor for non-standard sizes

Description

Size conversion factor for 11" Size conversion factor for 8.5"

Size conversion factor for 8.5"

5.5 Size conversion factor for non-standard sizes

Setting range

0.0 to 3.0

17"

14"

11"

5.5"

Setting range

0.0 to 3.0

Initial setting COPY PRI FAX

2.0

1.5

1.0

0.7

0.5

1.5

1.0

Initial setting COPY PRI FAX

2.0

1.5

1.0

0.5

1.0

2.0

1.5

1.0

0.7

0.5

1.5

1.0

2.0

1.5

1.0

0.5

1.0

2.0

1.5

1.0

0.7

0.5

1.5

1.0

2.0

1.5

1.0

0.5

1.0

1-4-42

Page 92

2AV/X

Maintenance

item No.

U342 Setting the ejection restriction

Description

Sets or cancels the restriction on the number of sheets to be ejected continuously when the internal eject tray is selected as the eject location.

Purpose

According to user request, sets or cancels restriction on the number of sheets.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select ON or OFF using the cursor up/down keys.

Display

ON OFF

Details of restriction (number of sheets to be ejected continuously after the start key is pressed)

Condition

When no optional ejection device is installed

When the job separator or duplex unit is installed

Description

Sets restriction on the number of sheets Cancels restriction on the number of sheets

1-4

Number of sheets

250

150

When the finisher is installed

3. Press the start key.

Completion

Press the stop/clear key at the screen for selectiong an item. The screen for selectiong a maintenance item No. is displayed.

U343 Switching between duplex/simplex copy mode

Description

Switches the initial setting between duplex and simplex copy.

Purpose

To be set according to frequency of use: set to the more frequently used mode.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select ON or OFF using the cursor up/down keys.

Display

ON OFF

Initial setting: OFF

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Duplex copy Simplex copy

100

Description

1-4-43

Page 93

2AV/X

1-4

Maintenance

item No.

U344 Setting preheat/energy saver mode

Description

Changes the control for preheat/energy saver mode.

Purpose

According to user request, selects which has priority, the recovery time from preheat or energy saver.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select control mode using the cursor up/down keys.

Display

INSTANT READY

ENERGY STAR

TIME SERVE

Initial setting: ENERGY STAR

Without decreasing the fixing control temperature, the display on the operation panel is turned off. The fixing control temperature is set at 70°C/158°F. The copier is forcibly stabilized 30 s after exiting preheat/energy saver mode. The fixing control temperature is set at 130°C/266°F.

Description

Control in preheat mode

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U345 Setting the value for maintenance due indication

Description

Sets when to display a message notifying that the time for maintenance is about to be reached, by setting the number of copies that can be made before the current maintenance cycle ends. When the difference between the number of copies of the maintenance cycle and that of the maintenance count reaches the set value, the message is displayed.

Purpose

To change the time to display the maintenance due indication.

Method

Press the start key. The current setting is displayed.

Setting

1. Change the setting using the numeric or cursor left/right keys.

Description

Display period for the next maintenance (remaining count before the end of the maintenance cycle)

Initial setting: 0

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Setting range

0 to 9999

1-4-44

Page 94

2AV/X

Maintenance

item No.

U348 Setting the copy density adjustment range

Description

Selects the adjustment range for copy density from NORMAL and SPECIAL AREA (for wider range).

Purpose

To change the setting according to user request. When especially dark or light density is requested, set to SPECIAL AREA.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the density range using the cursor up/down keys.

Display

SPECIAL AREA NORMAL

Initial setting: SPECIAL AREA

2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U402 Adjusting margins of image printing

Adjustment

See page 1-6-15.

11/15 steps (enlargement mode) 5/9 steps

Description

1-4

U403 Adjusting margins for scanning an original on the contact glass

Adjustment

See page 1-6-38.

1-4-45

Page 95

2AV/X

1-4

Maintenance

item No.

Description

U404 Adjusting margins for scanning an original from the DF

Description

Adjusts margins for scanning the original from the DF.

Purpose

Used if margins are not correct when the optional DF is used.

Caution

Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.

U402 U403 U404

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse.

2. Change the setting using the cursor left/right keys.

Display

A MGN B MGN C MGN D MGN

Description Setting range

Left margin Leading edge margin Right margin Trailing edge margin

0 to 10 0 to 10 0 to 10 0 to 10

Initial setting

2 3 2 2

Change in value

per step

0.5 mm

Increasing the setting makes the margin wider, and decreasing it makes the margin narrower.

DF leading edge margin (3 ± 2.5 mm)

Ejection direction

(reference)

DF left margin

+1.5

mm)

(2.5

–2.0

DF right margin (2.5

DF trailing edge margin (3 ± 2.5 mm)

+1.5

–2.0

mm)

Figure 1-4-7 Correct margin amount

3. Press the start key. The value is set.

Interrupt copy mode

While this maintenance item is being performed, copying from an original can be made in interrupt copy mode.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

1-4-46

Page 96

2AV/X

Maintenance

item No.

U407 Adjusting the leading edge registration for memory image printing

Adjustment

See page 1-6-12.

U901 Checking/clearing copy counts by paper feed locations

Description

Displays or clears copy counts by paper feed locations.

Purpose

To check the time to replace consumable parts. Also to clear the counts after replacing the consumable parts.

Method

1. Press the start key. The counts by paper feed locations are displayed.

2. Change the screen using the cursor left/right keys.

Display

BYPASS FIRST SECOND THIRD FORTH DUPLEX

*Optional.

When an optional paper feed device is not installed, the corresponding count is not displayed.

Clearing

1. Select the count to be cleared using the cursor up/down keys. The selected item is displayed in reverse. To clear the counts for all paper feed locations, select ALL using the cursor up/down keys.

2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Bypass tray Upper drawer Lower drawer Optional drawer 1* Optional drawer 2* Duplex unit*

Paper feed locations

Description

1-4

U903 Checking/clearing the paper jam counts

Description

Displays or clears the jam counts by jam locations.

Purpose

To check the paper jam status. Also to clear the jam counts after replacing consumable parts.

Method

1. Press the start key. The jam count is displayed by jam codes.

2. Change the screen using the cursor left/right keys.

Clearing

1. Select ALL using the cursor up/down keys. Jam counts cannot be cleared individually.

2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-47

Page 97

2AV/X

1-4

Maintenance

item No.

U904 Checking/clearing the service call counts

Description

Displays or clears the service call code counts by types.

Purpose

To check the service call code status by types. Also to clear the service call code counts after replacing consumable parts.

Method

1. Press the start key. The service call count is displayed by service call codes.

2. Change the screen using the cursor left/right keys.

Clearing

1. Select the count to be cleared using the cursor up/down keys. The selected count is displayed in reverse. To clear all counts, select ALL using the cursor up/down keys.

2. Press the start key. The count is cleared. When all counts are cleared, the screen for selecting a maintenance item No. is displayed.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U905 Checking/clearing counts by optional devices

Description

Displays or clears the counts of the optional SRDF/STDF or finisher.

Purpose

To check the use of the SRDF/STDF and finisher. Also to clear the counts after replacing consumable parts.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the device, the count of which is to be checked using the cursor up/down keys. The count of the selected device is displayed.

Description

• SRDF/STDF (DF)

Display

CHANGE ADF

RADF

• Finisher (SORTER)

Display

CP CNT STAPLE

Clearing

1. Select the item to be cleared using the cursor up/down keys. The selected item is displayed in reverse.

2. Press the start key. The count is cleared.

3. To return to the screen for selecting an item, press the stop/clear key.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

Original replacement count No. of single-sided originals that has passed through the DF in ADF mode No. of double-sided originals that has passed through the DF in RADF mode

No. of copies that has passed Frequency the stapler has been activated

Description

1-4-48

Page 98

2AV/X

Maintenance

item No.

U906 Resetting partial operation control

Description

Resets the service call code for partial operation control.

Purpose

To be reset after partial operation is performed due to problems in the drawers or other sections, and the related parts are serviced.

Method

1. Press the start key.

2. Select EXECUTE using the cursor up/down keys.

3. Press the start key to reset partial operation control. The maintenance mode is exited, and the machine returns to the same status as when the main switch is turned on.

U908 Changing the total counter value

Description

Displays, clears and changes the total counter value.

Purpose

To check the total counter value.

Method

1. Press the start key. The total counter value is displayed.

Clear

1. Select CANCEL using the cursor up/down keys.

2. Press the start key. The value is cleared.

Setting

1. Enter a six-digit value using the numeric keys.

2. Press the start key. The value is set.

Completion

To exit this maintenance item without changing the current total counter value, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Description

1-4

U910 Clearing the black ratio data

Description

Clears the accumulated black ratio data for A4 sheets.

Purpose

To clear data as required at times such as during maintenance service.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select EXECUTE using the cursor up/down keys.

Display

CANCEL EXECUTE

3. Press the start key. The accumulated black ratio data is cleared, and the screen for selecting a maintenance item is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item is displayed.

Description

Do not clear the black ratio data Clears the black ratio data

1-4-49

Page 99

2AV/X

1-4

Maintenance

item No.

U914 Switching between fax and copier modes

Description

Selects whether the fax or copier mode is given priority when the optional facsimile kit is installed to use the copier as a fax.

Purpose

To select the mode that is used more frequently by the user.

Method

Press the start key. The screen for selecting an item is displayed.

Setting

1. Select the priority mode (fax mode or copier mode) using the cursor up/down keys.

2. Press the start key. The screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U917 Setting the reading/writing of backup data

Description

Selects whether to read out the backup data on the main PCB to the NVRAM on the memory tool PCB or to write backup data on the NVRAM on the memory tool PCB to the main PCB. When the memory is initialized (maintenance items U020, U021, U022 and U252), this is set to read out the backup data from the main PCB to the NVRAM on the memory tool PCB. To write the backup data to the main PCB from the NVRAM on the memory tool PCB, change the setting before starting writing.

Purpose

Used when replacing the main PCB.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select READ or WRITE using the cursor up/down keys.

Description

Display

READ WRITE

3. Press the start key.

Completion

To exit this maintenance item without changing the current setting, press the stop/clear key when operation stops. The screen for selecting a maintenance item No. is displayed.

U990 Checking/clearing the time for the exposure lamp to light

Description

Displays, clears or changes the accumulated time for the exposure lamp to light.

Purpose

To check duration of use of the exposure lamp. Also to clear the accumulated time for the lamp after replacement.

Method

Press the start key. The accumulated time of illumination for the exposure lamp is displayed in minutes.

Clearing

1. Select CLEAR using the cursor up/down keys.

2. Press the start key. The accumulated time is cleared, and the screen for selecting a maintenance item No. is displayed.

Setting

1. Enter a six-digit accumulated time using the numeric keys.

2. Press the start key. The time is set, and the screen for selecting a maintenance item No. is displayed.

Completion

To exit this maintenance item without changing the accumulated time, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

Reading out the backup data Writing backup data

Description

1-4-50

Page 100

2AV/X

Maintenance

item No.

U992 Checking or clearing the printer/fax count

Description

Displays, clears or changes the print count of the printer or fax when the optional printer board or fax unit is installed.

Purpose

To check the frequency of use of the printer or fax.

Method

Press the start key. The print count of the printer and fax are displayed.

Setting

1. Select the count to be cleared using the cursor up/down keys.

2. Enter a six-digit count using the numeric keys. To clear the counts for both printer and fax, press the reset key.

3. Press the start key.

Completion

Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U993 Outputting a VTC-PG pattern

Description

Selects and outputs a VTC-PG pattern created in the copier.

Purpose

When performing respective image printing adjustments, used to check the machine status apart from that of the scanner with a non-scanned output VTC-PG pattern.

Method

1. Press the start key. The screen for selecting an item is displayed.

2. Select the VTC-PG pattern to be output using the cursor up/down keys.

Description

1-4

Display

VTC-PG1

VTC-PG2

VTC-PG3

3. Press the interrupt key. The copy mode screen is displayed.

4. Press the start key. A VTC-PG pattern is output.

Completion

Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed.

PG pattern to be output Purpose

• Center line adjustment

• Lateral squareness adjustment

• Magnification adjustment

1-4-51

Kyocera KM-2030, KM-1530 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CAUTION

Safety precautions

CONTENTS

1-1-1 Specifications

1-1-2 Parts names and their functions

(1) Copier

1-1-3 Machine cross section

1-1-4 Drive system

(1) Drive system 1 (optical section)

(2) Drive system 2 (drive motor drive train)

1-2-1 Drum

1-2-2 Developer and toner

1-2-3 Installation environment

1-3-1 Unpacking and installation

(1) Installation procedure

1-3-2 Setting initial copy modes

1-3-3 Copier management

(1) Using the copier management mode (15 cpm copier)

(2) Setting department management items

(3) Copy default

(4) Using the copier management mode (20 cpm copier)

(5) Setting department management items

(6) Copy default

(7) Machine default

(8) Language

1-3-4 Installing the key counter (option)

1-3-6 Installing the drawer heater (option)

1-4-1 Maintenance mode

(1) Executing a maintenance item

(2) Maintenance mode item list (for 20 cpm copier)

(3) Contents of maintenance mode items (for 20 cpm copier)