Kyocera FS-C5150, FS-C2026, FS-5250, FS-2126MFP ServiceBulletin 2KT-0019-D012 CSSD 1

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Information on the Replacement of the Parts
(1. Measures against the Abnormal Image
2. Improvement of the Top Trays operability and Prevention of the Hinge Gear Damage
3. Measures against Toner Supply Failure
4. Measures against the Display Failure of REAR COVER Opening
5. Measures against the J0501 in 250 Sheets Cassette)
Model l:
FS-C5150DN, FS-C5250DN, FS-C2026MFP, FS-C2126MFP, FS-C2026MFP+, FS-C2126MFP+, FS-C2526MFP, FS-C2626MFP
No.
Phenomenon for which the
measures are recommended
this time
Corrective Parts
Service Bulletin
No.
Product
month of
implement
ation
Procedure
No.*
1
Measures against the abnormal image (Full-page solid image or leak image)
CASE SPACER (302KV02E5_)
--- 4 pcs.
SB-2KV-0004­B296 (Revised Issue
1 or later)
Nov. 2011
(A)
2
Improvement of the top trays operability and prevention of the hinge gear damage (The hinge gears damage
is applied to a part of
FS-C2026MFP/C2126MFP
(Note1).)
<Improvement of the top trays operability>
RATCHET SHUTTER (302KV02501)
--- 4 pcs. (Note2)
SB-2KT-0020­D014
Feb. 2013
(C)
<Prevention of the hinge gear
damage>
HINGE LID R (302KV02542)
--- 1 pc. HINGE LID L (302KV02532)
--- 1 pc.
Sep.
2010-Dec.
2010
(B) (E)
3
Measures against the toner supply failure (Frequent display of the toner replacement message)
CAM TONER SUPPLY (302KV02461)
--- 4 pcs.
SB-2KT-0021­D022
Feb. 2013
(F)
4
Measures against the display failure of REAR COVER opening
LEVER INTERLOCK (302KV02521)
--- 1 pc.
SB-2KT-0015­C238
July 2012­Aug. 2012
(D)
5
Measures against J0501 in 250 sheets cassette
STOPPER HOOK (302KT09111)
--- 1 pc. SPRING STOPPER HOOK (302KT09170) --- 1 pc.
SB-2KT-0022­D027
Feb. 2013
(G)
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
Topic
Please find the procedure how to replace the parts with the corrective parts for the following phenomena 1 to 5. To perform other corrective measures at the same time is recommended when executing the field measure for the phenomenon described below.
It is recommended to watch the video showing the procedure => Improvement-KIT installation procedure
(Notes) Please refer to the <table.1> below for the corrective parts and the Service Bulletin No. of the respective phenomena. To solve several issues, we have created a modification kit containing the parts in the <table.2>. The Item code of each modification kit is described in the <table.3>. (Each country has a different item code!) All latest hardware updates since January are implemented in this kit. We do not recommend ordering the modification kit in every case, but the price for the kit will be lower than the separate parts together which makes the purchase more convenient.
<Table.1>
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
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Item Number
Description
Qty.
302KV02461
CAM TONER SUPPLY
4
302KV02501
RATCHET SHUTTER
4
302KV02542
HINGE LID R
1
302KV02E50
CASE SPACER
4
302KV02532
HINGE LID L
1
302KT09111
STOPPER HOOK
1
302KT09170
SPRING STOPPER HOOK
1
302KV02170
GUIDE TOP L
1
302KV02521
LEVER INTERLOCK
1
302KW34040
LABEL SET ISU
1
Material Number
in SAP
Material Number
in AS-400
Material Description
870LCKIT2KV1AT
GEMINI MODIFICATION KIT FOR AUSTRIA
870LCKIT2KV1BE
302KV1BE
GEMINI MODIFICATION KIT FOR BELGIUM
870LCKIT2KV1CH
302KV1CH
GEMINI MODIFICATION KIT FOR SWITZERLAND
870LCKIT2KV1DE
GEMINI MODIFICATION KIT FOR GERMANY
870LCKIT2KV1DK
GEMINI MODIFICATION KIT FOR DENMARK
870LCKIT2KV1ES
GEMINI MODIFICATION KIT FOR SPAIN
870LCKIT2KV1FI
GEMINI MODIFICATION KIT FOR FINLAND
870LCKIT2KV1FR
GEMINI MODIFICATION KIT FOR FRANCE
870LCKIT2KV1GB
GEMINI MODIFICATION KIT FOR UNITED KINGD
870LCKIT2KV1IT
GEMINI MODIFICATION KIT FOR ITALY
870LCKIT2KV1NL
302KV1NL
GEMINI MODIFICATION KIT FOR NETHERLANDS
870LCKIT2KV1NO
GEMINI MODIFICATION KIT FOR NORWAY
870LCKIT2KV1PT
302KV1PT
GEMINI MODIFICATION KIT FOR PORTUGAL
870LCKIT2KV1SE
GEMINI MODIFICATION KIT FOR SWEDEN
870LCKIT2KV1ZA
302KV1ZA
GEMINI MODIFICATION KIT FOR SOUTH AFRICA
870LCKIT2KV1RU
302KV1RU
GEMINI MODIFICATION KIT FOR RUSSIA
870LCKIT2KV100
GEMINI MODIFICATION KIT FOR INT. SALES
870LCKIT2KV130
GEMINI MODIFICATION KIT FOR OLIVETTI
870LCKIT2KV120
GEMINI MODIFICATION KIT FOR TA GmbH
For details, please refer to SB-2KT-0021-D022.
For details, please refer to SB-2KT-0020-D014.
For details, please refer to SB-2KT-0015-C238.
For details, please refer to SB-2KT-0022-D027.
For details, please refer to SB-2KT-0022-D027.
For details, please refer to SB-2KT-0007-B380.
For details, please refer to SB-2KT-0007-B380.
For details, please refer to SB-2KT-0004-B296.
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
(Note 1) The measures against the hinge gear damage have been implemented during the mass production of the FS-
C2026MFP/C2126MFP, and since the first production of other models by improving the strength due to the material change. As for the machines without the measures, please refer to the serial number table on the next page. However, even on the machines with the measures, Hinge might be bent by the stress applied by toner shutter function. If so, it is recommended to exchange Hinge at the same time with modifying the other parts. (Note 2) The HOLDER JOINT attached with the CAM TONER SUPPLY might be contaminated by toner. When replacing the CAM TONER SUPPLY, please clean the HOLDER JOINT or replace it with the new parts (4 pcs. of 302KV0251X). The GUIDE TOP L (302KV02170) might also have been contaminated. In this case, it is recommended to exchange this part at the same time.
(Note 3) After the relevant parts were replaced (after the modification kit was applied), please make sure to update the firmware to the latest version.
<Table.2> Contents of the modification kit
* LABEL SET ISU is just a sticker which makes the opening position of top cover in MFP model more visible. <Table.3> Item code of the modification kit
Customer Services & Support Division (CSSD)
KYOCERA Document Solutions Europe
(Page 3/45)
FS-C2026MFP
KDE
Olivetti
UTAX
1102KW3NL0
1102KW3LV0
1102KW3UT0
Q5A0500001to Q5A0Z03378
N730900001 to N730Z00250
Q880600001 to Q880Z01276
FS-C2126MFP
KDE
Olivetti
UTAX
1102KX3NL0
1102KX3LV0
1102KX3UT0
Q5E0500001 to Q5E0Z06121
N740900001 to N740Z00260
Q890600001 to Q890Z04602
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
[No.2: Machines with possible hinge gear damage] (Note 1 on the page 1)
*How to know the product month from serial number of machine:
For example, FS-C2026MFP S/N: Q5A0500001),
-First 3 digits ("QA5" in the example above) indicate the model code.
-Next 2 digits ("05" in the example above) indicate the product month. ("0" means year 2010, "5" means May. X=October; Y=November; Z=December)
-Next 5 digits ("00001" in the example above) are just specified numbers.
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
Service Bulletin Ref. No. 2KT-0019 (D012)
No.
Procedure
Illustration/Remarks
The Procedure 1 for the MFPs differs from the one for printer models. Go to the Procedure M1 below for the MFPs, and to Procedure P1 for the printers.
M1
[Procedures for the MFPs] Detach the rear upper cover, right upper cover, left upper cover and front cover.
* These procedures are described in the Service
Manual 1-5-2 [Outer covers] (1).
(Details) M1-1. Open the paper conveying unit. M1-2. Release the hook and then remove the IF cover.
M1-3. Remove the screw (x2). Then, remove the rear
upper cover.
M1-4. Pull the top tray lever and open the top tray. M1-5. Release the hook (x2). Slide the right upper cover
backward and then remove it.
Hook
IF cover
Paper conveying unit
Screws
Rear upper cover
Right upper cover
Top tray lever
Top tray
Hook
Hook
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
(Page 4/45)
(Page 5/45)
No.
Procedure
Illustration/Remarks
M1
M1-6. Release the hook. Slide the left upper cover
backward and then remove it.
M1-7. Release the hook (hook A x2; hook B x3). Then,
remove the front cover.
--> Go to Procedure 2 in page 3.
P1
[Procedure for the printers] Detach the top cover.
* These procedures are described in the
Service Manual 1-5-2 [Outer covers] (1). (Details) P1-1. Open the paper conveying unit. P1-2. Release the hook and then remove the IF cover.
Left upper cover
Hook
Front cover
Hook B
Hook A
Hook
IF cover
Paper conveying unit
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
(Page 6/45)
No.
Procedure
Illustration/Remarks
P1-3. Remove the screw (x2).
P1
P1-4. Open the top tray.
P1-5. Remove the screw (x2). P1-6. Release the hook (x2) and then remove the top cover.
--> Go to the following Procedure 2.
2
Detach the right rear cover, right cover and right lower cover.
* These procedures are described in the Service
Manual 1-5-2 [Outer covers] (2).
(Details) 2-1. Slide the power source cover backward and then
remove it.
Power source cover
Screw
Screw
Screw
Screw
Screw
Top cover
Screw
Hook
Hook
Top tray
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
(Page 7/45)
No.
Procedure
Illustration/Remarks
2-2. Remove the screw. 2-3. Release four hooks. Slide the right rear cover
backward and then remove it.
Right rear cover
Screw
Hooks
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
Customer Services & Support Division (CSSD)
KYOCERA Document Solutions Europe
Service Bulletin Ref. No. 2KT-0019 (D012)
No.
Procedure
Illustration/Remarks
2
2-4. Open the memory cover and then remove it.
2-5. Open the waste toner cover. 2-6. Push the lock release button and then remove the
waste toner box. (Close the cap of the waste toner box.)
2-7. Open the MP tray. 2-8. Release the hook (hook A x1 → B x1→ C x2).
Slide the right cover forward and then remove it.
2-9. Remove the waste toner cover.
Memory cover Lock release button
Waste toner cover
Waste toner box
Waste toner cover Right cover
Hook A
Hook C
Hook B
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
(Page 8/45)
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No.
Procedure
Illustration/Remarks
2
2-10. Release the hook. Slide the right lower cover
forward and then remove it.
3
Detach the left rear cover, left cover and left lower cover.
* These procedures are described in the Service
Manual 1-5-2 [Outer covers] (3).
(Details) 3-1. Release the hook. Slide the left rear cover upward
and then remove it.
3-2. Release the hook A(x2) and then release the hook B
(x2) while twisting the left cover clockwise.
Then, remove the left cover.
Left rear cover
Left rear cover
Hook Right lower cover
Hook
Hook A
Hook B Left cover
Hook A
Hook B
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
(Page 10/45)
No.
Procedure
Illustration/Remarks
3
3-3. Remove the screw. 3-4. Release the hook (hook A → B → C) and then
remove the left lower cover.
3-5. Close the MP tray.
4
Detach the toner containers, the intermediate transfer units and the drum units.
* These procedures are described in the Service
Manual 1-5-6 [(1) Detaching and refitting the intermediate transfer unit] (3) and 1-5-5 [(1) Detaching and refitting the drum unit].
(Details) 4-1. Remove toner containers (K, M, C, Y).
4-2. Slide the container guide forward and then remove it.
4-3. Open the RFID holder.
Toner containers (K, M, C, Y)
RFID holder
Container guide
Left lower cover Screw
Hook A
Hook C
Hook B
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
Service Bulletin Ref. No. 2KT-0019 (D012)
No.
Procedure
Illustration/Remarks
4
4-4. Slide the shutter forward and close the toner inlet. 4-5. Remove the screw.
4-6. Remove the intermediate transfer unit.
4-7. Remove the drum units (K, M, C, Y).
4-8. Pinch the lever of the developing unit. 4-9. Remove the developer units (K, M, C, Y)
[Note] Please note that the machine should not be pushed backward after removing the units from the machine in the Procedures 4-6 to 4-9.
Shutter
Screw
Intermediate transfer unit
Drum unit (K, M, C, Y)
Lever
Developing unit (K, M, C, Y)
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
(Page 11/45)
(Page 12/45)
No.
Procedure
Illustration/Remarks
5
Detach the high voltage PWB.
(Details) 5-1. Remove the screw. 5-2. Release the hook (x4) of the upside of the PWB
circled with red in the right figure and slant the upside of the high voltage PWB like opening it, and then remove the FFC.
5-3. After the high voltage PWB is tilted till 90 degrees,
pull it out toward the machine right side. (Note)
(Note) If trying to pull out the PWB on the way of
slanting till 90 degrees, the hooks securing the PWBs low side might be damaged. (The hooks are circled with black in the figure to the right.)
6
Detach the main PWB. * These procedures are described in the Service Manual 1-
5-8 [(3) Detaching and refitting the main PWB].
(Details) <For the machine with FAX> 6-1. Remove the screw (x2) and then remove the FAX
control PWB.
<For the machine with the hard disk or the network
interface card>
6-1. Remove the pin (x2) and then pull out the hard disk or
the network interface card.
* As for the machine without FAX, go to
the Procedure 6-2.
(Machine with FAX)
Screw
FAX control PWB HVU PWB
FFC
Hook
Hook
Screw
(Machine with the hard disk or the
network interface card)
Pin Hard disk
Service Bulletin Ref. No. 2KT-0019 (D012)
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
Service Bulletin Ref. No. 2KT-0019 (D012)
No.
Procedure
Illustration/Remarks
6
6-2. Remove the screw (x3) and then remove the power
source shield.
(Note) The screws A and B are different.
Please do not mix them up when refitting.
6-3. Pick up the hook A ant then open the fan bracket (the
bracket*).
6-4. Release the hook B and slide the fan plate (the
plate*). Release the remaining the hook (x3) and then remove it.
* The part names in the Procedure 6-3 and 6-4 are
described as Bracket and Plate in the Service Manual for the printer model. (The fan is not used.)
6-5. Remove the screw and then remove the fuser wire
cover.
6-6. Remove the cap.
Power source shield
Screw A
Screw A
Screw B
Fan plate
Fan bracket
Hook
Hook
Hook
Hook B
Hook A
Fuser wire cover
Screw
Cap
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
(Page 13/45)
Service Bulletin Ref. No. 2KT-0019 (D012)
No.
Procedure
Illustration/Remarks
6
(For the MFP model) 6-7. Remove the screw (x5) and then remove the
controller shield. (For the Printer model) 6-7. Remove the screw (x4) and then remove the
controller shield.
6-8. Remove the connector (YC41) of the controller fan
motor.
(The Procedure 6-8 is unnecessary for the printer
model without the fan.)
6-9. Open the fan bracket (bracket) and then remove it.
(The procedure afterwards differs between the MFPs and
printers. For the MFP model, go to the Procedure 6-M10 below, For the Printer model, go to Procedure 6-P10 on the page
12.)
[For the MFPs] 6-M10. Remove the connectors YC15, YC37, YC40, YC38,
YC39 and YC42 from the main PWB.
Controller shield
Screw (MFP only)
Screw
Screw
Main PWB
YC15
YC37
YC40
YC38
YC39
YC42
Fan bracket
Connector (YC41)
[Service Information] <Date> April 8, 2013
KYOCERA Document Solutions Europe
Customer Services & Support Division (CSSD)
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