Kyocera DF-760 Service Manual
DF-760
BF-720
MT-720
PH-5A/5C/5D
SERVICE
MANUAL
Published in November 2008
843LT111
3LTSM061
Rev. 1
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF
USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local
solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE
TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise
au rebut appropriée.
Revision history
Revision Date Replaced pages Remarks
1 November 26, 2008 1-3-2, 1-3-3, 1-3-5 to 1-3-7, 2-4-1 -
This page is intentionally left blank.
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.
1.Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
• Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........
• Always handle the machine by the correct locations when moving it. ...............................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .....................................................................................................................
2.Precautions for Maintenance
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ...............
• Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................
• Always use parts having the correct specifications. ..........................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. .............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........
• Remove toner completely from electronic components. ...................................................................
• Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................
• Handle greases and solvents with care by following the instructions below: .....................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-
diately. ............................................................................................................................................
3.Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................
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3LT/3LV/3LW/3KA
CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-2
1-1-3 Machine cross section ............................................................................................................................1-1-3
1-2 Installation
1-2-1 Installation environment..........................................................................................................................1-2-1
1-2-2 Unpacking...............................................................................................................................................1-2-2
(1) Unpacking (finisher) ..........................................................................................................................1-2-2
(2) Remove the tapes (finisher) ..............................................................................................................1-2-3
(3) Unpacking (center-folding unit) .........................................................................................................1-2-4
(4) Remove the tapes (center-folding unit).............................................................................................1-2-5
(5) Unpacking (mailbox)..........................................................................................................................1-2-6
(6) Remove the tapes (mailbox) .............................................................................................................1-2-7
1-3 Maintenance Mode
1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Executing a maintenance item ..........................................................................................................1-3-1
(2) Maintenance mode item list...............................................................................................................1-3-2
(3) Contents of maintenance mode items...............................................................................................1-3-3
1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection conditions ..................................................................................................1-4-1
(3) Paper misfeeds .................................................................................................................................1-4-5
1-4-2 Self-diagnosis .........................................................................................................................................1-4-7
(1) Self-diagnostic function .....................................................................................................................1-4-7
(2) Self diagnostic codes ........................................................................................................................1-4-7
1-4-3 Electric problems ..................................................................................................................................1-4-13
1-4-4 Mechanical problems............................................................................................................................1-4-16
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
1-5-2 Assembly and Disassembly....................................................................................................................1-5-2
(1) Correcting paper curling ....................................................................................................................1-5-2
(2) Centering punch-holes ......................................................................................................................1-5-4
1-6 Requirements on PWB Replacement
1-6-1 Remarks on finisher main PWB replacement .........................................................................................1-6-1
1-6-2 Remarks on centerfold main PWB replacement .....................................................................................1-6-1
2-1 Mechanical Construction
2-1-1 Paper insertion and right sub tray eject sections ....................................................................................2-1-1
(1) Eject operation to the right sub tray...................................................................................................2-1-2
2-1-2 Feedshift and left sub tray eject sections................................................................................................2-1-3
(1) Feedshift operation to left sub tray or inner tray................................................................................2-1-4
2-1-3 Inner tray section ....................................................................................................................................2-1-5
(1) Relief path operation .........................................................................................................................2-1-7
(2) Eject operation to the main tray.........................................................................................................2-1-8
(3) Paper conveying operation to optional center-folding unit ................................................................2-1-9
2-1-4 Staple section .......................................................................................................................................2-1-10
2-1-5 Main tray eject section ..........................................................................................................................2-1-11
(1) Main tray elevation operation ..........................................................................................................2-1-12
2-1-6 Center-folding unit section (option).......................................................................................................2-1-13
(1) Paper centerfold operation ..............................................................................................................2-1-15
2-1-7 Mailbox (option) ....................................................................................................................................2-1-16
(1) Eject operation to mailbox tray........................................................................................................2-1-18
3LT/3LV/3LW/3KA
2-1-8 Punch unit (option)................................................................................................................................2-1-19
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-2
(3) Motors ...............................................................................................................................................2-2-4
(4) Solenoids...........................................................................................................................................2-2-5
(5) Center-folding unit (option)................................................................................................................2-2-6
(6) Mailbox (option).................................................................................................................................2-2-7
(7) Punch unit (option) ............................................................................................................................2-2-8
2-3 Operation of the PWBs
2-3-1 Finisher main PWB .................................................................................................................................2-3-1
2-3-2 Inner tray PWB........................................................................................................................................2-3-8
2-3-3 Centerfold main PWB ...........................................................................................................................2-3-12
2-3-4 Mailbox main PWB................................................................................................................................2-3-17
2-4 Appendixes
Maintenance parts list.............................................................................................................................2-4-1
Periodic maintenance procedures ..........................................................................................................2-4-3
Wiring diagram No. 1 ..............................................................................................................................2-4-7
Wiring diagram No. 2 ..............................................................................................................................2-4-8
Wiring diagram No.3 ...............................................................................................................................2-4-9
Wiring diagram No. 4 ............................................................................................................................2-4-10
Wiring diagram No. 5 ............................................................................................................................2-4-11
Wiring diagram No. 6 ............................................................................................................................2-4-12
INSTALLATION GUIDE
CENTER-FOLDING UNIT
MAILBOX
HOLE PUNCH UNIT
1-1 Specifications
1-1-1 Specifications
Finisher
Type................................................Floor model
Number of trays ..............................3 trays
Tray capacity...................................Main tray (tray A):
A3, B4, Ledger, Legal, 8K: 1500 sheets
A4, A4R, B5, Letter, LetterR, 16K: 3000 sheets
Left sub tray (tray B):
A3, B4, Folio, Ledger, Legal, 12" x 18", 8K: 100 sheets
A4, A4R, B5, B5R, A5, A5R, Letter, LetterR, statementR, 16K, 16KR: 200 sheets
Right sub tray (tray C):
A4, B5, A5, A5R, Letter, statementR, 16K: 50 sheets
Staple unit.......................................Stapling capacity
A3, B4, Folio, Ledger, Legal, 8.5 x 13.5", 8K: 30 sheets
A4, A4R, B5, Letter, LetterR, 16K: 50 sheets
Auto select staple mode: 30 sheets
(Paper weight: 90 g/m
Stapling tray capacity
Stapling 2 to 4 sheets: 150 set
Stapling 5 to 10 sheets: 100 set
Stapling 11 to 30 sheets: 50 set
Stapling 31 to 50 sheets: 3000 sheets (Only for A4, A4R, B5, Letter, LetterR
and 16K)
Power source..................................Electrically connected to the machine
Dimensions .....................................687 (W) x 573 (D) x 1087 (H) mm
1/16" (W) x 22 9/16" (D) x 42 13/16" (H)
27
Weight.............................................Approx. 55 kg/Approx. 121.3 lbs
2
or less)
3LT/3LV/3LW/3KA
Center-folding unit (option)
Foldable sizes.................................A3, B4, A4R, Letter, LetterR
Foldable number of sheets .............1 to16 (no stapling for 1 sheet)
Maximum number for storage.........5 or less copies in a set: 30 sets
6 to 9 copies in a set: 16 sets
10 to 16 copies in a set: 10 sets
2
Paper weight...................................60 to 200 g/m
(1 cover sheet only for 91 g/m2 or greater)
Mailbox (option)
Number of trays ..............................7 trays
Paper size.......................................A3, B4, A4, A4R, B5, B5R, A5R, Folio, Ledger, Legal, 8.5 x 13.5", Letter, LetterR,
statementR, 8K, 16K, 16KR
Maximum number for storage.........A3, B4, Folio, Ledger, Legal, 8.5 x 13.5", 8K: 50 sheets/bin
A4, A4R, B5, B5R, A5R, Letter, LetterR, statementR, 16K, 16KR: 100 sheets/bin
2
(Paper weight: 60 to 163 g/m
)
Dimensions .....................................510 (W) x 400 (D) x 470 (H) mm
1/16" (W) x 15 3/4" (D) x 18 1/2" (H)
20
Weight.............................................Approx. 10 kg or less/22 lbs or less
Punch unit (option)
Paper size.......................................Main tray (tray A):
A3, B4, A4, A4R, B5, Folio, Ledger, Legal, 8.5 x 13.5", Letter, LetterR
Left sub tray (tray B)
A3, B4, A4, A4R, B5, B5R, A5R, Folio, Ledger, Legal, 8.5 x 13.5", Letter, LetterR,
statementR
NOTE: These specifications are subject to change without notice.
1-1-1
3LT/3LV/3LW/3KA
1-1-2 Parts names
3
2
1
16 17 8
6
4
5
7
12
11
10
18
22
25
24
23
19
21
Finisher
1. Main tray (tray A)
2. Left sub tray (tray B)
3. Right sub tray (tray C)
4. Finisher release lever
5. Front cover
6. Top cover
7. Paper guide plate
8. Conveyor knob
9. Inner tray paper holder
10. Inner tray confirmation window
11. Inner tray
12. Inner tray cover 1
13. Inner tray cover 2
14. Staple cartridge holder A
15. Right cover
16. Pressure roller lower adjust knob
17. Pressure roller upper adjust knob
20
Figure 1-1-1
9
13
26
Punch Unit (option)
18. Punch waste box
Center-folding Unit (option)
19. Centerfold unit release lever
20. Centerfold unit paper guide plate
21. Centerfold unit conveyor knob
22. Centerfold unit top cover
23. Centerfold tray
24. Staple cartridge holder B
25. Staple cartridge holder C
Mailbox (option)
26. Trays 1 - 7
27. Mailbox cover
1514
27
1-1-2
1-1-3 Machine cross section
9
3LT/3LV/3LW/3KA
4
5
Paper path
2
3
1
10
6
8
Figure 1-1-2 Machine cross section
1. Paper insertion section
2. Feedshift section
3. Right sub tray eject section
4. Left sub tray eject section
5. Main tray eject section
7
6. Internal tray section
7. Staple section
8. Center-folding unit (option)
9. Mailbox (option)
10. Punch unit (option)
1-1-3
3LT/3LV/3LW/3KA
This page is intentionally left blank.
1-1-4
3LT/3LV/3LW/3KA
1-2 Installation
1-2-1 Installation environment
Installation location (Be based on the machine establishment place.)
Avoid direct sunlight or bright lighting. Ensure that the photo-conductor will not be exposed to direct sunlight or other
strong light when removing paper jams.
Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto the
machine.
Avoid dust and vibration.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1
Avoid air-borne substances that may adversely affect the machine or degrade the photo-conductor, such as mercury,
acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a room with good ventilation.
°).
1-2-1
3LT/3LV/3LW/3KA
1-2-2 Unpacking
(1) Unpacking (finisher)
Figure 1-2-1 Unpacking
1. Document finisher
2. Outer case
3. Inner case
4. Top pad
5. Sheet
6. Bottom front pad
7. Bottom rear pad
8. Bottom right pad
9. Right lower front pad
10. Left lower front pad
11. Right lower rear pad
12. Left lower rear pad
Caution: Place the machine on a level surface. See the Installation Guide for installation.
1-2-2
13. Skid
14. Machine cover
15. Hinge joints
16. Barcode labels
17. Accessory case
18. Main tray
19. Sub tray
20. Connecting plate
21. Base slider B
22. Plate
23. Nuts
24. Pins
25. M4 x 10 tap Tight S screw
26. M4 x 8 tap Tight S screw
27. M4 x 14TP coarse thread
28. Spring hook
29. Staple cartridge
30. Sponge
31. Operation guide
32. Sleeve cover
33. Internal tray cover
34. Slider pad
35. Base slider A
screw
(2) Remove the tapes (finisher)
Procedure
1. Remove five tapes (a).
Remove two tapes (b) after fitting the left sub tray. (see the Installation Guide)
Tape (a)
Tape (a)
3LT/3LV/3LW/3KA
Tape (a)
Tape (b)
Tape (b)
Tape (a)
Figure 1-2-2
Tape (a)
1-2-3
3LT/3LV/3LW/3KA
(3) Unpacking (center-folding unit)
1. Center-folding unit
2. Outer case
3. Bottom pad
4. Bottom spacer
5. Left spacer
6. ACC pad
7. Air-padded bag
8. Sliders
9. Right spacer
Caution: See the Installation Guide for installation.
1-2-4
Figure 1-2-3 Unpacking
10. Air-padded bag
11. Folding tray
12. Plastic bag
13. Rear cover
14. Front cover
15. Douser
16. Cover handle saddle
17. Cover V
18. M3 x 8 tap-tight P screws
19. M4 x 8 tap-tight S screws
20. Top pad A
21. Top pad B
22. Machine cover
23. Left inner spacer
24. Barcode labels
25. Plastic bag
26. Lavel
27. Installation Guide
(4) Remove the tapes (center-folding unit)
Procedure
1. Remove four tapes.
3LT/3LV/3LW/3KA
Ta pe
Ta pe s
Ta pe
Figure 1-2-4
1-2-5
3LT/3LV/3LW/3KA
(5) Unpacking (mailbox)
1. Mailbox
2. Outer case
3. Inner case
4. Bottom pad A
5. Bottom pad B
6. Plastic sheet
7. Inner pad
Caution: See the Installation Guide for installation.
1-2-6
8. Side spacer
9. Plate foots
10. Accessory case
11. Tra ys
12. Plastic bag
13. Front mounting plate cover
14. Rear mounting plate cover
Figure 1-2-5 Unpacking
15. M4 x 14 tap-tight S screws
16. M4 x 10 tap-tight S screws
17. Plastic bag
18. Tray name label
19. Barcode labels
(6) Remove the tapes (mailbox)
Procedure
1. Remove seven tapes.
Ta pe
Ta pe
3LT/3LV/3LW/3KA
Ta pe
Ta pe
Ta pe
Ta pe
Figure 1-2-6
Ta pe
1-2-7
3LT/3LV/3LW/3KA
This page is intentionally left blank.
1-2-8
3LT/3LV/3LW/3KA
1-3 Maintenance Mode
1-3-1 Maintenance mode
The machine is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a maintenance item
Start
Yes
Enter 10871087 using
the numeric keys.
Enter the maintenance item
number using the cursor up/down keys
or numeric keys.
Press the start key.
The selected maintenance item is run.
Press the stop key.
Repeat the same
maintenance item?
Maintenance mode is entered.
The maintenance item is
selected.
Yes
No
Run another maintenance
item?
No
Enter 001 using the cursor
up/down keys or numeric keys
and press the start key.
End
Maintenance mode is exited.
1-3-1
3LT/3LV/3LW/3KA-1
(2) Maintenance mode item list
Section
Item
No.
Content of maintenance item
Initial
setting*
General U019 Displaying the ROM version Operation
panel and
support
equipment
U234 Setting punch destination AUTO
U237 Setting finisher stack quantity 0/0
U240 Checking the operation of the finisher U241 Checking the operation of the switches of the finisher U246 Setting the paper ejection device
3000 FINISHER
BOOKLET FOLDER
0/0/0/0/0/0
0/0/0/0/0/0/0/0
Other U902 Checking/clearing finisher punch count -
U905 Checking counts by optional devices -
*1
*1
*1
*Initial setting for executing U020, *1: The item initialized for executing U021
1-3-2
(3) Contents of maintenance mode items
3LT/3LV/3LW/3KA-1
Maintenance
item No.
U019
Description
Displaying the ROM version
Description
Displays the part number of the ROM fitted to each PWB.
Purpose
To check the part number or to decide, if the newest version of ROM is installed.
Method
1. Press the start key. The ROM version are displayed.
2. Change the screen using the cursor up/down keys.
Display Description
MAIN Main ROM IC
MMI Operation ROM IC
ENGINE Engine ROM IC
ENGINE BOOT Engine booting
SCANNER Scanner ROM IC
BROWSER Browser ROM IC
OPTION LANGUAGE Optional language ROM IC
DICTIONARY DBA Database connection
Solution Framework
MOTOR CPU Motor CPU
MOTOR CPU BOOT Motor CPU booting
H VLT CPU High voltage CPU
H VLT CPU BOOT High voltage CPU booting
SLEEP CPU Sleep CPU
SLEEP CPU BOOT Sleep CPU booting
DP Optional DP ROM IC
500x2PF Optional paper feeder ROM IC
3000PF Optional 3000-sheet paper feeder ROM IC
1000DF Optional document finisher ROM IC
3000DF MAIN 3000-sheet document finisher main ROM IC
3000DF MIDDLE 3000-sheet document finisher Inner tray ROM IC
MAIL BOX Optional mailbox ROM IC
BOOKLET Optional center-folding unit ROM IC
FAX BOOT1 Optional fax control PWB booting (port 1)
FAX APL1 Optional fax control PWB APL (port 1)
FAX IPL1 Optional fax control PWB IPL (port 1)
FAX BOOT2 Fax control PWB booting (port 2: optional dual FAX)
FAX APL2 Fax control PWB APL (port 2: optional dual FAX)
FAX IPL2 Fax control PWB IPL (port 2: optional dual FAX)
Framework
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-3
3LT/3LV/3LW/3KA
Maintenance
item No.
U234
U237
Description
Setting punch destination
Description
Sets the destination of optional punch unit of 3000-sheet document finisher.
Purpose
To be set when installing a different punch unit from the destination of the machine.
Setting
1. Press the start key.
2. Select the destination.
Display Description
AUTO With no punch unit
JAPAN METRIC Metric (Japan) specifications
INCH Inch (North America) specifications
EUROPE METRIC Metric (Europe) specifications
Initial setting: AUTO
3. Press the start key. The setting is set.
4. Turn the main power switch off and on.
Setting finisher stack quantity
Description
Sets the number of sheets of each stack on the main tray and on the Inner tray in 3000-sheet document finisher.
Purpose
To change the setting when a stack malfunction has occurred.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
MAIN TRAY Number of sheets of stack on the main tray
MIDDLE TRAY Number of sheets of stack on the internal tray for sort copying or sta-
ple copying
Setting: [MAIN TRAY]
1. Change the setting using the +/- or numeric keys.
Display Description
0 3000 sheets
1 1500 sheets
Initial setting: 0
2. Press the start key. The setting is set.
Setting: [MIDDLE TRAY]
1. Change the setting using the +/- or numeric keys.
Display Description
0 For sort copying: 30 sheets, for staple copying: 50 sheets
1 For sort copying: 30 sheets, for staple copying: 30 sheets
Initial setting: 0
2. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-4
3LT/3LV/3LW/3KA-1
Maintenance
item No.
U240
Description
Checking the operation of the finisher
Description
Turns each motor and solenoid of 3000-sheet document finisher ON.
Purpose
To check the operation of each motor and solenoid of the document finisher.
Method
1. Press the start key.
2. Select the item to be checked.
Display Description
FINISHER MOTOR Checking the motor of the document finisher
FINISHER SOL Checking the solenoid of the document finisher
MAIL BOX Checking the motor of the mailbox
BOOKLET Checking the motor of the center-folding unit
Method: [FINISHER MOTOR]
1. Select the item to be operated.
2. Pess the start key. The operation starts.
Display Motor
FEED IN MOTOR M Paper entry motor (PEM) is turned on at middle speed
FEED IN MOTOR L Paper entry motor (PEM) is turned on at low speed
CONV MOTOR H Paper conveying motor (PCM) is turned on at high speed
CONV MOTOR M Paper conveying motor (PCM) is turned on at middle speed
CONV MOTOR L Paper conveying motor (PCM) is turned on at low speed
EJECT MOTOR H Eject motor (EJM) is turned on at high speed
EJECT MOTOR M Eject motor (EJM) is turned on at middle speed
EJECT MOTOR L Eject motor (EJM) is turned on at low speed
SUB PATH MOTOR H Relief path motor (RPM) is turned on counterclockwise
SUB PATH MOTOR M Relief path motor (RPM) is turned on clockrwise
BUNDLE UP MOTOR Paper conveying belt motor 1 (PCBM1) is turned on
BUNDLE DOWN MOTOR Paper conveying belt motor 2 (PCBM2) is turned on
WIDTH TEST(A3) Side registration motor 1/2 (SRM1/2) are turned on
WIDTH TEST(LD) Side registration motor 1/2 (SRM1/2) are turned on
STAPLE FR MOTOR Staple moving motor 1 (STMM1) is turned on
STAPLE S MOTOR Staple moving motor 2 (STMM2) is turned on
STAPLE MOTOR Staple motor (STM) is turned on
TRAY MOTOR Main tray motor (MTM) is turned on
PUNCH MOTOR Punch motor (PUNM) is turned on
1-3-5
3LT/3LV/3LW/3KA-1
Maintenance
item No.
U240
Description
Method: [FINISHER SOL]
1. Select the item to be operated.
2. Pess the start key. The operation starts.
Display Solenoid
FEED IN SOL Paper entry solenoid (PESOL)
REAR DOWN SOL 1 Trailing edge holder solenoid 1 (TEHSOL1)
REAR DOWN SOL 2 Trailing edge holder solenoid 2 (TEHSOL2)
SUB PATH SOL Relief path solenoid (RPSOL)
SUB TRAY R SOL Feedshift solenoid 1 (FSSOL1)
SUB TRAY L SOL Feedshift solenoid 2 (FSSOL2)
BOOKLET SOL Centerfold feedshift solenoid (CFSSOL)
PADDLE SOL Paddle solenoid (PDSOL)
HOLD DOWN SOL Paper holder solenoid (PHSOL)
EJECT SOL Pressure switching solenoid (PSWSOL)
PUNCH SOL Punch pattern solenoid (PPSOL)
Method: [MAIL BOX]
1. Select the item to be operated.
2. Pess the start key. The operation starts.
Display Motor
CARRY ROLL Mailbox drive motor (MBDM) is turned on at paper conveying
BRANCH ROLL Mailbox drive motor (MBDM) is turned on at feedshift operation
Method: [BOOKLET]
1. Select the item to be operated.
2. Pess the start key. The operation starts.
Display Motor
CONV MOTOR Centerfold main motor (CMM)
BLADE MOTOR Blade motor (BLM)
BUNDLE UP MOTOR Centerfold paper conveying belt motor 1 (CPCBM1)
BUNDLE DOWN MOTOR Centerfold paper conveying belt motor 2 (CPCBM2)
WIDTH TEST(A3) Centerfold side registration motor 1/2 (CSRM1/2)
WIDTH TEST(LD) Centerfold side registration motor 1/2 (CSRM1/2)
STAPLE MOTOR Centerfold staple motor (CSTM)
Completion
Press the stop key with the operation stopped. The screen for selecting a maintenance item No. is displayed.
1-3-6
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